WO2002030688A1

WO2002030688A1 - Tire having an outer carcass path

Info

Publication number: WO2002030688A1
Application number: PCT/EP2001/011570
Authority: WO
Inventors: Roger C. Cottrell; Walter L. Willard, Jr.
Original assignee: Societe De Technologie Michelin; Michelin Recherche Et Technique S.A.
Priority date: 2000-10-10
Filing date: 2001-10-08
Publication date: 2002-04-18
Also published as: AU2002212316A1

Abstract

The invention provides a tire comprising a carcass structure anchored in each side of the tire in a bead, each bead having a base which is intended to be mounted on the tire's design mounting rim, each bead being extended radially upward by a sidewall portion, a reinforced summit, the sidewall portions joining said summit, said bead further comprising an anchoring zone for anchoring said carcass in said bead, wherein said carcass structure, at the radially outer end portion of the anchoring zone, is disposed in the axially outer portion of the sidewall profile.

Description

TIRE HAVING AN OUTER CARCASS PATH

BACKGROUND OF THE INVENTION

The invention relates to a tire, more specifically to a pneumatic tire capable of continued mobility in a deflated condition.

Various tire constructions have been proposed for pneumatic runflat tires; that is tires which normally operate in an inflated condition but which also permit a limited operation in a deflated condition. These tires constructions are generally formed of one or more generally radial carcasses which are turned up around one or more bead wires arranged in each bead, forming a wide curvilinear portion around the bead wires. The immediate consequence of such an arrangement is that the carcass path, to turn around the bead wire, automatically passes in the radially inner portion of the bead, between the bead wire and the axially inner limit of the sidewall, then turns underneath the bead wire and arrives in the bead axially outer zone. Such a path gives limited flexibility to the designer who can not provide a wide variety of configurations. Such a circular or curvilinear path of the carcass occupies a large volume.

To obtain the desired mobility in the deflated condition, many of these tires further employ sidewalls which are reinforced and thickened by interposing additional rubber layers between the carcasses or between the carcasses and the tire inner liner.

It is also important to provide proper deflated bead retention, so that the runflat tire remains seated on the rim during deflated operation.

Many solutions have been proposed including mechanical bead locks, special rim profiles or bead wire bundles of elongated cross-section. The elongated bead wire bundle functions both to anchor the carcass in the bead to resist tensile forces developed in the carcass and to retain the bead on the rim seat during deflated operation. This dual function necessitates design compromises. The document US 5 660 656 describes a tire comprising a carcass which is anchored in the bead portion with an arrangement of circular reinforcing wire or cord disposed besides the carcass. Such an arrangement does not necessitates the use of a turned up portion around the bead wire. However, the anchoring zone is placed or oriented such as to guide the carcass towards the inner portion of the sidewall.

BRIEF SUMMARY OF THE INVENTION

In a preferred embodiment, the carcass structure, from the radially outer end portion of the anchoring zone to the substantially radially outermost portion of the sidewall, is advantageously disposed in the axially outer portion of the sidewall profile.

Such a relative position of the carcass structure at its junction with the anchoring zone enables carcass path optimization. For instance, the carcass path may comprise a bead/sidewall intersection zone with the carcass disposed in the radially outer portion of the profile. Such a carcass path allows optimal distribution of stresses during deflated operation. The even distribution provides reduction in peak values and contributes to increase deflated operation endurance. The specific path enables to reduce mass with the elimination of material not required to provide continued mobility. A thinner wall thickness also provides improved comfort and rolling resistance. The design possibilities and the related flexibility given by the inclined configuration of the bead are considerable. The construction is very simple, very reliable and may provide a simple and efficient way to avoid having a curved carcass path with a small radius next to the anchoring zone, avoiding the side effects of such a curve portion.

The tire of the invention is more advantageous for tires with low nominal aspect ratio. That is a tire with "short" sidewall, for instance with sidewall height H under 120 mm. Such low ratio are associated with high performance tires on sports oriented vehicles. Such a carcass path improves 0-psi durability for tires operated on curvy roads more typical of two lanes highway and European driving.

Such a tire, though it may be used as a standard type tire, is particularly adapted for continued mobility in a substantially deflated condition.

Between said anchoring zone and a transition zone along said sidewall portion, said carcass structure preferably extends substantially linearly, forming a substantially linear portion. The substantially linear portion preferably extends substantially radially outwardly from the axially inner side portion of the bead towards the axially outer side portion of the sidewall profile.

