WO2003011063A1 - Bonnet constitue d'une structure en fibre composite et procede de production associe - Google Patents
Bonnet constitue d'une structure en fibre composite et procede de production associe Download PDFInfo
- Publication number
- WO2003011063A1 WO2003011063A1 PCT/JP2002/006841 JP0206841W WO03011063A1 WO 2003011063 A1 WO2003011063 A1 WO 2003011063A1 JP 0206841 W JP0206841 W JP 0206841W WO 03011063 A1 WO03011063 A1 WO 03011063A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- polyester
- fiber
- elastic
- fiber structure
- fibers
- Prior art date
Links
- 239000000835 fiber Substances 0.000 title claims abstract description 172
- 239000002131 composite material Substances 0.000 title claims abstract description 49
- 238000004519 manufacturing process Methods 0.000 title claims description 18
- 229920000728 polyester Polymers 0.000 claims abstract description 109
- 229920002725 thermoplastic elastomer Polymers 0.000 claims abstract description 27
- 210000004177 elastic tissue Anatomy 0.000 claims abstract description 24
- 238000002844 melting Methods 0.000 claims abstract description 20
- 230000008018 melting Effects 0.000 claims abstract description 20
- 239000011230 binding agent Substances 0.000 claims abstract description 13
- 239000004744 fabric Substances 0.000 claims abstract description 13
- 229920005989 resin Polymers 0.000 claims abstract description 12
- 239000011347 resin Substances 0.000 claims abstract description 12
- 229920000642 polymer Polymers 0.000 claims abstract description 11
- 239000000853 adhesive Substances 0.000 claims abstract description 10
- 230000001070 adhesive effect Effects 0.000 claims abstract description 9
- 239000011159 matrix material Substances 0.000 claims abstract description 9
- 239000012943 hotmelt Substances 0.000 claims abstract description 6
- 229920001971 elastomer Polymers 0.000 claims description 10
- 239000000806 elastomer Substances 0.000 claims description 10
- 238000003856 thermoforming Methods 0.000 claims description 10
- 229920001400 block copolymer Polymers 0.000 claims description 9
- 230000004927 fusion Effects 0.000 claims description 9
- 238000002156 mixing Methods 0.000 claims description 9
- 150000002148 esters Chemical class 0.000 claims description 8
- 239000000470 constituent Substances 0.000 claims description 5
- 239000003795 chemical substances by application Substances 0.000 claims description 4
- 238000000465 moulding Methods 0.000 claims description 3
- -1 yellowing Chemical compound 0.000 description 24
- 239000000463 material Substances 0.000 description 23
- 238000005406 washing Methods 0.000 description 16
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 15
- 230000014759 maintenance of location Effects 0.000 description 13
- 210000000481 breast Anatomy 0.000 description 12
- 230000000052 comparative effect Effects 0.000 description 12
- 239000004721 Polyphenylene oxide Substances 0.000 description 10
- 229920000570 polyether Polymers 0.000 description 10
- 239000002253 acid Substances 0.000 description 9
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 8
- 239000004745 nonwoven fabric Substances 0.000 description 8
- 238000010438 heat treatment Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 7
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 6
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 description 5
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 4
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 4
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 4
- 238000007796 conventional method Methods 0.000 description 4
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 4
- 239000010410 layer Substances 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- 229920002635 polyurethane Polymers 0.000 description 4
- 239000004814 polyurethane Substances 0.000 description 4
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 3
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- 125000005442 diisocyanate group Chemical group 0.000 description 3
- 150000002009 diols Chemical class 0.000 description 3
- 230000000704 physical effect Effects 0.000 description 3
- 229920001748 polybutylene Polymers 0.000 description 3
- 229920001707 polybutylene terephthalate Polymers 0.000 description 3
- 229920000139 polyethylene terephthalate Polymers 0.000 description 3
- 239000005020 polyethylene terephthalate Substances 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000004080 punching Methods 0.000 description 3
- 238000007493 shaping process Methods 0.000 description 3
- 239000012756 surface treatment agent Substances 0.000 description 3
