WO2002010068A1 - Production d'oxydes metalliques - Google Patents
Production d'oxydes metalliques Download PDFInfo
- Publication number
- WO2002010068A1 WO2002010068A1 PCT/GB2001/003370 GB0103370W WO0210068A1 WO 2002010068 A1 WO2002010068 A1 WO 2002010068A1 GB 0103370 W GB0103370 W GB 0103370W WO 0210068 A1 WO0210068 A1 WO 0210068A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- process according
- oxide
- carbonate
- metal oxide
- red mud
- Prior art date
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- 229910044991 metal oxide Inorganic materials 0.000 title claims abstract description 24
- 150000004706 metal oxides Chemical class 0.000 title claims abstract description 24
- 238000004519 manufacturing process Methods 0.000 title description 9
- 238000000034 method Methods 0.000 claims abstract description 64
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims abstract description 54
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims abstract description 30
- 229910001570 bauxite Inorganic materials 0.000 claims abstract description 30
- 239000003513 alkali Substances 0.000 claims abstract description 18
- 229910052500 inorganic mineral Inorganic materials 0.000 claims abstract description 17
- 239000011707 mineral Substances 0.000 claims abstract description 17
- 229910052751 metal Inorganic materials 0.000 claims abstract description 11
- 150000004679 hydroxides Chemical class 0.000 claims abstract description 10
- 239000002184 metal Substances 0.000 claims abstract description 10
- 238000001556 precipitation Methods 0.000 claims abstract description 6
- 238000000746 purification Methods 0.000 claims abstract description 6
- 150000003839 salts Chemical class 0.000 claims abstract description 6
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical group [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 claims description 41
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 31
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 21
- 239000000203 mixture Substances 0.000 claims description 19
- 229910000029 sodium carbonate Inorganic materials 0.000 claims description 19
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical group O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 claims description 18
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Chemical compound [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 claims description 15
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 claims description 13
- 229910052742 iron Inorganic materials 0.000 claims description 13
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 12
- 238000000605 extraction Methods 0.000 claims description 12
- 239000010936 titanium Substances 0.000 claims description 12
- 229910052719 titanium Inorganic materials 0.000 claims description 12
- 229910002092 carbon dioxide Inorganic materials 0.000 claims description 11
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 claims description 9
- 239000004411 aluminium Substances 0.000 claims description 9
- 229910052782 aluminium Inorganic materials 0.000 claims description 9
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 9
- 238000001354 calcination Methods 0.000 claims description 8
- 239000002253 acid Substances 0.000 claims description 7
- 230000002378 acidificating effect Effects 0.000 claims description 6
- 229910000027 potassium carbonate Inorganic materials 0.000 claims description 6
- 239000002904 solvent Substances 0.000 claims description 6
- 239000001117 sulphuric acid Substances 0.000 claims description 6
- 235000011149 sulphuric acid Nutrition 0.000 claims description 6
- 239000001569 carbon dioxide Substances 0.000 claims description 5
- KRHYYFGTRYWZRS-UHFFFAOYSA-N Fluorane Chemical compound F KRHYYFGTRYWZRS-UHFFFAOYSA-N 0.000 claims description 4
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 claims description 4
- 150000007522 mineralic acids Chemical class 0.000 claims description 4
- 230000020477 pH reduction Effects 0.000 claims description 3
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 claims description 2
- 150000002739 metals Chemical class 0.000 claims description 2
- 229910017604 nitric acid Inorganic materials 0.000 claims description 2
- 229910052593 corundum Inorganic materials 0.000 claims 3
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 claims 3
- 229910001845 yogo sapphire Inorganic materials 0.000 claims 3
- 229910000288 alkali metal carbonate Inorganic materials 0.000 claims 2
- 150000008041 alkali metal carbonates Chemical class 0.000 claims 2
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N iron oxide Inorganic materials [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 abstract description 14
- 238000011084 recovery Methods 0.000 abstract description 5
- NDLPOXTZKUMGOV-UHFFFAOYSA-N oxo(oxoferriooxy)iron hydrate Chemical compound O.O=[Fe]O[Fe]=O NDLPOXTZKUMGOV-UHFFFAOYSA-N 0.000 abstract 1
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 description 23
- 229910021502 aluminium hydroxide Inorganic materials 0.000 description 23
- 229910001679 gibbsite Inorganic materials 0.000 description 17
- HEMHJVSKTPXQMS-UHFFFAOYSA-M sodium hydroxide Inorganic materials [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 16