This optimized carcass path allows optimal distribution of stresses during deflated operation. The even distribution provides reduction in peak values and contributes to increase deflated operation endurance. The specific path enables to reduce mass with the elimination of material not required to provide continued mobility. A thinner wall thickness also provides improved comfort and rolling resistance.

In a preferred example, the substantially linear portion defines an angle between 110 to 140 degrees, and preferably between 120 and 130 degrees, with respect to the axial direction.

The carcass structure may thus follow a path in closer relationship to the tire wall profile and orientation. In fact, in the bead zone, the tire wall usually follows a path that extends substantially radially outwardly from the axially inner side portion of the bead to the axially outer side portion of the sidewall. It is particularly advantageous to provide a carcass structure path with an angle similar to the angle of the tire wall.

The carcass structure position in the bead and in the wall, rather spaced apart from the interior of the tire is particularly advantageous. It provides place to dispose a runflat insert, thereby making a partial suppression of the inner liner possible along the sidewall. In fact, in such a case, the runflat insert provides the necessary air barrier. It also provides improved inflated handling, improved 0-psi performance such as durability and handling. This gives better flexibility to trade deflated performance for normal inflated performance, for instance better comfort, mass etc.

The anchoring zone is advantageously provided with at least one first bead reinforcement, at least partially bordering said carcass structure and a high modulus elastomeric material cooperating with said bead reinforcement and with said carcass structure for anchoring said a carcass structure in the bead.

This type of cooperation between the carcass structure and bead reinforcements provides design flexibility in many aspects. For instance, the carcass structure may enter the bead in different configurations or angles. It may enter the bead in locations different than the radial inner side of the wall, etc. Moreover, such an anchoring zone is compact and very strong.

The bead reinforcement preferably includes at least one substantially circumferentially oriented cord laterally bordering the carcass structure on at least one side.

The tire is advantageously adapted for continued mobility in a substantially deflated condition.

The tire preferably comprises a runflat insert provided in the axially inner portion of the sidewall. The insert is advantageously substantially airtight. The invention also provides a tire comprising a carcass structure anchored in each side of the tire in a bead, each bead having a base which is intended to be mounted on the tire's design mounting rim, each bead being extended radially upward by a sidewall portion, a reinforced summit, the sidewall portions joining said summit, said bead further comprising an anchoring zone for anchoring said carcass in said bead, wherein said carcass structure, at the radially outer end portion of the anchoring zone, is disposed axially outer from the median portion of the sidewall.

The carcass structure, from the radially outer end portion of the anchoring zone to the substantially radially outermost portion of the sidewall, is advantageously disposed radially outer from the median portion of the sidewall.

BRIEF DESCRIPTION OF THE DRAWINGS

Figure 1 illustrates the sidewall and bead portion of a runflat tire according to the invention, taken along a meridian plane through the axis of rotation and having one carcass layer;

Figure 2 illustrates the sidewall and bead portion of a second embodiment of a runflat tire according to the invention, taken along a meridian plane through the axis of rotation and having two carcass layers in the sidewall and one in the bead;

Figure 3 illustrates the sidewall and bead portion of a third embodiment of a runflat tire according to the invention, taken along a meridian plane through the axis of rotation and having three carcass layers in the sidewall and two in the bead; and

Figure 4 is an enlarged perspective view of the bead portion of a runflat tire corresponding to the third embodiment of the invention showing the common circumferential disposition of the first and second carcass layers.

DETAILED DESCRIPTION OF THE INVENTION "Axial" and "axially" mean the lines or directions that are parallel to the axis of rotation of the tire.

"Radial" and "radially" mean directions radially toward or away from the axis of rotation of the tire.

"Angle defined with respect to the axial direction" means an angle measured axially and radially outwardly from the innerside of the tire; such an angle is between 0 and 180 degrees.

The tire of the invention comprises a bead 1 provided with a seat 12, specially adapted to fit on the tire's design mounting rim. The bead extends substantially radially to the sidewall 13. The summit 11 comprises reinforcement layers of known type.

