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WO2003002819A1 - Procede et appareil de fabrication de modules de pavage et/ou de lambrissage - Google Patents

Procede et appareil de fabrication de modules de pavage et/ou de lambrissage Download PDF

Info

Publication number
WO2003002819A1
WO2003002819A1 PCT/EP2001/007346 EP0107346W WO03002819A1 WO 2003002819 A1 WO2003002819 A1 WO 2003002819A1 EP 0107346 W EP0107346 W EP 0107346W WO 03002819 A1 WO03002819 A1 WO 03002819A1
Authority
WO
WIPO (PCT)
Prior art keywords
module
blocks
template
flexible material
composition
Prior art date
Application number
PCT/EP2001/007346
Other languages
English (en)
Inventor
Tiziano Odorizzi
Original Assignee
Tiziano Odorizzi
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Tiziano Odorizzi filed Critical Tiziano Odorizzi
Priority to US10/481,594 priority Critical patent/US20040139691A1/en
Priority to CA002451305A priority patent/CA2451305A1/fr
Priority to PCT/EP2001/007346 priority patent/WO2003002819A1/fr
Priority to JP2003508778A priority patent/JP2004530821A/ja
Publication of WO2003002819A1 publication Critical patent/WO2003002819A1/fr

Links

Classifications

    • E—FIXED CONSTRUCTIONS
    • E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C5/00—Pavings made of prefabricated single units
    • E01C5/22—Pavings made of prefabricated single units made of units composed of a mixture of materials covered by two or more of groups E01C5/008, E01C5/02 - E01C5/20 except embedded reinforcing materials
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B19/00—Machines or methods for applying the material to surfaces to form a permanent layer thereon
    • B28B19/0053—Machines or methods for applying the material to surfaces to form a permanent layer thereon to tiles, bricks or the like
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00—Coverings or linings, e.g. for walls or ceilings
    • E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/0862—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements composed of a number of elements which are identical or not, e.g. carried by a common web, support plate or grid

