WO2003086867A2 - Formation, remplissage et scellement d'un sachet qui se tient debout - Google Patents
Formation, remplissage et scellement d'un sachet qui se tient debout Download PDFInfo
- Publication number
- WO2003086867A2 WO2003086867A2 PCT/US2003/011362 US0311362W WO03086867A2 WO 2003086867 A2 WO2003086867 A2 WO 2003086867A2 US 0311362 W US0311362 W US 0311362W WO 03086867 A2 WO03086867 A2 WO 03086867A2
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- pouch
- pouches
- web
- stand
- vacuum
- Prior art date
Links
- 238000007789 sealing Methods 0.000 title claims abstract description 65
- 238000000034 method Methods 0.000 claims abstract description 58
- 239000000945 filler Substances 0.000 claims description 35
- 238000005520 cutting process Methods 0.000 claims description 23
- 230000000694 effects Effects 0.000 claims description 5
- 238000011144 upstream manufacturing Methods 0.000 claims description 4
- 238000010438 heat treatment Methods 0.000 claims description 3
- 238000007664 blowing Methods 0.000 claims description 2
- 239000003570 air Substances 0.000 claims 21
- 238000000926 separation method Methods 0.000 claims 2
- 239000012080 ambient air Substances 0.000 claims 1
- 230000008569 process Effects 0.000 abstract description 17
- 238000009751 slip forming Methods 0.000 abstract 1
- 238000004080 punching Methods 0.000 description 15
- 239000000853 adhesive Substances 0.000 description 7
- 230000001070 adhesive effect Effects 0.000 description 7
- 230000002441 reversible effect Effects 0.000 description 5
- 230000007246 mechanism Effects 0.000 description 4
- 230000008901 benefit Effects 0.000 description 3
- 238000010276 construction Methods 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 230000000717 retained effect Effects 0.000 description 2
- 235000013339 cereals Nutrition 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 235000010675 chips/crisps Nutrition 0.000 description 1
- 230000002301 combined effect Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 235000009508 confectionery Nutrition 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 238000002788 crimping Methods 0.000 description 1
- 230000000593 degrading effect Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 238000005429 filling process Methods 0.000 description 1
- 239000000796 flavoring agent Substances 0.000 description 1
- 235000019634 flavors Nutrition 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 238000009963 fulling Methods 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 239000012943 hotmelt Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 238000004826 seaming Methods 0.000 description 1
- 235000011888 snacks Nutrition 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B9/00—Enclosing successive articles, or quantities of material, e.g. liquids or semiliquids, in flat, folded, or tubular webs of flexible sheet material; Subdividing filled flexible tubes to form packages
- B65B9/06—Enclosing successive articles, or quantities of material, in a longitudinally-folded web, or in a web folded into a tube about the articles or quantities of material placed upon it
- B65B9/08—Enclosing successive articles, or quantities of material, in a longitudinally-folded web, or in a web folded into a tube about the articles or quantities of material placed upon it in a web folded and sealed transversely to form pockets which are subsequently filled and then closed by sealing
- B65B9/087—Enclosing successive articles, or quantities of material, in a longitudinally-folded web, or in a web folded into a tube about the articles or quantities of material placed upon it in a web folded and sealed transversely to form pockets which are subsequently filled and then closed by sealing the web advancing continuously
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/26—Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks
- B65B43/267—Opening of bags interconnected in a web
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/04—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages
- B65B61/06—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages by cutting
- B65B61/08—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages by cutting using rotary cutters
Definitions
- the present invention relates to pouch forming, filling and sealing and more particularly to improved apparatus and methods for forming, filling and sealing stand-up pouches at relatively higher speeds than attainable in currently available systems.
- a web is unwound and transported to a folding plow wherein the web is folded onto itself.
- a thermal sealer applies transverse seals or seams in the moving web creating a series or train of pouches with a single fold bottom, sealed edges and an open top.
