WO2001006547A1 - Resistance en couche mince et procede de fabrication - Google Patents
Resistance en couche mince et procede de fabrication Download PDFInfo
- Publication number
- WO2001006547A1 WO2001006547A1 PCT/US2000/019010 US0019010W WO0106547A1 WO 2001006547 A1 WO2001006547 A1 WO 2001006547A1 US 0019010 W US0019010 W US 0019010W WO 0106547 A1 WO0106547 A1 WO 0106547A1
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- WIPO (PCT)
- Prior art keywords
- recited
- thin film
- resistive layer
- layer
- film resistor
- Prior art date
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- 239000010409 thin film Substances 0.000 title claims abstract description 61
- 238000000034 method Methods 0.000 title claims abstract description 39
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 14
- 238000001465 metallisation Methods 0.000 claims description 43
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 claims description 26
- 229910052782 aluminium Inorganic materials 0.000 claims description 22
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 22
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 17
- 239000010936 titanium Substances 0.000 claims description 17
- 229910052719 titanium Inorganic materials 0.000 claims description 17
- NRTOMJZYCJJWKI-UHFFFAOYSA-N Titanium nitride Chemical compound [Ti]#N NRTOMJZYCJJWKI-UHFFFAOYSA-N 0.000 claims description 13
- 229910052697 platinum Inorganic materials 0.000 claims description 13
- MZLGASXMSKOWSE-UHFFFAOYSA-N tantalum nitride Chemical compound [Ta]#N MZLGASXMSKOWSE-UHFFFAOYSA-N 0.000 claims description 12
- 239000004065 semiconductor Substances 0.000 claims description 10
- PBCFLUZVCVVTBY-UHFFFAOYSA-N tantalum pentoxide Inorganic materials O=[Ta](=O)O[Ta](=O)=O PBCFLUZVCVVTBY-UHFFFAOYSA-N 0.000 claims description 5
- BPUBBGLMJRNUCC-UHFFFAOYSA-N oxygen(2-);tantalum(5+) Chemical compound [O-2].[O-2].[O-2].[O-2].[O-2].[Ta+5].[Ta+5] BPUBBGLMJRNUCC-UHFFFAOYSA-N 0.000 claims description 4
- 230000000295 complement effect Effects 0.000 claims description 2
- 229910044991 metal oxide Inorganic materials 0.000 claims description 2
- 150000004706 metal oxides Chemical class 0.000 claims description 2
- 239000000463 material Substances 0.000 description 23
- 230000015572 biosynthetic process Effects 0.000 description 22
- 229910052751 metal Inorganic materials 0.000 description 15
- 239000002184 metal Substances 0.000 description 15
- 229920002120 photoresistant polymer Polymers 0.000 description 15
- 239000000758 substrate Substances 0.000 description 12
- 238000005530 etching Methods 0.000 description 9
- 239000003989 dielectric material Substances 0.000 description 6
- 238000005229 chemical vapour deposition Methods 0.000 description 4
- 238000000151 deposition Methods 0.000 description 4
- 230000008021 deposition Effects 0.000 description 4
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 4
- 229910052737 gold Inorganic materials 0.000 description 4
- 239000010931 gold Substances 0.000 description 4
- 238000005240 physical vapour deposition Methods 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 3
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 3
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical group [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 3
- 238000005137 deposition process Methods 0.000 description 3
- 150000002739 metals Chemical class 0.000 description 3
- 238000000623 plasma-assisted chemical vapour deposition Methods 0.000 description 3
- 229910052710 silicon Inorganic materials 0.000 description 3
- 239000010703 silicon Substances 0.000 description 3
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- VNNRSPGTAMTISX-UHFFFAOYSA-N chromium nickel Chemical compound [Cr].[Ni] VNNRSPGTAMTISX-UHFFFAOYSA-N 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 238000000059 patterning Methods 0.000 description 2
- 238000004544 sputter deposition Methods 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- KRHYYFGTRYWZRS-UHFFFAOYSA-N Fluorane Chemical compound F KRHYYFGTRYWZRS-UHFFFAOYSA-N 0.000 description 1