Definitions

  • the present invention relates to a method and an apparatus for manufacturing paving and/or panelling modules.
  • Paving by means of blocks or tesserae in a mosaic-like pattern is currently generally performed by manually laying a single block or tessera at a time on a sand or cement bed.
  • the manner in which the individual blocks are arranged creates, as a whole, ornamental patterns which reproduce geometric shapes, e.g. an arc, a circle or a compound fan, which are repeated identically a number of times depending upon on the dimensions of the surface to be covered.
  • the main object of the present invention is to provide a new method for paving and/or panelling by means of blocks or tesserae which does not necessarily involve the use of specialized labor, thereby significantly reducing its implementation costs.
  • Another object of the present invention is to provide an apparatus for the mass-production of modules for street paving and/or panelling by means of which it is possible to cover larger surfaces in less time, while making the laying operation simpler and above all faster.
  • Another object of the present invention is to allow mass production of a plurality of variously shaped modules which can be mutually assembled and are suitable for producing multiple ornamental patterns also for panelling sloping surfaces and vertical walls.
  • Another object of the present invention is to provide modules which adapt themselves to the uneveness of the surface to be covered and ensure integrity of the finished work, thereby preventing detachment of single blocks, which would cause movement and gradual separation of adjacent blocks.
  • Another object of the present invention is to provide modules which, once laid, are durable and ensure particularly extended resistance to mechanical stresses and atmospheric agents.
  • Another object of the present invention is to provide a paving system which is permeable to, and capable of draining rainwater while preventing washing out of the sand from the bed.
  • Another object of the present invention is to provide modules which can be easily lifted and carried by one operator.
  • a method for manufacturing paving and/or panelling modules which comprises the following operating steps:
  • said method before rigidly coupling said layer to the bottom of said blocks, includes an operation of spraying and drying a primer onto the bottom of said blocks in order to promote adhesion of said coupling means.
  • an apparatus for performing the above method which has a supporting frame, a plurality of workstations arranged sequentially and a conveyor which extends sequentially through said workstations, and is characterized in that it comprises at least one moving unit designed to be arranged on said conveyor to convey a module through each one of said workstations, and in that one of said workstations comprises a device for applying permanent coupling means, thereby coupling a piece of flexible material to the bottom of said module.
  • said moving unit comprises a movable transfer tray which is designed to be arranged on said conveyor, a template supporting tray arranged to be located on said movable transfer tray, at least one reference template to be fitted on said template supporting tray and a locking cover which is designed to fix the or each reference template on said template supporting tray.
  • At least one module for street paving and/or panelling which comprises at least one block or tessera, characterized in that it comprises a layer of flexible material which has through openings and permanent securing means for rigidly coupling said layer of flexible material to the or each block.
  • said layer of flexible material provided with through openings comprises a meshed net.
  • said module comprises two or more of said blocks or tesserae arranged according to a predetermined composition and held together by said net.
  • Figure 1 is a plan view of an apparatus for producing a prefabricated module according to the present invention
  • Figure 2 is an axonometric view of a movable transfer tray
  • Figure 3 is an axonometric view of a template supporting tray
  • Figure 4 is an axonometric view of a locking cover
  • Figure 5 is an axonometric view of a detail of the locking cover of Figure 4;
  • Figure 6 is a plan view of a composition shaped like a contrasting arc;
  • Figure 7 is a plan view of a left module of the composition of Figure 6;
  • Figure 8 is a plan view of a reference template for producing the module of Figure 7;
  • Figure 9 is a plan view of a right module of the composition of Figure 6;
  • Figure 10 is a plan view of a left initial module of the composition of
  • Figure 11 is a plan view of a right initial module of the composition of Figure 6;
  • Figure 12 is a plan view of a left final module of the composition of Figure 6;
  • Figure 13 is a plan view of a right final module of the composition of Figure 6;
  • Figure 14 is a plan view of a lateral closure module of the composition of Figure 6;
  • Figure 15 is a plan view of a circular composition;
  • Figure 16 is a plan view of a module of the composition of Figure 15;
  • Figure 17 is a plan view of a module with corner frame of the composition of Figure 15;
  • Figure 18 is a plan view of a module with left frame of the composition of Figure 15;
  • Figure 19 is a plan view of a module with right frame of the composition of Figure 15;
  • Figure 20 is a plan view of a composition shaped like a compound fan
  • Figure 21 is a plan view of a left module of the composition of Figure 20;
  • Figure 22 is a plan view of a right module of the composition of Figure 20;
  • Figure 23 is a plan view of a central module of the composition of Figure 20;
  • Figure 24 is a plan view of a left half central module of the composition of Figure 20;
  • Figure 25 is a plan view of a right half central module of the composition of Figure 20;
  • Figure 26 is a plan view of a left module of the composition of Figure 20 according to another embodiment
  • Figure 27 is a plan view of a right module which can be coupled to the module of Figure 26;
  • Figure 28 is a plan view of a left final module of the composition of Figure 20;
  • Figure 29 is a plan view of a right final module of the composition of
  • Figure 30 is a plan view of a left lateral closure module of the composition of Figure 20.
  • Figure 31 is a plan view of a right lateral closure module of the composition of Figure 20. Ways of carrying out the Invention
  • reference numeral 1 indicates a generic module, the method for producing a module 1 requiring an apparatus 2 comprising a frame 3 which supports an uninterrupted conveyor 4 arranged to move a series of movable units 5.
  • Each movable unit 5 comprises a movable transfer tray 6, shown in Figure 2, which is designed to slide along guides 7 of the conveyor 4 and to support a template supporting tray 8, as shown in Figure 3.
  • the movable transfer tray 6 can be constituted by a square platform 9 which has two straight and parallel raised guides 11 on its upper surface 10 and a vertical locating pin 12 at each one of its four corners.
  • Each locating pin 12 has a rack-shaped side or front 13 and is orientated so that its rack-shaped side is directed toward the rack-shaped front of the pin located in the adjacent corner and on the same side with respect to the guides 11.
  • the template supporting tray 8 shown in Figure 3 has on its lower surface 14 two straight and parallel grooves 15 which are designed to slide, in use, along the guides 11 of the transfer tray 6.
  • the template supporting plate 8 also has, at its upper surface, a peripheral rim 16 which delimits a recessed inner surface 17.
  • a reference template 18, e.g. shaped as shown in Figure 8, is arranged, in use, on the recessed surface 17.
