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WO2002006371A2 - Compositions durcissables par radiation et articles durcis - Google Patents

Compositions durcissables par radiation et articles durcis Download PDF

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Publication number
WO2002006371A2
WO2002006371A2 PCT/US2001/041273 US0141273W WO0206371A2 WO 2002006371 A2 WO2002006371 A2 WO 2002006371A2 US 0141273 W US0141273 W US 0141273W WO 0206371 A2 WO0206371 A2 WO 0206371A2
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WO
WIPO (PCT)
Prior art keywords
radiation
composition
formula
cured
carbon atoms
Prior art date
Application number
PCT/US2001/041273
Other languages
English (en)
Other versions
WO2002006371A3 (fr
Inventor
David A. Smetana
Joseph V. Koleske
Original Assignee
Suncolor Corporation
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Suncolor Corporation filed Critical Suncolor Corporation
Priority to JP2002512271A priority Critical patent/JP2004504427A/ja
Priority to CA 2415707 priority patent/CA2415707A1/fr
Priority to EP01956162A priority patent/EP1303553A2/fr
Priority to AU2001278189A priority patent/AU2001278189A1/en
Publication of WO2002006371A2 publication Critical patent/WO2002006371A2/fr
Publication of WO2002006371A3 publication Critical patent/WO2002006371A3/fr

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/0008Organic ingredients according to more than one of the "one dot" groups of C08K5/01 - C08K5/59
    • C08K5/0025Crosslinking or vulcanising agents; including accelerators
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F283/00Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G
    • C08F283/10Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G on to polymers containing more than one epoxy radical per molecule
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F290/00Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups
    • C08F290/02Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups on to polymers modified by introduction of unsaturated end groups
    • C08F290/06Polymers provided for in subclass C08G
    • C08F290/061Polyesters; Polycarbonates
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F290/00Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups
    • C08F290/02Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups on to polymers modified by introduction of unsaturated end groups
    • C08F290/06Polymers provided for in subclass C08G
    • C08F290/064Polymers containing more than one epoxy group per molecule
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/22Secondary treatment of printed circuits
    • H05K3/28Applying non-metallic protective coatings
    • H05K3/285Permanent coating compositions
    • H05K3/287Photosensitive compositions
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/25Web or sheet containing structurally defined element or component and including a second component containing structurally defined particles
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/25Web or sheet containing structurally defined element or component and including a second component containing structurally defined particles
    • Y10T428/252Glass or ceramic [i.e., fired or glazed clay, cement, etc.] [porcelain, quartz, etc.]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
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    • Y10T428/254Polymeric or resinous material
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
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    • Y10T428/259Silicic material
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
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    • Y10T428/26Web or sheet containing structurally defined element or component, the element or component having a specified physical dimension
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/26Web or sheet containing structurally defined element or component, the element or component having a specified physical dimension
    • Y10T428/261In terms of molecular thickness or light wave length
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
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    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/26Web or sheet containing structurally defined element or component, the element or component having a specified physical dimension
    • Y10T428/263Coating layer not in excess of 5 mils thick or equivalent
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
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    • Y10T428/26Web or sheet containing structurally defined element or component, the element or component having a specified physical dimension
    • Y10T428/263Coating layer not in excess of 5 mils thick or equivalent
    • Y10T428/264Up to 3 mils
    • Y10T428/2651 mil or less
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
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    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/29Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
    • Y10T428/2982Particulate matter [e.g., sphere, flake, etc.]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
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    • Y10T428/29Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
    • Y10T428/2982Particulate matter [e.g., sphere, flake, etc.]
    • Y10T428/2991Coated
    • Y10T428/2993Silicic or refractory material containing [e.g., tungsten oxide, glass, cement, etc.]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
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    • Y10T428/29Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
    • Y10T428/2982Particulate matter [e.g., sphere, flake, etc.]
    • Y10T428/2991Coated
    • Y10T428/2998Coated including synthetic resin or polymer
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/31504Composite [nonstructural laminate]
    • Y10T428/31511Of epoxy ether
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
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    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/31504Composite [nonstructural laminate]
    • Y10T428/31855Of addition polymer from unsaturated monomers
    • Y10T428/31935Ester, halide or nitrile of addition polymer

Definitions

  • This invention relates to radiation-curable compositions and articles
  • compositions may be cured with electron beam radiation
  • UV ultraviolet
  • visible light visible light
  • gamma rays and the like.
