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WO2004083755A1 - Large-sized substrate multistage type heating device - Google Patents

Large-sized substrate multistage type heating device Download PDF

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Publication number
WO2004083755A1
WO2004083755A1 PCT/JP2004/000515 JP2004000515W WO2004083755A1 WO 2004083755 A1 WO2004083755 A1 WO 2004083755A1 JP 2004000515 W JP2004000515 W JP 2004000515W WO 2004083755 A1 WO2004083755 A1 WO 2004083755A1
Authority
WO
WIPO (PCT)
Prior art keywords
drying
panel
panel heater
heating
substrate
Prior art date
Application number
PCT/JP2004/000515
Other languages
French (fr)
Japanese (ja)
Inventor
Makoto Fujiyoshi
Original Assignee
Hirata Corporation
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hirata Corporation filed Critical Hirata Corporation
Priority to JP2005503627A priority Critical patent/JP3910206B2/en
Publication of WO2004083755A1 publication Critical patent/WO2004083755A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B3/00Drying solid materials or objects by processes involving the application of heat
    • F26B3/28Drying solid materials or objects by processes involving the application of heat by radiation, e.g. from the sun
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B23/00Heating arrangements
    • F26B23/04Heating arrangements using electric heating
    • F26B23/06Heating arrangements using electric heating resistance heating
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B9/00Machines or apparatus for drying solid materials or objects at rest or with only local agitation; Domestic airing cupboards
    • F26B9/06Machines or apparatus for drying solid materials or objects at rest or with only local agitation; Domestic airing cupboards in stationary drums or chambers
    • F26B9/066Machines or apparatus for drying solid materials or objects at rest or with only local agitation; Domestic airing cupboards in stationary drums or chambers the products to be dried being disposed on one or more containers, which may have at least partly gas-previous walls, e.g. trays or shelves in a stack

Definitions

  • the invention of the present application relates to a multi-stage heating apparatus for large substrates used for heating and drying large substrates such as a liquid crystal display panel (LCD) and a plasma display panel (PDP).
  • the present invention relates to a multi-stage calorie heating device for large substrates that reduces costs and other costs.
  • a heating and drying process is indispensable.
  • a multi-stage heating device may be used.
  • this multi-stage heating apparatus a plurality of large substrates to be dried are arranged in multiple stages in the vertical direction, and in accordance with this, a plurality of shelf heaters are arranged in multiple stages, and large substrates in each stage are arranged.
  • the heating / drying process is performed simultaneously by heating at each stage in each stage, and the exhaust system for generated steam and solvent vapor is shared. Since such a multi-stage heating device can greatly reduce the installation area, it is suitable for simultaneously heating and drying a large number of large substrates.
  • a far infrared ray is radiated from both sides of a shelf located at each stage.
  • the heating elements buried in each shelf are divided into a plurality of zones in the depth direction of the device, and the heating temperature of the heating elements in each zone can be set arbitrarily. As a result, the surface heating temperature of the large substrate to be heated is made uniform.
  • a side panel for auxiliary heating consisting of a far infrared ray panel is installed to face the inside of the furnace. Not only is the upper and lower surfaces heated by the shelf, but also the peripheral edge is heated by the side, so the entire large substrate can be heated, and the accuracy of the surface heating temperature is further improved. It is devised to increase.
  • a gas passage is formed inside each shelf of the heater, and air flowing through the gas passage is blown out from a hole opened on the lower surface of the shelf heater.
  • the steam and solvent vapors in the drying chamber they are collected by the down-flow method in the furnace body surrounding the drying chamber, and are sucked and exhausted from there through the exhaust holes provided in the side wall of the furnace body.
  • a high degree of cleanliness in the furnace atmosphere is maintained.
  • this multi-stage heating furnace for large substrates has various ideas in terms of reducing installation space, making the surface heating temperature of large substrates uniform and improving the accuracy, and maintaining the cleanness of the furnace atmosphere. It can improve the drying quality of large substrates.
  • the multi-stage heating furnace for large substrates has a complicated structure and a down-blow method is used for the exhaust system, so that the manufacturing cost and operating cost are increasing.
  • the large substrate is supported in each drying chamber by a pair of left and right support jigs, the substrate may be unevenly heated. Disclosure of the invention
  • the invention of the present application solves the above-described problems of the conventional multi-stage heating apparatus for large substrates, and has a simple structure, excellent processing efficiency, and can maintain higher drying quality of large substrates. It is an object of the present invention to provide a multi-stage heating apparatus for a large-sized substrate, which can reduce costs such as manufacturing cost and operation cost.
  • a problem is caused by a large rectangular substrate to be dried.
  • a multi-stage heating device for large substrates used for drying by arranging a plurality of sheets in a multi-stage shape, a plurality of double-sided heating-type rectangular panel heaters having a heating element therein, and a predetermined number in a vertical direction.
  • the space between the upper and lower panels adjacent to each other is arranged as a drying chamber for heating and drying the large-sized substrate, and the large-sized substrate is provided at a plurality of appropriate positions on the plate surface.
  • Each of the supporting pins is supported by a corresponding one of the supporting chambers, and is held at a predetermined height position in the drying chamber.
  • a plurality of the drying chambers formed in multiple stages in the vertical direction are surrounded by the rising hot air flow.
  • a large substrate is supported at a plurality of appropriate places on the plate surface by a plurality of support pins, respectively.
  • the adjacent upper and lower panels are simultaneously radiated and heated by the evening, and the drying chamber is formed around a plurality of drying chambers formed in multiple stages in the vertical direction. Since the temperature is maintained by the rising hot air flow, a large number of large substrates can be quickly and efficiently heated and dried.
  • the large substrate is uniformly heated by the support using the plurality of support pins, and the steam and solvent vapor generated in the drying chamber are sucked and exhausted by the rising hot air flow, so that the drying chamber is high. Since the cleanness and the high-temperature atmosphere are maintained, large-sized substrates with high drying quality with less drying unevenness can be obtained. .
  • this multi-stage heating apparatus for large substrates, four corners of the panel heater are supported by columns, and a plurality of panel heaters Are arranged at predetermined intervals in the direction
  • the column supporting one corner is fixed, and the column supporting the remaining corners of the four corners of the panel can be moved horizontally to allow thermal expansion and contraction of the panel. To be done.
  • the heat generated by the panel heater prevents the panel heater from warping, denting, or expanding and contracting due to the heat itself, thereby preventing thermal deformation of the panel heater. It is possible to prevent drying unevenness from occurring, and to maintain higher drying quality of a large-sized substrate. Further, it is possible to prevent an adverse effect on the support member of the device.
  • the heat generating body is embedded near the periphery of the panel heater along the periphery.
  • the heat of the panel heater is easily dissipated to the outside, and the vicinity of the periphery of the panel heater, where the heat is easily carried away by the hot air flowing around each drying chamber, is reduced to other parts.
  • the built-in heating element heats up more aggressively, the heat generation temperature distribution is uniformed as a whole, and large substrates can be uniformly heated and dried. Higher drying quality of the substrate can be maintained.
  • the panel heater is not entirely heated and only the area near the periphery is heated uniformly, it is possible to reduce the number of equipment such as heating equipment and control equipment. Can be.
  • a temperature sensor is buried in the vicinity of any one corner of the panel heater in the large-sized f-fuse multistage heating device.
  • the temperature near any one corner of the rectangular panel can be measured by the temperature sensor buried in it, and the heating element usually has the same heating value in its length direction.
  • the temperature near any one corner of the rectangular panel can be measured as described above, and the temperature near the remaining three corners of the rectangular panel can be estimated. If the heating temperature of the panel heater is controlled based on this temperature, in a steady state, the entire surface of the panel heater is maintained at a predetermined uniform temperature, so that a large substrate can be used.
  • a uniform heating and drying process can be performed, and the heating element is located near and along the periphery of the panel heater.
  • the embedded heater it is possible to simplify the control of the heat generation temperature of the panel heater.
  • FIG. 1 is an overall schematic perspective view of a furnace wall of a multistage heating apparatus for large substrates according to an embodiment of the present invention, as seen through.
  • FIG. 2 is a cross-sectional view of a drying chamber portion of the multi-stage heating apparatus for large substrates.
  • FIG. 3 is a cross-sectional view taken along the line II-II of FIG.
  • FIG. 4 is a partially enlarged view of FIG.
  • FIG. 5 is a partially enlarged view of FIG. 1 and is a view for explaining the flow of airflow.
  • FIG. 6 is a plan view of a panel heater used in the multi-stage heating apparatus for the large substrate.
  • FIG. 7 is a side view of the panel heater.
  • FIG. 8 is an enlarged view of a portion where the temperature sensor 1 of FIG. 6 is embedded.
  • FIG. 9 is a side view of FIG.
  • FIG. 10 is a plan view of a sub-plate placed on the panel heater, showing a state where the sub-plate is pulled out of the drying chamber.
  • FIG. 11 is a plan view of a positioning mechanism on one side of the sub-plate.
  • FIG. 12 is a cross-sectional view of the positioning mechanism on the other side of the sub-plate, and is a cross-sectional view taken along line XII-XII of FIG. BEST MODE FOR CARRYING OUT THE INVENTION
  • the multi-stage heating apparatus for a large substrate is mainly used for heating and drying a large substrate such as a liquid crystal display panel (LCD) or a plasma display panel (PDP).
  • a large substrate such as a liquid crystal display panel (LCD) or a plasma display panel (PDP).
  • the large substrate is usually heated to remove water after cleaning the substrate or to remove a solvent or the like contained in a chemical component applied to the substrate. It is essential to perform a drying treatment.
  • the multi-stage heating device arranges a plurality of such large substrates in multiple stages and simultaneously heats and dries them. It is suitable for quickly heating and drying a large number of large substrates while saving energy. Next, the structure of the multi-stage heating device for a large substrate in the present embodiment will be described.
  • a multi-stage heating apparatus 1 for a large substrate includes a plurality of (n) rectangular plates in plan view on a gantry 3 at a furnace bottom surrounded by a furnace wall 2.
  • Panel light 4-1, 4-2 '. '4-n are supported at the four corners thereof by columns 5, and are arranged in multiple stages at predetermined intervals in the vertical direction. Then, between the upper and lower panel heaters adjacent to each other, that is, between the panel heater 4-1 and the panel heater 4-2, and between the panel heater 4-2 and the panel heater 4-1.
  • Each space between the panel heater 4-(n-1) and the panel heater 4-n heats the substrate 6 to be dried.
  • the column 5 may be a single rod penetrating through each step, but in the present embodiment, divided columns divided for each stage are used, and these divided columns are stacked. As a result, the pillar 5 is formed. These divided pillars are located between the gantry 3 and the lowermost panel panel, between adjacent upper and lower panel panels, the uppermost panel panel 4-n, and a ceiling plate 13 described later. These four corners are vertically spaced from each other at these four corners, and are assembled three-dimensionally. The lower end of the pillar 5 arranged at any one of the four corners is buried in a gantry 3 made of steel or the like (see part A in FIG. 1) and fixed, while supporting the remaining three corners. The supporting strut 5 is horizontally movable around the fixed strut so as to allow a thermal expansion and contraction of 41 m per day.
  • the panel heater 4-m is constructed by sandwiching and embedding a heating element 11 between two upper and lower plates made of aluminum material as shown in Figs. As shown by the thick arrows in Fig. 4, radiant heat is radiated from both upper and lower surfaces, and the drying chambers below and above it are shown as thick arrows in Fig. 4. 1) Simultaneously heat the substrates 6 set to 7 m. However, on the upper surface of the panel heater 4-m, a sub-plate 8-m, which will be described later, is placed. In practice, radiant heat is emitted through this sub-plate 8-m, and the upper part is dried. The substrate 6 set in the chamber 7-m is heated. However, this sub-plate 8-m is not essential in the present embodiment.
  • the heating element 11 is a resistance heating element, has a uniform heating value per unit length, and is embedded along the periphery of the panel heater near the periphery of 41 m.