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 16
- 229910001388 sodium aluminate Inorganic materials 0.000 description 15
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 13
- 239000000706 filtrate Substances 0.000 description 12
- 235000010755 mineral Nutrition 0.000 description 12
- ANBBXQWFNXMHLD-UHFFFAOYSA-N aluminum;sodium;oxygen(2-) Chemical compound [O-2].[O-2].[Na+].[Al+3] ANBBXQWFNXMHLD-UHFFFAOYSA-N 0.000 description 10
- 238000004131 Bayer process Methods 0.000 description 8
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 8
- 238000002149 energy-dispersive X-ray emission spectroscopy Methods 0.000 description 8
- 235000013980 iron oxide Nutrition 0.000 description 7
- 238000001000 micrograph Methods 0.000 description 7
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 6
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 6
- 230000007062 hydrolysis Effects 0.000 description 6
- 238000006460 hydrolysis reaction Methods 0.000 description 6
- 239000002244 precipitate Substances 0.000 description 6
- 239000000377 silicon dioxide Substances 0.000 description 6
- 239000002002 slurry Substances 0.000 description 6
- 150000004645 aluminates Chemical class 0.000 description 5
- 150000004649 carbonic acid derivatives Chemical class 0.000 description 5
- 238000006243 chemical reaction Methods 0.000 description 5
- 235000011181 potassium carbonates Nutrition 0.000 description 5
- 239000002699 waste material Substances 0.000 description 5
- 238000002441 X-ray diffraction Methods 0.000 description 4
- 150000007513 acids Chemical class 0.000 description 4
- 229910052784 alkaline earth metal Inorganic materials 0.000 description 4
- 229910052681 coesite Inorganic materials 0.000 description 4
- 239000000470 constituent Substances 0.000 description 4
- 229910052906 cristobalite Inorganic materials 0.000 description 4
- 238000009826 distribution Methods 0.000 description 4
- 230000007613 environmental effect Effects 0.000 description 4
- IYVLHQRADFNKAU-UHFFFAOYSA-N oxygen(2-);titanium(4+);hydrate Chemical compound O.[O-2].[O-2].[Ti+4] IYVLHQRADFNKAU-UHFFFAOYSA-N 0.000 description 4
- 239000002245 particle Substances 0.000 description 4
- 229910052682 stishovite Inorganic materials 0.000 description 4
- 229910052905 tridymite Inorganic materials 0.000 description 4
- 150000004760 silicates Chemical class 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- 238000005979 thermal decomposition reaction Methods 0.000 description 3
- RAHZWNYVWXNFOC-UHFFFAOYSA-N Sulphur dioxide Chemical compound O=S=O RAHZWNYVWXNFOC-UHFFFAOYSA-N 0.000 description 2
- 150000001342 alkaline earth metals Chemical class 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- 229910001593 boehmite Inorganic materials 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L calcium carbonate Substances [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- 239000007795 chemical reaction product Substances 0.000 description 2
- 238000000354 decomposition reaction Methods 0.000 description 2
- 229910001648 diaspore Inorganic materials 0.000 description 2
- 230000029087 digestion Effects 0.000 description 2
- 239000003337 fertilizer Substances 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 230000001965 increasing effect Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 235000006408 oxalic acid Nutrition 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 125000002467 phosphate group Chemical class [H]OP(=O)(O[H])O[*] 0.000 description 2
- 229940072033 potash Drugs 0.000 description 2
- 235000015320 potassium carbonate Nutrition 0.000 description 2
- 229910001414 potassium ion Inorganic materials 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 235000012239 silicon dioxide Nutrition 0.000 description 2
- 239000011734 sodium Substances 0.000 description 2
- 229910052708 sodium Inorganic materials 0.000 description 2
- 239000003516 soil conditioner Substances 0.000 description 2
- 239000011343 solid material Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 150000003467 sulfuric acid derivatives Chemical class 0.000 description 2
- 239000000725 suspension Substances 0.000 description 2
- 229910018626 Al(OH) Inorganic materials 0.000 description 1
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- 229910020264 Na2TiO3 Inorganic materials 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 1
- NPYPAHLBTDXSSS-UHFFFAOYSA-N Potassium ion Chemical compound [K+] NPYPAHLBTDXSSS-UHFFFAOYSA-N 0.000 description 1
- 229910052783 alkali metal Inorganic materials 0.000 description 1
- 150000001340 alkali metals Chemical class 0.000 description 1
- 150000003863 ammonium salts Chemical class 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 239000012736 aqueous medium Substances 0.000 description 1
- 230000002902 bimodal effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000005587 bubbling Effects 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 235000010216 calcium carbonate Nutrition 0.000 description 1