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 1
- 229910017974 NH40H Inorganic materials 0.000 description 1
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 1
- 229910018487 Ni—Cr Inorganic materials 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- QZPSXPBJTPJTSZ-UHFFFAOYSA-N aqua regia Chemical compound Cl.O[N+]([O-])=O QZPSXPBJTPJTSZ-UHFFFAOYSA-N 0.000 description 1
- 229910052786 argon Inorganic materials 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- RKTYLMNFRDHKIL-UHFFFAOYSA-N copper;5,10,15,20-tetraphenylporphyrin-22,24-diide Chemical compound [Cu+2].C1=CC(C(=C2C=CC([N-]2)=C(C=2C=CC=CC=2)C=2C=CC(N=2)=C(C=2C=CC=CC=2)C2=CC=C3[N-]2)C=2C=CC=CC=2)=NC1=C3C1=CC=CC=C1 RKTYLMNFRDHKIL-UHFFFAOYSA-N 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 229910001873 dinitrogen Inorganic materials 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 229910052731 fluorine Inorganic materials 0.000 description 1
- 239000011737 fluorine Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000009499 grossing Methods 0.000 description 1
- IXCSERBJSXMMFS-UHFFFAOYSA-N hydrogen chloride Substances Cl.Cl IXCSERBJSXMMFS-UHFFFAOYSA-N 0.000 description 1
- 229910000041 hydrogen chloride Inorganic materials 0.000 description 1
- 229910000040 hydrogen fluoride Inorganic materials 0.000 description 1
- 238000010348 incorporation Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 229910001120 nichrome Inorganic materials 0.000 description 1
- 229910017604 nitric acid Inorganic materials 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- HWEYZGSCHQNNEH-UHFFFAOYSA-N silicon tantalum Chemical compound [Si].[Ta] HWEYZGSCHQNNEH-UHFFFAOYSA-N 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 229910052715 tantalum Inorganic materials 0.000 description 1
- GUVRBAGPIYLISA-UHFFFAOYSA-N tantalum atom Chemical compound [Ta] GUVRBAGPIYLISA-UHFFFAOYSA-N 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10D—INORGANIC ELECTRIC SEMICONDUCTOR DEVICES
- H10D1/00—Resistors, capacitors or inductors
- H10D1/40—Resistors
- H10D1/47—Resistors having no potential barriers
- H10D1/474—Resistors having no potential barriers comprising refractory metals, transition metals, noble metals, metal compounds or metal alloys, e.g. silicides
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01C—RESISTORS
- H01C17/00—Apparatus or processes specially adapted for manufacturing resistors
- H01C17/06—Apparatus or processes specially adapted for manufacturing resistors adapted for coating resistive material on a base
- H01C17/075—Apparatus or processes specially adapted for manufacturing resistors adapted for coating resistive material on a base by thin film techniques
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01C—RESISTORS
- H01C17/00—Apparatus or processes specially adapted for manufacturing resistors
- H01C17/06—Apparatus or processes specially adapted for manufacturing resistors adapted for coating resistive material on a base
- H01C17/075—Apparatus or processes specially adapted for manufacturing resistors adapted for coating resistive material on a base by thin film techniques
- H01C17/08—Apparatus or processes specially adapted for manufacturing resistors adapted for coating resistive material on a base by thin film techniques by vapour deposition
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01C—RESISTORS
- H01C7/00—Non-adjustable resistors formed as one or more layers or coatings; Non-adjustable resistors made from powdered conducting material or powdered semi-conducting material with or without insulating material
- H01C7/006—Thin film resistors
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/52—Arrangements for conducting electric current within the device in operation from one component to another, i.e. interconnections, e.g. wires, lead frames
- H01L23/522—Arrangements for conducting electric current within the device in operation from one component to another, i.e. interconnections, e.g. wires, lead frames including external interconnections consisting of a multilayer structure of conductive and insulating layers inseparably formed on the semiconductor body