  • the form of the heating element 11 is not limited to the resistance heating element, and a heating medium of gas or liquid may be used.
  • the substrate 6 is not placed directly on the panel heaters 1-4, 4-2 ⁇ ⁇ ⁇ 4- (n-1), but is shown in Figs. 1, 2 and 4.
  • the sub-plates 8-1, 8-2, -8- (n-1) made of aluminum with good thermal conductivity are placed on these panels all the time.
  • the proper position is supported (see Fig. 2 and Fig. 10), and each panel heater is separated from the upper surface of 4m by 8m and the upper surface of 8m by a predetermined length.
  • 7-2 ⁇ ⁇ ⁇ Set at the center of the 7- (n-1) in the vertical direction.
  • the space below the bottom panel heater 4-1 is not actually used as a drying room, and the stainless steel plate 12 is laid on the surface of the gantry 3.
  • the radiant heat radiated from the lower surface of 1 is reflected, and the space here has a high temperature environment similar to that of the drying room 7-m.
  • the lowermost drying room 7-1 and the middle drying room 7- m Km ⁇ (n-1)) to prevent a temperature gradient from occurring.
  • the space above the top panel panel 4n It is not used as a drying room, and a ceiling plate 13 with stainless steel plate attached is stretched, and a sub-plate 8-n placed on the top panel heater 41-n
  • the radiant heat is reflected and the space here has a high-temperature environment similar to that of the drying room 7—m.
  • these high temperature environment spaces are referred to as lower auxiliary drying room 7 L and upper auxiliary drying room 7 U.
  • the set in the drying chamber 7-1, 7-2 ⁇ ⁇ ⁇ 7-(n-1) of the substrate 6 is not only supported by a plurality of support pins 9 at a plurality of appropriate places, but also by As shown in FIG. 4 and FIG. 10, each of the four corners is positioned by two positioning pins 10 arranged so as to sandwich two orthogonal sides thereof, whereby the sub-corner is positioned.
  • Plate 8—m (m l, 2 ⁇ ⁇ ⁇ (n-1)) Positioned accurately at a specified height above the horizontal plane at a specified height from the top surface.
  • Such setting of the counter 6 is automatically performed by a robot (not shown).
  • the positioning pins 10 are implanted in the movable piece 22 so that the positions thereof can be adjusted according to the size of the substrate 6.
  • the movable piece 22 can change the screwing position on the upper surface of the substrate 8-m within a predetermined range.
  • the sub-plate 8-m has a rectangular shape in a plan view substantially similar to the panel heater 4-m, and is slightly narrower than the panel heater 4-m. Then, the sub-plate 8-m can be conveniently placed on the top of the 4-m sub-panel or removed from it for maintenance.
  • a pair of handles 14 are attached to a side edge of the maintenance work side, which is on the front side in the direction, and a side edge of the non-maintenance work side, which is on the front side in the inserting / removing direction of the sub-plate 8 m.
  • FIG. 10 shows a state in which the sub-plate 8-m is taken out from above 41-41 m of Panerhi.
  • the sub-plate 8-m is positioned so that it is positioned at a predetermined position when it is placed on the upper surface of the panel heater 41m.
  • positioning members 15 and 16 are fixed to the left and right corners of the sub-plate 8-m, respectively.
  • the corresponding part of the panel plate 41-41 m at the corresponding position near the left and right corners of the panel plate 41-m 41-m on the front side of the sub-plate 8-m insertion direction) so as to engage with the materials 15 and 16
  • the positioning members 17 and 18 are fixed respectively.
  • the positioning member 15 has a rounded upper end on the left side in FIG. 11 and is fitted into the V-shaped groove at the lower end of the positioning member 17 in FIG. These two positioning members 15 and 17 are engaged with each other.
  • the positioning member 16 has a rounded upper right end in FIG. 11 and abuts against the lower flat surface of the positioning member 18 in FIG. , 18 comrades engage.
  • the corners of the positioning members 15 and 16 are screwed to the panel heater 4-m by the lip pins 19, respectively, and the sub-plate 8-m is connected to the panel heater 4-m. Fixed to m. In this way, the displacement and rotation of the sub-plate 8-m on the horizontal plane are prevented.
  • a pair of left and right holding plates 20 and a central portion are provided on the non-maintenance side of the sub-plate 8-m, as shown in FIGS. 2 and 12, along the side edge of the sub-plate 8-m.
  • the holding plate 21 is fixed to the upper surface of the panel heater 4-m.
  • These holding plates (holding members) 20 and 21 receive the side edges of the sub-plate 8—m in the inward recess between them and the panel plate 4—1 m, and the sub plate 8— This side edge of m is prevented from warping or denting due to heat and causing thermal deformation.
  • an outside air intake 27 is formed at a suitable position below the furnace wall 2 of the multi-stage heating apparatus 1, and an exhaust port 28 is formed at the ceiling thereof. Is formed. Therefore, the outside air taken in from the outside air intake 27 is the lower auxiliary drying room 7 L, the drying rooms 7-1, 7-2, 7- (n-1), and the upper auxiliary drying room 7U. It is heated by the heat of the internal hot air and the structure surrounding these chambers, resulting in an ascending hot air flow (see arrows B in Figs. 4 and 5). Then, heat is properly removed from each of these chambers and structures, and various gases (water vapor, solvent vapor, etc.) and particles generated inside the device are sucked into the device and taken in. From 8 leak. This rising hot air flow is due to natural convection caused by the outside air being heated exclusively inside the device, so that the pump power consumption is small.
  • the surrounding wall of each panel 4-1, 4-2 4 4-n The double-walled structures 23-1, 23-2 ', 23'-n are fixed with fixing members such as bolts. Further, a double wall structure 24 for forming a rising hot airflow having a substantially similar structure is fixed to the peripheral wall of the ceiling plate 13 around the four circumferences thereof by a fixing tool such as a bolt.
  • the double-walled structure 24 may be slightly shorter in width (height) than the double-walled structures 23-1, 23-2, -23-n.
  • Each of these double-walled structures 23-1, 23-2 ⁇ -23-li 24 has an inner folded plate located on the inside, as better illustrated in FIGS. 4 and 5.
  • the inner bent plate 25 and the outer bent plate 26 are separated by a space S in the horizontal direction between the inner bent plate 25 and the outer bent plate 26 located outside. And are arranged in parallel and assembled.
  • the upper end extends to the vertical center of each of the openings of the drying chambers 7-1, 7-2, 7- (n-1) and the upper auxiliary drying chamber 7U. .
  • the inner bent plate 25 is made of aluminum material, its inner and outer surfaces are processed to be black, and the upper part thereof is bent inward.
  • the outer bent plate 26 is made of stainless steel, the inner surface thereof is processed to be black, the upper portion is bent inward, and the lower portion is located below the inner bent plate 25. It is bent outward so as to be away from the portion, and has a shape extending slightly below the lower portion of the inner bent plate 25.
  • the black processing of the inside and outside surfaces of the inside bent plate 25 and the black processing of the inside surface of the outside bent plate 26 are performed by coating these surfaces with kneaded black paint in Teflon (registered trademark). It is done by.
  • each drying chamber 7-m Since the incoming airflow is also kept warm, the substrate 6 in each drying chamber 7-m can maintain a stable temperature distribution without being affected by the outside air.
  • the above-mentioned flow of hot air flow is the air force due to the rising air flow, and is formed so as to surround the panel heaters 4-m arranged in multiple stages, so that the temperature of each drying chamber 7-m is more stable Let me do it.
  • each side of the inner and outer bent plates 25, 26 Due to the heat retention effect of the black processing, the airflow flowing through the flow path between them is better kept warm, so that solidification of water vapor, solvent vapor and the like can be prevented. Furthermore, the action of Teflon contained in the black processing applied to the inner and outer bent plates 25 and 26 prevents the adhesion of water vapor, solvent vapor, and various particles to these plate surfaces. It is. As a result, a smooth flow of the rising hot air flow can be formed. As shown in Fig.
  • each of the double wall structures 23-1 and 23-2-23-n for forming the rising hot air flow has a door of the multi-stage heating device 1 as shown in Fig. 1. (Not shown) on the side where panel heaters 4-1, 1, 4-2 ⁇ ⁇ ⁇ 4-n are left
  • the heating element 11 of the panel heater 4-m is embedded near and along the periphery of the panel heater 4-m, and generates heat uniformly.
  • the temperature in the vicinity of any one corner is measured by the temperature sensor 30 to control the heat generation temperature.
  • a thermo switch 31 is buried in the vicinity of the temperature sensor 30 to prevent an excessive rise in temperature of 4 m per day.
  • Substrate 6 in chamber 7 — m has radiant heat radiated from subplate 8 — m placed above panel heater 4 m below and panel heater 41 m above it (m + 1).
  • both sides are heated at the same time and dried quickly.
  • Water vapor and solvent vapor generated during the heating-drying process flow to the opening around the drying chamber 7-m, and rise up the flow path in the double-walled structure 23-m. It is sucked in by the hot air flow, taken in, and exhausted from the drying chamber 7-m.
  • the ascending hot airflow thus taking in water vapor, solvent vapor, etc. sequentially passes through the upper double-walled structure 23-(m + 1), 23-(m + 2) 24. While taking in the water vapor and solvent vapor in the room there, each drying room 7-m, upper part auxiliary An air curtain surrounding the drying chamber 7 U is formed, and the air is exhausted from the exhaust port 28 together with the other rising hot air flow.
  • the multi-stage heating apparatus 1 for a large substrate according to the present embodiment is configured as described above, so that the following effects can be obtained.
  • the large substrate 6 is uniformly heated by the support using the plurality of support pins 9, and the steam, solvent vapor, etc. generated in the drying chamber 7-m are sucked and exhausted by the rising hot air flow.
  • the inside of each drying chamber 7-m is maintained at a high degree of cleanliness and a high temperature atmosphere, it is possible to obtain a large-sized substrate 6 having high drying quality with less uneven drying.
  • the rising hot air flow can utilize a naturally formed air flow, there is no need to install a side panel heater for keeping the inside of the drying chamber 7-m, and the drying room 7 — No special structural measures such as the formation of a special air flow path for forced exhaust of water vapor, solvent vapor, etc. in the m are required.
  • Panel heaters 41 m (m l, 2 ⁇ ⁇ ⁇ n) ⁇ Since the structure of the furnace wall 3 and the like can be simplified, the production cost and operation cost can be reduced.
  • the multi-stage heating apparatus for large substrates 1 has a simple structure, is excellent in processing efficiency, can maintain high drying quality of the large substrates 6, and can reduce manufacturing costs, operating costs, and other costs 1 Can be provided.
  • the large panel heater 4-m has a large thermal expansion and a large effect on the support members of the device, but the column 5 supporting one of the four corners of the panel heater 4-m is fixed.
  • the panel heater supports the remaining corners of the four 1 m corners Struts 5, around the struts 5 are fixed, is movable in the horizontal direction, since it is adapted to allow for thermal expansion and contraction of the panel heater 4-m, the panel heater 4 one m
  • the heat generated prevents the panel heater 4-m from warping, denting, or expanding and contracting due to the heat of the panel heater 4-m itself, thereby preventing the large substrate 6 to be dried from becoming uneven in drying.
  • the drying quality of the large-sized substrate 6 can be further maintained.
  • adverse effects on the support member of the device can be prevented.
  • the heating element 11 is embedded near the periphery of the panel heater 41 m along the periphery, the heat of the panel heater 4-m is easily radiated to the outside, and the heat is The area near the periphery of the panel is easy to be carried away by the hot air flow (air force) that rises continuously around the 7-m area of each drying room. Since the heating elements 11 are more positively heated, if the entire panel heater is 41 m, the heat generation temperature distribution is uniform, and the large substrate 6 can be uniformly heated and dried. Higher drying quality of the large substrate 6 can be maintained. Also, since the panel heater is not heated over the entire surface but only heated around the periphery uniformly, equipment such as heating equipment and control equipment can be reduced. Can be reduced.
  • the temperature near an arbitrary corner of the rectangular panel heater is buried there.