- PASHVRUKOFIRIK-UHFFFAOYSA-L calcium sulfate dihydrate Chemical compound O.O.[Ca+2].[O-]S([O-])(=O)=O PASHVRUKOFIRIK-UHFFFAOYSA-L 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 238000007596 consolidation process Methods 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 239000012153 distilled water Substances 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000002003 electron diffraction Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000009852 extractive metallurgy Methods 0.000 description 1
- 229910052598 goethite Inorganic materials 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 239000003673 groundwater Substances 0.000 description 1
- 230000009931 harmful effect Effects 0.000 description 1
- 229910052595 hematite Inorganic materials 0.000 description 1
- 239000011019 hematite Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-M hydroxide Chemical compound [OH-] XLYOFNOQVPJJNP-UHFFFAOYSA-M 0.000 description 1
- -1 hydroxide ions Chemical class 0.000 description 1
- AEIXRCIKZIZYPM-UHFFFAOYSA-M hydroxy(oxo)iron Chemical compound [O][Fe]O AEIXRCIKZIZYPM-UHFFFAOYSA-M 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 159000000014 iron salts Chemical class 0.000 description 1
- BAUYGSIQEAFULO-UHFFFAOYSA-L iron(2+) sulfate (anhydrous) Chemical compound [Fe+2].[O-]S([O-])(=O)=O BAUYGSIQEAFULO-UHFFFAOYSA-L 0.000 description 1
- VBMVTYDPPZVILR-UHFFFAOYSA-N iron(2+);oxygen(2-) Chemical class [O-2].[Fe+2] VBMVTYDPPZVILR-UHFFFAOYSA-N 0.000 description 1
- LIKBJVNGSGBSGK-UHFFFAOYSA-N iron(3+);oxygen(2-) Chemical compound [O-2].[O-2].[O-2].[Fe+3].[Fe+3] LIKBJVNGSGBSGK-UHFFFAOYSA-N 0.000 description 1
- 229910000359 iron(II) sulfate Inorganic materials 0.000 description 1
- 229910021519 iron(III) oxide-hydroxide Inorganic materials 0.000 description 1
- FLTRNWIFKITPIO-UHFFFAOYSA-N iron;trihydrate Chemical compound O.O.O.[Fe] FLTRNWIFKITPIO-UHFFFAOYSA-N 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 238000002386 leaching Methods 0.000 description 1
- 229910052744 lithium Inorganic materials 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000001095 magnesium carbonate Substances 0.000 description 1
- 235000011160 magnesium carbonates Nutrition 0.000 description 1
- 239000002609 medium Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000012452 mother liquor Substances 0.000 description 1
- 150000007524 organic acids Chemical class 0.000 description 1
- 235000021317 phosphate Nutrition 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- KVOIJEARBNBHHP-UHFFFAOYSA-N potassium;oxido(oxo)alumane Chemical compound [K+].[O-][Al]=O KVOIJEARBNBHHP-UHFFFAOYSA-N 0.000 description 1
- 238000000634 powder X-ray diffraction Methods 0.000 description 1
- 230000001376 precipitating effect Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000010909 process residue Substances 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- 239000011435 rock Substances 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 235000011182 sodium carbonates Nutrition 0.000 description 1
- 239000002910 solid waste Substances 0.000 description 1
- 230000002269 spontaneous effect Effects 0.000 description 1
- 238000009628 steelmaking Methods 0.000 description 1
- 239000004291 sulphur dioxide Substances 0.000 description 1
- 235000010269 sulphur dioxide Nutrition 0.000 description 1
- 239000004408 titanium dioxide Substances 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 229910003145 α-Fe2O3 Inorganic materials 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B1/00—Preliminary treatment of ores or scrap
- C22B1/02—Roasting processes
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01F—COMPOUNDS OF THE METALS BERYLLIUM, MAGNESIUM, ALUMINIUM, CALCIUM, STRONTIUM, BARIUM, RADIUM, THORIUM, OR OF THE RARE-EARTH METALS
- C01F7/00—Compounds of aluminium
- C01F7/02—Aluminium oxide; Aluminium hydroxide; Aluminates
- C01F7/04—Preparation of alkali metal aluminates; Aluminium oxide or hydroxide therefrom
- C01F7/06—Preparation of alkali metal aluminates; Aluminium oxide or hydroxide therefrom by treating aluminous minerals or waste-like raw materials with alkali hydroxide, e.g. leaching of bauxite according to the Bayer process
- C01F7/066—Treatment of the separated residue
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01F—COMPOUNDS OF THE METALS BERYLLIUM, MAGNESIUM, ALUMINIUM, CALCIUM, STRONTIUM, BARIUM, RADIUM, THORIUM, OR OF THE RARE-EARTH METALS
- C01F7/00—Compounds of aluminium
- C01F7/02—Aluminium oxide; Aluminium hydroxide; Aluminates
- C01F7/04—Preparation of alkali metal aluminates; Aluminium oxide or hydroxide therefrom
- C01F7/08—Preparation of alkali metal aluminates; Aluminium oxide or hydroxide therefrom by treating aluminous minerals with sodium carbonate, e.g. sinter processes
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01G—COMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
- C01G1/00—Methods of preparing compounds of metals not covered by subclasses C01B, C01C, C01D, or C01F, in general
- C01G1/02—Oxides
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01G—COMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
- C01G23/00—Compounds of titanium
- C01G23/04—Oxides; Hydroxides
- C01G23/047—Titanium dioxide
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01G—COMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
- C01G49/00—Compounds of iron
