WO2003016819A1 - Procede pour mesurer des structures superficielles - Google Patents
Procede pour mesurer des structures superficielles Download PDFInfo
- Publication number
- WO2003016819A1 WO2003016819A1 PCT/EP2001/009402 EP0109402W WO03016819A1 WO 2003016819 A1 WO2003016819 A1 WO 2003016819A1 EP 0109402 W EP0109402 W EP 0109402W WO 03016819 A1 WO03016819 A1 WO 03016819A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- infrared
- infrared light
- pattern
- light pattern
- test specimen
- Prior art date
Links
- 238000000034 method Methods 0.000 title claims abstract description 32
- 238000012360 testing method Methods 0.000 claims abstract description 41
- 238000004458 analytical method Methods 0.000 claims description 21
- 239000002184 metal Substances 0.000 claims description 7
- 238000006243 chemical reaction Methods 0.000 claims description 2
- 238000001228 spectrum Methods 0.000 description 8
- 238000011156 evaluation Methods 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 6
- 238000005259 measurement Methods 0.000 description 5
- 238000012545 processing Methods 0.000 description 5
- 238000000465 moulding Methods 0.000 description 3
- 230000003746 surface roughness Effects 0.000 description 3
- 238000010276 construction Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000003703 image analysis method Methods 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 238000000691 measurement method Methods 0.000 description 2
- 238000004381 surface treatment Methods 0.000 description 2
- 230000006870 function Effects 0.000 description 1
- 238000005286 illumination Methods 0.000 description 1
- 230000001678 irradiating effect Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 230000010363 phase shift Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000001028 reflection method Methods 0.000 description 1
- 230000003595 spectral effect Effects 0.000 description 1
- 230000036962 time dependent Effects 0.000 description 1
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/8806—Specially adapted optical and illumination features
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/30—Measuring arrangements characterised by the use of optical techniques for measuring roughness or irregularity of surfaces
- G01B11/306—Measuring arrangements characterised by the use of optical techniques for measuring roughness or irregularity of surfaces for measuring evenness
Definitions
- the invention relates to a method and a device for measuring long-wave surface structures on flat components.
- Long-wave means an order of magnitude that goes beyond the roughness of the material, e.g. for dents, dents and ripple.
- the accuracy of the parts produced using the new technology or the new tool can be checked using an appropriate checking method.
- the methods mentioned require long measuring and evaluation times, which can take up to half a minute to a minute.
- test object is irradiated with an illumination pattern and the reflected light is recorded and analyzed.
- the change in the lighting pattern due to the reflection is used to measure the surface structures.
- the component must therefore be pretreated, painted or oiled before the inspection and cleaned after the inspection if necessary, which in turn means a delay.
- the object of the present invention is to provide a method and a device with the aid of which surface structures can be detected with a short measuring time and precise resolution.
- the object is achieved with a method with the features of claim 1 and a device with the features of claim 11.
- the flat test specimen is irradiated with a pattern of infrared light.
- the directly reflected infrared light is recorded with an infrared camera and the reflected pattern is analyzed to determine the surface structure.
- the specular reflection of the light pattern in the infrared range can be used directly for analysis.
- a surface treatment of a rough surface is no longer necessary. This significantly shortens the checking process and can also be used in processes in which only a few seconds are available for checking a flat component, without the resolution and accuracy being restricted.
- the method according to the invention has a resolution of a few micrometers with measurement and evaluation times of a few seconds and it can be used without the use of brighteners, painting or oiling.
- the device according to the invention provides an infrared light source which emits a defined light pattern which can be directed onto the test specimen.
- An infrared camera is provided, with the aid of which the light pattern reflected by the test specimen can be recorded and sent to an analysis unit.
- the signal can either be evaluated directly or compared with the incident light pattern.
- the reflected light pattern with a previously certain reference patterns for an ideal surface are compared in order to determine the surface structure of the surface from the change in the light pattern.
- the reflected light pattern with a previously certain reference patterns for an ideal surface are compared in order to determine the surface structure of the surface from the change in the light pattern.
- a line-shaped light pattern is advantageous for later analysis. Such a line-shaped light pattern is used to analyze only one area of the test specimen, so that the exact position of a surface structure that may occur can be easily determined.
- Such a line-shaped light pattern can e.g. to be scanned perpendicular to the extent of the line over the entire test object in order to test the entire test object.
- a grid-shaped stripe pattern is blasted onto the test specimen and recorded with the infrared camera. By evaluating the individual reflected line patterns, the entire test object is analyzed directly in a parallel process.