  • compositions are based on technology that invokes cure through a free-
  • Electron beam curing is used for compositions based on acrylates and
  • Photocure technology requires the addition of a compound known as
  • the photoinitiator photolyzes, i.e.,
  • compositions as well as clear, thick compositions at
  • U.S. Patent No. 5,453,451 relates to a substantially solvent free
  • liquid, sprayable coating composition including one or more acrylates and
  • one or more photoinitiators that polymerize the composition when exposed
  • U.S. Patent No. 4,721 ,734 relates to photoinitiator
  • U.S. Patent 4,425,287 relates to a process for the production of
  • a pulverulent filler is employed that transmits ultraviolet light so that curing is complete even in the deeper
  • suitable fillers are aluminum oxide hydrate,
  • glass in general is opaque to ultraviolet
  • quartz is typically
  • quartz sand contains impurities
  • Barium sulfate is unsatisfactory in the compositions of
  • the present invention because it is crystalline and has a high specific gravity
  • Talc is unsatisfactory because it is crystalline and also
  • finely disperse silica does not indicate whether it is crystalline or
  • Crystalline silica presents the same
  • compositions and substrates exist, most of them are clear coatings that are
  • invention provides such novel compositions.
  • a radiation-curable composition in a liquid or solid form comprises at least
  • At least one cationic-curable or free-radical curable composition or mixture at least one cationic-curable or free-radical curable composition or mixture
  • transmissible means substantially transparent to
  • transmissible materials comprise certain glasses, quartzes, and other
  • the cationic-curable compositions comprise at least one
  • cycloaliphatic epoxide at least one cation-generating photoinitiator
  • compositions comprise at least one ethylenically-unsaturated compound
  • compositions of the invention are useful as coatings and inks for metal,
  • compositions of this invention can be liquids or
  • solids and comprise at least one solid, non-crystalline, radiation-
  • transmissible material dispersed in at least one cationic-curable or free-
  • the solid, non-crystalline radiation-transmissible materials transmit
  • Such materials can be inorganic or organic.
  • regular crystal lattice i.e., are substantially not arranged in a three-
  • a crystal lattice is a regular pattern of
  • Corning Pyrex ® 7070 potash borosilicates such as Corning 7761 , soda
  • borosilicates such as Corning 7740, uviol glasses, and the like.
  • glasses can be considered to be high viscosity liquids, they are solids as a
  • quartzes also comprise certain non-crystalline quartzes, including amorphous silicas
  • fused quartz is also known as quartz glass.
  • Mixtures of such radiation-transmissible materials can also be used.
  • Suitable radiation-transmissible materials for use in this invention are
  • the solid, non-crystalline, radiation-transmissible materials comprise
  • UV light transmission i.e., substantial transparency
  • a spectrophotometer preferably having at least the accuracy of a
  • UV light transmission percentages increase as the thickness of
  • radiation-transmissible material is preferred, having minimum radiation-
  • D line from about 1 .3 to about 2.0, and preferably from about 1 .42 to
  • the solid, non-crystalline radiation-transmissible materials preferably
  • crystalline radiation-transmissible materials preferably have a specific gravity
  • the solid, non-crystalline radiation-transmissible materials also include
  • the solid, non-crystalline, radiation-transmissible materials can be any solid, non-crystalline, radiation-transmissible materials.
  • Particle sizes may vary widely but typically are from a mean
  • the particles are preferably from about 0.2 micron to about 1 000 microns.
  • the radiation-transmissible materials are non-reactive materials
  • compositions i.e., do not lump or clump together.
  • compositions Furthermore, abrasion resistance is often a desirable
  • compositions of this invention The radiation-transmissible
  • materials preferably have a Mohs hardness from about 4.5 to about 7 and
  • silica radiation-transmissible materials are remarkably stable under atomic and radiation bombardment and are particularly useful in electron
  • compositions in order to optimize the transmission of radiation through the
  • the refractive index of the polymeric or coatings base resins is the refractive index of the polymeric or coatings base resins.