- KKEYFWRCBNTPAC-UHFFFAOYSA-L terephthalate(2-) Chemical compound [O-]C(=O)C1=CC=C(C([O-])=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-L 0.000 description 3
- 238000004383 yellowing Methods 0.000 description 3
- UPMLOUAZCHDJJD-UHFFFAOYSA-N 4,4'-Diphenylmethane Diisocyanate Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=C(N=C=O)C=C1 UPMLOUAZCHDJJD-UHFFFAOYSA-N 0.000 description 2
- 239000004970 Chain extender Substances 0.000 description 2
- 241000790917 Dioxys <bee> Species 0.000 description 2
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 241000282373 Panthera pardus Species 0.000 description 2
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 2
- 125000005037 alkyl phenyl group Chemical group 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 229920001577 copolymer Polymers 0.000 description 2
- 238000005108 dry cleaning Methods 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 2
- 239000002440 industrial waste Substances 0.000 description 2
- 238000010030 laminating Methods 0.000 description 2
- 230000035699 permeability Effects 0.000 description 2
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 2
- 229920001515 polyalkylene glycol Polymers 0.000 description 2
- 229920005862 polyol Polymers 0.000 description 2
- 150000003077 polyols Chemical class 0.000 description 2
- 229920000874 polytetramethylene terephthalate Polymers 0.000 description 2
- YPFDHNVEDLHUCE-UHFFFAOYSA-N propane-1,3-diol Chemical compound OCCCO YPFDHNVEDLHUCE-UHFFFAOYSA-N 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 2
- 230000035807 sensation Effects 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- FKTHNVSLHLHISI-UHFFFAOYSA-N 1,2-bis(isocyanatomethyl)benzene Chemical compound O=C=NCC1=CC=CC=C1CN=C=O FKTHNVSLHLHISI-UHFFFAOYSA-N 0.000 description 1
- PXGZQGDTEZPERC-UHFFFAOYSA-N 1,4-cyclohexanedicarboxylic acid Chemical compound OC(=O)C1CCC(C(O)=O)CC1 PXGZQGDTEZPERC-UHFFFAOYSA-N 0.000 description 1
- IAXFZZHBFXRZMT-UHFFFAOYSA-N 2-[3-(2-hydroxyethoxy)phenoxy]ethanol Chemical compound OCCOC1=CC=CC(OCCO)=C1 IAXFZZHBFXRZMT-UHFFFAOYSA-N 0.000 description 1
- ISPYQTSUDJAMAB-UHFFFAOYSA-N 2-chlorophenol Chemical compound OC1=CC=CC=C1Cl ISPYQTSUDJAMAB-UHFFFAOYSA-N 0.000 description 1
- XCSGHNKDXGYELG-UHFFFAOYSA-N 2-phenoxyethoxybenzene Chemical compound C=1C=CC=CC=1OCCOC1=CC=CC=C1 XCSGHNKDXGYELG-UHFFFAOYSA-N 0.000 description 1
- YZTJKOLMWJNVFH-UHFFFAOYSA-N 2-sulfobenzene-1,3-dicarboxylic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1S(O)(=O)=O YZTJKOLMWJNVFH-UHFFFAOYSA-N 0.000 description 1
- LQWPYORSEZXDIZ-UHFFFAOYSA-N C1CC(C)CCC1(C)C1=CC(C(O)=O)=CC=C1C(O)=O Chemical compound C1CC(C)CCC1(C)C1=CC(C(O)=O)=CC=C1C(O)=O LQWPYORSEZXDIZ-UHFFFAOYSA-N 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- 206010016322 Feeling abnormal Diseases 0.000 description 1
- 241000116710 Ferula foetidissima Species 0.000 description 1
- 239000005057 Hexamethylene diisocyanate Substances 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- 239000005058 Isophorone diisocyanate Substances 0.000 description 1
- RJUFJBKOKNCXHH-UHFFFAOYSA-N Methyl propionate Chemical compound CCC(=O)OC RJUFJBKOKNCXHH-UHFFFAOYSA-N 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- ALQSHHUCVQOPAS-UHFFFAOYSA-N Pentane-1,5-diol Chemical compound OCCCCCO ALQSHHUCVQOPAS-UHFFFAOYSA-N 0.000 description 1
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000002202 Polyethylene glycol Substances 0.000 description 1
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical compound CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 description 1
- KDYFGRWQOYBRFD-UHFFFAOYSA-N Succinic acid Natural products OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- YIMQCDZDWXUDCA-UHFFFAOYSA-N [4-(hydroxymethyl)cyclohexyl]methanol Chemical compound OCC1CCC(CO)CC1 YIMQCDZDWXUDCA-UHFFFAOYSA-N 0.000 description 1
- 239000006096 absorbing agent Substances 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 239000001361 adipic acid Substances 0.000 description 1
- 235000011037 adipic acid Nutrition 0.000 description 1
- 229910052783 alkali metal Inorganic materials 0.000 description 1
- 150000001340 alkali metals Chemical class 0.000 description 1
- 125000005907 alkyl ester group Chemical group 0.000 description 1
- 125000002947 alkylene group Chemical group 0.000 description 1
- 150000001414 amino alcohols Chemical class 0.000 description 1
- 150000003863 ammonium salts Chemical class 0.000 description 1
- HIFVAOIJYDXIJG-UHFFFAOYSA-N benzylbenzene;isocyanic acid Chemical class N=C=O.N=C=O.C=1C=CC=CC=1CC1=CC=CC=C1 HIFVAOIJYDXIJG-UHFFFAOYSA-N 0.000 description 1
- 235000010290 biphenyl Nutrition 0.000 description 1
- 239000004305 biphenyl Substances 0.000 description 1