- the light pattern can easily be generated with the help of an infrared lamp and a correspondingly shaped aperture.
- the light recorded by the infrared camera can be evaluated using various methods.
- a conversion device can be used to convert it into a visible light pattern and display it on a screen, for example.
- a Fourier analysis of a reflected stripe pattern is particularly simple and advantageous.
- the evaluation of Fourier spectra can be used directly with known methods to determine the dimensions of the individual surface structures. In this way, the depth and extent of the individual surface structures and their periods, if any, can be determined quickly and easily.
- a movable mounting of the infrared camera can advantageously be provided in order to be able to examine the entire test specimen.
- the infrared light source can also be provided so that it can move over the test specimen.
- the test specimen can also be movably received and moved by the light pattern.
- FIG. 1 shows a schematic structure of a first embodiment of the arrangement according to the invention
- the analysis unit 15 comprises a memory in which corresponding reference data are stored, which are expected when examining an ideal test object.
- FIG. 2 shows an embodiment in which the infrared lamp 1 and the strip grating diaphragm 3 are replaced by an arrangement 30 of parallel filaments 30a.
- the filaments 30a are fed by the current source 30b.
- FIG. 3 shows in the left part a typical reflection pattern which is produced with an arrangement according to the invention and is output by the infrared camera 7.
- a Fourier spectrum determined therefrom is shown, which is used for the analysis of the surface structures. The intensity is plotted against the spatial frequency f.
- An arrangement according to the invention can e.g. be arranged directly after a press in the body shop in order to check the pressed parts directly for their accuracy.
- the device under test 5 e.g. a body part is exposed to the infrared light stripe pattern which is produced by the infrared lamp 1 in connection with the stripe-grid-shaped diaphragm 3.
- the untreated test object usually has a matt surface that diffusely reflects visible light.
- Infrared light has a wavelength in the mirometer range, i.e. larger than the typical surface roughness of the test specimens, so that the irradiated infrared light pattern is reflected in a specular manner.
- the specularly reflected infrared light pattern is recorded using the infrared camera 7. Due to the reflection on the test specimen, the striped infrared light pattern changes and a pattern is created, for example, as can be seen in the left part of FIG. 3.
- the shape of the reflected pattern depends directly on the surface shape of the specimen. Bumps, dents or little bits are reflected in correspondingly distorted lines.
- the output signal of the infrared camera is sent to the analysis device 15. All possible analysis and measurement methods can be used there. There, for example, the distorted infrared light pattern or the difference between the distorted pattern and a reference pattern is displayed on a screen as in a false color camera, the corresponding infrared frequencies having been assigned to the different infrared frequencies.
- the individual strips of the distorted reflected infrared light pattern z. B. subjected to a Fourier analysis.
- a reference pattern that is expected for an ideal surface is subtracted from the distorted pattern and the difference is subjected to the Fourier analysis.
- a Fourier analysis of the distorted pattern can first be carried out, a Fourier spectrum similar to that shown in the right part of FIG. 3 being produced, and the Fourier spectrum of a reference pattern then being subtracted from this.
- the surface structure of the test object can be determined directly.
- the periods of long-wave surface structures, the depth of surface structures and their lateral extent can be determined very precisely from the Fourier spectra in a known manner.
- the evaluation unit 15 can also be set up in such a way that a signal is output when a threshold value of the intensity in the Fourier spectrum is exceeded, or when a structure is present in the Fourier spectrum that indicates an undesired surface structure.
- the dimensions of the strip-shaped diaphragm 3 depend on the area of the test specimen whose surface structure is to be examined.
- the number of strip-shaped openings in the strip-grid-shaped diaphragm 3 depends on the desired resolution. The smaller the distance between two strips, the greater the resolution of surface structures in a direction perpendicular to the extension of the strips.
- test specimen If the test specimen is larger than the area irradiated by the light pattern, it is moved by the light pattern and the reflected light pattern is recorded and analyzed as a function of time.
- the infrared lamp 1 and / or the strip grating 3 can be moved accordingly to illuminate different areas of the test specimen. Even then, the recording by the camera 7 and the analysis by the analysis device 15 are time-dependent.
- the infrared camera 7 When the infrared camera 7 is movably mounted, it is possible for the infrared camera 7 to also examine test specimens 5 whose dimensions are larger than the image area which can be detected by the camera 7.
- the method is carried out in an analogous manner.
- the strip-shaped diaphragm 3 and the infrared lamp 1 are replaced by the strip-shaped arrangement 30 of glow wires 30a.
- the method according to the invention can be used alone or in combination with other methods for surface examination.