- the open pouch train is then introduced to a filler wheel where the pouch sides are opened and the pouch is filled.
- a top seal is then applied to the pouches, still in train.
- the filled and sealed pouch train is transported to a rotary cutter wheel where pouches are cut from the pouch train and transported for further packaging in distribution.
- the pouch forming, filling and sealing apparatus is typically continuous and conducted in line.
- Stand-up pouches are themselves old. They are configured differently than prior pouches noted above, and there are certain considerations that different configurations require when forming, filling and sealing such pouches.
- the lower end of the typical stand-up pouch is of a gusseted construction. There is a bottom fold and two parallel reverse folds to create the gusseted bottom.
- the edge seams or seals extend through two web plies in the upper area of the pouch, and through four web plies in the bottom area of the pouch.
- such pouches When filled, such pouches have a flat bottom and sides bulged out progressively toward the bottom after filling and product settling; the edges at the edge seams are drawn in so the width of the filled pouch at the expanded pouch -o- bottom is narrower than the width of the filled pouch at the top (when viewed from the side of the pouch).
- Each pouch seam is sealed at its sides, one side ply to the other, except at the pouch bottom, which is gusseted.
- the side seam seal must thus extend through four plies at the gusseted bottom.
- a first longitudinal fold is made in a web, then two reverse folds are formed, one on each side of the first. From each of these two latter reverse folds, the web (which will form the pouch sides) extends upwardly.
- the bottom area of the web takes on a "W"-shape, i.e. a gusseted shape, in cross-section, with the outside legs of the "W” extending upwardly forming a gusseted bottom structure, then opposed pouch sides.
- the bottom sides now include four plies (the "W” shape) and these are sealed through the use, of seal openings or holes, previously punched in the inner legs of the "W” shape so that the two outside plies can be sealed together through these holes.
- the seal facilitating holes are intermittently placed in selected inner plies of the gusseted bottom, typically when the pouch web is intermittently halted prior to folding at a plow.
- intermittent holing operation is one factor slowing the production to a rate of significantly less than 150 pouches per minute. It is now desirable to produce pouches at web speeds in excess of 500 and preferably 600 web inches per minute, and up to about 1500 pouches per minute or web speeds up to about 4000 web inches per minute. Technology of web handling with attendant require hole punching at these speeds is not believed known prior to this invention.
- chads are produced. It is important the chads are consistently removed and do not reside between the web folds as to contaminate the pouches to be formed. Increased speeds of continuous operation exacerbate the fugitive chad problems.
- the effective sealing is typically accomplished by an intermittent sealing operation, not so hot as to bum through the two-ply seam, and not so cold as to ineffectively seal the four ply portion of the seam. If the sealing lands are too hot, as may be required for shorter dwell times if faster throughput is attempted, any slower speed, or any temporary stoppage can damage or burn through the side seam seal. And if too cold, at faster speeds or at start-up, the seals may not be well formed and fail.
- Pouch opening for filling is generally accomplished by sucking the pouch into a recess on the filler wheel, and sucking an outer pouch away therefrom with a belt or vacuum cup, both with fixed suction devices. It is important to consistently open such pouches. Relying on vacuum introduced from fixed positions alone to pull apart sides for pouch opening may not provide the consistent opening desired for the stand-up pouch configuration.
- a process similar to that described above for typical pouches other than stand-up pouches is typically utilized with three major exceptions.
- an intermittent web hole puncher for punching gusset area holes to facilitate side seam sealing is usually situated upstream of the plow.
- a revised plow is utilized to form the three bottom folds producing the gusset structure on the web forming the pouch bottoms.
- the sealer must be modified to seal seams of varied plies, typically requiring an intermittent stoppage of the pouches while the seams are sealed.
- the invention contemplates improvements in producing stand-up pouches by continuously punching sealing holes through application of unique web handling processes in the hole punching area, continuously forming seals to define pouch seams along sides thereof, and across pouch bottom gussets, and continuously and positively opening the moving pouches.