- 125000006267 biphenyl group Chemical group 0.000 description 1
- 239000006085 branching agent Substances 0.000 description 1
- KDYFGRWQOYBRFD-NUQCWPJISA-N butanedioic acid Chemical compound O[14C](=O)CC[14C](O)=O KDYFGRWQOYBRFD-NUQCWPJISA-N 0.000 description 1
- 238000009960 carding Methods 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000002596 correlated effect Effects 0.000 description 1
- 238000002788 crimping Methods 0.000 description 1
- FOTKYAAJKYLFFN-UHFFFAOYSA-N decane-1,10-diol Chemical compound OCCCCCCCCCCO FOTKYAAJKYLFFN-UHFFFAOYSA-N 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 239000000539 dimer Substances 0.000 description 1
- 238000002845 discoloration Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 150000002334 glycols Chemical class 0.000 description 1
- RRAMGCGOFNQTLD-UHFFFAOYSA-N hexamethylene diisocyanate Chemical compound O=C=NCCCCCCN=C=O RRAMGCGOFNQTLD-UHFFFAOYSA-N 0.000 description 1
- XXMIOPMDWAUFGU-UHFFFAOYSA-N hexane-1,6-diol Chemical compound OCCCCCCO XXMIOPMDWAUFGU-UHFFFAOYSA-N 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- NIMLQBUJDJZYEJ-UHFFFAOYSA-N isophorone diisocyanate Chemical compound CC1(C)CC(N=C=O)CC(C)(CN=C=O)C1 NIMLQBUJDJZYEJ-UHFFFAOYSA-N 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- RXOHFPCZGPKIRD-UHFFFAOYSA-N naphthalene-2,6-dicarboxylic acid Chemical compound C1=C(C(O)=O)C=CC2=CC(C(=O)O)=CC=C21 RXOHFPCZGPKIRD-UHFFFAOYSA-N 0.000 description 1
- WPUMVKJOWWJPRK-UHFFFAOYSA-N naphthalene-2,7-dicarboxylic acid Chemical compound C1=CC(C(O)=O)=CC2=CC(C(=O)O)=CC=C21 WPUMVKJOWWJPRK-UHFFFAOYSA-N 0.000 description 1
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 1
- OTLDLKLSNZMTTA-UHFFFAOYSA-N octahydro-1h-4,7-methanoindene-1,5-diyldimethanol Chemical compound C1C2C3C(CO)CCC3C1C(CO)C2 OTLDLKLSNZMTTA-UHFFFAOYSA-N 0.000 description 1
- 235000006408 oxalic acid Nutrition 0.000 description 1
- JMANVNJQNLATNU-UHFFFAOYSA-N oxalonitrile Chemical compound N#CC#N JMANVNJQNLATNU-UHFFFAOYSA-N 0.000 description 1
- AHHWIHXENZJRFG-UHFFFAOYSA-N oxetane Chemical compound C1COC1 AHHWIHXENZJRFG-UHFFFAOYSA-N 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N phenylbenzene Natural products C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 description 1
- 239000010452 phosphate Substances 0.000 description 1
- 229920000233 poly(alkylene oxides) Polymers 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 239000004417 polycarbonate Substances 0.000 description 1
- 229920001225 polyester resin Polymers 0.000 description 1
- 239000004645 polyester resin Substances 0.000 description 1
- 229920006149 polyester-amide block copolymer Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 230000000379 polymerizing effect Effects 0.000 description 1
- 229920003225 polyurethane elastomer Polymers 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 150000003462 sulfoxides Chemical class 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 229920001897 terpolymer Polymers 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
- 230000008719 thickening Effects 0.000 description 1
- 239000002562 thickening agent Substances 0.000 description 1
- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical compound CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 description 1
- 239000002341 toxic gas Substances 0.000 description 1
- ILJSQTXMGCGYMG-UHFFFAOYSA-N triacetic acid Chemical compound CC(=O)CC(=O)CC(O)=O ILJSQTXMGCGYMG-UHFFFAOYSA-N 0.000 description 1
- 210000002268 wool Anatomy 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41C—CORSETS; BRASSIERES
- A41C5/00—Machines, appliances, or methods for manufacturing corsets or brassieres
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41C—CORSETS; BRASSIERES
- A41C3/00—Brassieres
- A41C3/12—Component parts
- A41C3/14—Stiffening or bust-forming inserts
Definitions
- Patent Document I Cup comprising composite fiber structure and method for producing the same
- the present invention relates to a cup made of a composite fiber structure and a method for producing the same.
- the present invention relates to a mold-formed breast forcep having a high shaping function for adjusting the shape of the breast, having an excellent wearing feeling, and having high washing durability, and a method for producing the same.
- breasts such as bras, long line bras, bodysuits, three-in-ones, underwear such as bladders, bra camisole, bra slips, bustiers, and leopard wears such as leopards, swimwear, evening dresses, bustiers, etc.
- Women's clothing with a cup to cover the breast is widely used as clothing for women.
- the following three types of these cups have been manufactured and marketed.