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/52—Arrangements for conducting electric current within the device in operation from one component to another, i.e. interconnections, e.g. wires, lead frames
- H01L23/522—Arrangements for conducting electric current within the device in operation from one component to another, i.e. interconnections, e.g. wires, lead frames including external interconnections consisting of a multilayer structure of conductive and insulating layers inseparably formed on the semiconductor body
- H01L23/5228—Resistive arrangements or effects of, or between, wiring layers
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10D—INORGANIC ELECTRIC SEMICONDUCTOR DEVICES
- H10D84/00—Integrated devices formed in or on semiconductor substrates that comprise only semiconducting layers, e.g. on Si wafers or on GaAs-on-Si wafers
- H10D84/201—Integrated devices formed in or on semiconductor substrates that comprise only semiconducting layers, e.g. on Si wafers or on GaAs-on-Si wafers characterised by the integration of only components covered by H10D1/00 or H10D8/00, e.g. RLC circuits
- H10D84/204—Integrated devices formed in or on semiconductor substrates that comprise only semiconducting layers, e.g. on Si wafers or on GaAs-on-Si wafers characterised by the integration of only components covered by H10D1/00 or H10D8/00, e.g. RLC circuits of combinations of diodes or capacitors or resistors
- H10D84/209—Integrated devices formed in or on semiconductor substrates that comprise only semiconducting layers, e.g. on Si wafers or on GaAs-on-Si wafers characterised by the integration of only components covered by H10D1/00 or H10D8/00, e.g. RLC circuits of combinations of diodes or capacitors or resistors of only resistors
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/52—Arrangements for conducting electric current within the device in operation from one component to another, i.e. interconnections, e.g. wires, lead frames
- H01L23/522—Arrangements for conducting electric current within the device in operation from one component to another, i.e. interconnections, e.g. wires, lead frames including external interconnections consisting of a multilayer structure of conductive and insulating layers inseparably formed on the semiconductor body
- H01L23/532—Arrangements for conducting electric current within the device in operation from one component to another, i.e. interconnections, e.g. wires, lead frames including external interconnections consisting of a multilayer structure of conductive and insulating layers inseparably formed on the semiconductor body characterised by the materials
- H01L23/53204—Conductive materials
- H01L23/53209—Conductive materials based on metals, e.g. alloys, metal silicides
- H01L23/53214—Conductive materials based on metals, e.g. alloys, metal silicides the principal metal being aluminium
- H01L23/53223—Additional layers associated with aluminium layers, e.g. adhesion, barrier, cladding layers
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
- H01L2924/0001—Technical content checked by a classifier
- H01L2924/0002—Not covered by any one of groups H01L24/00, H01L24/00 and H01L2224/00
Definitions
- the present invention is directed, in general, to integrated circuits and, more specifically, to buried thin film resistors, and a method of manufacture therefor.
- a thin film resistor comprises a resistive layer located on a first dielectric layer, first and second contact pads located on the resistive layer, and a second dielectric layer located over the resistive layer and the first and second contact pads.
- the thin film resistor further includes a first interconnect that contacts the first contact pad and a second interconnect that contacts the second contact pad.
- the method in an illustrative embodiment includes: (1) forming a resistive layer on a first dielectric layer, (2) forming first and second contact pads on the resistive layer, and (3) forming a second dielectric layer over the resistive layer and the first and second contact pads.