- pouches formed according to the invention herein include the seal enhancing holes in the pouch gusset bottom structure, such holes are provided in predetermined locations in the web prior to folding; and on the fly as the web is continuously transported past a continuous hole cutting station.
- a structure comprises a hole cutter capable of cutting holes in the web at the web speeds indicated in excess of about 500 to 600 web inches per minute and up to at least about 4000 web inches per minute without requiring intermittent stoppages of the web.
- Such a hole cutter is operably disposed adjacent the web path just upstream of the gusset forming plow, and is associated with web edge guides, web tension and web registration processes to enable the speeds desired.
- an improved chad removal system is provided by having multiple chad removal stages to insure the positive and consistent capture of chads away from the pouch interior.
- hole cutting is eliminated in favor of using an "on demand" adhesive at the gusset area, such as heat, ultrasonic, radio frequency or other forms of activatible adhesive, pre-applied or pre-printed on the web.
- an "on demand" adhesive such as heat, ultrasonic, radio frequency or other forms of activatible adhesive, pre-applied or pre-printed on the web.
- a sealer is now provided which can effectively place consistently sealed seams in the multiple ply, gusseted stand-up pouches in a continuous mode. Tins is accomplished preferably through the use of thick film heater technology.
- One such sealer is disclosed in U.S. Patent Application Serial No. 09/704,686 filed November 3, 2000 and entitled “Sealing System for Forming Thermal Seals and Method of Operation Thereof," which application is expressly incorporated herein by reference. That system permits continuous, in-line sealing of pouches with transverse seals along gusset sections that are four pouch web layers thick in the gusseted bottom area and are two pouch layers thick along the rest of the seam.
- the heating differentials provided in the above application produce a differential sealing effect sufficient to efficiently seal the entire multiple-ply pouch edge seam in a continuous, high speed operation with no need to stop the web.
- the invention contemplates preheating thicker webs of thickness about .005" or more prior to its introduction to the contact sealer wheel. This facilitates sealing and reduces necessary dwell time on the sealer lands.
- Apparatus for the preferred pouching opening operation includes a Coanda member, such as a circular cross-section, rod curved in a direction of the pouch path about an opening wheel just prior to the pouch filler wheel.
- An air guide directs air onto the rod which, by Coanda-Effect, flows around the rod, into the open pouch tops and along the pouch sides positively opening the pouches in the train, just below the curved rod.
- the pouch train is conveyed through a top sealer of any suitable type and further to a knife, preferably rotary, for cut-off and cartoning.
- a top sealer of any suitable type and further to a knife, preferably rotary, for cut-off and cartoning.
- the invention contemplates an adjustable bottom gusset sealer to accommodate a variety of pouch sizes, i.e. depths. This is provided by adjustably mounting a bottom gusset sealing shoe between the side seal lands and adjusting the height of the shoe with respect to the lands to viably seal the gusset bottoms of a variety of different sized stand-up pouches.
- Fig. 3 is an isometric illustration of a vertical sealer of the apparatus of Fig. 1;
- Fig. 3 A is an isometric illustration of a sealer land of the sealer of Fig.
- Fig. 4 is an illustration in plan view of one embodiment for opening a stand-up pouch for filling
- Fig. 5 is an isometric view showing details of an apparatus for carrying out an alternative apparatus opening process of Fig. 4 on the filler wheel of
- Fig. 1; Figs. 6 is an illustration of another embodiment for opening stand-up pouches on a filler wheel;
- Figs. 7 and 8 are illustrations of a preferred embodiment for opening stand-up pouches at the opening wheel of Fig. 1 prior to the filler wheel of Fig. 1 ;
- Fig. 9 is a diagrammatic illustration of an ultrasonic top sealer for the stand-up pouches illustration in Fig. 1 ;
- Fig. 10 is a schematic elevational view of details of a web hole punching station according to the invention.