- Another breast cup is made of fiber, and is a thin sheet of non-woven fabric prepared by punching out a number of sheets of different sizes in a mold of a predetermined size. 4 to 8 layers are laminated to form a curved shape, and they are bonded to each other with an adhesive and thermoformed at the same time, or a so-called binder-fiber is mixed and a force web is laminated. A method is known in which the binder fibers are melted and bonded during thermoforming to obtain a cup.
- Japanese Patent Application Laid-Open No. 5-195397 discloses a method of manufacturing a pad material by thermoforming a single cushion structure. In this method, since the pad is molded from a single structure, the mold retention is improved. However, when manufacturing padding with a single structure with front and back lining, padding that achieves both a softer texture and mold retention without changing the texture And its production method was not known. Disclosure of the invention
- An object of the present invention is to solve the above-mentioned problems of the prior art, to provide a high-strength, high-hand, excellent breathability, and excellent washing durability and shape retention, to be recyclable, and to be moldable.
- Another object of the present invention is to provide a breast cup with a front and back lining and a method for producing the same.
- a polyester woven / knitted fabric is formed on both sides of a polyester-based elastic fiber structure having the structure shown in the following (1) to (5).
- thermoplastic elastomer comprising an inelastic polyester-based crimped short fiber aggregate as a matrix and having a melting point of at least 40 ° C. lower than the melting point of the polyester polymer constituting the short fibers, and an inelastic polyester.
- Elastic composite fibers with the elastomer exposed at least on the fiber surface are dispersed and mixed,
- the mixing ratio of the non-thermophilic polyester-based crimped staple fiber to the non-thermophilic polyester fiber is 10:90 to 50:50
- the polyester elastic fiber structure in which the fineness of the inelastic polyester crimped short fiber is 2 to 15 dtex.
- a polyester woven or knitted fabric with a polyester-based adhesive which is a hot-melt type resin binder, is laminated on both sides of a sheet-like polyester-based elastic fiber structure having the structure shown in the following (1) to (5). Then, after forming the composite fiber structure, the composite fiber structure is thermoformed into a curved shape by a die forming process to produce a cup comprising the composite fiber structure.
- An inelastic polyester crimped short fiber aggregate is made into a matrix, and is composed of a thermoplastic elastomer having a melting point of at least 40 ° C lower than the melting point of the polyester polymer constituting the short fiber and a non-conductive polyester. Elastic composite fibers with the thermoplastic elastomer exposed at least on the fiber surface are dispersed and mixed,
- polyester-based elastic fiber structure used in the present invention
- thermoplastic elastomer comprising an inelastic polyester-based crimped short fiber aggregate as a matrix, a thermoplastic elastomer having a melting point of at least 40 ° C lower than the melting point of the polyester polymer constituting the short fibers, and an inelastic polyester. At least one elastic composite fiber exposed on the fiber surface is dispersed and mixed,
- the fusible conjugate fibers have thermal fixation points in a crossed state, and (3) are formed by heat fusion in a state where the fusible conjugate fibers and the non-vulcanized polyester crimped short fibers are crossed. Heat fixation point,
- the mixing ratio of the conjugated conjugate fiber and the non-condensable polyester-based crimped staple fiber is 10:90 to 50:50, and
- the fineness of the inelastic polyester crimped short fibers is 2 to 15 dtex.
- thermoplastic elastomer is used as a component of the elastic conjugate fiber which plays a role of a heat-adhesive fiber in order to fix a cross point between the matrix and the elastic conjugate fiber or a cross point between the elastic conjugate fibers.
- a thermoplastic elastomer By using a thermoplastic elastomer, a fiber structure composed of 100% of fibers is formed.
- the elastic composite fibers are uniformly dispersed in the fibrous structure and intersect with the matrix fibers and / or the elastic composite fibers to form entanglement points. Then, when the entanglement point is heated, the thermoplastic elastomer, which is one component in the elastic conjugate fiber, covers the entanglement point so as to wrap around the entanglement point, and fixes the entanglement point.
- the confounding point is Occasionally, an amoeba-like omnidirectional flexible fixation point is formed. Since these attachment points are formed by the thermoplastic elastomer, they are extremely strong and highly elastic.
- the fibrous structure is thermally shaped into a predetermined shape, but the elastically fixed points still remain.
- the present invention enables the formation of a cup consisting of only high-strength fibers.
- the present inventors have made various studies and found that in order to maintain the so-called shape retention, the entanglement between fibers was maintained from inside to outside of the fibrous structure. It has been found that it is effective to bond the dough and the backing cloth with an adhesive component, and then integrally mold them into a force-up mold.
- the inner layer has an unbonded structure, which is not preferable from the viewpoint of long-term shape retention.
- the fiber structure used in the present invention is firstly moderately mechanically entangled to increase the three-dimensional entanglement of the fibers in the fiber structure and, at the same time, to leave voids in the fiber structure as much as possible. To form an eye structure.