  • the temperature of the heating element 11 is generally the same as the heating element 11 in the length direction. Therefore, as described above, the rectangular panel heater 4—m
  • the panel heater 4-m By measuring the temperature near any one corner of the panel, it is possible to estimate the temperature near the remaining three corners of the rectangular panel panel 4-m. Based on this temperature, the panel panel If the heating temperature of m is controlled, the panel heater 4-m can be uniformly heated and dried on the large substrate 6 because the entire surface of the panel heater 4-m is maintained at a predetermined uniform temperature in a steady state.
  • Heating element 1 1 In the vicinity of the peripheral edge of the coater 4-m, it can with or mutually ⁇ embedded along the peripheral edge, it is possible to simplify the heating temperature control Paneruhi evening one 4-m. In addition, various effects can be obtained.
  • the invention of the present application is not limited to the above embodiment, and various modifications can be made without departing from the gist of the invention.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Microbiology (AREA)
  • Drying Of Solid Materials (AREA)
  • Manufacture Of Electron Tubes, Discharge Lamp Vessels, Lead-In Wires, And The Like (AREA)
  • Gas-Filled Discharge Tubes (AREA)
  • Devices For Indicating Variable Information By Combining Individual Elements (AREA)

Abstract

A plurality of rectangular panel heaters (4-1, 4-2...4-n) of a both-surface heating type internally having heating units are disposed in multistage with a predetermined vertical spacing, the space between adjacent vertical panel heaters serving as drying chambers (7-1, 7-2...7-(n-1)) for heating and drying large-sized substrates (6). The rectangular large-sized substrates (6) are supported each by a plurality of support pins (9) at a plurality of places on the substrate surface and held at a predetermined height in the drying chamber, and an upward hot air current is formed, surrounding the peripheries of the plurality of drying chambers formed in vertical multistage. According to this large-sized substrate multistage type heating device (1), the construction is simple, the processing efficiency is superior, costs including production cost and operation cost can be reduced, and the high drying quality of the large-sized substrates can be retained.

Description

明細書 大型基板用多段式加熱装置 技術分野  Description Multi-stage heating equipment for large substrates
本願の発明は、 液晶表示板 (L C D ) やプラズマ表示板 (P D P ) 等の大型基 板を加熱,乾燥させるために用いられる大型基板用多段式加熱装置に関し、 特に 構造の簡素化、 製作 '運転コスト等のコストの低減を図った大型基板用多段式カロ 熱装置に関する。 背景技術  The invention of the present application relates to a multi-stage heating apparatus for large substrates used for heating and drying large substrates such as a liquid crystal display panel (LCD) and a plasma display panel (PDP). The present invention relates to a multi-stage calorie heating device for large substrates that reduces costs and other costs. Background art
液晶表示板 (L C D ) やプラズマ表示板 ( P D P ) 等の大型基板の製造におい ては、 基板洗浄後の水分の除去や、 基板上に塗布された薬液の組成分中に含まれ る溶剤等の除去のために、 加熱 ·乾燥工程が不可欠である。 このような、 大型基 板に対してなされる加熱 ·乾燥工程を、 大型基板の複数枚について同時に行なう ために、 多段式加熱装置が使用されることがある。  In the manufacture of large substrates such as liquid crystal display panels (LCDs) and plasma display panels (PDPs), removal of water after substrate cleaning and removal of solvents and other components contained in the components of the chemical solution applied to the substrate For removal, a heating and drying process is indispensable. In order to simultaneously perform the heating / drying process performed on a large-sized substrate on a plurality of large-sized substrates, a multi-stage heating device may be used.
この多段式加熱装置は、 被乾燥物である複数枚の大型基板を上下方向に多段に 配置し、 これに合わせて、 複数枚の棚ヒー夕一を多段に配置して、 各段における 大型基板の加熱 ·乾燥処理を、 各段における棚ヒ一夕一による加熱により、 同時 に実行するようにされたもので、 発生する水蒸気や溶剤蒸気等の排気系は、 共通 にされている。 このような多段式加熱装置は、 設置面積を大幅に低減することが できるので、 多数枚の大型基板を同時に加熱 ·乾燥処理するのに適している。 特開 2 0 0 1— 3 1 7 8 7 2号公報に紹介されている大型基板用多段式加熱炉 では、 各段に配置される棚ヒ一夕一が、 その両面から遠赤外線が放射される両面 加熱式のパネルヒーター (放熱板) によって構成されており、 これが上下方向に 一定のピッチで配置されていて、 隣り合う上下の棚ヒー夕一間の空間部が乾燥室 とされている。 このように、 両面加熱式の棚ヒー夕一とされることにより、 ヒ一 夕一が薄型化し、 設置高さも大幅に低減されることになり、 大幅な省スペース化 を図ることができる。 また、 各棚ヒー夕一に埋設される発熱体は、 装置の奥行方向に向かって複数の ゾーンに分割されており、 各ゾーンの発熱体の発熱温度を任意に設定することが できるようにされており、 これにより、 被加熱物である大型基板の表面加熱温度 の均一化が図られている。 In this multi-stage heating apparatus, a plurality of large substrates to be dried are arranged in multiple stages in the vertical direction, and in accordance with this, a plurality of shelf heaters are arranged in multiple stages, and large substrates in each stage are arranged. The heating / drying process is performed simultaneously by heating at each stage in each stage, and the exhaust system for generated steam and solvent vapor is shared. Since such a multi-stage heating device can greatly reduce the installation area, it is suitable for simultaneously heating and drying a large number of large substrates. In the multi-stage heating furnace for large substrates introduced in Japanese Patent Application Laid-Open Publication No. 2001-3117872, a far infrared ray is radiated from both sides of a shelf located at each stage. It consists of a two-sided heating type panel heater (radiator plate), which is arranged at a constant pitch in the vertical direction, and the space between adjacent upper and lower shelves is a drying room. In this way, the use of a double-sided heating shelf allows the ceiling to be thinner and the installation height to be greatly reduced, thereby achieving a significant space saving. The heating elements buried in each shelf are divided into a plurality of zones in the depth direction of the device, and the heating temperature of the heating elements in each zone can be set arbitrarily. As a result, the surface heating temperature of the large substrate to be heated is made uniform.
また、 炉本体の各側壁部には、 炉内に臨むようにして遠赤外線パネルヒ一夕一 からなる補助加熱用の側面ヒ一夕一がそれそれ設置されており、 各段の大型基板 は、 上下の棚ヒ一夕一によりその上下面が加熱されるのみならず、 側面ヒ一夕一 によりその周縁部も加熱されるので、 大型基板の全面加熱が可能となって、 表面 加熱温度の精度が一層高まるように工夫されている。  In addition, on each side wall of the furnace body, a side panel for auxiliary heating consisting of a far infrared ray panel is installed to face the inside of the furnace. Not only is the upper and lower surfaces heated by the shelf, but also the peripheral edge is heated by the side, so the entire large substrate can be heated, and the accuracy of the surface heating temperature is further improved. It is devised to increase.
さらに、 この多段式加熱炉においては、 各段の棚ヒー夕一の内部に気体通路が 形成されており、 この気体通路を流れるエアー類は、 棚ヒーターの下面に開口さ れた孔から吹き出されて、 乾燥室内の水蒸気や溶剤蒸気等を伴いつつ、 ダウンプ ロー方式により、 乾燥室を囲む炉本体内に集められ、 そこから炉本体の側壁部に 設けられた排気孔を通じて外部に吸引,排気され、 炉内雰囲気の高いクリーン度 が保持されるようになっている。  Furthermore, in this multi-stage heating furnace, a gas passage is formed inside each shelf of the heater, and air flowing through the gas passage is blown out from a hole opened on the lower surface of the shelf heater. With the steam and solvent vapors in the drying chamber, they are collected by the down-flow method in the furnace body surrounding the drying chamber, and are sucked and exhausted from there through the exhaust holes provided in the side wall of the furnace body. However, a high degree of cleanliness in the furnace atmosphere is maintained.
このように、 この大型基板用多段式加熱炉は、 設置スペースの低減、 大型基板 の表面加熱温度の均一化と精度の向上、 炉内雰囲気のクリーン度の保持等の点で 、 種々の工夫が施され、 大型基板の乾燥品質を高めることができるものである。 しかしながら、 この大型基板用多段式加熱炉は、 構造が複雑である上に、 排気 系にダウンブロー方式が採用されるなど、 製作コスト、 運転コストが嵩むものに なっている。 また、 各乾燥室内における大型基板の支持は、 左右一対の支持治具 によって行なわれているので、 基板の橈みゃ不均一加熱の原因になる虞がある。 発明の開示  As described above, this multi-stage heating furnace for large substrates has various ideas in terms of reducing installation space, making the surface heating temperature of large substrates uniform and improving the accuracy, and maintaining the cleanness of the furnace atmosphere. It can improve the drying quality of large substrates. However, the multi-stage heating furnace for large substrates has a complicated structure and a down-blow method is used for the exhaust system, so that the manufacturing cost and operating cost are increasing. In addition, since the large substrate is supported in each drying chamber by a pair of left and right support jigs, the substrate may be unevenly heated. Disclosure of the invention
本願の発明は、 従来の大型基板用多段式加熱装置が有する前記のような問題点 を解決して、 構造が簡単で、 処理効率に優れ、 大型基板のさらに高い乾燥品質を 保持することができ、 製作コスト、 運転コスト等のコストを低減することができ る大型基板用多段式加熱装置を提供することを課題とする。  The invention of the present application solves the above-described problems of the conventional multi-stage heating apparatus for large substrates, and has a simple structure, excellent processing efficiency, and can maintain higher drying quality of large substrates. It is an object of the present invention to provide a multi-stage heating apparatus for a large-sized substrate, which can reduce costs such as manufacturing cost and operation cost.
本願の発明によれば、 このような課題は、 被乾燥物である矩形状の大型基板を 複数枚、 多段状に配置して乾燥させるために用いられる大型基板用多段式加熱装 置において、 内部に発熱体を有する両面加熱式の矩形状のパネルヒー夕一が複数 枚、 上下方向に所定の間隔を置いて多段に配置され、 隣り合う上下のパネルヒー 夕一間の空間部が、 前記大型基板を加熱 '乾燥させるための乾燥室とされ、 前記 大型基板が、 板面の複数適所を複数本の支持ピンによりそれそれ支持されて、 前 記乾燥室内の所定高さ位置に保持され、 上下方向に多段に形成される複数の前記 乾燥室の周囲を囲んで、 上昇熱気流が形成されていることを特徴とする大型基板 用多段式加熱装置により解決される。 According to the invention of the present application, such a problem is caused by a large rectangular substrate to be dried. In a multi-stage heating device for large substrates used for drying by arranging a plurality of sheets in a multi-stage shape, a plurality of double-sided heating-type rectangular panel heaters having a heating element therein, and a predetermined number in a vertical direction. The space between the upper and lower panels adjacent to each other is arranged as a drying chamber for heating and drying the large-sized substrate, and the large-sized substrate is provided at a plurality of appropriate positions on the plate surface. Each of the supporting pins is supported by a corresponding one of the supporting chambers, and is held at a predetermined height position in the drying chamber. A plurality of the drying chambers formed in multiple stages in the vertical direction are surrounded by the rising hot air flow. The problem is solved by a multi-stage heating device for large substrates, which is characterized in that:
この大型基板用多段式加熱装置によれば、 上下方向に多段に形成される複数の 乾燥室内において、 大型基板が、 板面の複数適所を複数本の支持ピンによりそれ それ支持されて、 乾燥室内の所定高さ位置に保持され、 隣り合う上下のパネルヒ —夕一により同時に輻射加熱されるとともに、 乾燥室内は、 上下方向に多段に形 成される複数の乾燥室の周囲を囲んで形成される上昇熱気流により保温されるの で、 多数枚の大型基板を迅速に、 かつ、 効率的に加熱 ·乾燥処理することができ る。  According to the multi-stage heating apparatus for large substrates, in a plurality of drying chambers formed in multiple stages in the vertical direction, a large substrate is supported at a plurality of appropriate places on the plate surface by a plurality of support pins, respectively. And the adjacent upper and lower panels are simultaneously radiated and heated by the evening, and the drying chamber is formed around a plurality of drying chambers formed in multiple stages in the vertical direction. Since the temperature is maintained by the rising hot air flow, a large number of large substrates can be quickly and efficiently heated and dried.