- FIGURE 1 illustrates one embodiment of a completed thin film resistor device as covered by the present invention
- FIGURE 2 illustrates the formation of an interconnect metallization structure layer over a substrate
- FIGURE 3 illustrates the formation of interconnect metallization structures
- FIGURE 4 illustrates the formation of a conformal dielectric layer over the interconnect metallization structures and substrate
- FIGURE 5 illustrates the formation of a thin layer of dielectric material over the conformal dielectric layer
- FIGURE 6 illustrates the planarization of the thin layer of dielectric layer and the conformal dielectric layer
- FIGURE 7 illustrates the partially completed thin film resistor device illustrated in FIGURE 6, after the formation of a first dielectric layer
- FIGURE 8 illustrates the formation of a resistive material layer
- FIGURE 9 illustrates the partially completed thin film resistor device illustrated in FIGURE 8, after formation of a contact pad layer
- FIGURE 10 illustrates the formation of a first contact pad and a second contact pad on the resistive material layer
- FIGURE 11 illustrates the etching of the resistive material layer
- FIGURE 12 illustrates a conformal deposition of a second dielectric layer over the first contact pad, the second contact pad, the resistive layer and the first dielectric layer
- FIGURE 13 illustrates the formation of contact pad vias or windows, and interconnect metallization structure vias or windows;
- FIGURE 14 illustrates the formation of a blanket metal layer within the contact pad vias and interconnect metallization structure vias, and over the second dielectric layer;
- FIGURE 15 illustrates the patterning and etching of the blanket metal layer, resulting with a first interconnect and a second interconnect ; and
- FIGURE 16 illustrates an integrated circuit, which is one embodiment where the present invention may be used.
- the thin film resistor device 100 contains interconnect metallization structures 110, formed on a substrate 120.
- the substrate 120 may be any layer in a semiconductor device, including a layer located at wafer level or a layer located above wafer level .
- the substrate may be an interlevel dielectric layer formed over traditional transistor devices.
- the completed thin film resistor device 100 also contains a first dielectric layer 140 formed over the interconnect metallization structure layer 130 and interconnect metallization structures 110.
- the first dielectric layer 140 may be further located between the interconnect metallization structures 110 and a resistive layer 150.
- the resistive layer 150 forms an integral part of the completed thin film resistor device 100.
- the resistive layer 150 has a first contact pad 160 and second contact pad 165 located thereon. As illustrated, the first and second contact pads 160, 165, may be located on opposing ends of the resistive layer 150.
- the contact pads 160, 165 in an exemplary embodiment, comprise a stack of one or more metals .
- a second dielectric layer 170 Located on the resistive layer 150 and a portion of the contact pads 160, 165, may be a second dielectric layer 170.
- the second dielectric layer 170 may comprise a similar material to the first dielectric layer 140 and furthermore allows the completed thin film resistor device 100 to be used with aluminum interconnects.
- a first interconnect 180 that contacts the first contact pad 160
- a second interconnect 190 that contacts the second contact pad 165.
- the completed thin film resistor device 100 allows for the integration of such thin film resistors with aluminum interconnects, which are currently widely used in today's technology.
- the completed thin film resistor device 100 can be easily manufactured using current manufacturing tools while retaining the same resistor reliability as exhibited in prior art resistors, may be laser trimmable like the prior art resistors and may be generally invisible to the consumer, i.e., no changes to the consumer end tailoring process are required.
- FIGURES 2-15 illustrated are detailed manufacturing steps instructing how one might, in an exemplary embodiment, manufacture the completed thin film resistor device 100 depicted in FIGURE 1.
- FIGURE 2 illustrated is a partially completed thin film resistor device 200 after the deposition of an interconnect metallization structure layer 220 over a substrate 210.
- the substrate 210 may be the lowest interlevel dielectric layer located over a transistor device, and in an exemplary embodiment is silicon oxy-nitride.
- the interconnect metallization structure layer 220 may be conventionally formed.
- interconnect metallization structure layer 220 may be used to form the interconnect metallization structure layer 220.
- the interconnect metallization structure layer 220 is an aluminum layer.
- other materials could comprise the interconnect metallization structure layer 220.