  • transmissible materials can be treated or coated with any substance
  • the radiation-transmissible materials can be any radiation-transmissible materials.
  • the radiation-transmissible materials can be any radiation-transmissible materials.
  • the radiation-transmissible materials can also be dyed in color by any means, and the refractive index (Becke Line) altered by internal dyes or
  • curable compositions of this invention are based on 1 00 parts by
  • ingredients are added to the compositions on a PHR (parts per hundred)
  • curable compositions of this invention are present at from about 2 to about
  • 500 parts preferably from about 5 parts to about 300 parts, and most
  • the physical properties of the radiation-transmissible (such as
  • abrasion resistance, toughness, and insulating resistance may be imparted to the cured ultraviolet-curable composition, potentially improving such
  • the cationic radiation-curable compositions include at least one
  • cycloaliphatic epoxide and preferably one or more polyfunctional
  • cycloaliphatic epoxides Polyfunctional cycloaliphatic epoxides,
  • dimers, trimers, and higher oligomers of epoxides can be present in any one
  • Suitable cycloaliphatic epoxides for purposes of this invention are those
  • the epoxy groups may be internal epoxy groups or terminal
  • epoxy groups as exemplified by the cycloaliphatic epoxides, which are
  • cyclohexane diepoxides which are epoxides having at least one
  • Suitable cycloaliphatic epoxides are the following:
  • R ⁇ through R 9 which independently are hydrogen or linear or
  • branched alkyl radicals generally containing from one to ten carbon atoms
  • particularly desirable compound is that in which R., through R 9 are hydrogen.
  • epoxycyclohexanecarboxylate 3,4-epoxy-6-methyl-cyclohexylmethyl-3,4-
  • Patent No. 2,890, 1 94 Patent No. 2,890, 1 94.
  • R ⁇ through R g are the same as defined for structural Formula I, and
  • R is a valence bond or a linear or branched divalent hydrocarbon radical
  • trimethylene tetramethylene, hexamethylene, 2-ethylhexylene, and the like
  • epoxycyclohexylmethyDadipate bis(3,4-epoxy-6-
  • R, to R 9 independently are hydrogen or linear or branched
  • hydrocarbon radicals containing one to three carbon atoms A particularly preferred hydrocarbon radicals containing one to three carbon atoms.
  • useful epoxide is one in which R, to R 9 are hydrogen and said compound is
  • diepoxide diepoxide, ⁇ -pinene diepoxide; trimethylolpropane mono-, di- and triglycidyl
  • modified cycloaliphatic epoxides such as UvacureTM 1 530,
  • Polyfunctional epoxides provide a high degree of crosslinking and attendant
  • Preferred cycloaliphatic diepoxides include one or more of (a) 3,4-
  • epoxide groups are preferred, minor amounts of up to about 30% or
  • polyfunctional epoxide can be used in the compositions of this invention.
  • suitable monoepoxides are limonene
  • oxetanes such as 3-ethyl-3-hydroxymethyl oxetane and the
  • ⁇ -olefin epoxides such 1 ,2-epoxy hexane, as 1 ,2-epoxy decane, 1 ,2-
  • Preferred monoepoxides include limonene monoepoxide and 3-
  • Monofunctional epoxides typically have
  • glycidyl epoxides may be used, such as
  • compositions of this invention to provide flexibility and toughness to the
  • polyester polyols polycaprolactone polyols, polyether polyols, polyacrylate
  • polyols polyvinyl polyols, polycarbonate polyols, and the like, as well as the
  • caprolactone poly- ⁇ -valerolactone, and other polylactone polyols;
  • polyester polyols such as the polyester adipates and polyester oxalates
  • butyl acrylate such as ethylene glycol, diethylene glycol, butylene
  • triols such as trimethylolpropane
  • polycaprolactone polyols examples include polycaprolactone polyols, poly(propylene oxide) polyols,
  • polypropylene oxide polypropylene oxide
  • Polyols of the above types are well known articles of commerce and widely used in the coatings, inks, adhesives,
  • molecular weight of from about 300 to about 5000, preferably from about
  • poly(tetramethylene oxide) diols having a number-average
  • R is a linear or branched alkane of 3 to 6 carbon atoms, preferably
  • n is an integer of from about 3 to about 25.