- C01G49/02—Oxides; Hydroxides
- C01G49/06—Ferric oxide [Fe2O3]
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B34/00—Obtaining refractory metals
- C22B34/10—Obtaining titanium, zirconium or hafnium
- C22B34/12—Obtaining titanium or titanium compounds from ores or scrap by metallurgical processing; preparation of titanium compounds from other titanium compounds see C01G23/00 - C01G23/08
- C22B34/1204—Obtaining titanium or titanium compounds from ores or scrap by metallurgical processing; preparation of titanium compounds from other titanium compounds see C01G23/00 - C01G23/08 preliminary treatment of ores or scrap to eliminate non- titanium constituents, e.g. iron, without attacking the titanium constituent
- C22B34/1209—Obtaining titanium or titanium compounds from ores or scrap by metallurgical processing; preparation of titanium compounds from other titanium compounds see C01G23/00 - C01G23/08 preliminary treatment of ores or scrap to eliminate non- titanium constituents, e.g. iron, without attacking the titanium constituent by dry processes, e.g. with selective chlorination of iron or with formation of a titanium bearing slag
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2002/00—Crystal-structural characteristics
- C01P2002/70—Crystal-structural characteristics defined by measured X-ray, neutron or electron diffraction data
- C01P2002/72—Crystal-structural characteristics defined by measured X-ray, neutron or electron diffraction data by d-values or two theta-values, e.g. as X-ray diagram
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2002/00—Crystal-structural characteristics
- C01P2002/80—Crystal-structural characteristics defined by measured data other than those specified in group C01P2002/70
- C01P2002/85—Crystal-structural characteristics defined by measured data other than those specified in group C01P2002/70 by XPS, EDX or EDAX data
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2004/00—Particle morphology
- C01P2004/01—Particle morphology depicted by an image
- C01P2004/03—Particle morphology depicted by an image obtained by SEM
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2004/00—Particle morphology
- C01P2004/51—Particles with a specific particle size distribution
Definitions
- the present invention relates to a process for the production of metal oxides.
- the process relates to the production of iron, aluminium and titanium from aluminous minerals such as bauxite, alumina-rich clays and the solid waste generated from the Bayer's process called, the red mud.
- the process further involves roasting of the above mentioned materials with alkali, eg sodium or potassium carbonate or sodium or potassium hydroxide, mixed with the carbonates, in air and subsequent leaching by water and sulphuric acid.
- alkali eg sodium or potassium carbonate or sodium or potassium hydroxide
- Aluminium is the most abundant metallic element in the earth's crust. It is normally found combined with other elements, and does not occur in the pure state. It appears in a wide variety of minerals combined with oxygen, silicon, the alkali and alkaline- earth metals and as hydroxides, sulphates and phosphates.
- the bauxite is a sedimentary rock that contains economically recoverable quantities of the aluminium oxide minerals Gibbsite, Bohmite, and Diaspore.
- iron is present as Goethite, ⁇ -FeO(OH) and hematite, ⁇ -Fe 2 O 3 ; titanium is present in bauxite as Anatase TiO 2 ; and Silicon dioxide may occur either as quartz, or as complex silicates.
- Bayer's process is widely used for the production of pure Al 2 O 3 from bauxite.
- bauxite is dissolved in an NaOH solution at 400 - 500K to produce Sodium aluminate which is (NaAlO 2 ).
- the (NaAlO 2 ) formed is soluble in water and filtered out.
- Aluminium hydroxide (Al(OH) 3 ) is then precipitated from the solution and the.
- Al(OH) 3 is calcined at 1350 to 1400K to produce pure alumina (Al 2 O 3 ) [1] .
- the unreacted constituents of bauxite are the oxides of iron, titanium and a fraction of unreacted alumina. These oxides form the residue from the process and it is called the red mud. A complete recovery of alumina is economically not possible via the Bayer process.
- the Bayer process begins with the preparations of bauxite by grinding to produce a uniform composition.
- the bauxite is ground while suspended in a portion of the Bayer process alkali solution. This slurry is then mixed with the remaining NaOH solution at 400K. The mixture, with hot NaOH solution is then treated in a digester vessel at well above atmospheric pressure.
- the main reaction in the digester is given by equation 2:
- the filtered solution containing sodium aluminate is cooled from 400 K down to 335 - 345K temperature range.
- the concentration at this temperature is such that the solution is saturated with Al(OH) 3 , but is not supersaturated to cause spontaneous crystallisation.
- a seed of aluminium hydroxide is added at this point to precipitate Al(OH) 3 from the sodium aluminate mother liquor.
- the aluminium hydroxide precipitate is calcined in the temperature range of 1350 to 1400K for the production of pure Al 2 O 3 via the decomposition of aluminium hydroxide, shown in reaction 1.