- the mechanically entangled fiber structure is pre-fused with a heat treatment machine to fix a number of three-dimensional entangled points formed by mechanical entanglement with a thermoplastic elastomer component. It is preferable that the mesh structure is almost completed.
- the fiber structure is thermoformed and final shaping is performed. If the mesh structure of the fibrous structure has already been formed by fusion, the purpose of thermoforming is limited to simply providing shapeability. For this reason, the surface is not unnecessarily hardened because unnecessary heating is not required in the final shaping.
- the fibrous structure is formed by the above steps and compositions, not only the feel is soft as a whole, but also the elastic repulsion between the central portion and the outer peripheral portion of the fibrous structure greatly differs. In addition, it is possible to manufacture a cup having stable fiber structure retention.
- thermoplastic elastomers are important for the formation of firm bonding points between fibers that stabilize the softness of hand, the formation of soft feeling, and the shape retention. Plays a role.
- the fibers of the non-conductive polyester-based crimped short fiber aggregate constituting the matrix include ordinary polyethylene terephthalate, polybutyrene terephthalate, polyhexamethylene terephthalate, polytetramethylene terephthalate, and polytetramethylene terephthalate. 1,4-dimethylcyclohexaneterephthalate, polypivalolactone, short fibers composed of copolymerized esters of these, mixed cotton of these fibers, or composite fibers composed of two or more of the above polymer components, etc. Is suitable.
- the cross-sectional shape of the short fiber may be any of circular, flat, irregular, hollow, and the like.
- the crimped short fibers of the inelastic polyester-based crimped short fiber aggregate according to the present invention are not particularly limited, but short fibers in which crimps have already become apparent are preferable.
- This manifested crimped fiber may be mechanically crimped by crimper or the like at the time of production, spiral crimped by anisotropic cooling, etc., by side-by-side type or eccentric sheath / core type composite fiber. It can be obtained by heating or the like.
- the single-fiber fineness is preferably 2 to 15 dte X, more preferably 2 to 13 dte X, and still more preferably 3 to 7 dte X. If the fineness is smaller than 2 dtex, the structure becomes too dense to obtain a moderate sensation of strength, and if the fineness is larger than 15 dtex, the texture becomes coarse and a good feel is obtained. You will not be able to get a cup.
- the elastic conjugate fiber used in the present invention is formed from a thermoplastic elastomer and an inelastic polyester.
- the surface of the elastic conjugate fiber is preferably one in which the thermoplastic elastomer occupies at least 1/2 of the surface area.
- the weight ratio is suitably such that the thermoplastic elastomer and the non-conductive polyester are in a composite ratio in the range of 370 to 70Z30.
- the form of the elastic conjugate fiber is not particularly limited, but the thermoplastic elastomer and the non-aqueous polyester are preferably of a side-by-side or sheath-core type, and more preferably a sheath. ⁇ Core type.
- the inelastic polyester forms the core and the thermoplastic elastomer forms the sheath.
- the core may be concentric or eccentric.
- eccentric elastic composite fibers are preferable to concentric ones because coiled elastic crimps appear.
- thermoplastic elastomer is not particularly limited, but is preferably a polyurethane-based elastomer or a polyester-based elastomer.
- the polyurethane elastomer has a low melting point polyol having a molecular weight of about 500 to 600, such as dihydroxy polyether, dihydroxy polyester, dihydroxy polycarbonate, dihydroxy polyesteramide, and the like.
- Organic diisocyanates for example, P, p'diphenylmethane diisocyanate, tolylene diisocyanate, isophorone diisocyanate, hydrogenated diphenyl methane diisocyanate, xylylene diisocyanate, 2,6 Diisocyanate methyl propylate, hexamethylene diisocyanate, etc., and a chain extender having a molecular weight of 500 or less, for example, glycol, amino alcohol or triacetate It is a polymer obtained by reaction with all.
- polyurethanes using polytetramethylene glycol, or polyproprolactone or polybutylene adipate as the polyol.
- p p'diphenylmethane diisocyanate is preferred as the organic diisocyanate.
- chain extender P, p'bishydroxyethoxybenzene or 1,4-butanediol is preferable.
- polyester elastomer examples include a polyetherester block copolymer obtained by copolymerizing thermoplastic polyester as a hard segment and poly (alkylene oxide) glycol as a soft segment, more specifically, terephthalic acid.
- Aromatic dicarboxylic acids such as sodium, alicyclic dicarboxylic acids such as 1,4-cyclohexanedicarboxylic acid, aliphatic dicarboxylic acids such as succinic acid, oxalic acid, adipic acid, sebacic acid, dodecandioic acid, and dimer acid; Or at least one dicarboxylic acid selected from these ester-forming
- the polyester-based elastomer has a hard segment of polybutylene-based terephthalate and a soft segment of polyoxybutylene blendy recall. Polymerized polyether polyesters are preferred.