しかも、 複数本の支持ピンを用いた支持により、 大型基板の加熱は均一に行な われ、 乾燥室内に発生する水蒸気、 溶剤蒸気等は、 上昇熱気流により吸引 '排気 されて、 乾燥室内が高いクリーン度と高温雰囲気に維持されるので、 乾燥むらの 少ない、 高い乾燥品質の大型基板を得ることができる。 .  Moreover, the large substrate is uniformly heated by the support using the plurality of support pins, and the steam and solvent vapor generated in the drying chamber are sucked and exhausted by the rising hot air flow, so that the drying chamber is high. Since the cleanness and the high-temperature atmosphere are maintained, large-sized substrates with high drying quality with less drying unevenness can be obtained. .
加えて、 この上昇熱気流は、 自然に形成される気流を利用することができるの で、 乾燥室内を保温するための側面パネルヒー夕一の設置等の必要がなく、 また 、 乾燥室内の水蒸気、 溶剤蒸気等を強制排気するための特別な気流通路の形成な ど、 特別な構造上の工夫を施す必要がなく、 パネルヒー夕一ゃ炉壁等の構造を簡 単化することができて、 製作コスト、 運転コストを節減することができる。 これらにより、 構造が簡単で、 処理効率に優れ、 大型基板の高い乾燥品質を保 持することができ、 製作コスト、 運転コスト等のコストを低減することができる 大型基板用多段式加熱装置を提供することができる。  In addition, since this rising hot air flow can use a naturally formed air flow, there is no need to install a side panel heater for keeping the inside of the drying room warm, and also, it is not necessary to install steam, There is no need to take special structural measures such as forming a special airflow passage for forcibly exhausting solvent vapors, etc., making it possible to simplify the structure of panel heaters and furnace walls, etc. Costs and operating costs can be reduced. These provide a multi-stage heating device for large substrates that has a simple structure, is excellent in processing efficiency, can maintain high drying quality of large substrates, and can reduce manufacturing and operation costs. can do.
好ましい実施形態では、 この大型基板用多段式加熱装置において、 そのパネル ヒーターの四隅が、 支柱により支持されて、 複数枚のパネルヒーターが、 上下方 向に所定の間隔を置いて多段に配置されており、 パネルヒーターの四隅のうちのIn a preferred embodiment, in this multi-stage heating apparatus for large substrates, four corners of the panel heater are supported by columns, and a plurality of panel heaters Are arranged at predetermined intervals in the direction
1つの隅部を支持する支柱は、 固定され、 パネルヒー夕一の四隅のうちの残りの 隅部を支持する支柱は、水平方向に移動可能にされて、パネルヒー夕一の熱膨張 · 収縮を許容するようにされる。 The column supporting one corner is fixed, and the column supporting the remaining corners of the four corners of the panel can be moved horizontally to allow thermal expansion and contraction of the panel. To be done.
この結果、 パネルヒ一夕一の発熱により、 パネルヒ一夕一自体が熱で反り上が つたり、 凹んだり、 伸縮したりするパネルヒーターの熱変形が防がれ、 被乾燥物 である大型基板に乾燥むらが生ずるのを防止することができ、 大型基板のさらに 高い乾燥品質を保持することができる。 また、 装置の支持部材に対する悪影響を 防止することができる。  As a result, the heat generated by the panel heater prevents the panel heater from warping, denting, or expanding and contracting due to the heat itself, thereby preventing thermal deformation of the panel heater. It is possible to prevent drying unevenness from occurring, and to maintain higher drying quality of a large-sized substrate. Further, it is possible to prevent an adverse effect on the support member of the device.
別の好ましい実施形態では、 この大型基板用多段式加熱装置において、 その発 熱体が、 パネルヒーターの周縁の近傍に、 該周縁に沿って埋め込まれている。 これにより、 パネルヒー夕一の熱が外部に放散され易く、 また、 その熱が各乾 燥室の周囲を巡って上昇する熱気流により運び去られ易いパネルヒーターの周縁 部近傍が、 他の部分に比べて、 内蔵する発熱体により一層積極的に加熱されるの で、 パネルヒ一夕一全体としてみれば、 発熱温度分布が均一化されて、 大型基板 を均一に加熱 ·乾燥することができ、 大型基板のさらに高い乾燥品質を保持する ことができる。 また、 パネルヒーターを全面加熱せず、 周縁近傍を一様に加熱す るだけであるので、 熱機器や制御機器等の機器類を削減することができ、 この面 からも、 コストを低減することができる。  In another preferred embodiment, in the multi-stage heating apparatus for a large substrate, the heat generating body is embedded near the periphery of the panel heater along the periphery. As a result, the heat of the panel heater is easily dissipated to the outside, and the vicinity of the periphery of the panel heater, where the heat is easily carried away by the hot air flowing around each drying chamber, is reduced to other parts. In comparison, since the built-in heating element heats up more aggressively, the heat generation temperature distribution is uniformed as a whole, and large substrates can be uniformly heated and dried. Higher drying quality of the substrate can be maintained. In addition, since the panel heater is not entirely heated and only the area near the periphery is heated uniformly, it is possible to reduce the number of equipment such as heating equipment and control equipment. Can be.
さらに、別の好ましい実施形態では、この大型 ¾f反用多段式加熱装置において、 そのパネルヒーターの任意の一隅近傍に、 温度センサ一が埋設されている。 この結果、 矩形状のパネルヒ一夕一の任意の一隅近傍の温度を、 そこに埋設さ れた温度センサ一により計測することができ、 発熱体は、 通常、 その長さ方向に 等しい発熱量のものとされるので、 前記のように、 矩形状のパネルヒ一夕一の任 意の一隅近傍の温度を計測することができることにより、 矩形状のパネルヒ一夕 —の残りの三隅近傍の温度を推測することができ、 この温度に基づいて、 パネル ヒー夕一の発熱温度の制御を行なえば、 定常状態において、 パネルヒー夕一は、 その全面が所定の均一の温度に保持されるので、 大型基板の均一な加熱 ·乾燥処 理を行なうことができ、 発熱体がパネルヒーターの周縁の近傍に、 該周縁に沿つ て埋め込まれていることとも相俟って、 パネルヒーターの発熱温度制御を簡単化 することができる。 図面の簡単な説明 Further, in another preferred embodiment, a temperature sensor is buried in the vicinity of any one corner of the panel heater in the large-sized f-fuse multistage heating device. As a result, the temperature near any one corner of the rectangular panel can be measured by the temperature sensor buried in it, and the heating element usually has the same heating value in its length direction. As described above, the temperature near any one corner of the rectangular panel can be measured as described above, and the temperature near the remaining three corners of the rectangular panel can be estimated. If the heating temperature of the panel heater is controlled based on this temperature, in a steady state, the entire surface of the panel heater is maintained at a predetermined uniform temperature, so that a large substrate can be used. A uniform heating and drying process can be performed, and the heating element is located near and along the periphery of the panel heater. In combination with the embedded heater, it is possible to simplify the control of the heat generation temperature of the panel heater. BRIEF DESCRIPTION OF THE FIGURES
図 1は、 本願の発明の一実施形態における大型基板用多段式加熱装置の炉壁を 透視して見た全体概略斜視図である。  FIG. 1 is an overall schematic perspective view of a furnace wall of a multistage heating apparatus for large substrates according to an embodiment of the present invention, as seen through.
図 2は、 同大型基板用多段式加熱装置の乾燥室部分の横断面図である。  FIG. 2 is a cross-sectional view of a drying chamber portion of the multi-stage heating apparatus for large substrates.
図 3は、 図 2の I I I— I I I線矢視断面図である。  FIG. 3 is a cross-sectional view taken along the line II-II of FIG.
図 4は、 図 3の部分 ¾大図である。  FIG. 4 is a partially enlarged view of FIG.
図 5は、 図 1の部分拡大図であって、 気流の流れを説明するための図である。 図 6は、 同大型基板用多段式加熱装置に使用されるパネルヒー夕一の平面図で ある。  FIG. 5 is a partially enlarged view of FIG. 1 and is a view for explaining the flow of airflow. FIG. 6 is a plan view of a panel heater used in the multi-stage heating apparatus for the large substrate.
図 7は、 同パネルヒーターの側面図である。  FIG. 7 is a side view of the panel heater.
図 8は、 図 6の温度センサ一が埋設される部分の拡大図である。  FIG. 8 is an enlarged view of a portion where the temperature sensor 1 of FIG. 6 is embedded.
図 9は、 図 8の側面図である。  FIG. 9 is a side view of FIG.
図 1 0は、 同パネルヒーターの上に載置されるサブプレートの平面図あって、 同サブプレートが乾燥室から引き出された状態を示す図である。  FIG. 10 is a plan view of a sub-plate placed on the panel heater, showing a state where the sub-plate is pulled out of the drying chamber.
図 1 1は、 同サブプレートの一側の位置決め機構の平面図である。  FIG. 11 is a plan view of a positioning mechanism on one side of the sub-plate.
図 1 2は、 同サブプレートの他側の位置決め機構の断面図であって、 図 2の X I I - X I I線矢視断面図である。 発明を実施するための最良の形態  FIG. 12 is a cross-sectional view of the positioning mechanism on the other side of the sub-plate, and is a cross-sectional view taken along line XII-XII of FIG. BEST MODE FOR CARRYING OUT THE INVENTION
以下、 本願の発明の一実施形態について説明する。  Hereinafter, an embodiment of the present invention will be described.
本実施形態における大型基板用多段式加熱装置は、 主として液晶表示板 (L C D ) やプラズマ表示板 (P D P ) 等の大型基板の加熱 .乾燥用に使用される。 このような大型基板の製造工程においては、 通常、 基板洗浄後の水分の除去や 、 基板上に塗布された薬液の組成分中に含まれる溶剤等の除去のために、 大型基 板に加熱 ·乾燥処理を施すことが不可欠である。 多段式加熱装置は、 このような 大型基板を複数枚、 多段に配置して同時に加熱 '乾燥させるので、 設置スペース を節減しつつ、 多数の大型基板を迅速に加熱 ·乾燥処理するのに適している。 次に、 本実施形態における大型基板用多段式加熱装置の構造について説明するThe multi-stage heating apparatus for a large substrate according to the present embodiment is mainly used for heating and drying a large substrate such as a liquid crystal display panel (LCD) or a plasma display panel (PDP). In the process of manufacturing such a large substrate, the large substrate is usually heated to remove water after cleaning the substrate or to remove a solvent or the like contained in a chemical component applied to the substrate. It is essential to perform a drying treatment. The multi-stage heating device arranges a plurality of such large substrates in multiple stages and simultaneously heats and dries them. It is suitable for quickly heating and drying a large number of large substrates while saving energy. Next, the structure of the multi-stage heating device for a large substrate in the present embodiment will be described.