  • polyols include poly(oxypropylene-oxyethylene) polyols; however, desirably
  • the oxyethylene content should comprise less than about 40 weight percent
  • the ethylene oxide can be incorporated in any manner
  • incorporated either in internal blocks, as terminal blocks, may be randomly distributed along the polymer chain, or may be randomly distributed in a
  • glycols 1,3-bis(trimethyl)-2-aminoethyl-N-(trimethyl)-2-aminoethyl-N-(trimethyl)-2-aminoethyl-N-(trimethyl)-2-aminoethyl-N-(trimethyl)-2-aminoethyl-N-(trimethyl)-2-aminols, 1,3-diols, 1,3-diols, 1,3-dioethyl-N-(trimethyl)-2-aminoethyl-N-(trimethyl)-2-aminoethyl-N-(trimethyl)-2-aminoethyl-N-(trimethyl)-2-aminoethyl-N-(trimethyl)-2-aminoethyl-N-(trimethyl)-2-a
  • more than one polyol can be used in a given formulation provided
  • Polyols are present at from zero to about 1 00, preferably from about
  • compositions can contain minor amounts up to about
  • monohydroxyl functional compounds such as methanol, ethanol, propanol,
  • polycaprolactone polyols and the poly(tetramethylene oxide) polyols are examples of polycaprolactone polyols and the poly(tetramethylene oxide) polyols.
  • poly(oxypropylene-oxyethylene) polyols are usually used for coatings that
  • Particularly useful polyols are the polycaprolactone diols and
  • compositions include those that generate cations and known in the industry
  • M is selected from phosphorous, antimony, arsenic as described in U. S.
  • UVI-6990 commercially available UVI-6990, UVI-6974, UVI-6976, and UVI-6992
  • aromatic iodonium salts of said elements such as diaryliodonium hexafluoroantimonate.
  • ferrocenium salts such as
  • IMACURE ® 261 (CIBA Specialty Chemicals) which can be used alone or in
  • the photoinitiators may be any organic compound that can be used to oxidize the salt to a stronger cationic species.
  • the photoinitiators may be any organic compound that can be used to oxidize the salt to a stronger cationic species.
  • the photoinitiators may be any organic compound that can be used to oxidize the salt to a stronger cationic species.
  • the photoinitiators may be any organic compound that can be used to oxidize the salt to a stronger cationic species.
  • the photoinitiators are present from about 0.03 to about 25 parts,
  • photosensitizer may be added to the photoinitiator in the photocurable
  • Aryl sulfonium salts can be
  • Preferred photosensitizers include substituted xanthone
  • compositions optionally can contain acrylates and related compounds.
  • acrylates in this document is meant to encompass both acrylates and
  • Suitable acrylates for use in the cation-curable formulations include
  • esters of acrylic and methacrylic acid having the general structural Formula
  • R is hydrogen or methyl and R' is hydrogen; a linear or branched
  • alkyl containing one to 1 0 carbon atoms, preferably one to six carbon
  • n is from 3 to 8
  • m is from 1 to ten, preferably from 1 to 3, and most
  • R 10 -O-C(O)-C(R) CH 2 wherein R 10 is linear or branched alkyl
  • R is hydrogen or methyl; pentaerythritol mono-, di-, tri-, and tetra-
  • alkoxylated trimethylolpropane acrylate wherein the alkoxy group has 2 to
  • acrylates are methyl, ethyl, propyl, butyl,
  • caprolactone derivatives i.e., reaction products of 2-hydroxyethyl acrylate
  • poly(ethylene glycol) diacrylates 2,2-dimethyl-3-hydroxypropyI-2,2-
  • silica organosols of acrylates such as the products commercially available
  • oligomeric acrylates such as the commercially available acrylates
  • n is from 1 to about 30 or more preferably from about 1 0;
  • polyisocyanates and optionally glycols, and known in the industry as
  • acrylates are present in an amount of up to about 50 parts, preferably up to about 35 parts by weight per 1 00 parts by weight of cycloaliphatic
  • Preferred acrylates include one or more of (a) ⁇ -caprolactone
  • alkyl group has 2 to about 4 carbon atoms; (b) alkoxylated
  • the cationic radiation-curable compositions can also contain
  • ethers are acrolein dimer, acrolein tetramer, 1 ,4-cyclohexanedimethanol
  • divinyl ether triethylene glycol divinyl ether, tripropylene glycol divinyl
  • the vinyl ethers are present in an amount of less
  • compositions of the invention can be any suitable cationic radiation-curable compositions of the invention.