- the polyester portion constituting the hard segment of the polyester-based elastomer is preferably polybutylene terephthalate in which the main acid component is terephthalic acid and the main diol component is a butylene glycol component.
- a part (usually 30 mol% or less) of this acid component may be substituted with another dicarboxylic acid component or oxycarboxylic acid component, and similarly, a part of the diol component (usually 30 mol% or less). May be substituted with a dioxy component other than the butylene glycol component.
- the polyether portion constituting the soft segment of the polyester-based elastomer may be a polyether substituted with a dioxy component other than butylene glycol.
- the weight ratio of the elastic conjugate fibers in the polyester-based elastic fiber structure of the present invention is preferably from 10 to 50%, more preferably from 25 to 35%. If the weight ratio is less than 10%, a sufficient number of heat fixation points cannot be obtained, resulting in insufficient durability. Conversely, if the weight ratio exceeds 50%, the number of heat-bonded points becomes too large, resulting in a coarse cup. Further, the density of ⁇ fibrous structure of the present invention (the cup member), the fiber density of the maximum thickness portion of the curved structure, 0. 0 1 ⁇ 0. 0 3 5 g Z is preferred cm is 3 New
- the surface of the constituent fibers of the polyester-based elastic fiber structure is subjected to a surface treatment mainly comprising a polyether / ester-based block copolymer. It is preferred that the agent be applied in an amount of 0.02 to 5.0% by weight based on the total weight of the polyester-based elastic fiber structure.
- the surface treatment agent mainly composed of a polyether / ester block copolymer is most preferably attached to the entire constituent fibers of the polyester elastic fiber structure.
- the effect of the present invention can be sufficiently obtained even if the adhesion between them is improved.
- a surface treatment agent mainly composed of a ter-ester-based block copolymer includes terephthalic acid, isophthalic acid, methasdium sulfoisophthalic acid, or a lower alkyl ester thereof, and a lower alkylenedali.
- Polyether ester block copolymer consisting of coal, polyalkylene glycol, and polyalkylene glycol monoether.
- Polyethylene alkyl phenyl ether phosphate metal salt, polyoxyethylene alkyl phenyl ether Examples thereof include those in which an alkali metal or sulfate of sulfur is dispersed using a surfactant such as an ammonium salt or an alkanolamine salt thereof.
- the resin binder used in the present invention is required to be a hot melt type resin binder which is melted and bonded for the first time by heat in the form of powder, sheet, net or the like.
- resin binders that are liquid at room temperature are widely used for laminating, but they are not only poor in handling and working environment in the manufacturing process, but also because the adhesive penetrates into the inside of the fiber structure. As a result, the elasticity of the texture is impaired by the precious software.
- the composition of the resin binder is the same polyester resin as that of the polyester elastic fiber structure, the outer material and the lining.
- the cloth used as the surface material and lining of the lip of the present invention is not particularly limited as long as it is a cloth made of polyester fibers having a higher melting point than the hot melt type resin binder used in the present invention. Further, it is preferable that the composition of the fabric to be the front and back linings is made of only polyester. Further, the fabric of the front and back lining is preferably a woven or knitted fabric, but may be a nonwoven fabric or the like.
- An elastic conjugate fiber containing a thermoplastic elastomer as one component and inelastic polyester crimped staple fiber are mixed at a predetermined ratio, and after a normal carding process, the required weight per unit is obtained by a cross layer. After laminating and forming a sheet, the sheet is mechanically entangled by a method such as needle punching and Z or warping, and the fiber structure density is 0.009 to 0.040 g Z cm 3 non-woven fabric sheet.
- a non-woven fabric sheet is pre-fused with a heat treatment machine at a temperature within a range of not less than Em (the melting point of the thermoplastic elastomer) and not more than [T m (the melting point of the inelastic polyester) 130]. Fix the confounding point between them and wind up with a winder.
- a hot melt type resin binder is sandwiched between the nonwoven fabric sheet and the front and back linings in order to adhere the polyester fiber top and bottom linings to both sides of the nonwoven fabric sheet. Then, the resin sandwiched between the resin binders is heated to dissolve the binder, and the nonwoven fabric sheet and the front and back linings are laminated and bonded to obtain a composite fiber structure.
- the composite fiber structure has a polyester fiber front and back lining bonded to both sides of a nonwoven fabric sheet with a polyester adhesive.
- the composite fiber structure is set in a cup mold for thermoforming, and the outer material and lining and the fiber structure are thermoformed integrally to obtain a predetermined curved cup.
- the cup of the present invention and the method of manufacturing the same are not limited to cups due to mold changes and the like.
- the inside has a fiber structure such as a pad such as a bust pad, a shoulder pad, or a hip pad, and the surface has a surface. It can also be used for those covered with cloth and its manufacturing method.
- thermoplastic elastomer has an intrinsic viscosity of 1.0 (dissolved in orthochlorophenol and measured by a conventional method at 3), a melting point of 1551 :, and a breaking elongation of the film of 1500%.