。 図 1に図示されるように、 本実施形態における大型基板用多段式加熱装置 1は 、 炉壁 2に囲まれた炉底部の架台 3上に、 平面視矩形状の複数枚 (n枚) のパネ ルヒ一ター 4— 1、 4 - 2 ' 。 ' 4— nが、 それらの各四隅を支柱 5により支持 されて、 上下方向に所定の間隔を置いて多段に配置されている。 そして、 隣り合 う上下のパネルヒーターの間、 すなわち、 パネルヒー夕一 4— 1とパネルヒ一夕 — 4— 2との間、 パネルヒー夕一 4— 2とパネルヒーター 4一 3との間 ' · 'パ ネルヒーター 4— ( n - 1 ) とパネルヒー夕一 4— nとの間の各空間部は、 被乾 燥物である基板 6を加熱 .乾燥させるための乾燥室 7— 1、 7 - 2 · · · 7 - ( n - 1 ) とされている。 基板 6は、 平面視矩形状をなし、 一辺が 1 . 0〜2 . 0 mに及ぶ大型のものであり、 厚さは l mm前後から数 mmである。 パネルヒ一夕 — 4— m (m= l、 2 · · · n) も、 基板 6の形状に合わせて平面視矩形状とさ れているが、 その面積は、 基板 6の面積よりも広い。 . As shown in FIG. 1, a multi-stage heating apparatus 1 for a large substrate according to the present embodiment includes a plurality of (n) rectangular plates in plan view on a gantry 3 at a furnace bottom surrounded by a furnace wall 2. Panel light 4-1, 4-2 '. '4-n are supported at the four corners thereof by columns 5, and are arranged in multiple stages at predetermined intervals in the vertical direction. Then, between the upper and lower panel heaters adjacent to each other, that is, between the panel heater 4-1 and the panel heater 4-2, and between the panel heater 4-2 and the panel heater 4-1. Each space between the panel heater 4-(n-1) and the panel heater 4-n heats the substrate 6 to be dried. Drying chambers 7-1 and 7-2 for drying · · · 7-(n-1) The substrate 6 has a rectangular shape in a plan view, a large side of 1.0 to 2.0 m on a side, and a thickness of about l mm to several mm. Even though the panel window is 4-m (m = l, 2 · · · n) is also rectangular in plan view in accordance with the shape of the substrate 6, the area is larger than the area of the substrate 6.
支柱 5は、 各段を貫通する 1本の棒状体のものも使用できるが、 本実施形態に おいては、 各段毎に分割された分割支柱が使用されており、 これらの分割支柱が 積み重ねられることにより、 支柱 5が形成されている。 これらの分割支柱は、 架 台 3と最下段のパネルヒ一夕一 4一 1との間、 隣り合う上下のパネルヒ一夕一間 、 最上段のパネルヒー夕一 4— nと後述する天井板 1 3との間に配置されて、 こ れらの四隅において、 これらを互いに上下方向に間隔付け、 立体的に組み立てて いる。 四隅のうちの任意の一隅に配される支柱 5の下端は、 鋼材等からなる架台 3の中に埋設されて (図 1の A部参照) 、 固定されている一方、 残りの三隅を支 持する支柱 5は、 固定されている支柱を中心として、 水平方向に移動可能にされ て、 パネルヒ一夕一 4一 mの熱膨張 ·収縮を許容するようになっている。  The column 5 may be a single rod penetrating through each step, but in the present embodiment, divided columns divided for each stage are used, and these divided columns are stacked. As a result, the pillar 5 is formed. These divided pillars are located between the gantry 3 and the lowermost panel panel, between adjacent upper and lower panel panels, the uppermost panel panel 4-n, and a ceiling plate 13 described later. These four corners are vertically spaced from each other at these four corners, and are assembled three-dimensionally. The lower end of the pillar 5 arranged at any one of the four corners is buried in a gantry 3 made of steel or the like (see part A in FIG. 1) and fixed, while supporting the remaining three corners. The supporting strut 5 is horizontally movable around the fixed strut so as to allow a thermal expansion and contraction of 41 m per day.
パネルヒーター 4— mは、 図 3、 図 4、 図 6ないし図 9に図示されるように、 アルミ材からなる上下 2枚の板の間に発熱体 1 1が挟み込まれ、 埋め込まれるこ とにより構成されており、 両面加熱式の板状ヒ一夕一であって、 図 4に太い矢印 で示されるように、 その上下両面から輻射熱を放って、 その下方および上方の乾 燥室 7— (m— 1 ) 、 7— mにそれぞれセヅ トされた基板 6を同時に加熱する。 但し、 パネルヒー夕一 4— mの上面には、 後述するサブプレート 8— mが載置さ れるので、 実際には、 このサブプレート 8— mを介して輻射熱を放って、 その上 方の乾燥室 7—mにセットされた基板 6を加熱する。 しかしながら、 このサブプ レ一ト 8— mは、 本実施形態において、 必須ではない。 The panel heater 4-m is constructed by sandwiching and embedding a heating element 11 between two upper and lower plates made of aluminum material as shown in Figs. As shown by the thick arrows in Fig. 4, radiant heat is radiated from both upper and lower surfaces, and the drying chambers below and above it are shown as thick arrows in Fig. 4. 1) Simultaneously heat the substrates 6 set to 7 m. However, on the upper surface of the panel heater 4-m, a sub-plate 8-m, which will be described later, is placed. In practice, radiant heat is emitted through this sub-plate 8-m, and the upper part is dried. The substrate 6 set in the chamber 7-m is heated. However, this sub-plate 8-m is not essential in the present embodiment.
発熱体 11は、 抵抗発熱体であり、 単位長さ当たりの発熱量が均一で、 パネル ヒー夕一 4一 mの周縁の近傍に、 該周縁に沿って埋め込まれている。発熱体 11 の形態としては、 抵抗発熱体に限られず、 気体、 液体による熱媒体が使用されて もよい。  The heating element 11 is a resistance heating element, has a uniform heating value per unit length, and is embedded along the periphery of the panel heater near the periphery of 41 m. The form of the heating element 11 is not limited to the resistance heating element, and a heating medium of gas or liquid may be used.
基板 6は、 パネルヒータ一 4— 1、 4- 2 · · · 4- (n- 1)の上にそれそ れ直接に載置されるものではなく、 図 1、 図 2および図 4に図示されるように、 これらのパネルヒ一夕一の上に熱伝導性の良好なアルミ材からなるサブプレート 8— 1、 8— 2 · · - 8 - (n— 1) がそれそれ載置されていて、 これらのサブ プレート 8— m (m=l、 2 · · · (n- 1) ) にそれそれ植設された複数本の 支持ピン 9により、 基板 6の中央部および周縁部を含む複数適所がそれそれ支持 されて (図 2、 図 10参照) 、 各パネルヒーター 4一 mの上面および各サブプレ —ト 8— mの上面から所定長だけそれそれ隔てられて、 乾燥室 7— 1、 7-2 · • · 7- (n- 1) の上下方向略中央部位にセヅトされる。  The substrate 6 is not placed directly on the panel heaters 1-4, 4-2 · · · 4- (n-1), but is shown in Figs. 1, 2 and 4. The sub-plates 8-1, 8-2, -8- (n-1) made of aluminum with good thermal conductivity are placed on these panels all the time. The sub-plates 8—m (m = l, 2 ··· (n-1)) are each provided with a plurality of support pins 9 that are respectively planted, and a plurality of sub-plates including a central portion and a peripheral portion of the substrate 6 are provided. The proper position is supported (see Fig. 2 and Fig. 10), and each panel heater is separated from the upper surface of 4m by 8m and the upper surface of 8m by a predetermined length. 7-2 · · · Set at the center of the 7- (n-1) in the vertical direction.
したがって、 乾燥室 7— m (m=l、 2 · · · (n— 1) ) にセットされた基 板 6は、 隣り合う上下のパネルヒー夕一 4一 (m+l)、 4— mのうち、 下方の パネルヒーター 4一 mからは、 その上に載置されたサブプレ一ト 8— mがパネル ヒ一夕一 4— mの発熱を熱伝導により受熱して放射する輻射熱により、 また、 上 方のパネルヒー夕一 4一 (m+1) からは、 それ自体が放射する輻射熱により、 その両面が同時に加熱される。  Therefore, the base plate 6 set in the drying room 7—m (m = l, 2 ··· (n−1)) consists of the adjacent upper and lower panel heaters (m + l), 4-m Among them, from the lower panel heater 41 m, radiant heat radiated by the substrate 8-m placed above it receiving heat from the panel heater 4-m by heat conduction, and From the upper panel heater 41-1 (m + 1), both surfaces are heated simultaneously by the radiant heat radiated by itself.
但し、 最下段のパネルヒーター 4— 1の下方の空間は、 実際には乾燥室として 使用されておらず、 架台 3の表面上にステンレスプレート 12が敷かれていて、 最下段のパネルヒーター 4一 1の下面から放射される輻射熱を反射し、 ここの空 間を乾燥室 7— mと同じような高温環境になるようにしていて、 最下段の乾燥室 7— 1と中間の乾燥室 7— m (Km< (n- 1) ) との間に温度勾配が生じな いようにしている。 同様に、 最上段のパネルヒー夕一 4— nの上方の空間も、 実 際には乾燥室として使用されておらず、 ステンレスプレートが裏貼りされた天井 板 1 3が張設されていて、 最上段のパネルヒーター 4一 n上に載置されたサブプ レート 8— nから放射される輻射熱を反射し、 ここの空間を乾燥室 7— mと同じ ような高温環境になるようにしていて、 最上段の乾燥室 7— ( n - 1 ) と中間の 乾燥室 7— m ( Km< ( n— 1 ) ) との間に温度勾配が生じないようにしてい る。 以下、 これらの高温環境空間を下部補助乾燥室 7 L、 上部補助乾燥室 7 Uと 呼ぶこととする。 However, the space below the bottom panel heater 4-1 is not actually used as a drying room, and the stainless steel plate 12 is laid on the surface of the gantry 3. The radiant heat radiated from the lower surface of 1 is reflected, and the space here has a high temperature environment similar to that of the drying room 7-m. The lowermost drying room 7-1 and the middle drying room 7- m (Km <(n-1)) to prevent a temperature gradient from occurring. Similarly, the space above the top panel panel 4n It is not used as a drying room, and a ceiling plate 13 with stainless steel plate attached is stretched, and a sub-plate 8-n placed on the top panel heater 41-n The radiant heat is reflected and the space here has a high-temperature environment similar to that of the drying room 7—m. The drying room 7— (n-1) at the top and the drying room 7—m in the middle (Km <(n-1)) to prevent a temperature gradient from occurring. Hereinafter, these high temperature environment spaces are referred to as lower auxiliary drying room 7 L and upper auxiliary drying room 7 U.
基板 6の乾燥室 7— 1、 7 - 2 · · · 7 - ( n - 1 ) 内におけるセットは、 複 数本の支持ピン 9により複数適所がそれそれ支持されるのみならず、 図 2、 図 4 および図 1 0に図示されるように、 その四隅の各々が、 そこの直交する 2辺を挟 み込むようにして配置された 2本の位置決めピン 1 0により、 それぞれ位置決め されることにより、 サブプレート 8— m (m= l、 2 · · · ( n - 1 ) ) の上面 から所定の高さ位置で、 水平面上の所定の位置に、 正確に位置決めされる。 反 6のこのようなセッティングは、 図示されないロボヅトにより自動的に行なわれ る。 なお、 位置決めピン 1 0は、 基板 6の大きさに応じ、 その位置を調整するこ とができるように、 可動片 2 2に植設されている。 この可動片 2 2は、 サブプレ —ト 8—mの上面へのネジ止め位置を所定の範囲で変えることができる。  The set in the drying chamber 7-1, 7-2 · · · 7-(n-1) of the substrate 6 is not only supported by a plurality of support pins 9 at a plurality of appropriate places, but also by As shown in FIG. 4 and FIG. 10, each of the four corners is positioned by two positioning pins 10 arranged so as to sandwich two orthogonal sides thereof, whereby the sub-corner is positioned. Plate 8—m (m = l, 2 · · · (n-1)) Positioned accurately at a specified height above the horizontal plane at a specified height from the top surface. Such setting of the counter 6 is automatically performed by a robot (not shown). The positioning pins 10 are implanted in the movable piece 22 so that the positions thereof can be adjusted according to the size of the substrate 6. The movable piece 22 can change the screwing position on the upper surface of the substrate 8-m within a predetermined range.
