WO2002039164A2 - Gaine pour fibres optiques haute temperature - Google Patents
Gaine pour fibres optiques haute temperature Download PDFInfo
- Publication number
- WO2002039164A2 WO2002039164A2 PCT/US2001/030621 US0130621W WO0239164A2 WO 2002039164 A2 WO2002039164 A2 WO 2002039164A2 US 0130621 W US0130621 W US 0130621W WO 0239164 A2 WO0239164 A2 WO 0239164A2
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- splint
- inner sleeve
- support member
- high temperature
- optical fiber
- Prior art date
Links
- 239000000835 fiber Substances 0.000 title abstract description 16
- 239000013307 optical fiber Substances 0.000 claims abstract description 23
- 239000000463 material Substances 0.000 claims abstract description 16
- 239000002033 PVDF binder Substances 0.000 claims abstract description 10
- 229920002981 polyvinylidene fluoride Polymers 0.000 claims abstract description 10
- 239000010453 quartz Substances 0.000 claims abstract description 6
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 6
- 239000004697 Polyetherimide Substances 0.000 claims description 6
- 229920001601 polyetherimide Polymers 0.000 claims description 6
- 239000004677 Nylon Substances 0.000 claims description 3
- 229920001778 nylon Polymers 0.000 claims description 3
- 239000002952 polymeric resin Substances 0.000 claims description 3
- 229920003002 synthetic resin Polymers 0.000 claims description 3
- -1 for example Substances 0.000 abstract description 9
- 230000003287 optical effect Effects 0.000 abstract description 3
- 239000002253 acid Substances 0.000 abstract description 2
- 150000007513 acids Chemical class 0.000 abstract description 2
- 238000005452 bending Methods 0.000 abstract description 2
- 239000000446 fuel Substances 0.000 abstract description 2
- 239000003921 oil Substances 0.000 abstract description 2
- 239000002904 solvent Substances 0.000 abstract description 2
- 239000004698 Polyethylene Substances 0.000 description 7
- 229920000573 polyethylene Polymers 0.000 description 7
- 238000000465 moulding Methods 0.000 description 5
- 239000000853 adhesive Substances 0.000 description 4
- 230000001070 adhesive effect Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 238000013007 heat curing Methods 0.000 description 3
- 239000012530 fluid Substances 0.000 description 2
- 230000004927 fusion Effects 0.000 description 2
- 239000012943 hotmelt Substances 0.000 description 2
- BQCIDUSAKPWEOX-UHFFFAOYSA-N 1,1-Difluoroethene Chemical compound FC(F)=C BQCIDUSAKPWEOX-UHFFFAOYSA-N 0.000 description 1
- 229920006370 Kynar Polymers 0.000 description 1
- 229920002873 Polyethylenimine Polymers 0.000 description 1
- 229920004738 ULTEM® Polymers 0.000 description 1
- 150000001408 amides Chemical class 0.000 description 1
- 210000003323 beak Anatomy 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- DQXBYHZEEUGOBF-UHFFFAOYSA-N but-3-enoic acid;ethene Chemical compound C=C.OC(=O)CC=C DQXBYHZEEUGOBF-UHFFFAOYSA-N 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 229920003020 cross-linked polyethylene Polymers 0.000 description 1
- 239000004703 cross-linked polyethylene Substances 0.000 description 1
- 238000001723 curing Methods 0.000 description 1
- 239000005038 ethylene vinyl acetate Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 1
- 239000004810 polytetrafluoroethylene Substances 0.000 description 1
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
Classifications
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/24—Coupling light guides
- G02B6/255—Splicing of light guides, e.g. by fusion or bonding
- G02B6/2558—Reinforcement of splice joint
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/24—Coupling light guides
- G02B6/255—Splicing of light guides, e.g. by fusion or bonding
- G02B6/2551—Splicing of light guides, e.g. by fusion or bonding using thermal methods, e.g. fusion welding by arc discharge, laser beam, plasma torch
Definitions
- the present invention relates to optical fiber splints. More specifically, the present invention relates to high temperature optical fiber splints that can withstand substantially high temperatures without substantially deforming or causing the inner adhesive to melt and substantially go out of the splint.