- Fig. 11 is a cross section illustrating the rotary die and anvil of a hole punching station according to the invention.
- Fig. 12 is an illustrative view of a hole cutting die insert of the rotary die of Fig. 11;
- Fig. 13 is a side view of a third stage chad remover of the hole punching station according to the invention.
- FIG. 1 an apparatus 10 and method for forming a plurality of filled and sealed stand-up pouches P from a web 11.
- a flat web 11 is unwound from a web roll 13 mounted on an unwind stand (not shown) of any suitable type.
- the web 11 is continuously conveyed through a continuous hole punch station 16 to a gusset forming and folding plow 18.
- the gusset folded web now designated at 19 is preferably conveyed through a web pre-heater 20 and from there to a vertical sealer 22 which transversely seals side seams into the folded web to form transverse seams of adjacent, gusset- bottom, stand-up pouches in a connected pouch train now designated at 23.
- Pouch train 23 is directed onto opening wheel 26, by one or more tuck rollers 27, where the pouches are opened, and then onto filler wheel 28 where the opened pouches are filled by any suitable filler mechanism.
- Holes 33, 34 are continuously punched in the web, at a hole punch station 16, at predetermined locations where the internal folds 35, 36 will be sealed to form the transverse side seams of the pouches. See Fig. 2A. These holes allow the heat seals to penetrate all four layers of the gusseted bottom structure of the side seams at the pouch bottom.
- One hole puncher at station 16 capable of continuously forming holes 33, 34 in the web is the continuously operable hole cutter Model PHP- 2001 D/30 manufactured by Mali Plastics Limited of Tel Aviv, Israel. Another suitable hole cutter, Model Jones 1-200, is available from Chicago Cutting Die Company of Chicago, Illinois. Any suitable rotary die can be used, however, according to the invention, hole punching accuracy and chad removal at desired speeds are provided by apparatus and process as will be described.
- the web 11 Downstream of hole puncher 16, the web 11 is registered with an edge guide and a servo-driven registration system (not shown) of any suitable type, such that the holes will eventually line up on the to-be-formed side seams of the pouches.
- the hole punch could be eliminated and an on-demand adhesive system used at the same location to insure a seal along the four plies of the gusset bottom at the side seam.
- an "on demand" printed adhesive could be pre-applied and activated upon sealing to provide the necessary seal.
- a hot melt glue system could be used.
- an ultrasonic or radio frequency sealing process could be used to activate a pre-applied or pre-printed adhesive at the gusset area..
- a single hole is punched in web 11 on the to-be-formed cut edges such as at 37, 38 (Fig. 2A).
- the actual sealing area at each side 37, 3.8 of the pouch will comprise a semicircular seal-through aperture, a single hole forming and facilitating a seal in the adjacent, to be cut-off edges 37, 38 of two adjacent pouches P.
- These holes of any suitable size, then facilitate the bottom gusset sealing, but must be accurately placed relative to the web. The web registration discussed above provides this function at the speeds indicated.
- Web 11 is drawn past a gusset forming plow 18 to form the bottom W- shaped fold shown in Fig. 2 A.
- Plow 18 comprises a frame 39, first fold plow member 41 and center fold plow member 43. As the continuously moving web is drawn past member 41, it defines folds 44, 45. Member 43 defines center fold 46.
- gusset-folded web 19 is conveyed preferably through a pre-heater 20 of any suitable variety for preheating the web 19 at the bottom gusset fold.
- a pre-heater 20 of any suitable variety for preheating the web 19 at the bottom gusset fold.
- the dwell time of the web on the vertical sealer 22 wheel can be reduced. Since the web is preheated, less heat is required at the sealer 22 for adequately sealing, and continuous web speed in excess of 600 web inches per minute can be obtained through the sealing operation without degrading the consistent quality of the seal along the entire side seam of the pouch.