サブプレート 8— mは、 図 2に図示されるように、 パネルヒーター 4—mと略 相似形状の平面視矩形状をなし、 パネルヒーター 4一 mよりもわずかに狭い。 そ して、 サブプレート 8— mをパネルヒ一夕一 4—mの上面に載置したり、 メンテ ナンスのために、 そこから取り出したりするときに便利なように、 サブプレート 8—mの出し入れ方向手前側になるメンテナンス作業側の側縁と、 サブプレ一ト 8— mの出し入れ方向先方側になる反メンテナンス作業側の側縁とに、 一対の把 手 1 4がそれそれ取り付けられている。 図 1 0には、 サブプレート 8— mがパネ ルヒ一夕一 4一 m上から取り出された状態が図示されている。  As shown in FIG. 2, the sub-plate 8-m has a rectangular shape in a plan view substantially similar to the panel heater 4-m, and is slightly narrower than the panel heater 4-m. Then, the sub-plate 8-m can be conveniently placed on the top of the 4-m sub-panel or removed from it for maintenance. A pair of handles 14 are attached to a side edge of the maintenance work side, which is on the front side in the direction, and a side edge of the non-maintenance work side, which is on the front side in the inserting / removing direction of the sub-plate 8 m. FIG. 10 shows a state in which the sub-plate 8-m is taken out from above 41-41 m of Panerhi.
また、 サブプレート 8— mは、 それがパネルヒーター 4一 mの上面に載置され たとき、 所定の位置に位置決めされるように、 メンテナンス作業側においては、 図 2、 図 1 0および図 1 1に図示されるように、 サブプレート 8—mの左右両隅 部に、 それそれ位置決め部材 1 5、 1 6が固着され、 また、 これらの位置決め部 材 1 5、 1 6に係合するように、 パネルヒ一夕一 4一 mの対応する部位 (サブプ レート 8—mの出し入れ方向手前側のパネルヒ一夕一 4一 mの左右両隅部近傍) に、 それそれ位置決め部材 1 7、 1 8が固着されている。 On the maintenance side, the sub-plate 8-m is positioned so that it is positioned at a predetermined position when it is placed on the upper surface of the panel heater 41m. As shown in Fig. 1, positioning members 15 and 16 are fixed to the left and right corners of the sub-plate 8-m, respectively. The corresponding part of the panel plate 41-41 m at the corresponding position (near the left and right corners of the panel plate 41-m 41-m on the front side of the sub-plate 8-m insertion direction) so as to engage with the materials 15 and 16 The positioning members 17 and 18 are fixed respectively.
位置決め部材 1 5は、 その図 1 1において左方上端部が丸く突出させられてい て、 位置決め部材 1 7の図 1 1において下端の V—字状溝に嵌合(凹凸嵌合) して 、 これら両位置決め部材 1 5、 1 7同志が係合する。 また、 位置決め部材 1 6は 、 その図 1 1において右方上端部が丸く突出させられていて、 位置決め部材 1 8 の図 1 1において下方の平坦面に衝合して、 これら両位置決め部材 1 6、 1 8同 志が係合する。 そして、 この係合状態において、 位置決め部材 1 5、 1 6の角部 の部分が口ヅクピン 1 9によりパネルヒーター 4— mにそれそれネジ止めされて 、 サブプレート 8— mがパネルヒー夕一 4— mに固定される。 このようにして、 サブプレート 8— mの水平面上における位置ずれと回転とが防止されている。 また、 サブプレート 8— mの反メンテナンス作業側においては、 図 2および図 1 2に図示されるように、 サブプレート 8—mの側縁に沿って、 左右一対の押え 板 2 0と中央部の押え板 2 1とが、 それそれパネルヒーター 4—mの上面に固着 されている。 これらの押え板 (押え部材) 2 0、 2 1は、 それらとパネルヒー夕 —4一 mの上面との間の内方凹所にサブプレート 8—mの側縁を受け入れて、 サ ブプレート 8— mのこの側縁側が熱により反り上がったり、 凹んだりして、 熱変 形を起こすのを防止している。  The positioning member 15 has a rounded upper end on the left side in FIG. 11 and is fitted into the V-shaped groove at the lower end of the positioning member 17 in FIG. These two positioning members 15 and 17 are engaged with each other. The positioning member 16 has a rounded upper right end in FIG. 11 and abuts against the lower flat surface of the positioning member 18 in FIG. , 18 comrades engage. In this engagement state, the corners of the positioning members 15 and 16 are screwed to the panel heater 4-m by the lip pins 19, respectively, and the sub-plate 8-m is connected to the panel heater 4-m. Fixed to m. In this way, the displacement and rotation of the sub-plate 8-m on the horizontal plane are prevented. On the non-maintenance side of the sub-plate 8-m, as shown in FIGS. 2 and 12, along the side edge of the sub-plate 8-m, a pair of left and right holding plates 20 and a central portion are provided. The holding plate 21 is fixed to the upper surface of the panel heater 4-m. These holding plates (holding members) 20 and 21 receive the side edges of the sub-plate 8—m in the inward recess between them and the panel plate 4—1 m, and the sub plate 8— This side edge of m is prevented from warping or denting due to heat and causing thermal deformation.
次に、 乾燥室 7— 1、 7 - 2 · · · 7 - ( n - 1 ) の各々において発生する水 蒸気、 溶剤蒸気等の排気構造について説明する。  Next, the exhaust structure of water vapor, solvent vapor, and the like generated in each of the drying chambers 7-1, 7-2, 7- (n-1) will be described.
図 1に図示されるように、 多段式加熱装置 1の炉壁 2の下方部の適所には、 外 気取り入れ口 2 7が形成されており、 また、 その天井部には、 排気口 2 8が形成 されている。 したがって、 外気取り入れ口 2 7から取り入れられた外気は、 下部 補助乾燥室 7 L、 乾燥室 7— 1、 7 - 2 · · · 7— ( n - 1 ) 、 上部補助乾燥室 7 Uの各室内部の熱気およびこれらの各室を取り囲む構造物の熱により加熱され て、 上昇熱気流 (図 4、 図 5の矢印 B参照) となる。 そして、 これらの各室およ び構造物から適切に熱を奪い、 また、 装置内部において発生した各種気体(水蒸 気、 溶剤蒸気等) 、 パーティクル等を吸引して内部に取り込み、 排気口 2 8から 流出する。 この上昇熱気流は、 外気が専ら装置内部で如熱されることにより生起 される自然対流に因つているので、 ポンプ動力の消費はわずかである。 As shown in FIG. 1, an outside air intake 27 is formed at a suitable position below the furnace wall 2 of the multi-stage heating apparatus 1, and an exhaust port 28 is formed at the ceiling thereof. Is formed. Therefore, the outside air taken in from the outside air intake 27 is the lower auxiliary drying room 7 L, the drying rooms 7-1, 7-2, 7- (n-1), and the upper auxiliary drying room 7U. It is heated by the heat of the internal hot air and the structure surrounding these chambers, resulting in an ascending hot air flow (see arrows B in Figs. 4 and 5). Then, heat is properly removed from each of these chambers and structures, and various gases (water vapor, solvent vapor, etc.) and particles generated inside the device are sucked into the device and taken in. From 8 leak. This rising hot air flow is due to natural convection caused by the outside air being heated exclusively inside the device, so that the pump power consumption is small.
他方、 パネルヒ一夕一 4— 1、 4 - 2 · · · 4— nの各々の周壁には、 図 1な いし図 5に図示されるように、 その四周を巡って、 上昇熱気流形成用二重壁構造 体 2 3— 1、 2 3— 2 ' · ' 2 3— nがボルト等の固定具により固着されている 。 また、 天井板 1 3の周壁にも、 その四周を巡って、 略同様の構造の上昇熱気流 形成用二重壁構造体 2 4がボルト等の固定具により固着されている。二重壁構造 体 2 4は、 二重壁構造体 2 3— 1、 2 3— 2 · · - 2 3— nよりわずかに幅 (高 さ) が短くされてもよい。  On the other hand, as shown in Fig. 1 or Fig. 5, the surrounding wall of each panel 4-1, 4-2 4 4-n The double-walled structures 23-1, 23-2 ', 23'-n are fixed with fixing members such as bolts. Further, a double wall structure 24 for forming a rising hot airflow having a substantially similar structure is fixed to the peripheral wall of the ceiling plate 13 around the four circumferences thereof by a fixing tool such as a bolt. The double-walled structure 24 may be slightly shorter in width (height) than the double-walled structures 23-1, 23-2, -23-n.
これらの二重壁構造体 2 3— 1、 2 3 - 2 · · - 2 3 - li 2 4の各々は、 図 4および図 5により良く図示されるように、 内側に位置する内側折曲板 2 5と外 側に位置する外側折曲板 2 6とを構成要素とし、 これら内側折曲板 2 5と外側折 曲板 2 6とが、 これらの間に水平方向にスペース Sを置いて隔てられ、 平行に配 置されて、 組み立てられることにより構成されている。 そして、 その上端部は、 乾燥室 7— 1、 7 - 2 · · · 7 - ( n - 1 ) および上部補助乾燥室 7 Uの各周囲 開口部の上下方向略中央部にまで伸長している。  Each of these double-walled structures 23-1, 23-2 ·-23-li 24 has an inner folded plate located on the inside, as better illustrated in FIGS. 4 and 5. The inner bent plate 25 and the outer bent plate 26 are separated by a space S in the horizontal direction between the inner bent plate 25 and the outer bent plate 26 located outside. And are arranged in parallel and assembled. The upper end extends to the vertical center of each of the openings of the drying chambers 7-1, 7-2, 7- (n-1) and the upper auxiliary drying chamber 7U. .
内側折曲板 2 5は、 アルミ材からなり、 その内外両面が黒色に加工され、 その 上方部が内方に折曲されている。 また、 外側折曲板 2 6は、 ステンレス材からな り、 その内面が黒色に加工され、 その上方部が内方に折曲されるとともに、 その 下方部が、 内側折曲板 2 5の下方部から遠ざかるように外方に折曲され、 しかも 、 内側折曲板 2 5の下方部よりもわずかに下方に伸長した形状をなしている。 内 側折曲板 2 5の内外両面の黒色加工、 外側折曲板 2 6の内面の黒色加工は、 テフ ロン (登録商標) に黒色塗料を練り込んだものを、 これらの面に被膜することに よって行なわれている。  The inner bent plate 25 is made of aluminum material, its inner and outer surfaces are processed to be black, and the upper part thereof is bent inward. The outer bent plate 26 is made of stainless steel, the inner surface thereof is processed to be black, the upper portion is bent inward, and the lower portion is located below the inner bent plate 25. It is bent outward so as to be away from the portion, and has a shape extending slightly below the lower portion of the inner bent plate 25. The black processing of the inside and outside surfaces of the inside bent plate 25 and the black processing of the inside surface of the outside bent plate 26 are performed by coating these surfaces with kneaded black paint in Teflon (registered trademark). It is done by.
内外折曲板 2 5、 2 6のこのような形状により、 これらを構成要素とする二重 壁構造体 2 3— m (m二 1、 2 · · · n) 、 2 4の下方部は、 下方に向けて末広 がり状に開口して、 広く気流を取り入れ、 中間部は、 上方を指向した直線状の気 流流路となり、 上方部は、 この気流をやや内方寄りに指向して、 乾燥室 7— m ( m= l、 2 · · · ( n - 1 ) ) および上部補助乾燥室 7 Uの各周囲開口部の上方 部分に向けて流出させることができるようになつている。 Due to this shape of the inner and outer bent plates 25, 26, the lower part of the double-walled structure 23-m (m2 1, 2, It opens in a downward divergent shape to take in the airflow widely, and the middle part becomes a straight airflow channel directed upward, and the upper part directs this airflow slightly inward, Above each perimeter opening of drying chamber 7—m (m = l, 2 · · (n-1)) and upper auxiliary drying chamber 7U So that it can be drained towards the part.