- optical fiber splints are used to protect those types of splices.
- optical fiber splints like those disclosed in U.S.
- Patent No. 5,731,051 hereby incorporated by reference, include a hot-melt tube and one or more support elements disposed within a heat shrinkable tube.
- the materials used for the hot-melt tube and heat shrinkable tube components of the splints disclosed in the '051 patent include common materials such as ethylene vinyl acetate and cross-linked polyethylene, respectively.
- Using splints comprised of these materials presents drawbacks, especially if the splints are utilized in high temperature applications where the splints may be exposed to temperatures above approximately 120°C. In these higher temperature applications, the splints need to be able to withstand periods of increased temperature without deforming or permitting a significant amount of the inner adhesive go out of the splint.
- the splint described in the '051 patent is not adequate for use in a high reliability system, e.g., submarine or undersea.
- the reliability requirement is typically 25 years because submarine systems are generally subjected to greater stresses than, for example, terrestrial systems during installation and are not easily accessible once installed. Accordingly, there is a need for a high temperature optical fiber splice splint that is capable of withstanding high temperatures without substantially deforming.
- a high temperature optical fiber splice splint comprised of a material capable of withstanding an ambient temperature of at least 130 +/- 5 °C without deforming.
- Fig. 1 is an exploded perspective view of a high temperature fiber optic splice splint in accordance with one embodiment of the present invention
- Fig. 2 is partial perspective view of the high temperature splint of Fig. l j
- Fig. 3 is a side view of the high temperature splint of Fig. 1;
- Fig. 4 is a cross-sectional view of the high temperature splint as taken along line 4-4 of Fig. 3;
- Fig. 5 is a partial cut-away view of a joint incorporating the high temperature fiber optic splint of Fig. 1.
- FIG. 1 illustrates an embodiment of the high temperature fiber optic splice splint in accordance with one aspect of the present invention.
- the high temperature splint 10 includes an inner sleeve 110, a first support member 120, a second support member 130, and an outer sleeve 140.
- the high temperature splint 10 of the present invention can withstand temperatures of about 130 +/- 5 °C without deforming as a result of the materials used to comprise the high temperature splint 10.
- the outer sleeve 140 of the splint can be formed of modified Polyvinylidene Fluoride or PVDF, commonly l ⁇ iown as KYNAR ® as well as PTFE (outer sleeve 140).
- the inner sleeve 110 of the splint can be formed of nylon multi-polymer resin, commonly l ⁇ iown as EL V AMIDE ® 8063 made by Dupont (inner sleeve 110).
- first and second support members 120 and 130 can be quartz (first support member 120) and polyetherimide or PEI, commonly known as ULTEM ® (second support member 130).
- the present high temperature splint is not limited to these materials, but can be made using any high temperature materials that will withstand temperatures of about 130 +/- 5 °C without deforming.
- the high temperature splint of the present invention is used to protect mass fusion splices of up to about 12 optical fibers. These fibers can be either single-mode or multi-mode fibers. However, the present invention is not limited to any particular type of optical fiber.
- Figures 2-4 further illustrate the structure and materials used in an embodiment of the present invention.
- Figure 2 shows a partial perspective view of an embodiment of the present invention in which fiber optic splice(s) 150-155 are threaded through inner sleeve 110 of the splint 10.
- the inner sleeve 110 can be ELVAMIDE 7 8063 produced by Dupont as described above.
- ELVAMIDE 7 8063 has a melting temperature of approximately 158°C and a tensile strength of approximately 7.5 kpsi. Its specific gravity is approximately 1.08 and it has a Flexcural modulus of approximately 131 kpsi.
- first support member 120 and second support member 130 Surrounding the inner sleeve 110, are first support member 120 and second support member 130. These support members help to protect the fibers from bending forces that may be applied to the splint when the splint is placed into its final application.
- the support members 120 and 130 can be made from any one of a wide variety of materials, for example, quartz and PEI as described above.
- outer sleeve 140 Surrounding the support members 120, 130 and the inner sleeve 110, which includes the optical fibers 150-155, is outer sleeve 140.