The tire comprises a carcass structure 5, extending from bead to bead or leaving a gap between two half structures, for instance in the substantially median portion of the summit. The radially inwardmost extent of the carcass structure 5 terminates in an anchoring zone 2 of the bead 1. Advantageously, the carcass structure is not turned up around bead cores or other bead reinforcement. That is to say, each axial coordinate defining the profile of the carcass structure has a unique radial position for each radial position less than that of the tire equator. The carcass structure 5 is anchored in the bead portion by a bead reinforcement 3. A preferred embodiment of such a reinforcement comprises a cord arrangement 4 provided with at least one substantially circumferentially oriented cord laterally bordering the carcass structure on at least one side. In this instance "anchored" in the bead portion means that the cord arrangement resist the tension developed in the carcass structure during inflated or deflated use of the tire by the adherence of the carcass reinforcing structure laterally with the cord arrangement rather than being wound around a traditional bead core. The mechanical properties of the anchoring zone 4 are optimized in using an elastomeric bead filler having a high elasticity modulus, for instance a shore A hardness over 70.

Other alternative carcass anchorings or dispositions of the carcass layers in the bead portion have been disclosed in US 5,660,656 to Herbelleau et al and are incorporated herein by reference.

As shown, for instance, in the embodiment illustrated in figure 1, the carcass structure 5 is provided with a substantially linear portion 6. This portion extends between the anchoring zone 2 and a transition zone 8. The general orientation of the portion 6 is preferably slightly inclined from the bead 1 axially inner portion towards a radially and axially outer portion of the tire wall.

Considered in three dimensions, between the anchoring zone and the transition zone along the sidewall portion, the carcass structure is in the shape of a truncated cone.

The length of said substantially linear portion 6 is preferably between 20% and 50% of the tire side height H and most preferably between 20 to 40% of the tire side height H. The tire side height H, as shown in figure 1 , is the length of a rectilinear radial line extending from the bottom or radially inward portion of the anchoring zone 2 to the base or radially inward portion of the summit 11 reinforcement layers.

The transition zone substantially corresponds to the portion of the carcass path radially outward of the substantially linear portion, where the path changes direction or shape. Radially outward of the transition zone, the carcass is provided with a second portion, extending radially from the transition zone to the axially outer portion of the summit. The preferred beginning of the transition zone is between 20% to 50% of the tire side height H, and most preferably between 20 to 40% of the tire side height H. The transition zone preferably comprises a substantially curvilinear portion disposed between the substantially linear portion 6 and the second portion 7, connecting these two portions 6 and 7 of the carcass. A small radius enables to concentrate the change of orientation of the carcass path in a compact area.

At the transition zone 8, the carcass structure is no longer rectilinear, but rather curvilinear. From this zone towards the summit zone, the general shape and orientation of the carcass structure 5 is such that it extends from the transition zone 8 towards the tire summit in a path oriented axially inwardly and radially outwardly, forming the second portion or top wall portion 7.

Preferably, as shown in figure 1 , the second portion 7 extends in the outer portion of the wall with respect to the center line 14 of the sidewall 13. The second portion 7 extends up to the summit 11 where it may or not be interrupted, depending on the embodiment.

In the embodiment shown in figure 1 , the top wall portion 7 has a substantially curvilinear profile, with a large radius.

The top wall portion 7 may also have a substantially rectilinear profile between the transition zone 8 and the border of the summit. Thus, with such an embodiment, the carcass path is provided with two substantially linear portions 6 and 7.

In fact, in this upper section of the tire wall, it is also advantageous to adapt the carcass structure path to the tire wall thickness and geometry, similarly to the first rectilinear portion. Depending on the sidewall profile, it may be more appropriate to provide a carcass structure either substantially rectilinear on a more or less long proportion, or a curvilinear path.

The tire of the invention preferably comprises a runflat insert 9 provided in the axially inner portion of the sidewall. The insert is advantageously substantially airtight. Efficient impermeability is possible when a substantially thick runflat insert is used. With such an arrangement, no inner liner is required in most of the sidewall portion. This enables to use a substantially airtight inner liner 10 such as a butyl based inner liner in a limited portion of the tire profile, for instance along the summit portion, to protect the summit from diffusion.

In the embodiment shown in figure 1, the anchoring zone 2 is substantially inclined. The general orientation of the zone 2 is preferably slightly inclined from the bead radially and axially inner portion towards a radially and axially outer portion of the bead. The angle α, measured with respect to an axial direction, indicates the inclination of the inner portion of the carcass structure embedded in the anchoring zone 2. This inclination is advantageously between 110 and 140 degrees, and preferably between 120 and 130 degrees, the tire being in a similar position as when mounted on said design mounting rim and inflated at a nominal pressure. The cooperating cords of the arrangement 4 are preferably disposed or aligned to form a substantially similar angle.