- the interconnect metallization structure layer 220 is conventionally patterned, using photoresist portions 310, as illustrated in FIGURE 3.
- the unprotected interconnect metallization structure layer 220 is subjected to a traditional metal etch.
- a dry plasma etch may be used to remove the unprotected interconnect metallization structure layer 220 (FIGURE 2) ; however other similar etch processes could be used to remove the unprotected interconnect layer 220, if compatible with the design of the device.
- the photoresist is removed, resulting in interconnect metallization structures 320.
- the interconnect metallization structures 320 in a preferred embodiment, may contact transistor devices of a completed integrated circuit.
- the dielectric layer 410 is conformally deposited using a traditional plasma enhanced chemical vapor deposition (PECVD) process, resulting in the dielectric layer 410 shown.
- PECVD plasma enhanced chemical vapor deposition
- the dielectric layer 410 is a silicon oxy-nitride dielectric layer and may be deposited to a thickness greater than the thickness of the interconnect metallization structures 320.
- PECVD plasma enhanced chemical vapor deposition
- the deposition process is not limited to a PECVD process and that other deposition processes within the scope of the present invention could be used.
- the substrate upon which the completed thin film resistor 100 (FIGURE 1) is formed should be substantially planar.
- a thin layer of dielectric material 510 for example spin on glass (SOG) in a preferred embodiment, may be conventionally deposited over the conformal dielectric layer 410.
- CMP chemical mechanical planarization
- FIGURE 7 illustrated is the partially completed thin film resistor device 200 illustrated in FIGURE 6, after the formation of a first dielectric layer 710.
- the first dielectric layer 710 in an exemplary embodiment, may be deposited to prevent any exposed portions of the thin layer of dielectric material 510, especially SOG, from contacting a resistive layer, formed in FIGURE 8.
- the first dielectric layer 710 has a thickness similar to that of the as deposited dielectric layer 410, for example a thickness of about 1200 nm.
- the resistive material layer 810 in an exemplary embodiment, is a tantalum nitride (Ta 2 N) resistive layer having a thickness ranging from about 20 nm to about 80 nm.
- Ta 2 N tantalum nitride
- the resistive material layer 810 may be formed using a sputtering process .
- the sputtering process may be performed using a tantalum target sputtered in the presence of nitrogen gas and argon gas.
- the resistive material layer 810 may be formed using other processes known to those skilled in the art .
- the tantalum nitride resistive layer may be slightly under nitrided.
- the nitrogen concentration may ranges from about 23 atomic percent to about 26 atomic percent.
- the tantalum nitride resistive layer in an illustrative embodiment, may have a tetragonal crystal structure. Even though specifics have been given with respect to the tantalum nitride resistive layer, one having skill in the art understands that the resistive layer 810 is not limited to a tantalum nitride resistive layer, and that other materials, such as those listed above, could comprise the resistive material layer 810.
- the surface of the first dielectric layer 710 may be subjected to a wet chemical clean comprising NH 4 0H/H 2 0 2 , followed by a plasma oxidation for about 60 minutes at 300 watts.
- the plasma oxidation may be followed by a second wet clean chemistry similar to that used for the first wet chemical clean.
- a wet chemical clean comprising NH 4 0H/H 2 0 2
- the plasma oxidation may be followed by a second wet clean chemistry similar to that used for the first wet chemical clean.
- the contact pad layer 910 in an illustrative embodiment, is a stack layer comprising a titanium layer 920 and a platinum layer 930. However, in a more illustrative embodiment, the contact pad layer 910 comprises a titanium layer having a thickness of about 100 nm, a titanium nitride layer having a thickness of about 7.5 nm and a platinum layer having a thickness of about 200 nm.
- the contact pad layer 910 may be formed using conventional PVD or other similar processes.
- a nitric-sulfuric clean of the resistive layer 810 could be conducted at about 85°C for 10 minutes.