- Preheating is particularly useful with webs for stand-up pouches in web thicknesses of about .005" and greater. It may be used but is not required in thinner webs of about .002" to about .004".
- the web is introduced to vertical sealer 22 where transverse seals are generated transversely across the web to form side seams defining a chain of attached, open-top pouches in a train 23.
- edge seals effectively seal or seam together opposite stand-up pouch sides 49, 50 (Fig. 2 A) along edges or selvedge areas thereof, and along the corresponding edges of the lower gusseted or folded plies shown at the pouch bottom in Fig. 2A.
- the edge seal at the bottom area of the pouch is of four layers, while at the upper pouch edge is of two layers. This leaves upper edges 51, 52 along each side defining an open top to the pouch. It is in this edge seal that individual filled and sealed stand-up pouches P will eventually be cut off, one from the other, leaving each edge sealed.
- the sealer 22 includes a wheel 54 comprising a plurality of radially extending sealing lands 55 on which rest the selvedge areas of adjacent pouches. These land areas are heated to seal through the web 19 to form the transverse edge seals of the pouches.
- the lands 55 may be adjusted in radial position with respect to sealer wheel 54 so to accommodate pouches of varied pitch, i.e. distance between pouch edge seals.
- Fig. 3 A illustrates one form of vertical sealer land 55.
- Land 55 is provided with a plurality of slots 56 which thermally insulate sealing land edge 57 from the body of land 55.
- a thick film heater 59 is applied to the side surface of sealing land edge 57 and comprises a plurality of elements interconnected with an electronic control 59A.
- Heater 59 includes higher heat density areas 59B and 59 C and lower heat density areas at 59D.
- the higher heat density at 59C serves to facilitate the edge seal near the gusset bottom where more heat is required.
- a higher heat density at 59 B serves to adequately seal the top portions of the seam.
- thick film heaters are used to apply heat from lands 55 in differentially heated areas depending on the quality of heat to be transferred, i.e. more at the lower gusset for four ply sealing and less from there to the pouch tops for two ply pouch edge sealing.
- the lands 55 can be heated by such heaters applied thereto, or heating elements can be applied to the land faces, in differing heat producing densities to provide sealing.
- Such a sealer provides adequate heat for sealing in precisely the required areas, yet it is unnecessary to heat a large land mass which may be slow to reach operating temperature upon start up, or too slow to release heat on shut-down. Either circumstance produces ruined seals or bum-through and resulting in waste and restart problems. Moreover, more heat can be applied to the web 19 in exactly the areas requiring it at the gusset fold and less heat in the two-ply area, while yet maintaining web speed in excess of 500 and preferably 600 web inches per minute, for example, through the sealer. On shut-down, heat is quickly dissipated due to low heated land mass, and on start-up, operating temperatures are quickly retained for the same reason, reducing waste.
- a compression or pressure belt 58 (Fig. 1), servo driven by servo driver 65, is juxtaposed adjacent sealer wheel 22.
- Belt 58 is entrained about pulleys to press web 19 onto lands 55, particularly at the lower gusset fold, to facilitate heat transfer to the web plies and sealing.
- Both heater shoe 62 and insert 63 are vertically adjustable for proper orientation at the bottom of the particular pouch web 19 being used; i.e. operationally at the lower gusset fold in the web.
- the heater 62 and insert 63 heat the gusset structure at the lower edges of the pouch during sealing to facilitate proper sealing for a variety of pouch heights.
- the pouch train 23 is introduced onto opening wheel 26 having vacuum lands 67 spaced at a pitch corresponding to the predetermined distance between the transverse edge seals defining the pouches when they are opened. In use, this chord distance is the pouch pitch of train 23 , reduced by about 18%.
- the open sides of the air knives 73 allow the surrounding air to be entrained, thereby multiplying the effective air being, disbursed by the air nife.
- the open sides of the guide plates 76 draw in excess air to enhance the air flow through mouth 77 and around bar 75 for pouch opening.