- one disadvantage of the Bayer process is that Al 2 O 3 is not completely removed from the bauxite ore. A fraction of alumina always remains in the solid filter residue, this is known as "the red mud".
- the other major constituents of bauxite e.g. iron and titanium, remain as complex oxides in the red mud.
- the red mud also has a high Al 2 O 3 content.
- the average chemical composition of the constituents of red mud is:-
- Al 2 O 3 (23 -30 wt%), SiO 2 (8 t%), Fe 2 O 3 (35-50 wt%), and TiO 2 (15-18 wt%).
- a micrograph of red mud sample is shown in figure 1. It mainly consists of three phases as marked A, B, and C in the micrograph. Phase A is rich in aluminium, whereas phrase B and phase C are rich in iron and titanium respectively. Electron Diffraction X-Ray (EDX) analysis of the three phases can be seen in figures 2 to 4. An X-ray diffraction pattern of dry red mud is shown in figure 5. Therefore, from the X-ray diffraction and EDX analysis, it is apparent that alumina, silica, iron oxide, and titanium dioxide are present in complex mineralogical forms in red mud.
- EDX Electron Diffraction X-Ray
- the object of the present invention is to provide a process, which enables the recovery of, particularly, unreacted Al 2 O 3 , and TiO from bauxite and/or from the process residue, red mud.
- the process offered by the present invention advantageous because, tnter alia, it provides an opportunity for the recovery of minerals from red mud, but also it has been found that the above oxides and hydroxides could be extracted more efficiently, not only from bauxite, but also from alumina-rich clays and/or red mud via the process of the invention.
- the present invention provides an alternative and more environmentally acceptable process for the extraction of aluminium oxide and oxides of iron and titanium from, red mud, bauxite and/or alumina-rich clays.
- step (ii) extracting the desired metal salt produced in step (i); (iii) precipitation of a hydroxide salt;
- the process comprises the steps of;
- step (i) roasting a mineral ore (bauxite/clay) and alumina-containing residues in the presence of an alkali and/or alkali mixture; (ii) extracting the desired metal salt produced in step (i) using an aqueous and/or a dilute ammoniacal solution in aqueous media to separate water-soluble alkali aluminate from undigested metal oxide filter residue;
- step (iv) calcining aluminium hydroxide formed in step (iii).
- the actual temperature used in step (i) of the process of the invention may vary, depending, r ⁇ ter alia, upon the nature of the mineral ore, the nature of the metal oxide to be isolated, etc.
- the temperature used in step (i) of the process of the invention is greater than 400K, preferably greater than 500K, more preferably between 600 and 1300K, especially between 700 to 1200K, e.g. at 1150K.
- 1150K is the optimum temperature for the isolation of aluminium, although variations on this temperature, within the ranges identified herein, will also produce satisfactory results.
- the process of the invention is suitable for use in purification of mineral ores, e.g. bauxite.
- the process is also suitable for the purification of waste materials, such as red mud.
- waste materials such as red mud.
- the phrase "mineral ore" when used in the definition of the invention herein should be construed as including alumina-rich clays, waste materials from other processes and in particular red mud produced from the Bayer process.
- the alkali used in step(i) of the process of the invention is preferentially a carbonate which may comprise any conventionally known carbonate or a mixture of carbonates.
- Especially preferred carbonates are the carbonates of the Group la and Group Ila metals, i.e. the alkali or alkaline earth metals.
- Such metal salts therefore include, for example, lithium, sodium, potassium, magnesium and/or calcium carbonates.
- Carbonates of the alkali metals are most preferred, for example sodium or potassium carbonate. Most preferentially sodium carbonate is used.
- a mixture of a hydroxide, eg sodium or potassium hydroxide, and a carbonate may be used.
- the extraction process of step (ii) may use a variety of solvents or mixtures of solvents.
- the solvent may be varied depending upon the nature of metal salt being isolated. However, preferentially, the solvent will be one which can readily be disposed of with minimal damage to the environment. Thus, the most preferred solvent is water, usually hot water above 25°C.
- a dilute solution of ammonium salts in water is recommended for enhancing the extraction of alkali aluminate.
- the treatment of calcined minerals with water or with dilute ammonical solution enhances the efficiency of alkali aluminate extraction from the roasted minerals.
- the precipitation of aluminium hydroxide, Al(OH) 3 from alkali aluminate solution is initiated by passing CO 2 or oxalic acid solution.
- the precipitated aluminium hydroxide is dried and calcined at 1400K for producing alumina powder as it is done in the Bayer process.
- any conventionally known acids may be used, including organic and inorganic acids. Alternatively mixtures of acids may be used. Inorganic acids are preferred and such acids may be selected from, but are not limited to, hydrofluoric acid, hydrochloric acid, nitric acid, sulphuric acid and an acidic oxide or mixtures thereof. When the metal ore being isolated is aluminium, then an acidic oxide is preferred. The most preferred acidic oxide is carbon dioxide.