- a layer of photoresist may be deposited, patterned and developed resulting in photoresist portions 1010, illustrated in FIGURE 10.
- the partially completed thin film resistor device 200 may be subjected to an etching process, resulting in the first contact pad 1020 and second contact pad 1030, located on the resistive material layer 810.
- the first and second contact pads 1020, 1030 should have a width about 3000 nm wider than the via that contacts them.
- portions of the platinum layer 930 and the titanium layer 920 are removed using separate etchant mixtures from one another.
- the platinum layer 930 may be etched in aqua regia, i.e., a 4:3:1 solution of water, hydrochloric acid and nitric acid, for about 8 minutes at about 75°C, and the titanium layer 920 may be etched in a solution of sulfuric acid, for about 2.5 minutes at about 125°C. It should be noted that separate etching steps are not required, and a single etching step could be used if it were consistent with the design of the device. If the titanium nitride layer were used, as discussed above, it would also need to be etched using a similar process to the platinum layer 930 and titanium layer 920. In the illustrative embodiment, after completing the etch of the platinum layer 930 and titanium layer 920, the photoresist portions 1010 should be removed.
- FIGURE 11 illustrated is the etching of the resistive material layer 810 (FIGURE 8) .
- a layer of photoresist may be deposited, patterned within the bounds of the contact pads 1020, 1030 for the purpose of self alignment, and developed leaving photoresist portions 1110 to protect a portion of the resistive material layer 810.
- the resistive material layer 810 will comprise the thin film resistor.
- the partially completed thin film resistor device 200 may be subjected to an etch process .
- the etch may be conducted by placing the partially completed thin film resistor device 200 within a plasma etcher, for example a Matrix 303 downstream etcher, and removing those areas not protected by the photoresist portion 1110 or the contact pads 1020, 1030, resulting in a resistive layer 1120.
- a plasma etcher for example a Matrix 303 downstream etcher
- the partially completed thin film resistor device 200 may undergo a stabilization process.
- the resistive layer 1120 may be subjected to a temperature of about 325°C for about 16 hours in air, for a grain boundary stuffing with oxygen. This, in an exemplary embodiment, converts about 5 nm to about 10 nm of the tantalum nitride to tantalum pentoxide (Ta 2 0 5 ).
- a stabilization process For example, the resistive layer 1120 may be subjected to a temperature of about 325°C for about 16 hours in air, for a grain boundary stuffing with oxygen. This, in an exemplary embodiment, converts about 5 nm to about 10 nm of the tantalum nitride to tantalum pentoxide (Ta 2 0 5 ).
- Ta 2 0 5 tantalum pentoxide
- FIGURE 12 illustrated is a conformal deposition of a second dielectric layer 1210 over the first contact pad 1020, the second contact pad 1030, the resistive layer 1120 and the first dielectric layer 710.
- the second dielectric layer 1210 may comprise a similar material to the first dielectric layer 710, for example silicon oxy-nitride.
- the second dielectric layer 1210 may have a thickness ranging from about 240 nm to about 600 nm and may be deposited using a conventional CVD or other similar process.
- the second dielectric layer 1210 substantially isolates the resistive layer 1120 from subsequent processing steps, for example the chemistries used for the formation of vias and interconnects.
- FIGURE 13 illustrated is the formation of contact pad vias or windows 1310 and interconnect metallization structure vias or windows 1320.
- the contact pad vias 1310 are formed over and down to the first contact pad 1020 and second contact pad 1030, and the interconnect metallization structure vias 1320 are formed over and down to the interconnect metallization structures 320.
- the contact pad vias 1310 and the interconnect metallization structure vias 1320 are formed simultaneously.
- the vias 1310, 1320 have different depths, and as such, pose a problem with the contact pad vias 1310 wallering out while the interconnect metallization structure vias 1320 continue to be formed.