- the 300% elongation stress was 0.3 kgZmm 2 and the 300% elongation recovery rate was 75%.
- thermoplastic elastomer as a sheath
- polybutylene terephthalate as a core
- an elastic composite fiber was spun by a conventional method so that the weight ratio of the core Z sheath was 550.
- This elastic composite fiber is an eccentric sheath-core type composite fiber. This fiber was drawn about twice, cut into 64 mm, and then heat-treated with hot water of 95 to exhibit low shrinkage and crimp. After drying, a surface treatment agent (oil) was applied. The obtained elastic conjugate fiber was 6.6 dtex.
- the composite fiber structure was put into a thermoforming cup mold, and subjected to thermoforming at 200 ° C. for 30 seconds to produce a curved breast cup material.
- Table 1 shows the physical properties of the obtained breast patch.
- the mold retention after 100 cycles of 0 cycle washing was visually evaluated.
- the repulsion (g) at the center of the cup material (at the position where the thickness is maximum) is 10
- the feeling is also correlated with the repulsion force.
- the touch feeling was judged, and a soft and repulsive material was rated as ⁇ , and a hard tactile sensation or one with low repulsion force was rated as ⁇ .
- the single yarn fineness of the inelastic polyester short fiber was set to 13.0 dte X in Example 2, 0.6 dte X in Comparative Example 1, and 20.0 dtex in Comparative Example 2.
- Table 1 shows the physical properties of the obtained breast patch.
- Example 1 6. 6 0. 023 3 5 ⁇ ⁇ Example 2 1 3.0 0. 022 40 ⁇ ⁇ Comparative example 1 0.6. 0. 022 43 ⁇ (hard) ⁇ Comparative example 2 20. 0 0. 022 22 ⁇ (coarse) mu (fluff)
- the single-fiber fineness of the non-woven polyester fiber is 6.6 dtex in Example 1 and 1 3. O dtex in Example 2, and it has excellent elasticity, good texture, and good mold retention. The material was obtained.
- Polyester crimped short fibers (single yarn fineness: 6.6 dte X, fiber length: 51 mm, number of crimps: 14 pieces / inch (5.5 cm)) obtained by a conventional method, and viscous conjugate fibers ( Eccentric sheath core type) 6. dtex, 51 mm length (sheath: melting point: 155, block copolymer polyether polyester elastomer, core: polybutylene terephthalate) and polyether ester About 16% by weight of a surface treating agent mainly composed of a block copolymer is attached to the total fiber weight.
- the mixing ratio of the hydrophilic composite fiber in the polyester-based elastic fiber structure was 1%. 0%, 20% in Example 4, 50% in Example 5, 60% in Comparative Example 3, and 5% in Comparative Example 4 were mixed with a card to prepare a web.
- the composite fiber structure was put into a thermoforming machine and heat-treated at 190 ° C. for 10 seconds to obtain a curved cup material.
- Table 2 shows the physical properties of the obtained breast patch.
- Example 3 10 0. 03 1 ⁇ ⁇ ⁇ Example 4 20 0.02 ⁇ ⁇ ⁇ Example 5 50 0.028 ⁇ ⁇ ⁇ Comparative Example 3 60 0.030 0 ⁇ - ⁇ ⁇ Comparative Example 4 5 0.030 ⁇ ⁇ ⁇ — X
- the cup material made with the blending ratio of the elastic conjugate fiber in the range of 10 to 50% is excellent in feeling, elasticity, and washing resistance.
- the feeling becomes coarse and hard.
- Comparative Example 4 of 5%, it was found that there was a problem in elasticity and washing durability, and it was not suitable for practical use.
- the forcep made of the composite fiber structure of the present invention has a high elasticity because the polyester-based elastic fiber structure, the outer and lining materials, and the molten sheet of the resin binder are integrally molded by die molding. It not only has excellent air permeability, but also has outstanding washing durability and shape retention.
- the polyester-based elastic fiber structure, the outer material and the lining, and the molten sheet are integrally molded, the outer material or the lining hardly peels off from the polyester-based fibrous structure, and the inner polyester-based fiber structure is hardly separated. Since the elastic fiber structure is supported by the outer material or the lining, it is less likely to lose its shape.
- the cup made of the composite fiber structure of the present invention is entirely made of polyester, it can be easily handled during manufacturing and after washing, has quick drying properties, is inexpensive, and can be recycled. .