  • the reference template 18, which can be made of aluminum, steel or plastics, has an external supporting frame 19, which is common to all kinds of template, and a locating grid 20 which instead varies according to the shape to be given to the module 1.
  • the locating grid 20 has a series of ribs 21 which reproduce the shape of a left module 22, shown in Figure 7, of a composition shaped like a contrasting arc 60, shown in Figure 6, thereby delimiting spaces 23 within which the blocks or tesserae 24, shown in Figure 1, are to be arranged.
  • Figure 4 illustrates a locking cover 25 which is constituted by an outer border 26 dehmiting a central opening 27 which is smaller than the recessed surface 17 of the template supporting tray 8.
  • the outer border 26 has, at its four corners, wider regions 28 at which there are provided through openings 29 arranged to act as female elements in coupling with the locating pins 12 when the locking cover 25 is superimposed, in use, on the transfer tray 6.
  • a locking device 32 of the type shown in Figure 5 which is constituted by a pair of rods 33 and 34 which are aligned and fitted on a respective shoulder by means of brackets 35 and free to perform small straight strokes lengthwise.
  • the rods 33 and 34 are connected, at their ends, by a spring 36 which has a central supporting cylinder 37 which is designed to keep them at a predefined distance.
  • a movable unit 5 is prepared in the workstation 40 of the apparatus 2 and is initially constituted only by the transfer tray 6 and the template supporting tray 8.
  • An operator 41 can thus arrange on the template supporting tray 8 a reference template 18 which is suitable for providing a module such as the module 22 of Figure 7.
  • the same operator 41 can deposit the blocks 24, available in containers 42 located in the vicinity of the workstation 40, inside the grid 20, by placing them with their bottom upward and trying to completely fill the spaces 23 delimited by the ribs 21 that constitute the grid 20.
  • the operator 41 can also be given the task of cleaning the bottom of the blocks 24 of any impurities that might be present.
  • a rotating brush with steel bristles 43 which is located near the workstation 40 within reach of the operator 41.
  • the same cleaning operation can be performed by subjecting the blocks 24 to a jet of water under pressure; in this case it is necessary to perform a subsequent drying step, e.g. by employing jets of hot air; this solution is not shown in Figure 1.
  • a primer 44 is advantageously sprayed onto it; said primer includes for example a petroleum resin and/or rosin applied in a solvent phase and is designed to increase bonding of an adhesive material on the bottom of the blocks 24.
  • This operation can be performed manually by the operator 41 or by a suitable primer dispensing device (not shown in Figure 1).
  • the operator 41 then places on the template 18, and therefore on the blocks 24 arranged therein, a piece of net 45 cut beforehand so as to have the same configuration as that of the module being produced and larger dimensions than said module, so as to protrude from its contour to a predetermined extent.
  • the locking cover 25 is arranged on the template supporting tray 8, by inserting the pins
  • the operator 41 arranges it on the initial station 46 of the conveyor 4, which by being controlled by a control unit 47 transfers it sequentially through a series of workstations according to a predefined production cycle.
  • the conveyor 4 controlled by a control unit 47, causes a given module 1 being produced to pass through a drying device 48 provided with hot air jets, not shown in Figure 1, so as to ensure full drying of the primer 44 and heating of the material to the temperature suitable for the subsequent glueing step.
  • a drying device 48 provided with hot air jets, not shown in Figure 1, so as to ensure full drying of the primer 44 and heating of the material to the temperature suitable for the subsequent glueing step.
  • control unit 47 sends a control signal for the advancement of the movable unit 5 to the workstation 49.
  • a device 50 for applying permanent securing means is energized in order to rigidly secure the net 45 to the bottom of the blocks 24.
  • a dispenser 50 of an adhesive material is used which is equipped with a metering device (not shown) and is mounted on suitable mechanical arms 52 and 53 which can freely move, upon control, along two perpendicular directions X and Y.
  • adhesive material which can be for example of the hot- melt type including EVA (Ethyl Vinyl Acetate) and synthetic resins or synthetic adhesives, is deposited at preset points upon control of the control unit 47 and are usually distributed so as to secure the net 45 at its nodes 54 to the bottom of the blocks 24.
  • EVA Ethyl Vinyl Acetate
  • a step is provided for drying the freshly deposited adhesive material; in this case, the module 1 being produced is forwarded to another drying device 56 e.g. provided with a series of hot air jets (not shown).
  • a generic module 1 can be composed of blocks or tesserae 24 made of porphyry, granite or other stonelike or artificial materials.
  • module 22 in Figure 7 which illustrates the left module of a composition shaped like a contrasting arc 60 shown in Figure 6, it will be noted that the blocks 61 that are designed to occupy, in use, positions at the center of the composition 60 are larger than the lateral ones 62.
  • module 22 of Figure 7 and modules shown in Figures 9 to 14 have a step-shaped side 63 which is designed to delimit, in use, one of the two lateral edges of the contrasting arc composition 60; two adjacent modules which belong to two nearby arcs 60 are thus coupled by arranging the corresponding lateral edges 63 side by side, thereby penetrating each other so as to ensure a self -locking effect in addition to uniformity of the finished work.
  • the lateral saw-tooth edge 64 which is opposite to the step- shaped edge 63 is constituted by an alternation of recesses 65 and protrusions 67 which is studied so as to allow to combine them by interlocking in pairs, i.e., the left module 22 with the right one 68, the left initial module 69 with the right one 68, the right initial module 70 with the left one 22, the left final module 71 with the right one 68, and the right final module 72 with the left one 22.
  • the lateral module 95 of Figure 14 instead has a straight lateral edge 96 which is opposite to the step-shaped one 63, since it acts as an element for defining the border of the surface to be covered.
  • the module 74 of Figure 16 is a single one and represents a quarter of a circle.
  • the module 74 is constituted by a sequence of concentric circular arcs 75 formed by blocks 24 whose dimensions decrease towards the center of the circle.
  • composition shaped like a compound fan 80 of Figure 20 is composed of two lateral modules, a left one 81 as in Figure 21 and a right one 82 as in Figure 22, and a central module 83 of Figure 23.
  • the standard central module 83 shown in Figure 23 can in turn be constituted by two modules which represent, respectively, its left half 84, shown in Figure 24, and its right half 85, shown in Figure 25.
  • a second embodiment of the fan-shaped composition 80 is constituted only by two modules, a left one 86 and a right one 87, shown respectively in Figures 26 and 27, each of which already includes the left half 84 and the right half 85 of the central module 83, respectively.
  • the left and right final prefabricated modules 89 and 90 and the left and right lateral closure modules 91 and 92, shown respectively in Figures 28, 29, 30 and 31, are common to both of the embodiments of the fan-shaped composition 80.