- the first and second contact pads 1020, 1030 should have a width about 3000 nm wider than the contact pad vias 1310. As a result, the contact pad vias 1310, even if wallered out, will remain over the first and second contact pads 1020, 1030.
- the blanket metal layer 1410 may be typically formed using a traditional PVD or CVD process, but other similar processes are within the scope of the present invention.
- the blanket metal layer 1410 in an exemplary embodiment may be an aluminum layer, however, in an alternative exemplary embodiment the blanket metal layer 1410 may be a titanium/titanium nitride/aluminum/titanium nitride stack.
- aluminum and its alloys are currently an interconnect metal of choice, nonetheless, other interconnect metals are also within the scope of the present invention.
- FIGURE 15 illustrated is the patterning and etching of the blanket metal layer 1410, resulting with a first interconnect 1510 and a second interconnect 1520.
- a layer of photoresist may be deposited, patterned and developed leaving photoresist portions 1530 protecting areas of the blanket metal layer 1410 that is desired to remain.
- the unprotected areas are then subjected to a traditional metal etch, resulting in the first interconnect 1510 and the second interconnect 1520. It is this traditional metal etch that the resistive layer 1120 should not come into contact with.
- the first interconnect 1510 contacts the first contact pad 1020 and one interconnect metallization structure 320
- the second interconnect 1520 contacts the second contact pad 1030 and the other interconnect metallization structure 320.
- the photoresist portion 1530 may be removed, resulting in the completed thin film resistor device 100, illustrated in FIGURE 1.
- the integrated circuit 1600 may include complementary metal oxide semiconductor (CMOS) devices, bipolar devices, bipolar CMOS (BiCMOS) devices or any other type of similar device. Also shown in FIGURE 16, are components of the conventional integrated circuit 1600, including: a transistor 1610, a semiconductor wafer substrate 1620, a source region 1630, a drain region 1640, and a dielectric layer 1650.
- CMOS complementary metal oxide semiconductor
- BiCMOS bipolar CMOS
- components of the conventional integrated circuit 1600 including: a transistor 1610, a semiconductor wafer substrate 1620, a source region 1630, a drain region 1640, and a dielectric layer 1650.
- the integrated circuit 1600 contains the thin film transistor device 100, including: the interconnect metallization structures 110, the first dielectric layer 140, the resistive layer 150, the first and second contact pads 160, 165, the second dielectric layer 170 and the first and second interconnects 180, 190.
- the interconnect structures 110, 180,190 located within the dielectric layers 1650, 140, 170, electrically connect the transistors 1610 and the thin film resistor device 100 to form the integrated circuit 1600.
- each level of the integrated circuit 500 may be sequentially formed to the designed number of levels of the integrated circuit 1600.
- the present invention is not limited to the number of interconnect or dielectric levels shown, nor is the invention limited to the location of the thin film resistor device 100 within the integrated circuit 1600.