Such an arrangement with inclined anchoring zone or inclined portion of the carcass path within the anchoring zone allows to provide a general path of the anchoring zone substantially aligned with respect to the portion 6 of the carcass structure. The traditional curved carcass portion in the radially outer zone of the anchoring zone may thus be reduced or even suppressed, as shown in figure 1. This inclined zone provides a good level of bead retention when the tire is deflated. It also enables to dispose the carcass structure axially outward with respect to the center line 14 of the sidewall 13. As shown in figure 1, radially outward of the anchoring zone 2, the carcass path extends in the axially outer portion of the sidewall.

Figure 2 illustrates a second embodiment of the invention in which the carcass structure 5 has more than one carcass layer within some portion of the tire. The carcass structure 5 comprises one circumferential alignment of cords in the summit 11. In the sidewall portion 13 of the tire, the carcass structure 5 is divided in two circumferential alignments of radial cords 51 and 52. These two circumferential alignments of cords progressively move axially away from each other. In the bead 1 , the two circumferential alignments of cords 51 and 52 join and give a common circumferential alignment of cords 51. Accordingly, in the bead 1 , there is only one circumferential alignment of cords.

This carcass structure is very flexible and allows placing the carcass cords where they are most useful. For instance, the density of cords of carcass layer 52 is advantageously superior to the carcass density of cords of the carcass layers 51. The cords of the outer carcass layer are subjected to high-tension stress-strain cycles in inflated and deflated operation. These cords are well designed to support these high-tension cycles and the number of cords is defined accordingly. The cords of the inner carcass layer are subjected in deflated operation to stress-strain cycles with compression. In this case, it is the rubber mixes, which are well designed to support these compression stresses. The number of cords needs not to be high. It allows also a limited thickness of the carcass structure in the summit and an appropriate anchoring in the bead portion. The anchoring of the carcass structure 5 is achieved, as before, by two windings 41 and 42 of circumferential oriented cords, which axially border the circumferential alignment of cords 51 of the carcass structure with the interposition of a high modulus rubber layer.

Advantageously, runflat inserts are placed in the sidewall between the carcass layers 51-52 - insert 92 - and also as in the previous embodiments, between the carcass structure 5 and the inner side of the tire - insert 91 - in order to have a good 0-psi performance. Preferably, these runflat inserts are in direct contact of the cords of the adjacent carcass layers. This means that the rubber mixes constituting the runflat inserts are in intimate contact with at least part of the outer circumference of the cord, and that during the building of the tire, no usual cushion rubber mix of low modulus of elasticity has been used. Accordingly, the sidewall structure has a better durability in deflated operation.

Figure 3 illustrates a third embodiment of the invention in which the carcass structure 5 comprises one circumferential alignment of cords in the summit 11. In the sidewall portion 13 of the tire, the carcass structure 5 is divided in three circumferential alignments of radial cords 511 , 512 and 52. These three circumferential alignments of cords progressively move axially away from each other. In the bead 1 , the two circumferential alignments of cords 511 and 512 join and give a common circumferential alignment of cords 51. Accordingly, in the bead 1 , there are two circumferential alignments of cords 51 and 52.

The density of cords of carcass layer 52 is advantageously superior to the carcass density of cords of the carcass layers 511 and 512. This structure allows a limited thickness of the carcass structure in the summit and an appropriate anchoring in the bead portion. The anchoring of the carcass structure 5 is achieved by three windings 41 , 42, 43 of circumferential oriented cords, which axially border the two circumferential alignments of cords 51 and 52 of the carcass structure with the interposition of a high modulus rubber layer.

Advantageously, another runflat insert 93 is placed in the sidewall between the carcass layers 512 and 52 in order to improve the 0-psi performance. Preferably, as in the second embodiment the runflat inserts are in direct contact of the cords of the adjacent carcass layers.

Figure 4 illustrates the structure of the radial and circumferential cords in the bead 1 of the third embodiment. In the anchoring zone, axially outward, we have the first circumferentially oriented winding 41 , the first carcass circumferential alignment 51 , the second circumferentially oriented winding 42, the second carcass circumferential alignment 52 and the third circumferentially oriented winding 43. Radially outwardly from the anchoring zone, the first carcass circumferential alignment 51 is divided in two carcass circumferential alignments 511 and 512. The rubber mixes are not represented in this figure for clarity. All these cords are embedded, at least in the anchoring zone, by a high modulus rubber mix. Preferably, this rubber mix has a shore A hardness over 70.