- the conversion of the hydroxide salt to the oxide end product may comprise any conventionally known oxidation step, such steps may include thermal decomposition, calcining, etc.
- the metal oxide is alumina, then the oxidation step preferentially comprises calcining.
- the material flow sheet is similar to the Bayer process, except the NaAlO 2 formation is carried out at an elevated temperature above 1050 K in the absence of water and in the presence of sodium carbonate.
- bauxite ore or red mud is homogeneously mixed with the stoichiometric amount of sodium carbonate required to convert alumina to sodium aluminate.
- the mixture is roasted above 105 OK in air.
- the reactions which take place above 1050K are:
- the roasted mass contains water soluble sodium aluminate and other insoluble components of ore.
- the roast product is extracted with hot water so that all of the sodium aluminate phase dissolves in water.
- the filtrate consists of the water-soluble sodium aluminate, whereas the hydroxides of iron, titanium oxide and other impurities remain present in the solid residue, which is part of the unreacted bauxite.
- a micrograph of the solid residue calcined at 1400K is shown in figure 6.
- EDX analysis of the two phases as marked B and C is given in figures 7 and 8.
- the phase B is rich in iron
- the phase C is comparatively richer in titanium.
- aluminium oxide is not detected in the EDX analysis, as its concentration appears to be well below 5 wt%.
- Alumina is completely extracted from the red mud as sodium aluminate, which is converted to Al(OH) 3 via the acidification with carbon dioxide gas.
- Al(OH) 3 precipitate is then filtered and calcined at 1350-1400K to produce pure Al O 3 .
- the micrographs and X-ray powder diffraction of the alumina extracted from the red mud and bauxite are shown in figures 9a and 9b respectively.
- the phases identified in the powder diffraction pattern show the evidence for the dominant ⁇ and ⁇ types of alumina.
- the grains are well defined and clean.
- Figures 10a and 10b the particle size distribution of dried and calcined aluminium hydroxide and alumina are shown respectively.
- the alumina particle size distribution shown in Figure 10b is bimodal, which can be altered by varying the time and temperature of calcination.
- the filtrate containing Na 2 CO 3 is evaporated to regenerate sodium carbonate.
- Production of soda is one of the main advantages of this new process.
- the residue containing iron and titanium is mixed with 98% H 2 SO 4 so as to make a slurry.
- the ratio of H 2 SO 4 to residue is chosen such that the weight ratio of H 2 SO 4 to TiO 2 in the suspension produced by the hydrolysis is between 2-2.5.
- the slurry obtained by digestion is dissolved in cold water or in dilute aqueous sulphuric acid (H 2 SO 4 ). Undissolved solid material containing silicates is removed completely by filtration. Titanium oxide hydrate is precipitated from the filtered solution by hydrolysis at 375 -390K.
- the hydrate is filtered off from the solution and washed with water or dilute acids to remove dissolved sulphates of other metallic impurities adhered on to the precipitate surface. Finally the hydrate is calcined in the temperature range of 1050 to 1300K to produce pure titanium oxide, which can be used for manufacturing pigments.
- the solution containing iron salts are concentrated and then thermally decomposed to form iron oxide and sulphur dioxide.
- the filtrate can also be evaporated to obtain FeSO 4 , which can be used for water purification.
- the metal oxide produced may be selected from an aluminium oxide, an iron oxide and a titanium oxide.
- the metal oxide produced is selected from Al 2 O 3 , Fe 2 O 3 and TiO 2 ; most preferably the metal oxide produced is Al 2 O 3 .
- the process of the present invention is advantageous, inter alia, because alumina present in bauxite and red mud was extracted with 98 % efficiency via the alkali- roasting process by forming sodium or potassium aluminate above 400K. Furthermore, TiO 2 was recovered from the residue obtained after extracting aluminium by dissolving the residue in concentrated sulphuric acid and by subsequent hydrolysis and calcination. In addition, Fe 2 O 3 was recovered by precipitating Fe(OH) 3 from the filtrate by the addition of an alkali or thermal decomposition of the filtrate. The filtrate residue derived from potassium carbonate/potash roasting of alumina containing minerals yield residues rich in K ions. Potassium ion containing residue can advantageously be used as a soil conditioner and for making fertiliser by mixing with phosphate residue, phospho-gypsum, and/or Basic Oxygen Furnace slag from steel making plant.
- the new process of the invention has been developed for extracting alumina, iron oxide (Fe 2 O 3 ) and/or titanium oxide (TiO 2 ) from bauxite and red mud.
- the process involves roasting of bauxite and/ or red mud with sodium carbonate (Na 2 CO 3 ) in air. The roasted mass is digested in water and filtered. The filtrate contains sodium aluminate. Al(OH) is precipitated by passing carbon dioxide (CO ) through the filtrate. Pure alumina is produced by calcining the Al(OH) 3 precipitate. Residue is digested in concentrated sulphuric acid (H 2 SO ) and diluted with water.