- Vacuum cups 69 in the pockets 68 of wheel 26 hold the inside web ply in open position.
- Subsequent air knives 73 blow air on subsequent lengths of bar 75 and continue to inflate the pouch as it moves about the wheel.
- one final air Icnife 73 provides inflation air to the pouch to aid the pouch in holding its shape before the spout of the filler wheel is inserted.
- a plurality of air jets may be used, directed into the open pouch mouths, to snap open gusseted bottoms of the pouches.
- the Icnives 73 can be oriented outside of bar 75 as shown in the drawings or on the inside of the bar 75. Any suitable number of air knives 73 can be used.
- Figs. 4 and 5 Alternate pouch opening apparatus and processes are shown and illustrated in Figs. 4 and 5. In these instances, there are no opening wheels and the pouches are introduced directly onto a filler wheel 28, from the vertical sealer.
- the filler wheel 28 is provided with a plurality of sets of radially oriented vacuum lands 89, 90 and an extensible suction cup 91 between each of the lands 89, 90.
- An offside vacuum means such as a plurality of traveling vacuum cups
- the extensible cup 91 is cammed or extended outwardly to pus both sides of the pouch toward the cup 93, where the outer side is gripped by vacuum.
- the inner cup 91 is evacuated and then retracted, pulling inwardly the inner side of the pouch and thus opening it, all as illustrated in Fig. 4.
- the open pouch resides between complimentary lands 89, 90 with its sides pulled open for filling in a well known manner by any suitable filler apparatus associated with wheel 28 as is known in the industry.
- Fig. 4 is disposed for traveling alongside the path of pouches as they move along a circular path defined by this wheel 28.
- the extensible cup 91 is cammed or extended outwardly to pus both sides of the pouch toward the cup 93, where the outer side is gripped by vacuum.
- the inner cup 91 is evacuated and then retracted, pulling inwardly the inner side of the pouch and thus opening it, all as illustrated in Fig. 4.
- the open pouch resides between complimentary lands 89, 90 with its sides pulled open for fill
- Fig. 6 illustrates another pouch opening apparatus and method, useful for opening pouches in a train delivered to a filler wheel 28.
- an extensible inside vacuum cup 101 is retained. Its construction can.be identical to that of the extensible mechanism for cup 91 of the prior embodiment.
- the outside cup 102 is cammed downwardly to the outside of a pouch.
- the inside cup 101 is then extended outwardly to push the pouch out toward cup 102 which is evacuated to grip and hold the outside of the pouch.
- the cup 101 is then retracted, pulling the inner side of the pouch (with respect to the wheel) toward wheel 28 to open the pouch. Once it is filled, the cups 102 are cammed upwardly as they rotate around for operation with a succeeding pouch in the web train.
- an inner suction cup mechanism and an outer suction cup mechanism are associated with each pouch position or pocket between each of the vacuum lands 106 of wheel 28.
- a cam 107 is provided about the wheel periphery, followed by a cam follower 108 for extension and retraction (by return spring 109) of the inner suction cup 101.
- the open pouches are introduced onto the filler wheel 28, including radially extending pouch seam engaging lands 81 (Fig. 1), defining between them pouch receiving pockets 82 with suction or vacuum cups 83 therein.
- the lands 81 are spaced apart a chord distance similar to the chord distance spacing the lands 67 on opening wheel 26. The sealed seams between the pouches are thus held by the lands 81 while the inner pouch side in each pocket 82 is held open by a suction cup 83.
- filler wheel station 28 can be of any suitable pouch filling construction as is well known in the art. It includes a plurality of pouch filling spouts 85, depicted diagrammatically in Fig. 1, depending from a spout plate 86, also depicted in Fig. 1. Any suitable form of product feeder as is typical in the industry for feeding product to, and filling, open pouches in train 23 is operably disposed above the spout plate 86. Multiple product or flavor feeders can be used as needed.. For example, reference is made to feeders and filler wheels shown in
- the stand-up pouches are filled, they depart wheel 28 as a train 29 of connected and filled stand-up pouches. They are then passed through a top sealer 30 for sealing the open tops of the pouches to form a sealed, filled, connected train 110 of stand-up pouches.