- the outer sleeve 140 in this embodiment, as previously described, can be made from PVDF.
- PVDF has excellent resistance to common fuels, oils, solvents, acids, and the like, is self-extinguishing and has a continuous operating temperature between approximately -55°C to 175°C.
- the diameter of the PVDF sleeve prior to shrinkage is approximately 0.220 inches with a wall thickness of approximately 0.010 inches.
- the shrinkage temperature of PVDF is approximately 175°C and it has a tensile strength of approximately 5500 psi.
- the inner sleeve 110 has an elliptical shape and defines an inner elongated aperture of length Lj that is approximately 40.00 ⁇ 0.20mm.
- the height Hj of the inner sleeve 110 is approximately 1.3 ⁇ 0.10 mm and the width is approximately 1.9mm.
- the first and second support members 120 and 130 respectively, which add strength to the splint.
- the first support member 120 which in this embodiment is quartz, is disposed on a first portion 112 of the inner sleeve 110 and includes a first flat side 122 and a second semi-circular side 124.
- the first support member has a height H 2 of approximately 2.00 ⁇ O.lOmm, a width of approximately 4.0 ⁇ O.lOmm and a length of approximately 40.00 ⁇ 0.20mm.
- the second support member 130 is similar in shape to the first support member 120, but is formed of polyetherimide in this embodiment.
- the second support member is disposed on a second portion 114 of the inner sleeve 110 and has a height H of approximately 1.95 ⁇ O.lOmm, a width of approximate 3.90 ⁇ O.lOmm and a length of approximately 40.00 ⁇ 0.25mm.
- the width W t of the high temperature splint ranges from approximately 4.13mm to approximately 4.
- outer sleeve 140 Surrounding this inner sleeve 110, and thus support members 120, 130, is outer sleeve 140 which has an elongated tubular structure.
- the splint 10 is heat cured.
- inner sleeve 110 is melted and outer sleeve 140 is heat shrunk.
- support members 120 and 130 are securely positioned between the inner sleeve 110 and the outer sleeve 140.
- Outer sleeve 140 is initially a heat shrinkable plastic tube, which can shrink to approximately 50% its diameter and approximately 10% longitudinally when heated. Heat is applied at the splint center first and then gradually applied towards the ends of the splint in order to prevent air bubbles from forming within the splint during heat curing.
- the inner sleeve 110 can reach approximately 130 +/- 5 °C or greater and the outer sleeve 140 can reach approximately 165 +/- 5 °C or greater.
- two parallel heated surfaces can be used. One surface is placed above the splint and one surface is placed below the splint. The surfaces are set to approximately 170 ⁇ 5°C for approximately 75 ⁇ 5 seconds.
- the high temperature splint 10 is nearly cylindrical with an approximate diameter of 6.00 mm .
- some of the adhesive material present between the fibers 150-155 and the inner sleeve 110 will be expelled and adhered to the fiber coating at each end of the splint.
- the high temperature splint might have a slight amber color tint following curing.
- the high temperature properties of the splint 10 are utilized in numerous applications.
- One such application is a fiber optic cable joint, as illustrated in Figure 5.
- the joint includes an outer tube assembly 510 covered by molded polyethylene, with first and second strain reliefs 520 and 530 surrounding a splice box 540.
- Splice box 540 contains at least one high temperature splint of the present invention.
- the splint box 540 and other internal guides for the optical cables contained within the assembly 510 are placed within a mold cavity.
- the temperature of the mold itself is regulated in order to balance the fluid properties of the polyethylene.
- the mold is heated and fluid polyethylene is injected into the mold to surround the assembly 510.
- the assembly 510 is checked to see if the polyethylene has completely surrounded the assembly 510. If there are any blank spots, holes, or weak spots where the polyethylene did not cover the entire assembly 510 then up to another two molding cycles can be completed. However, if after the third time, the assembly 510 is not completely covered with polyethylene, then the entire assembly 510 has to be taken apart and each piece is reassembled in another joint where the molding will be attempted again.
- the mold and the assembly 510 sitting within the mold cavity are heated in order for the polyethylene to flow and surround the assembly 510.