  • vinyl acetate vinyl pyrrolidone, vinyl caprolactam, vinyl esters, and the like.
  • compositions of the invention may be any suitable cationic radiation-curable compositions of the invention.
  • pigments are present in an amount of from about 0.005 parts to about
  • the free-radical-curable compositions typically include at least one
  • acrylate preferably two or more acrylates, and at least one free-radical-
  • the amount of photoinitiator can be
  • Suitable acrylates include those described
  • the free-radical-curable compositions can also include
  • curable formulations include benzophenone, 4,4'-bis(N-ethyl-N-
  • pivaloyldiphenylphosphine oxide 2,6-dichlorobenzoyldiphenylphospine
  • alpha-aminoalkylphenones such as 2-benzyl-2-dimethylamino-1 -
  • acylphosphine oxides such as the monoacylphosphine
  • Preferred free-radical-generating photoinitiators include benzophenone, 2,2-
  • photoinitiators that generate free radicals during the photolysis process can be any photoinitiators that generate free radicals during the photolysis process.
  • the photoinitiators for the free-radical curable compositions are used in an
  • free radical-generating photoinitiators such as benzophenone, benzils, and
  • a synergist is a compound that contains a carbon atom with at
  • synergists are the tertiary amines, amines, and ureas which
  • synergists include triethylamine and N-
  • initiating free radicals can decrease the oxygen inhibition difficulty that
  • adhesion promoters to the compositions of
  • SR901 2 (a trifunctional acrylate monomer), SR901 6 (a metallic diacrylate),
  • SR9050 (a monofunctional acid ester)
  • SR9051 (a trifunctional acid ester)
  • SR9052 (a trifunctional acid ester), and the like.
  • compositions may contain a fluorescent dye to act as a means of marking
  • UV light ultraviolet light
  • fluorescent dyes are CalcafluorTM
  • the fluorescent dye is
  • the preferred amount from about 0.01 part to about 0.1 5 part by weight
  • dyestuffs optionally may be added to the cationic and free-radical curable
  • coatings of the invention to improve the color or hide yellowing in coatings
  • Visible light photoinitiators include compounds such as D,L-
  • camphorquinone such as Rose Bengal, fluorones, and the
  • the photocurable compositions of the invention may also contain
  • ingredients such as one or more surfactants, flow and leveling agents,
  • defoamers fumed silicas, fillers, alumina, silicone oils, slip agents, viscosity
  • polymers such as the vinyl chloride/vinyl acetate copolymers; functional
  • vinyl chloride/vinyl acetate terpolymers such as vinyl chloride/vinyl
  • terpolymers and the like; acrylate copolymers and terpolymers such as
  • thickeners includes the new associative
  • the coating compositions optionally also may contain or be dissolved
  • the coating industry can be used at a concentration of less than about 1 00
  • Suitable solvents include acetone, methyl ethyl ketone, amyl ketone, amyl
  • photosensitizer is used and is incorporated into the curable compositions of
  • curable compositions of the invention can be applied to a suitable substrate
  • compositions occurs on exposure of the compositions to actinic radiation at a wavelength
  • Exposure to the energy source may be from less than about one second to
  • the particular radiation source the distance of composition from the
  • curable compositions is often what may be called a triggered reaction.
  • sealant, composite, or other article allows clear, thick clear, and thick
  • photoinitiator radiation source intensity, distance from the radiation source
  • Photopolymerization is carried out by exposing the radiation-curable
  • compositions such as films, coatings, inks, adhesives, sealants, or
  • ultraviolet light and visible light preferably having a wavelength from about
  • photoinitiators ultraviolet light may be used alone and with others visible
  • cure of the free-radical curable compositions of this invention is ultraviolet
  • electron beam radiation can be used to supplement or
  • Such electron beam radiation can reduce or
  • radiation source or a thermal source may be used to supplement radiation
  • compositions of the invention may have very
  • compositions of this invention also are cured as composite materials.