- top seal can be provided by any suitable top sealer 30, such as a heat sealer as is known in the industry.
- top sealer which may be used is an ultrasonic sealer 115 illustrated in Fig. 9.
- an ultrasonic head 116 is opposed by a back up roller 117.
- Pouch train 110 is passed between head 116 and roller 117 wherein the open top edges of the pouch train 110 are sealed ultrasonically.
- the pouch trains 29, 1 10 in the top sealer area can be guided by side supports as indicated in Fig. 1 or can be supported by a belt (not shown) running under the pouch train as the pouches depart from the top sealer. At this point, the pouch train may be directed in a linear or a curvilinear path, as desired.
- the now-sealed train 110 is directed to a suitable rotary knife 32 of any suitable configuration.
- rotary knives are shown in United States Patents Nos. 5,220,993; 5,579,894; and 5,829,332 which are incorporated herein by reference as examples of rotary Icnives for cutting off pouches.
- individual formed, filled and sealed stand-up pouches P are cut off from train 110.
- the formed, filled and sealed stand-up pouches P can be conveyed to further handling, cartoning, shipping or the like.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Making Paper Articles (AREA)
- Containers And Plastic Fillers For Packaging (AREA)
Abstract
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AU2003221915A AU2003221915A1 (en) | 2002-04-10 | 2003-04-10 | Stand-up pouch forming, filling and sealing |
Applications Claiming Priority (6)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US37148402P | 2002-04-10 | 2002-04-10 | |
US60/371,484 | 2002-04-10 | ||
US10/409,865 US6814111B1 (en) | 2002-04-10 | 2003-04-09 | Adjustable volume side discharge feeder |
US10/410,563 US20040025476A1 (en) | 2002-04-10 | 2003-04-09 | Stand-up pouch forming, filling and sealing |
US10/410,563 | 2003-04-09 | ||
US10/409,865 | 2003-04-09 |
Publications (2)
Publication Number | Publication Date |
---|---|
WO2003086867A2 true WO2003086867A2 (fr) | 2003-10-23 |
WO2003086867A3 WO2003086867A3 (fr) | 2005-09-29 |
Family
ID=29255329
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/US2003/011362 WO2003086867A2 (fr) | 2002-04-10 | 2003-04-10 | Formation, remplissage et scellement d'un sachet qui se tient debout |
Country Status (2)
Country | Link |
---|---|
AU (1) | AU2003221915A1 (fr) |
WO (1) | WO2003086867A2 (fr) |
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
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CN103303625A (zh) * | 2012-03-16 | 2013-09-18 | 路海英 | 小包装中药饮片的自动化药房 |
CN110382363A (zh) * | 2017-03-24 | 2019-10-25 | 宝洁公司 | 打开柔性容器的方法 |
US11111036B2 (en) | 2017-02-22 | 2021-09-07 | The Procter & Gamble Company | Methods of making flexible containers with structural support frames |
US11338975B2 (en) | 2018-05-16 | 2022-05-24 | The Procter & Gamble Company | Container blanks for flexible packages and methods of making flexible packages |
WO2022123479A1 (fr) * | 2020-12-11 | 2022-06-16 | G.D S.P.A. | Appareil et procédé d'emballage d'un produit dans une poche |
US11548255B2 (en) | 2017-02-21 | 2023-01-10 | The Procter & Gamble Company | Methods of making vented flexible containers |
EP3599074B1 (fr) | 2018-07-27 | 2023-06-07 | SN Maschinenbau GmbH | Dispositif de fabrication de sachets à fond plat |
IT202300008496A1 (it) * | 2023-05-02 | 2024-11-02 | Ilapak Italia S P A | Macchina e metodo per la formatura di buste di materiale flessibile. |