- the outer portions of the assembly can see temperatures of around 500°F and the internal portions of the splice box 540, and specifically the high temperature splint, can see temperatures of around 130 ⁇ 5°C.
- the splint of the present invention must be capable of withstanding an ambient temperature of at least 130 +/- 5 °C without deforming, in order to protect the spliced fibers.
- the high temperature splint of the present invention does not soften or lose its shape. Instead, by maintaining its structure, the spliced optical fibers of the splint described in Figures 1 to 4 remain stationary and supported. Therefore the high temperature splint of the present invention does not deform at high temperatures.
- the inner material is not melted and expelled out of the splint, which keeps the splices covered and eliminates a direct contact with the strength members. This direct contact might create microbending and consequently a high optical loss and might cause the fibers to beak at the splices .
Landscapes
- Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Plasma & Fusion (AREA)
- General Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Mechanical Coupling Of Light Guides (AREA)
Abstract
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AU2002211318A AU2002211318A1 (en) | 2000-11-09 | 2001-10-01 | High temperature fiber optic splint |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US70913800A | 2000-11-09 | 2000-11-09 | |
US09/709,138 | 2000-11-09 |
Publications (2)
Publication Number | Publication Date |
---|---|
WO2002039164A2 true WO2002039164A2 (fr) | 2002-05-16 |
WO2002039164A3 WO2002039164A3 (fr) | 2003-09-25 |
Family
ID=24848636
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/US2001/030621 WO2002039164A2 (fr) | 2000-11-09 | 2001-10-01 | Gaine pour fibres optiques haute temperature |
Country Status (2)
Country | Link |
---|---|
AU (1) | AU2002211318A1 (fr) |
WO (1) | WO2002039164A2 (fr) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2002057818A3 (fr) * | 2001-01-17 | 2003-08-14 | Tycom Us Inc | Structure de retenue de fibres optiques et procede de fabrication associe |
JP2013047748A (ja) * | 2011-08-29 | 2013-03-07 | Furukawa Electric Co Ltd:The | 補強スリーブおよび光ファイバ心線の融着接続方法 |
WO2014002558A1 (fr) * | 2012-06-26 | 2014-01-03 | 住友電気工業株式会社 | Gaine protectrice |
JP7585056B2 (ja) | 2021-01-19 | 2024-11-18 | 古河電気工業株式会社 | 補強スリーブ及び光ファイバ接続部の補強構造 |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CA1202508A (fr) * | 1981-05-07 | 1986-04-01 | Norio Murata | Enveloppe et technique de protection pour fibres optiques |
US5832162A (en) * | 1995-12-15 | 1998-11-03 | Tii Industries, Inc. | Multiple fiber fusion splice protection sleeve |
-
2001
- 2001-10-01 WO PCT/US2001/030621 patent/WO2002039164A2/fr active Application Filing
- 2001-10-01 AU AU2002211318A patent/AU2002211318A1/en not_active Abandoned
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2002057818A3 (fr) * | 2001-01-17 | 2003-08-14 | Tycom Us Inc | Structure de retenue de fibres optiques et procede de fabrication associe |
JP2013047748A (ja) * | 2011-08-29 | 2013-03-07 | Furukawa Electric Co Ltd:The | 補強スリーブおよび光ファイバ心線の融着接続方法 |
WO2014002558A1 (fr) * | 2012-06-26 | 2014-01-03 | 住友電気工業株式会社 | Gaine protectrice |
CN103907039A (zh) * | 2012-06-26 | 2014-07-02 | 住友电气工业株式会社 | 保护套筒 |
CN103907039B (zh) * | 2012-06-26 | 2015-11-25 | 住友电气工业株式会社 | 保护套筒 |
JP7585056B2 (ja) | 2021-01-19 | 2024-11-18 | 古河電気工業株式会社 | 補強スリーブ及び光ファイバ接続部の補強構造 |
Also Published As
Publication number | Publication date |
---|---|
AU2002211318A1 (en) | 2002-05-21 |
WO2002039164A3 (fr) | 2003-09-25 |
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