  • the cured compositions of this invention also are
  • the radiation-curable thermoplastic material in a particular embodiment of the invention, the radiation-curable thermoplastic material, the radiation-curable thermoplastic material, and the radiation-curable thermoplastic material.
  • compositions of the invention can be combined with various structural elements
  • the structural fibers useful with the compositions are carbon, graphite, glass
  • optical fibers silicon carbide, polybenzothiazole, alumina, titania,
  • the fibers can be used in various ways.
  • Such composites have a variety of end
  • fibers may be coated in single filament or multi-filament form. Pigmented or
  • radiation-curable compositions of the invention include photoresists, solder
  • Fiber-glass-composite printed-circuit assemblies and similar
  • composites that are made of ceramic materials can have the cationic-cured
  • curable compositions are made into solid particles by using a mixture of
  • fluid energy milling to form powders or can be spray dried from a melt or
  • powders can be applied by electrostatic spray or fluidized-bed methods.
  • the coating is periodically
  • the test is performed immediately after the coating leaves the light source.
  • the coating is disrupted, i.e., tears, twists, wrinkles, or mars, the coating is disrupted, i.e., tears, twists, wrinkles, or mars, the coating is disrupted, i.e., tears, twists, wrinkles, or mars, the coating is disrupted, i.e., tears, twists, wrinkles, or mars, the coating is disrupted, i.e., tears, twists, wrinkles, or mars, the coating is
  • test usually is applied immediately after removing
  • Sartomer Co., Inc. as CN 981 , CN 968, CN 980 or equivalent.
  • Defoamer I A polysiloxane defoamer commercially available from BYK-
  • Dye I Dye NLE 2591 21 , a blue dyestuff commercially available from BASF
  • Dye II A fluorescent dye of unknown composition commercially available
  • Epoxide I 3,4-epoxycyclohexylmethyl-3,4-epoxycyclohexane carboxylate
  • Epoxide II Limonene diepoxide, an epoxide diluent, and commercially
  • Epoxide III 3,4-epoxycyclohexylmethyl-3,4-epoxycyclohexane carboxylate
  • Epoxide IV Bis-(3,4-epoxycyclohexyl)adipate, commercially available from
  • Filler I Hydrated alumina (also called aluminum oxide trihydrate), a white,
  • Photoinitiator I A diaryliodonium hexafluoroantimonate salt in a solvent
  • Photoinitiator II Mixed arylsulfonium hexafluoroantimonate salts as a
  • Photoinitiator III Oligo(2-hydroxy-2-methyl-1 ,4-(1 -
  • Photosensitizer I Isopropyl thioxanthone, a photosensitizer that functions
  • Pigment I A 50% by weight dispersion of titanium dioxide in Cyracure ®
  • Pigment II Exterior Mearlin Micro White, commercially available from
  • Pigment III A 20% by weight dispersion of carbon black in Cyracure ®
  • Resin UVR-61 10, and commercially available from Penn Color, Inc. as
  • Pigment IV Finely divided titanium dioxide pigment, commercially available
  • Pigment V Finely divided carbon black pigment solids, commercially
  • Polyol I A trifunctional poly- ⁇ -caprolactone polyol with an average
  • Polyol II A trifunctional poly- ⁇ -caprolactone polyol with ' an average molecular weight of about 540, and commercially available from Union
  • Polyol III A difunctional poly(tetramethylene oxide) polyol with an average
  • Surfactant I SilwetTM L-7604, commercially available from Witco Corp.