All the carcass cords presented in figure 4 are placed with a circumferentially shifted position, which allows them to form one sole alignment in the summit portion of the tire. This allows minimizing the thickness of the summit portion. In order to position the reinforcement cords as precisely as possible, it is very advantageous to build the tire on a rigid support, for instance a rigid core imposing the shape of its inner cavity. All the components of the tire, which are disposed directly in their final place, are applied onto this core in the order required by the final architecture, without undergoing shaping at any moment of the building. In this case, the tire can be molded and vulcanized in the manner explained in US 4,895,692.

While the invention has been described in combination with embodiments thereof, it is evident that many alternatives, modifications, and variations will be apparent to those skilled in the art in light of the foregoing teachings. Accordingly, the invention is intended to embrace all such alternatives, modifications and variations as fall within the spirit and scope of the appended claims.

Claims

1. A tire comprising a carcass structure anchored in each side of the tire in a bead, each bead having a base which is intended to be mounted on the tire's design mounting rim, each bead being extended radially upward by a sidewall portion, a reinforced summit, the sidewall portions joining said summit, said bead further comprising an anchoring zone for anchoring said carcass in said bead, wherein said carcass structure, at the radially outer end portion of the anchoring zone, is disposed in the axially outer portion of the sidewall profile.

2. A tire according to claim 1 , wherein said carcass structure, from the radially outer end portion of the anchoring zone to the substantially radially outermost portion of the sidewall, is disposed in the axially outer portion of the sidewall profile.

3. A tire according to claim 1 or 2, wherein between said anchoring zone and a transition zone along said sidewall portion, said carcass structure extends substantially linearly, forming a substantially linear portion.

4. A tire according to claim 3, wherein said substantially linear portion extends substantially radially outwardly from the axially inner side portion of the bead towards the axially outer side portion of the sidewall profile.

5. A tire according to claim 3, wherein said substantially linear portion defines an angle between 110 to 140 degrees, and preferably between 120 and 130 degrees, with respect to the axial direction, the tire being in a similar position as when mounted on said design mounting rim and inflated at a nominal pressure.

6. A tire according to any one of preceding claims, wherein said anchoring zone is provided with at least one first bead reinforcement, at least partially bordering said carcass structure and a high modulus elastomeric material cooperating with said bead reinforcement and with said carcass structure.

7. A tire according to claim 6, wherein said bead reinforcement includes at least one substantially circumferentially oriented cord laterally bordering the carcass structure on at least one side.

8. A tire according to any one of preceding claims, being adapted for continued mobility in a substantially deflated condition.

9. A tire according to any one of preceding claims, further comprising a runflat insert provided in the axially inner portion of the sidewall.

10. A tire according to claim 9, wherein said insert is substantially airtight.

11.A tire according to any one of preceding claims, wherein said carcass structure comprises at least one circumferential alignment of cords in the anchoring zone of the bead which progressively divides in the sidewall portion in at least two circumferential alignments of cords.

12. A tire according to claim 11 , wherein a runflat insert is disposed between said two carcass circumferential cord alignments and wherein said runflat insert is in direct contact with the cords of said two circumferential alignments.

13. A tire according to claim 11 , wherein said carcass structure comprises only one circumferential alignment in the summit portion of the tire.

14. A tire comprising a carcass structure anchored in each side of the tire in a bead, each bead having a base which is intended to be mounted on the tire's design mounting rim, each bead being extended radially upward by a sidewall portion, a reinforced summit, the sidewall portions joining said summit, said bead further comprising an anchoring zone for anchoring said carcass in said bead, wherein said carcass structure, at the radially outer end portion of the anchoring zone, is disposed axially outer from the median portion of the sidewall.

15. A tire according to claim 14, wherein said carcass structure, from the radially outer end portion of the anchoring zone to the substantially radially outermost portion of the sidewall, is disposed axially outer from the median portion of the sidewall.

16. A tire according to claim 14, wherein said carcass structure comprises at least one circumferential alignment of cords in the anchoring zone of the bead which progressively divides in the sidewall portion in at least two circumferential alignments of cords.

17. A tire according to claim 16, wherein a runflat insert is disposed between said two carcass circumferential cord alignments and wherein said runflat insert is in direct contact with the cords of said two circumferential alignments.

18. A tire according to claim 16, wherein said carcass structure comprises only one circumferential alignment in the summit portion of the tire.