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Road Paving Structures (AREA)
  • Road Paving Machines (AREA)

Abstract

L'invention porte sur un procédé de fabrication de modules de pavage et/ou de lambrissage, ce procédé consistant à disposer une pluralité de blocs ou tesselles (24) dans un gabarit approprié (18) conformément à une implantation prédéfinie par une grille (20) d'un module (1) ; découper un morceau d'une couche (45) de matériau flexible pourvu d'orifices traversants de manière à ce qu'il corresponde à la configuration du module (1) et soit plus grand que le module (1) ; et fixer au moyen d'un dispositif de fixation permanent la couche (45) de matériau flexible à chacun des blocs ou tesselles (24) formant un module (1) de sorte qu'ils soient maintenus ensemble par la couche (45) avec la possibilité de modifier leur inclinaison mutuelle.
PCT/EP2001/007346 2001-06-27 2001-06-27 Procede et appareil de fabrication de modules de pavage et/ou de lambrissage WO2003002819A1 (fr)

Priority Applications (4)

Application Number Priority Date Filing Date Title
US10/481,594 US20040139691A1 (en) 2001-06-27 2001-06-27 Method and apparatus for manufacturing paving and/or panelling modules
CA002451305A CA2451305A1 (fr) 2001-06-27 2001-06-27 Procede et appareil de fabrication de modules de pavage et/ou de lambrissage
PCT/EP2001/007346 WO2003002819A1 (fr) 2001-06-27 2001-06-27 Procede et appareil de fabrication de modules de pavage et/ou de lambrissage
JP2003508778A JP2004530821A (ja) 2001-06-27 2001-06-27 舗装および／またはパネリング用モジュール製造のための方法および装置

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/EP2001/007346 WO2003002819A1 (fr) 2001-06-27 2001-06-27 Procede et appareil de fabrication de modules de pavage et/ou de lambrissage

Publications (1)

Publication Number Publication Date
WO2003002819A1 true WO2003002819A1 (fr) 2003-01-09

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Family Applications (1)