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Corsets Or Brassieres (AREA)
- Multicomponent Fibers (AREA)
- Nonwoven Fabrics (AREA)
Abstract
Priority Applications (3)
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KR1020037004683A KR100842197B1 (ko) | 2001-08-01 | 2002-07-05 | 복합섬유 구조체로 이루어진 컵 및 그 제조방법 |
JP2003516307A JPWO2003011063A1 (ja) | 2001-08-01 | 2002-07-05 | 複合繊維構造体からなるカップ及びその製造方法 |
HK04104056A HK1060962A1 (en) | 2001-08-01 | 2004-06-07 | Cup consisting of composite fiber structure and production method therefor |
Applications Claiming Priority (2)
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JP2001233334 | 2001-08-01 | ||
JP2001-233334 | 2001-08-01 |
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WO2003011063A1 true WO2003011063A1 (fr) | 2003-02-13 |
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PCT/JP2002/006841 WO2003011063A1 (fr) | 2001-08-01 | 2002-07-05 | Bonnet constitue d'une structure en fibre composite et procede de production associe |
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JP (1) | JPWO2003011063A1 (fr) |
KR (1) | KR100842197B1 (fr) |
CN (1) | CN1289014C (fr) |
HK (1) | HK1060962A1 (fr) |
TW (1) | TW567046B (fr) |
WO (1) | WO2003011063A1 (fr) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2005102683A1 (fr) * | 2004-04-26 | 2005-11-03 | Teijin Fibers Limited | Structure de fibre mélangée et son procedé de production |
JP2005307408A (ja) * | 2004-04-26 | 2005-11-04 | Teijin Fibers Ltd | 多層繊維構造体からなるカップ材およびその製造方法および乳房用カップ |
KR20160132429A (ko) * | 2014-03-13 | 2016-11-18 | 칼 프로이덴베르크 카게 | 광 조정용 소자 |
Families Citing this family (4)
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JP5144416B2 (ja) * | 2008-07-28 | 2013-02-13 | 株式会社ワコール | 湾曲型テープ、及び、これを備えたカップ付き女性用衣類 |
TWI405886B (zh) * | 2009-12-31 | 2013-08-21 | San Fang Chemical Industry Co | 含彈性體之複合纖維及其製造方法,及包含該複合纖維之基材及其製造方法 |
CN105795537A (zh) * | 2016-05-04 | 2016-07-27 | 蔡荣鹏 | 一种内衣 |
CN107183801A (zh) * | 2017-07-26 | 2017-09-22 | 上海嫒妤服装有限公司 | 一种丝绸棉本体、丝绸棉模杯及其制造方法 |
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- 2002-07-05 JP JP2003516307A patent/JPWO2003011063A1/ja active Pending
- 2002-07-05 WO PCT/JP2002/006841 patent/WO2003011063A1/fr active Application Filing
- 2002-07-05 KR KR1020037004683A patent/KR100842197B1/ko not_active Expired - Fee Related
- 2002-07-05 CN CNB028028341A patent/CN1289014C/zh not_active Expired - Fee Related
- 2002-07-26 TW TW091116780A patent/TW567046B/zh not_active IP Right Cessation
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2004
- 2004-06-07 HK HK04104056A patent/HK1060962A1/xx not_active IP Right Cessation
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JPS59216903A (ja) * | 1983-05-20 | 1984-12-07 | プレイテックス・アパレル・インコーポレーテッド | ブラジャ−およびその製造方法 |
JPH01174659A (ja) * | 1987-12-29 | 1989-07-11 | Kanai Hiroyuki | 成型ブラジャーカップ用基材 |
JPH01239105A (ja) * | 1988-03-15 | 1989-09-25 | Datsuchiesu:Kk | 装身用パッド及びその製造法 |
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JP2001234402A (ja) * | 2000-02-24 | 2001-08-31 | Wacoal Corp | 衣類用パッドの成型方法および衣類用パッド |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2005102683A1 (fr) * | 2004-04-26 | 2005-11-03 | Teijin Fibers Limited | Structure de fibre mélangée et son procedé de production |
JP2005307408A (ja) * | 2004-04-26 | 2005-11-04 | Teijin Fibers Ltd | 多層繊維構造体からなるカップ材およびその製造方法および乳房用カップ |
US7387976B2 (en) | 2004-04-26 | 2008-06-17 | Teijin Fibers Limited | Composite fiber structure and method for producing the same |
JP4496002B2 (ja) * | 2004-04-26 | 2010-07-07 | 帝人ファイバー株式会社 | 多層繊維構造体からなるカップ材の製造方法および乳房用カップ |
KR20160132429A (ko) * | 2014-03-13 | 2016-11-18 | 칼 프로이덴베르크 카게 | 광 조정용 소자 |
KR101922192B1 (ko) | 2014-03-13 | 2018-11-26 | 칼 프로이덴베르크 카게 | 광 조정용 소자 |
US10472770B2 (en) | 2014-03-13 | 2019-11-12 | Carl Freudenberg Kg | Element for manipulating light |
Also Published As
Publication number | Publication date |
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HK1060962A1 (en) | 2004-09-03 |
JPWO2003011063A1 (ja) | 2004-11-18 |
KR20040028642A (ko) | 2004-04-03 |
KR100842197B1 (ko) | 2008-06-30 |
CN1473012A (zh) | 2004-02-04 |
CN1289014C (zh) | 2006-12-13 |
TW567046B (en) | 2003-12-21 |
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