2 · · · η )、 2 4は、 前記のように構成されており、 また、 すでに述べたとお り、多段式加熱装置 1の内部には、下部補助乾燥室 Ί L、乾燥室 7— 1、 7— 2 · · · Η) and 24 are configured as described above, and as described above, the lower auxiliary drying chamber ΊL and the drying chamber 7-1 are provided inside the multi-stage heating device 1. , 7—2
7 - ( n— 1 ) 、 上部補助乾燥室 7 Uの各室の周囲を囲んで、 上昇熱気流が生じ ているので、 これらの二重壁構造体 2 3— m、 2 4が所定の間隔を置いて上下に 配置された状態においては、 装置内部の上昇熱気流の大部分は、 各二重壁構造体 2 3— m、 2 4の内部流路を流れるようになる (図 4、 図 5の矢印 C参照) 。 より下方の二重壁構造体 2 3—m内を上昇する熱気流は、 その流出口において 、 一旦乾燥室 7— mの周囲開口部の上方部分に向かうようにやや内方寄りに指向 しながら、 当該乾燥室 7— m内の熱気流に押し戻され、 また、 上方の二重壁構造 体 2 3— (m+ 1 ) 内を上昇する熱気流により引っ張られて、 より上方の二重壁 構造体 2 3— (m+ 1 ) 内に吸引されて行く。 このようにして、 上下方向に多段 に形成された複数の乾燥室 7— 1、 7 - 2 · · · 7 - ( n - 1 ) および上部補助 乾燥室 7 Uの周囲を連ねて、 上昇熱気流によるエアカーテンが形成される。 各乾 燥室 7— m内に充満する水蒸気、 溶剤蒸気等は、 この上昇熱気流により吸引され (図 4、図 5の矢印 D参照)、 これに取り込まれて、排気口 2 8から排気される。 この間、 内外折曲板 2 5、 2 6の各面の黒色加工による保熱効果により、 これ らの間の流路を流れる気流がより良く保温されるので、 各乾燥室 7— m内に流れ 込む気流も保温されているため、 各乾燥室 7— m内の基板 6は、 外気の影響を受 けることなく、 安定した温度分布を維持することができる。 上記の熱気流の流れ は、 上昇気流によるエア力一テンであり、 多段に配置されたパネルヒーター 4— mの周囲を取り囲むように形成されるため、 各乾燥室 7— mの温度をより安定さ せる。 7-(n-1), Upper auxiliary drying chamber Surrounding each of the 7 U chambers, an ascending hot air flow is generated, so these double-walled structures 23-m, 24 When the air conditioner is placed one above the other, most of the rising hot air flow inside the device will flow through the internal flow path of each double-walled structure 23-m, 24 (Fig. 4, Fig. 5 see arrow C). The hot air flowing upward in the lower double-walled structure 23-m is directed toward the upper portion of the peripheral opening of the drying chamber 7-m once at its outlet, while being directed slightly inward. The double-walled structure is pushed back by the hot airflow in the drying chamber 7-m and pulled by the hot airflow rising in the upper double-walled structure 23-(m + 1). It is sucked into 2 3— (m + 1). In this way, a plurality of drying chambers 7-1, 7-2, 7- (n-1) and the upper auxiliary drying chamber 7U formed in multiple stages in the vertical direction are connected to each other, and the rising hot air flow is formed. Thus, an air curtain is formed. Water vapor, solvent vapor, etc., filling each drying chamber 7-m are sucked by this rising hot air flow (see arrow D in Figs. 4 and 5), taken in, and exhausted from the exhaust port 28. You. During this time, the heat retention effect of the black processing of each surface of the inner and outer bent plates 25 and 26 allows the airflow flowing through the flow path between them to be better kept warm, and flows into each drying chamber 7-m. Since the incoming airflow is also kept warm, the substrate 6 in each drying chamber 7-m can maintain a stable temperature distribution without being affected by the outside air. The above-mentioned flow of hot air flow is the air force due to the rising air flow, and is formed so as to surround the panel heaters 4-m arranged in multiple stages, so that the temperature of each drying chamber 7-m is more stable Let me do it.
また、 各乾燥室 7— m内に充満する水蒸気、 溶剤蒸気等が上昇熱気流 (エア力 —テン) に取り込まれて排気される過程においては、 内外折曲板 2 5、 2 6の各 面の黒色加工による保熱効果により、 これらの間の流路を流れる気流がより良く 保温されるので、 水蒸気、 溶剤蒸気等の固化を防止することができる。 さらに、 内外折曲板 2 5、 2 6の各面に施された黒色加工中に含まれるテフロンの作用に より、 これらの板面への水蒸気、 溶剤蒸気、 各種パーティクル等の付着が防止さ れる。 これらにより、 上昇熱気流のスムースな流れを形成することができる。 なお、 上昇熱気流形成用二重壁構造体 2 3— 1、 2 3 - 2 · · - 2 3—nの各 々には、 図 1に図示されるように、 多段式加熱装置 1の扉 (図示されず) が設け られる側において、 パネルヒーター 4一 1、 4 - 2 · · · 4— nの各厚さを残しIn the process in which steam, solvent vapor, etc., filling the 7-m of each drying chamber are taken into the rising hot air flow (air force—ten) and exhausted, each side of the inner and outer bent plates 25, 26 Due to the heat retention effect of the black processing, the airflow flowing through the flow path between them is better kept warm, so that solidification of water vapor, solvent vapor and the like can be prevented. Furthermore, the action of Teflon contained in the black processing applied to the inner and outer bent plates 25 and 26 prevents the adhesion of water vapor, solvent vapor, and various particles to these plate surfaces. It is. As a result, a smooth flow of the rising hot air flow can be formed. As shown in Fig. 1, each of the double wall structures 23-1 and 23-2-23-n for forming the rising hot air flow has a door of the multi-stage heating device 1 as shown in Fig. 1. (Not shown) on the side where panel heaters 4-1, 1, 4-2 · · · 4-n are left
、 所定長にわたつて、 切欠き 2 9が左右 2個所に形成されている。 これらの切欠 き 2 9は、 図示されないロボットのハンドが基板 6を載せて各乾燥室 7— m (m = 1、 2 · · · ( n— 1 ) ) 内に出入りするのに便利なように設けられたもので ある。 Notches 29 are formed at two locations on the left and right over a predetermined length. These notches 29 are provided so that a robot hand (not shown) can place the substrate 6 and enter and exit each drying chamber 7-m (m = 1, 2 ··· (n-1)). It is provided.
各パネルヒー夕一 4— m (m= l、 2 · ■ · n) には、 その発熱温度を検知す るために、 図 8および図 9に図示されるように、 その任意の一隅近傍に温度セン サー 3 0が埋設されている。 前記のとおり、 パネルヒー夕一 4— mの発熱体 1 1 は、 パネルヒーター 4— mの周縁の近傍に、 該周縁に沿って埋め込まれており、 一様に発熱するので、 パネルヒーター 4— mの任意の一隅近傍の温度を、 この温 度センサー 3 0により計測して、 発熱温度の制御を行なう。 なお、 温度センサー 3 0の近傍には、 パネルヒ一夕一 4— mの過昇温を防止するためのサーモスイツ チ 3 1が埋設されている。  As shown in Figs. 8 and 9, each panel heater 4-m (m = l, 2 ■ n) has a temperature near any one of its corners as shown in Figs. Sensor 30 is buried. As described above, the heating element 11 of the panel heater 4-m is embedded near and along the periphery of the panel heater 4-m, and generates heat uniformly. The temperature in the vicinity of any one corner is measured by the temperature sensor 30 to control the heat generation temperature. A thermo switch 31 is buried in the vicinity of the temperature sensor 30 to prevent an excessive rise in temperature of 4 m per day.
本実施形態における大型基板用多段式加熱装置 1は、 前記のように構成されて いるので、 今、 図示されないロボヅトのハンドが 反 6を各乾燥室 7— m (m= I s 2 · · · ( n - 1 ) ) 内の複数本の支持ピン 9上にセットして、 各パネルヒ 一夕一4— m (m= l、 2 · · · n) を所定の温度で維持させると、 各乾燥室 7 — m内の基板 6は、 その下方のパネルヒーター 4一 m上に載置されたサブプレー ト 8— m、 およびその上方のパネルヒ一夕一 4一 (m+ 1 ) から放射される輻射 熱により、 その両面が同時に加熱されて、 迅速に乾燥される。 そして、 この加熱 -乾燥処理中に発生する水蒸気や溶剤蒸気等は、 乾燥室 7—mの周囲開口部へと 流動し、 二重壁構造体 2 3— m内の流路を上昇して来た熱気流により吸引され、 これに取り込まれて、 乾燥室 7— mから排気される。  Since the multi-stage heating apparatus 1 for a large substrate according to the present embodiment is configured as described above, a robot hand (not shown) moves the counter 6 to each drying chamber 7-m (m = Is 2 (n-1)), set on a plurality of support pins 9, and keep each panel at 4-m (m = l, 2 Substrate 6 in chamber 7 — m has radiant heat radiated from subplate 8 — m placed above panel heater 4 m below and panel heater 41 m above it (m + 1). As a result, both sides are heated at the same time and dried quickly. Water vapor and solvent vapor generated during the heating-drying process flow to the opening around the drying chamber 7-m, and rise up the flow path in the double-walled structure 23-m. It is sucked in by the hot air flow, taken in, and exhausted from the drying chamber 7-m.
そして、 このようにして水蒸気や溶剤蒸気等を取り込んだ上昇熱気流は、 順次 、 上方の二重壁構造体 2 3 - (m+ 1 )、 2 3 - (m+ 2 ) · · · 2 4内を流れ 、 そこの室内の水蒸気や溶剤蒸気等を取り込みつつ、 各乾燥室 7— m、 上部補助 乾燥室 7 Uを囲むエアカーテンを形成して、 他の上昇熱気流とともに排気口 2 8 から排気される。 本実施形態の大型基板用多段式加熱装置 1は、 前記のように構成されているの で次のような効果を奏することができる。 The ascending hot airflow thus taking in water vapor, solvent vapor, etc., sequentially passes through the upper double-walled structure 23-(m + 1), 23-(m + 2) 24. While taking in the water vapor and solvent vapor in the room there, each drying room 7-m, upper part auxiliary An air curtain surrounding the drying chamber 7 U is formed, and the air is exhausted from the exhaust port 28 together with the other rising hot air flow. The multi-stage heating apparatus 1 for a large substrate according to the present embodiment is configured as described above, so that the following effects can be obtained.
上下方向に多段に形成される複数の乾燥室 7— 1、 7 - 2 ■ · · 7 - ( n - 1 ) 内において、 大型基板 6が、 板面の複数適所を複数本の支持ピン 9によりそれ それ支持されて、 乾燥室 7— m (m= l、 2■ · · (n- 1 ) ) 内の所定高さ位 置に保持され、 隣り合う上下のパネルヒ一夕一 4一 (m+ 1 ) s 4— mにより同 時に輻射加熱されるとともに、 乾燥室 7— m内は、 上下方向に多段に形成される 複数の乾燥室 7— mの周囲を囲んで形成される上昇熱気流により保温されるので 、 多数枚の大型基板 6を迅速に、 かつ、 効率的に加熱 ·乾燥処理することができ る。  In a plurality of drying chambers 7-1, 7-2, which are formed in multiple stages in the vertical direction, a large substrate 6 is placed in a plurality of appropriate places on the plate surface by a plurality of support pins 9 in 7- (n-1). It is held at a predetermined height within the drying room 7—m (m = l, 2 ■ ·· (n-1)), and the upper and lower panels are adjacent to each other. ) s 4-m simultaneously radiant heating, and the inside of the drying chamber 7-m is kept warm by the rising hot airflow formed around the multiple drying chambers 7-m formed in multiple stages in the vertical direction. Therefore, a large number of large substrates 6 can be heated and dried quickly and efficiently.