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PCT/EP2001/007346 WO2003002819A1 (fr) 2001-06-27 2001-06-27 Procede et appareil de fabrication de modules de pavage et/ou de lambrissage

Country Status (4)

Country Link
US (1) US20040139691A1 (fr)
JP (1) JP2004530821A (fr)
CA (1) CA2451305A1 (fr)
WO (1) WO2003002819A1 (fr)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7224099B2 (en) 2004-04-20 2007-05-29 Elliptec Resonant Actuator Aktiengesellschaft Molded piezoelectric apparatus
EP1905564A3 (fr) * 2006-09-27 2009-07-08 Kemac S.P.A. Plateau de support pour tesselles de mosaique en céramique
US8991127B2 (en) 2010-05-28 2015-03-31 The Diller Corporation Cladding system for building laminates

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
RU2593670C1 (ru) * 2015-04-28 2016-08-10 Общество с ограниченной ответственностью "АКВАТОН" Панели отделочные
CN113718603B (zh) * 2021-09-09 2023-03-14 北京城建集团有限责任公司 一种建筑施工用自动贴砖装置

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DE140645C (fr) * 1900-01-01
JPH03247802A (ja) * 1990-02-27 1991-11-06 Mitsubishi Material Kenzai Kk モザイク模様パネルブロックの製造方法
IT1244110B (it) * 1990-11-20 1994-07-05 Bisazza Spa Procedimento per la produzione di pannelli in tessere di mosaico
US5568391A (en) * 1990-05-29 1996-10-22 Mckee; Lance D. Automated tile mosaic creation system
DE29816466U1 (de) * 1998-09-14 1998-12-17 Chang, Chi-Ming, Taipeh/T'ai-pei Maschensubstratstruktur mit daran haftenden kleinen Steinen
DE19801378A1 (de) * 1998-01-16 1999-07-22 Otfried Schweikert Natursteinpflasterplatten, Verfahren und Vorrichtung zur Fertigung von Natursteinpflasterplatten als Verlegeeinheit
WO2000005453A1 (fr) * 1998-07-21 2000-02-03 Riccardo Dallapiccola Procede de fabrication de panneaux en porphyre
EP1122363A1 (fr) * 2000-02-04 2001-08-08 Tiziano Odorizzi Procédé et appareil pour la fabrication de modules de pavage et/ou de panneaux

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US3077059A (en) * 1958-10-31 1963-02-12 Robert K Stout Brick veneer construction material
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Publication number Priority date Publication date Assignee Title
DE140645C (fr) * 1900-01-01
JPH03247802A (ja) * 1990-02-27 1991-11-06 Mitsubishi Material Kenzai Kk モザイク模様パネルブロックの製造方法
US5568391A (en) * 1990-05-29 1996-10-22 Mckee; Lance D. Automated tile mosaic creation system
IT1244110B (it) * 1990-11-20 1994-07-05 Bisazza Spa Procedimento per la produzione di pannelli in tessere di mosaico
DE19801378A1 (de) * 1998-01-16 1999-07-22 Otfried Schweikert Natursteinpflasterplatten, Verfahren und Vorrichtung zur Fertigung von Natursteinpflasterplatten als Verlegeeinheit
WO2000005453A1 (fr) * 1998-07-21 2000-02-03 Riccardo Dallapiccola Procede de fabrication de panneaux en porphyre
DE29816466U1 (de) * 1998-09-14 1998-12-17 Chang, Chi-Ming, Taipeh/T'ai-pei Maschensubstratstruktur mit daran haftenden kleinen Steinen
EP1122363A1 (fr) * 2000-02-04 2001-08-08 Tiziano Odorizzi Procédé et appareil pour la fabrication de modules de pavage et/ou de panneaux

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7224099B2 (en) 2004-04-20 2007-05-29 Elliptec Resonant Actuator Aktiengesellschaft Molded piezoelectric apparatus
EP1905564A3 (fr) * 2006-09-27 2009-07-08 Kemac S.P.A. Plateau de support pour tesselles de mosaique en céramique
US8991127B2 (en) 2010-05-28 2015-03-31 The Diller Corporation Cladding system for building laminates

Also Published As

Publication number Publication date
US20040139691A1 (en) 2004-07-22
JP2004530821A (ja) 2004-10-07
CA2451305A1 (fr) 2003-01-09

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