- H 2 SO concentrated sulphuric acid
- Titanium oxide hydrate is precipitated via the hydrolysis of the acid solution at 375-390K. Iron oxide is recovered from the filtrate by evaporation and thermal decomposition. The CO 2 generated from the decomposition of sodium carbonate can be recycled during the precipitation of Al(OH) 3 from the NaAlO 2 solution to reform Na 2 CO . The recovery of other oxides, TiO 2 and Fe 2 O will yield a zero waste process for the manufacture of alumina.
- Figure 2 is an EDX analysis of an alumina-rich phase
- Figure 3 is an EDX analysis of an iron rich phase
- Figure 4 is an EDX analysis of a titanium rich phase
- Figure 5 is an X-ray diffraction pattern of dry red mud
- Figure 6 is a micrograph of red mud after alumina extraction
- Figure 7 is an EDX analysis of the iron rich phase after extracting aluminia from red mud
- Figure 8 is an EDX analysis of the titanium rich phase after extracting alumina
- Figure 9a is a micrograph of alumina extracted from red mud
- Figure 9b is an X-ray diffraction pattern of alumina extracted from red mud
- Figure 10a is a particle size distribution of Al(OH) 3 after drying
- Figure 10b is a particle size distribution of alumina after calcining at 1400K
- Figure 11 is a schematic representation of a process of the invention.
- the extraction efficiency is defined by ⁇ in percentage, which is dependent on the concentration of aluminium in the ore and in the residue.
- Bauxite ore from Ghana (approximate composition: 55% of Al 2 O 3 , 12 % of Fe 2 O , 2% of TiO 2 , 2 % of SiO 2 , and moisture) was homogeneously mixed with sodium carbonate in the ratio 1 : 0.60 .
- the mixture was heated at 1150°C for 2 hours in an electrically heated furnace in air.
- reaction product was digested in hot water and filtered.
- the filtrate was acidified with carbon dioxide to convert water-soluble sodium aluminate to Al(OH) 3 precipitate.
- the residue containing iron oxide (Fe O 3 ) and titanium dioxide (TiO 2 ) was mixed with 98% H 2 SO 4 for making a slurry.
- the ratio of H 2 SO 4 to residue was chosen in such a way that the weight ratio of H 2 SO 4 to TiO 2 in the suspension produced by the hydrolysis was maintained between 2 to 2.5.
- Titanium oxide hydrate was precipitated from the filtered solution by hydrolysis in the temperature range 375 to 390K.
- the titanium oxide hydrate was filtered off from the solution and calcined in the temperature range of 1050 to 1300K to produce pure titanium oxide.
- the filtrate was treated with NaOH to precipitate Fe as Fe(OH) .
- the precipitate was filtered out and calcined to produce Fe 2 O .
- Red mud from ALCAN (approximate composition: 46 % Fe 2 O 3 , 22 % of Al 2 O 3 , 8% of TiO2, 8 % of SiO 2 , 3-4 MgO and CaO and loss on ignition was 10-12 wt%) was homogeneously mixed with sodium carbonate in the ratio 1: 0.25.
- the experiments were carried out as described in the above examples by steps 2 to 12.
- the extraction efficiency for alumina was over 98 %.
- the extraction efficiency of alumina from bauxite and red mud does not change when soda is replaced by potassium carbonate or potash.
- the red mud obtained in this case contains alkali in the form of potassium ions and does not have harmful effect of soda in red mud, which cannot be used as a fertiliser or soil conditioner.
- alkali roasting of red mud and bauxite for the extraction of alumina, titania, and iron oxides as by-product.