しかも、 複数本の支持ピン 9を用いた支持により、 大型基板 6の加熱は均一に 行なわれ、 乾燥室 7— m内に発生する水蒸気、 溶剤蒸気等は、 上昇熱気流により 吸引 ·排気されて、 各乾燥室 7— m内が高いクリーン度と高温雰囲気に維持され るので、 乾燥むらの少ない、 高い乾燥品質の大型基板 6を得ることができる。 加えて、 この上昇熱気流は、 自然に形成される気流を利用することがでるので 、 乾燥室 7— m内を保温するための側面パネルヒーターの設置等の必要がなく、 また、 乾燥室 7— m内の水蒸気、 溶剤蒸気等を強制排気するための特別な気流通 路の形成など、 特別な構造上の工夫を施す必要がなく、 パネルヒーター 4一 m ( m= l、 2■ · · n) ゃ炉壁 3等の構造を簡単化することができて、 製作コスト 、 運転コストを節減することができる。  In addition, the large substrate 6 is uniformly heated by the support using the plurality of support pins 9, and the steam, solvent vapor, etc. generated in the drying chamber 7-m are sucked and exhausted by the rising hot air flow. However, since the inside of each drying chamber 7-m is maintained at a high degree of cleanliness and a high temperature atmosphere, it is possible to obtain a large-sized substrate 6 having high drying quality with less uneven drying. In addition, since the rising hot air flow can utilize a naturally formed air flow, there is no need to install a side panel heater for keeping the inside of the drying chamber 7-m, and the drying room 7 — No special structural measures such as the formation of a special air flow path for forced exhaust of water vapor, solvent vapor, etc. in the m are required. Panel heaters 41 m (m = l, 2 ■ · · n) ゃ Since the structure of the furnace wall 3 and the like can be simplified, the production cost and operation cost can be reduced.
これらにより、 構造が簡単で、 処理効率に優れ、 大型基板 6の高い乾燥品質を 保持することができ、 製作コスト、 運転コスト等のコストを低減することができ る大型基板用多段式加熱装置 1を提供することができる。  As a result, the multi-stage heating apparatus for large substrates 1 has a simple structure, is excellent in processing efficiency, can maintain high drying quality of the large substrates 6, and can reduce manufacturing costs, operating costs, and other costs 1 Can be provided.
また、 大型のパネルヒーター 4— mは熱膨張が大きく、 装置の支持部材に対す る影響も大きいが、 パネルヒ一ター 4— mの四隅のうちの 1つの隅部を支持する 支柱 5は固定され、 パネルヒーター 4一 mの四隅のうちの残りの隅部を支持する 支柱 5は、 固定されている支柱 5を中心にして、 水平方向に移動可能にされて、 パネルヒーター 4— mの熱膨張 ·収縮を許容するようにされているので、 パネル ヒーター 4一 mの発熱により、 パネルヒ一夕一 4— m自体が熱で反り上がったり 、 凹んだり、 伸縮したりするパネルヒーター 4— mの熱変形が防がれ、 被乾燥物 である大型基板 6に乾燥むらが生ずることがさらに少なくなり、 大型基板 6のさ らに高い乾燥品質を保持することができる。 また、 装置の支持部材に対する悪影 響を防止することができる。 In addition, the large panel heater 4-m has a large thermal expansion and a large effect on the support members of the device, but the column 5 supporting one of the four corners of the panel heater 4-m is fixed. The panel heater supports the remaining corners of the four 1 m corners Struts 5, around the struts 5 are fixed, is movable in the horizontal direction, since it is adapted to allow for thermal expansion and contraction of the panel heater 4-m, the panel heater 4 one m The heat generated prevents the panel heater 4-m from warping, denting, or expanding and contracting due to the heat of the panel heater 4-m itself, thereby preventing the large substrate 6 to be dried from becoming uneven in drying. Thus, the drying quality of the large-sized substrate 6 can be further maintained. In addition, adverse effects on the support member of the device can be prevented.
さらに、 発熱体 1 1は、 パネルヒー夕一 4一 mの周縁の近傍に、 該周縁に沿つ て埋め込まれているので、 パネルヒーター 4— mの熱が外部に放散され易く、 そ の熱が各乾燥室 7—mの周囲を連ねて上昇する熱気流 (エア力一テン) により運 び去られ易いパネルヒ一夕一 4— mの周縁部近傍が、 他の部分に比べて、 内蔵す る発熱体 1 1により一層積極的に加熱されるので、 パネルヒータ一 4一 m全体と してみれば、 発熱温度分布が均一化されて、 大型基板 6を均一に加熱'乾燥する ことができ、 大型基板 6のさらに高い乾燥品質を保持することができる。 また、 パネルヒー夕一 4— mを全面加熱せず、 周縁近傍を一様に加熱するだけであるの で、 熱機器や制御機器等の機器類を削減することができ、 この面からも、 コスト を低減することができる。  Furthermore, since the heating element 11 is embedded near the periphery of the panel heater 41 m along the periphery, the heat of the panel heater 4-m is easily radiated to the outside, and the heat is The area near the periphery of the panel is easy to be carried away by the hot air flow (air force) that rises continuously around the 7-m area of each drying room. Since the heating elements 11 are more positively heated, if the entire panel heater is 41 m, the heat generation temperature distribution is uniform, and the large substrate 6 can be uniformly heated and dried. Higher drying quality of the large substrate 6 can be maintained. Also, since the panel heater is not heated over the entire surface but only heated around the periphery uniformly, equipment such as heating equipment and control equipment can be reduced. Can be reduced.
さらに、 また、 パネルヒ一夕一 4— mの任意の一隅近傍に温度センサ一 3 0が 埋設されているので、 矩形状のパネルヒー夕一 4—mの任意の一隅近傍の温度を 、 そこに埋設された温度センサー 3 0により計測することができ、 発熱体 1 1は 、 通常、 その長さ方向に等しい発熱量のものとされるので、 前記のように、 矩形 状のパネルヒー夕一 4—mの任意の一隅近傍の温度を計測することができること により、 矩形状のパネルヒ一夕一 4— mの残りの三隅近傍の温度を推測すること ができ、 この温度に基づいて、 パネルヒー夕一 4一 mの発熱温度の制御を行なえ ば、 定常状態において、 パネルヒーター 4— mは、 その全面が所定の均一の温度 に保持されるので、 大型基板 6の均一な加熱 ·乾燥処理を行なうことができ、 発 熱体 1 1がパネルヒーター 4— mの周縁の近傍に、 該周縁に沿って埋め込まれて いることとも相俟って、 パネルヒー夕一 4—mの発熱温度制御を簡単化すること ができる。 その他、 種々の効果を奏することができる。 なお、 本願の発明は、 以上の実施形態に限定されるものではなく、 その要旨を 逸脱しない範囲において、 種々の変形が可能である。 In addition, since a temperature sensor 130 is buried near an arbitrary corner of the panel panel, the temperature near an arbitrary corner of the rectangular panel heater is buried there. The temperature of the heating element 11 is generally the same as the heating element 11 in the length direction. Therefore, as described above, the rectangular panel heater 4—m By measuring the temperature near any one corner of the panel, it is possible to estimate the temperature near the remaining three corners of the rectangular panel panel 4-m. Based on this temperature, the panel panel If the heating temperature of m is controlled, the panel heater 4-m can be uniformly heated and dried on the large substrate 6 because the entire surface of the panel heater 4-m is maintained at a predetermined uniform temperature in a steady state. , Heating element 1 1 In the vicinity of the peripheral edge of the coater 4-m, it can with or mutually 俟 embedded along the peripheral edge, it is possible to simplify the heating temperature control Paneruhi evening one 4-m. In addition, various effects can be obtained. The invention of the present application is not limited to the above embodiment, and various modifications can be made without departing from the gist of the invention.

Claims

請求の範囲 The scope of the claims
1 . 被乾燥物である矩形状の大型基板を複数枚、 多段状に配置して乾燥させるた めに用いられる大型基板用多段式加熱装置であって、 1. A multi-stage heating device for a large substrate used for drying a plurality of large rectangular substrates to be dried in a multi-stage manner,
内部に発熱体を有する両面加熱式の矩形状のパネルヒー夕一が複数枚、 上下方 向に所定の間隔を置いて多段に配置され、  A plurality of double-sided heating rectangular panels each having a heating element inside are arranged in multiple stages at predetermined intervals upward and downward,
隣り合う上下のパネルヒータ一間の空間部が、 前記大型基板を加熱 ·乾燥させ るための乾燥室とされ、  The space between the upper and lower panel heaters adjacent to each other is a drying chamber for heating and drying the large substrate,
前記大型基板が、 板面の複数適所を複数本の支持ピンによりそれそれ支持され て、 前記乾燥室内の所定高さ位置に保持され、  The large-sized substrate is supported at a plurality of appropriate positions on the plate surface by a plurality of support pins, and is held at a predetermined height position in the drying chamber.
上下方向に多段に形成される複数の前記乾燥室の周囲を囲んで、 上昇熱気流が 形成されている  An ascending hot air flow is formed around a plurality of the drying chambers formed in multiple stages in the vertical direction.
ことを特徴とする大型基板用多段式加熱装置。 A multi-stage heating device for large substrates, characterized by the following.
2 . 前記パネルヒー夕一の四隅が、 支柱により支持されて、 複数枚の前記パネル ヒーターが、 上下方向に所定の間隔を置いて多段に配置されており、  2. Four corners of the panel heater are supported by columns, and a plurality of the panel heaters are arranged in multiple stages at predetermined intervals in a vertical direction,
前記パネルヒータ一の四隅のうちの 1つの隅部を支持する支柱は、 固定され、 前記パネルヒ一夕一の四隅のうちの残りの隅部を支持する支柱は、 水平方向に 移動可能にされて、 前記パネルヒーターの熱膨張'収縮を許容するようにされて いる  A support for supporting one of the four corners of the panel heater is fixed, and a support for supporting the remaining one of the four corners of the panel heater is horizontally movable. The panel heater is adapted to allow thermal expansion and contraction.
ことを特徴とする請求項 1に記載の大型基板用多段式加熱装置。 2. The multi-stage heating device for a large-sized substrate according to claim 1, wherein:
3 . 前記発熱体が、 前記パネルヒーターの周縁の近傍に、 該周縁に沿って埋め込 まれていることを特徴とする請求項 1または請求項 2に記載の大型基板用多段式 加熱装置。  3. The multi-stage heating device for a large substrate according to claim 1, wherein the heating element is embedded near and along the periphery of the panel heater.
4 . 前記パネルヒー夕一の任意の一隅近傍に、 温度センサ一が埋設されているこ とを特徴とする請求項 3に記載の大型基板用多段式加熱装置。  4. The multi-stage heating apparatus for a large substrate according to claim 3, wherein a temperature sensor is buried near an arbitrary corner of the panel heater.
PCT/JP2004/000515 2003-03-19 2004-01-21 Large-sized substrate multistage type heating device WO2004083755A1 (en)

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CN105403029A (en) * 2015-11-13 2016-03-16 太仓权阡机械自动化有限公司 Conveying device for paper tube drying box
CN105444541A (en) * 2015-12-10 2016-03-30 重庆勤发食品有限公司 Lotus root starch drying device
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CN107192226A (en) * 2017-06-13 2017-09-22 芜湖桑乐金电子科技有限公司 Carbon crystal plate baking oven
CN107345741A (en) * 2017-08-03 2017-11-14 合肥念萍电子商务有限公司 Drying device for timber

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JP2001012856A (en) * 1999-06-28 2001-01-19 Hitachi Chemical Techno-Plant Co Ltd Heat treatment equipment
JP2001133149A (en) * 1999-11-10 2001-05-18 Nippon Telegr & Teleph Corp <Ntt> Drier
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KR20160118957A (en) 2015-04-02 2016-10-12 도쿄엘렉트론가부시키가이샤 Substrate heating device
CN105403029A (en) * 2015-11-13 2016-03-16 太仓权阡机械自动化有限公司 Conveying device for paper tube drying box
CN105444541A (en) * 2015-12-10 2016-03-30 重庆勤发食品有限公司 Lotus root starch drying device
CN107192226A (en) * 2017-06-13 2017-09-22 芜湖桑乐金电子科技有限公司 Carbon crystal plate baking oven
CN107345741A (en) * 2017-08-03 2017-11-14 合肥念萍电子商务有限公司 Drying device for timber

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JPWO2004083755A1 (en) 2006-06-22

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