  • UV Source I A synthetic ultraviolet light source consisting of a gallium-
  • microwave powered curing unit equipped with a conveyer
  • UV Source II A synthetic ultraviolet light source consisting of a medium-
  • UV Source III A synthetic ultraviolet light source consisting of an iron-
  • doped arc lamp with an output of 500 watt/inch, located in a curing unit
  • UVT-1 A radiation-transmissible material that is a finely-divided, non-
  • crystalline, f used-quartz powder with a particle size of less than 1 0 microns and ranging in size from about 0.1 microns to about 1 0 microns. It has an
  • ultraviolet light transmittance 90 % or more for radiation having a
  • UVT-2 A radiation-transmissible material comprised of finely divided
  • borosilicate glass spheres with a particle size of less than 20 microns and
  • UVT-3 A radiation-transmissible material that is a finely divided, fused
  • UVT-4 A radiation-transmissible material comprised of finely divided
  • borosilicate glass spheres with a particle size of less than 74 microns and ranging in size from about 20 micron to about 74 microns. It has an
  • Coating were prepared by placing the ingredients for the cationic wood
  • substrate was sanded lightly using 20 strokes with 1 80 grit sandpaper.
  • the coatings were cured either using natural sunlight, which has a high ultraviolet light content, or with UV Source I.
  • wet thickness is essentially the same as cured thickness.
  • Example 1 which contained the radiation-
  • Cationic UV Cure 1 997, state on p. 1 9 that cure rate is proportional to cationic photoinitiator concentration, and on p. 22 that cure rate is
  • the white coating formulation was

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Paints Or Removers (AREA)
  • Adhesives Or Adhesive Processes (AREA)
  • Laminated Bodies (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Epoxy Resins (AREA)
  • Macromonomer-Based Addition Polymer (AREA)
  • Dental Preparations (AREA)
  • Inks, Pencil-Leads, Or Crayons (AREA)

Abstract

L'invention concerne une composition durcissable par radiation sous forme liquide ou solide. Cette composition comprend au moins un matériau solide, non cristallin, transmissible par radiation, dispersé dans au moins une composition durcissable par cations ou durcissable par radicaux libres ou dans un mélange desdites compositions. Les matériaux solides, non cristallins, transmissibles par radiation comprennent des verres et d'autres matériaux appropriés qui transmettent (c'est-à-dire, qui sont transparents à) au moins environ 40 % de radiation à une longueur d'ondes comprise entre environ 180 et environ 600 nanomètres. Les compositions durcissables par cations comprennent au moins une époxyde cycloaliphatique, au moins un polyol et au moins un photo-initiateur générateur de cations. Les compositions durcissables par radicaux libres comprennent au moins un composé non saturé en éthylène et au moins un photo-initiateur générateur de radicaux libres à moins qu'on ne fasse appel au durcissement par faisceau d'électrons, auquel cas la quantité de photo-initiateur peut être réduite, voire même éliminée. Les formes solides des compositions durcissables par radiation selon l'invention conviennent comme poudres de revêtement pour revêtir des objets décoratifs et fonctionnels, lesquels poudres sont destinées à être durcies par un processus de flux de réchauffage suivi d'une radioexposition. Les compositions durcies selon l'invention conviennent comme revêtements et comme encres pour du métal, du papier, des plastiques, du verre, de la céramique et du bois, en tant qu'adhésifs, qu'agents de scellement et que matériaux composites et autres articles. Les compositions durcies selon l'invention sont également utiles dans des applications biomédicales et dentaires, notamment des dispositifs de prothèse tels que des dentiers; des revêtements, des obturations et des chapes dentaires; et des dispositifs analogues.
PCT/US2001/041273 2000-07-13 2001-07-05 Compositions durcissables par radiation et articles durcis WO2002006371A2 (fr)

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JP2002512271A JP2004504427A (ja) 2000-07-13 2001-07-05 放射線硬化性組成物および硬化品
CA 2415707 CA2415707A1 (fr) 2000-07-13 2001-07-05 Compositions durcissables par radiation et articles durcis
EP01956162A EP1303553A2 (fr) 2000-07-13 2001-07-05 Compositions durcissables par radiation et articles durcis
AU2001278189A AU2001278189A1 (en) 2000-07-13 2001-07-05 Radiation-curable compositions and cured articles

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US09/616,201 US6350792B1 (en) 2000-07-13 2000-07-13 Radiation-curable compositions and cured articles
US09/616,201 2000-07-13

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JP2004504427A (ja) 2004-02-12
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US6350792B1 (en) 2002-02-26
US20020086161A1 (en) 2002-07-04

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