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- Engineering & Computer Science (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- General Physics & Mathematics (AREA)
- Computer Hardware Design (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Electromagnetism (AREA)
- Semiconductor Integrated Circuits (AREA)
Abstract
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP00948639A EP1203400A1 (fr) | 1999-07-14 | 2000-07-13 | Resistance en couche mince et procede de fabrication |
AU62110/00A AU6211000A (en) | 1999-07-14 | 2000-07-13 | A thin film resistor device and a method of manufacture therefor |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US14369199P | 1999-07-14 | 1999-07-14 | |
US60/143,691 | 1999-07-14 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2001006547A1 true WO2001006547A1 (fr) | 2001-01-25 |
Family
ID=22505173
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/US2000/019010 WO2001006547A1 (fr) | 1999-07-14 | 2000-07-13 | Resistance en couche mince et procede de fabrication |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP1203400A1 (fr) |
AU (1) | AU6211000A (fr) |
WO (1) | WO2001006547A1 (fr) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6709882B2 (en) * | 2001-08-27 | 2004-03-23 | Lightwave Microsystems Corporation | Planar lightwave circuit active device metallization process |
US7005361B2 (en) | 2002-10-15 | 2006-02-28 | Texas Instruments Incorporated | Providing high precision resistance in an integrated circuit using a thin film resistor of controlled dimension |
WO2008046867A1 (fr) * | 2006-10-20 | 2008-04-24 | Analog Devices Inc | Résistance métallique encapsulée |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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JPH01291401A (ja) * | 1988-05-19 | 1989-11-24 | Fuji Elelctrochem Co Ltd | 薄膜抵抗体及びその製造方法 |
US4975386A (en) * | 1989-12-22 | 1990-12-04 | Micro Power Systems, Inc. | Process enhancement using molybdenum plugs in fabricating integrated circuits |
US5030588A (en) * | 1988-04-05 | 1991-07-09 | Seiko Instruments Inc. | Method of making semiconductor device with film resistor |
US5310695A (en) * | 1991-09-19 | 1994-05-10 | Nec Corporation | Interconnect structure in semiconductor device and method for making the same |
DE19748847A1 (de) * | 1996-11-06 | 1998-05-07 | Denso Corp | Halbleiterbauelement mit einer Vielschichtverbindungsstruktur und Verfahren zur Herstellung desselben |
JPH1187264A (ja) * | 1997-09-11 | 1999-03-30 | Asahi Kasei Micro Syst Kk | 半導体装置およびその製造方法 |
-
2000
- 2000-07-13 EP EP00948639A patent/EP1203400A1/fr not_active Withdrawn
- 2000-07-13 AU AU62110/00A patent/AU6211000A/en not_active Abandoned
- 2000-07-13 WO PCT/US2000/019010 patent/WO2001006547A1/fr not_active Application Discontinuation
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5030588A (en) * | 1988-04-05 | 1991-07-09 | Seiko Instruments Inc. | Method of making semiconductor device with film resistor |
JPH01291401A (ja) * | 1988-05-19 | 1989-11-24 | Fuji Elelctrochem Co Ltd | 薄膜抵抗体及びその製造方法 |
US4975386A (en) * | 1989-12-22 | 1990-12-04 | Micro Power Systems, Inc. | Process enhancement using molybdenum plugs in fabricating integrated circuits |
US5310695A (en) * | 1991-09-19 | 1994-05-10 | Nec Corporation | Interconnect structure in semiconductor device and method for making the same |
DE19748847A1 (de) * | 1996-11-06 | 1998-05-07 | Denso Corp | Halbleiterbauelement mit einer Vielschichtverbindungsstruktur und Verfahren zur Herstellung desselben |
JPH1187264A (ja) * | 1997-09-11 | 1999-03-30 | Asahi Kasei Micro Syst Kk | 半導体装置およびその製造方法 |
Non-Patent Citations (2)
Title |
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PATENT ABSTRACTS OF JAPAN vol. 014, no. 073 (E - 0887) 9 February 1990 (1990-02-09) * |
PATENT ABSTRACTS OF JAPAN vol. 1999, no. 08 30 June 1999 (1999-06-30) * |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6709882B2 (en) * | 2001-08-27 | 2004-03-23 | Lightwave Microsystems Corporation | Planar lightwave circuit active device metallization process |
US7005361B2 (en) | 2002-10-15 | 2006-02-28 | Texas Instruments Incorporated | Providing high precision resistance in an integrated circuit using a thin film resistor of controlled dimension |
WO2008046867A1 (fr) * | 2006-10-20 | 2008-04-24 | Analog Devices Inc | Résistance métallique encapsulée |
US7986027B2 (en) | 2006-10-20 | 2011-07-26 | Analog Devices, Inc. | Encapsulated metal resistor |
Also Published As
Publication number | Publication date |
---|---|
AU6211000A (en) | 2001-02-05 |
EP1203400A1 (fr) | 2002-05-08 |
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