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US9704686B2 (en) | 2012-04-26 | 2017-07-11 | Boe Technology Group Co., Ltd. | Electric alignment device and alignment method for a birefringence grating |
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US2718105A (en) * | 1948-12-31 | 1955-09-20 | Jl Ferguson Co | Bag-like containers of flexible strip material, process of making same, process of filling same, and apparatus for accomplishing these purposes |
US3821873A (en) * | 1972-11-14 | 1974-07-02 | Jones & Co Inc R A | Method and apparatus for forming and filling pouches |
US6212859B1 (en) * | 1998-05-19 | 2001-04-10 | Cloud Corporation, Llc | Packaging machine with rotary top sealer |
US6047528A (en) * | 1998-12-09 | 2000-04-11 | Cloud Corporation | Method and apparatus for continuously forming sealed pouches while linked together |
US6779318B2 (en) * | 2001-02-21 | 2004-08-24 | The Coca-Cola Company | System and method for continuously forming, sealing and filling flexible packages |
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2003
- 2003-04-10 WO PCT/US2003/011362 patent/WO2003086867A2/fr not_active Application Discontinuation
- 2003-04-10 AU AU2003221915A patent/AU2003221915A1/en not_active Abandoned
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US5220993A (en) | 1992-10-26 | 1993-06-22 | R. A. Jones & Co. Inc. | Multiple lane pouch drop-off |
US5320146A (en) | 1993-01-26 | 1994-06-14 | R. A. Jones & Co. Inc. | Volumetric feeder with belt gate |
US5502951A (en) | 1994-11-14 | 1996-04-02 | R. A. Jones & Co. Inc. | Convertible pitch pouch machine |
US5829332A (en) | 1994-11-14 | 1998-11-03 | R. A. Jones Co., Inc. | Variable count direct deposit knife |
US5579894A (en) | 1995-04-11 | 1996-12-03 | R. A. Jones & Co. Inc. | Direct drop transfer apparatus |
US6119440A (en) | 1998-10-02 | 2000-09-19 | R. A. Jones & Co. Inc. | Single level multiple product filler wheel |
US9704686B2 (en) | 2012-04-26 | 2017-07-11 | Boe Technology Group Co., Ltd. | Electric alignment device and alignment method for a birefringence grating |
Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103303625A (zh) * | 2012-03-16 | 2013-09-18 | 路海英 | 小包装中药饮片的自动化药房 |
US11548255B2 (en) | 2017-02-21 | 2023-01-10 | The Procter & Gamble Company | Methods of making vented flexible containers |
US11111036B2 (en) | 2017-02-22 | 2021-09-07 | The Procter & Gamble Company | Methods of making flexible containers with structural support frames |
CN110382363A (zh) * | 2017-03-24 | 2019-10-25 | 宝洁公司 | 打开柔性容器的方法 |
US11338975B2 (en) | 2018-05-16 | 2022-05-24 | The Procter & Gamble Company | Container blanks for flexible packages and methods of making flexible packages |
EP3599074B1 (fr) | 2018-07-27 | 2023-06-07 | SN Maschinenbau GmbH | Dispositif de fabrication de sachets à fond plat |
WO2022123479A1 (fr) * | 2020-12-11 | 2022-06-16 | G.D S.P.A. | Appareil et procédé d'emballage d'un produit dans une poche |
IT202300008496A1 (it) * | 2023-05-02 | 2024-11-02 | Ilapak Italia S P A | Macchina e metodo per la formatura di buste di materiale flessibile. |
WO2024228076A1 (fr) * | 2023-05-02 | 2024-11-07 | Ilapak Italia S.P.A. | Machine et procédé de formation de sacs en matériau souple |
Also Published As
Publication number | Publication date |
---|---|
AU2003221915A1 (en) | 2003-10-27 |
WO2003086867A3 (fr) | 2005-09-29 |
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