Landscapes
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Investigating Or Analysing Materials By Optical Means (AREA)
Abstract
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/EP2001/009402 WO2003016819A1 (fr) | 2001-08-14 | 2001-08-14 | Procede pour mesurer des structures superficielles |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/EP2001/009402 WO2003016819A1 (fr) | 2001-08-14 | 2001-08-14 | Procede pour mesurer des structures superficielles |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2003016819A1 true WO2003016819A1 (fr) | 2003-02-27 |
Family
ID=8164547
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/EP2001/009402 WO2003016819A1 (fr) | 2001-08-14 | 2001-08-14 | Procede pour mesurer des structures superficielles |
Country Status (1)
Country | Link |
---|---|
WO (1) | WO2003016819A1 (fr) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102015211954A1 (de) * | 2015-06-26 | 2016-12-29 | Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. | Verfahren und Vorrichtung zum berührungslosen Vermessen einer Objektoberfläche |
WO2019012404A1 (fr) * | 2017-07-10 | 2019-01-17 | Tekno Idea S.R.L. | Dispositif et procédé de détection de défauts de surface |
Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4863268A (en) * | 1984-02-14 | 1989-09-05 | Diffracto Ltd. | Diffractosight improvements |
US5424836A (en) * | 1992-06-03 | 1995-06-13 | Geyer Medizin- Und Fertigungstechnik Gmbh | Apparatus for contact-free optical measurement of a three-dimensional object |
WO1996009518A1 (fr) * | 1994-09-19 | 1996-03-28 | Amcor Limited | Dispositif de mesure de gondolage |
DE19751399A1 (de) * | 1997-11-20 | 1999-05-27 | Richard Dr Hauck | Verfahren und Vorrichtung zur Klassifizierung von Oberflächenwelligkeiten |
WO2000014478A1 (fr) * | 1998-09-04 | 2000-03-16 | Siemens Aktiengesellschaft | Dispositif et procede pour determiner une information relative au relief et a la couleur d'un objet dont on veut faire des prises de vue |
US6239436B1 (en) * | 1996-04-22 | 2001-05-29 | Perceptron, Inc. | Method and system for inspecting a low gloss surface of an object at a vision station |
DE10006663A1 (de) * | 2000-02-15 | 2001-08-23 | Metronom Indvermessung Gmbh | Verfahren zur Vermessung von Oberflächenstrukturen |
-
2001
- 2001-08-14 WO PCT/EP2001/009402 patent/WO2003016819A1/fr active Application Filing
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4863268A (en) * | 1984-02-14 | 1989-09-05 | Diffracto Ltd. | Diffractosight improvements |
US5424836A (en) * | 1992-06-03 | 1995-06-13 | Geyer Medizin- Und Fertigungstechnik Gmbh | Apparatus for contact-free optical measurement of a three-dimensional object |
WO1996009518A1 (fr) * | 1994-09-19 | 1996-03-28 | Amcor Limited | Dispositif de mesure de gondolage |
US6239436B1 (en) * | 1996-04-22 | 2001-05-29 | Perceptron, Inc. | Method and system for inspecting a low gloss surface of an object at a vision station |
DE19751399A1 (de) * | 1997-11-20 | 1999-05-27 | Richard Dr Hauck | Verfahren und Vorrichtung zur Klassifizierung von Oberflächenwelligkeiten |
WO2000014478A1 (fr) * | 1998-09-04 | 2000-03-16 | Siemens Aktiengesellschaft | Dispositif et procede pour determiner une information relative au relief et a la couleur d'un objet dont on veut faire des prises de vue |
DE10006663A1 (de) * | 2000-02-15 | 2001-08-23 | Metronom Indvermessung Gmbh | Verfahren zur Vermessung von Oberflächenstrukturen |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102015211954A1 (de) * | 2015-06-26 | 2016-12-29 | Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. | Verfahren und Vorrichtung zum berührungslosen Vermessen einer Objektoberfläche |
DE102015211954B4 (de) * | 2015-06-26 | 2017-12-28 | Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. | Verfahren und Vorrichtung zum berührungslosen Vermessen einer Objektoberfläche |
WO2019012404A1 (fr) * | 2017-07-10 | 2019-01-17 | Tekno Idea S.R.L. | Dispositif et procédé de détection de défauts de surface |
US11105614B2 (en) | 2017-07-10 | 2021-08-31 | Tekno Idea S.R.L. | Devices and processes for detecting surface defects |
US11629953B2 (en) | 2017-07-10 | 2023-04-18 | Tekno Idea S.R.L. | Devices for detecting painting defects on at least one painted surface to be inspected |
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