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- General Life Sciences & Earth Sciences (AREA)
- Inorganic Chemistry (AREA)
- Environmental & Geological Engineering (AREA)
- Engineering & Computer Science (AREA)
- Geochemistry & Mineralogy (AREA)
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Abstract
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AU2001276466A AU2001276466A1 (en) | 2000-07-29 | 2001-07-30 | Production of metal oxides |
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GBGB0018592.6A GB0018592D0 (en) | 2000-07-29 | 2000-07-29 | Production of oxides of iron aluminium and titanium from bauxite and red mud |
GB0018592.6 | 2000-07-29 |
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WO2002010068A1 true WO2002010068A1 (fr) | 2002-02-07 |
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Cited By (9)
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WO2004113230A1 (fr) * | 2003-06-16 | 2004-12-29 | The University Of Leeds | Procede d'extraction d'oxydes metalliques reactifs |
WO2005028369A1 (fr) * | 2003-09-18 | 2005-03-31 | The University Of Leeds | Procede pour recuperer du dioxyde de titane a partir de compositions contenant de l'oxyde de titane |
US7494631B2 (en) * | 2007-03-26 | 2009-02-24 | Millennium Inorganic Chemicals | Titaniferous ore beneficiation |
US7771679B2 (en) | 2003-09-18 | 2010-08-10 | The University Of Leeds | Process for the recovery of titanium dioxide from titanium-containing compositions |
WO2011137481A1 (fr) * | 2010-05-03 | 2011-11-10 | Bhp Billiton Worsley Alumina Pty Ltd | Procédé pour la récupération d'alumine à l'aide d'aluminate tricalcique |
CN103614547A (zh) * | 2013-11-28 | 2014-03-05 | 中南大学 | 一种从一水硬铝石型铝土矿中分离铁铝硅的方法 |
WO2015058239A1 (fr) * | 2013-10-21 | 2015-04-30 | Peloton Resources Pty Ltd | Obtention de produits de grande valeur à partir d'une boue rouge résiduaire |
CN105776265A (zh) * | 2016-02-06 | 2016-07-20 | 杭州锦江集团有限公司 | 一种基于球团法利用低品位铝土矿生产氧化铝的方法 |
CN110408773A (zh) * | 2019-08-13 | 2019-11-05 | 昆明理工大学 | 一种利用钠盐强化高铝褐铁矿铝铁分离效果的方法 |
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GB848230A (en) * | 1956-08-27 | 1960-09-14 | Blancs De Zinc De La Mediterra | A process of separately recovering aluminium, iron and titanium values from material such as "red mud" containing said values |
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GB601968A (en) * | 1944-12-08 | 1948-05-18 | Monolith Portland Midwest Comp | Improvements in the extraction of alumina from its ores |
GB848230A (en) * | 1956-08-27 | 1960-09-14 | Blancs De Zinc De La Mediterra | A process of separately recovering aluminium, iron and titanium values from material such as "red mud" containing said values |
US4119698A (en) * | 1976-11-26 | 1978-10-10 | Kernforschungsanlage Julich, Gesellschaft Mit Beschrankter Haftung | Reclamation treatment of red mud |
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Cited By (16)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2012121798A (ja) * | 2003-06-16 | 2012-06-28 | Univ Of Leeds | 反応性金属酸化物の抽出方法 |
JP2006527698A (ja) * | 2003-06-16 | 2006-12-07 | ザ ユニヴァーシティ オヴ リーズ | 反応性金属酸化物の抽出方法 |
WO2004113230A1 (fr) * | 2003-06-16 | 2004-12-29 | The University Of Leeds | Procede d'extraction d'oxydes metalliques reactifs |
AU2004249473B2 (en) * | 2003-06-16 | 2010-08-19 | The University Of Leeds | Extraction process for reactive metal oxides |
US8834600B2 (en) | 2003-06-16 | 2014-09-16 | The University Of Leeds | Extraction process for reactive metal oxides |
WO2005028369A1 (fr) * | 2003-09-18 | 2005-03-31 | The University Of Leeds | Procede pour recuperer du dioxyde de titane a partir de compositions contenant de l'oxyde de titane |
JP2007505812A (ja) * | 2003-09-18 | 2007-03-15 | ザ・ユニバーシテイ・オブ・リーズ | チタン含有組成物から二酸化チタンを回収するための方法 |
US7771679B2 (en) | 2003-09-18 | 2010-08-10 | The University Of Leeds | Process for the recovery of titanium dioxide from titanium-containing compositions |
US7494631B2 (en) * | 2007-03-26 | 2009-02-24 | Millennium Inorganic Chemicals | Titaniferous ore beneficiation |
AU2011250647B2 (en) * | 2010-05-03 | 2013-11-07 | South32 Worsley Alumina Pty Ltd | Process for recovery of alumina using tricalcium aluminate |
WO2011137481A1 (fr) * | 2010-05-03 | 2011-11-10 | Bhp Billiton Worsley Alumina Pty Ltd | Procédé pour la récupération d'alumine à l'aide d'aluminate tricalcique |
WO2015058239A1 (fr) * | 2013-10-21 | 2015-04-30 | Peloton Resources Pty Ltd | Obtention de produits de grande valeur à partir d'une boue rouge résiduaire |
US10273561B2 (en) | 2013-10-21 | 2019-04-30 | Peloton Resources Pty Ltd | Deriving high value products from waste red mud |
CN103614547A (zh) * | 2013-11-28 | 2014-03-05 | 中南大学 | 一种从一水硬铝石型铝土矿中分离铁铝硅的方法 |
CN105776265A (zh) * | 2016-02-06 | 2016-07-20 | 杭州锦江集团有限公司 | 一种基于球团法利用低品位铝土矿生产氧化铝的方法 |
CN110408773A (zh) * | 2019-08-13 | 2019-11-05 | 昆明理工大学 | 一种利用钠盐强化高铝褐铁矿铝铁分离效果的方法 |
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GB0018592D0 (en) | 2000-09-13 |
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