WO2001066655A1 - Composition de revetement barriere produite a partir de silanes a fonction amino et de composes phenoliques - Google Patents
Composition de revetement barriere produite a partir de silanes a fonction amino et de composes phenoliques Download PDFInfo
- Publication number
- WO2001066655A1 WO2001066655A1 PCT/US2001/005573 US0105573W WO0166655A1 WO 2001066655 A1 WO2001066655 A1 WO 2001066655A1 US 0105573 W US0105573 W US 0105573W WO 0166655 A1 WO0166655 A1 WO 0166655A1
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- WIPO (PCT)
- Prior art keywords
- group
- coating
- substrate
- composition
- carbon atoms
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- 230000004888 barrier function Effects 0.000 title claims abstract description 42
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 title claims abstract description 37
- 150000002989 phenols Chemical class 0.000 title claims abstract description 35
- 150000004756 silanes Chemical class 0.000 title abstract description 27
- 239000008199 coating composition Substances 0.000 title abstract description 14
- 239000000203 mixture Substances 0.000 claims abstract description 44
- -1 polypropylene Polymers 0.000 claims abstract description 37
- 239000007795 chemical reaction product Substances 0.000 claims abstract description 11
- 238000000576 coating method Methods 0.000 claims description 106
- 239000011248 coating agent Substances 0.000 claims description 98
- 239000000758 substrate Substances 0.000 claims description 74
- WQGWDDDVZFFDIG-UHFFFAOYSA-N pyrogallol Chemical compound OC1=CC=CC(O)=C1O WQGWDDDVZFFDIG-UHFFFAOYSA-N 0.000 claims description 71
- 239000005026 oriented polypropylene Substances 0.000 claims description 54
- 229940079877 pyrogallol Drugs 0.000 claims description 35
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 claims description 27
- 229910000077 silane Inorganic materials 0.000 claims description 27
- 125000004432 carbon atom Chemical group C* 0.000 claims description 24
- 125000003118 aryl group Chemical group 0.000 claims description 15
- 238000000034 method Methods 0.000 claims description 14
- 229920000139 polyethylene terephthalate Polymers 0.000 claims description 13
- 239000005020 polyethylene terephthalate Substances 0.000 claims description 13
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 12
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical group NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 claims description 12
- 239000002904 solvent Substances 0.000 claims description 12
- 125000000217 alkyl group Chemical group 0.000 claims description 10
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 9
- 239000004698 Polyethylene Substances 0.000 claims description 8
- 229920000573 polyethylene Polymers 0.000 claims description 8
- UMGDCJDMYOKAJW-UHFFFAOYSA-N thiourea Chemical group NC(N)=S UMGDCJDMYOKAJW-UHFFFAOYSA-N 0.000 claims description 8
- 125000002947 alkylene group Chemical group 0.000 claims description 7
- PHQOGHDTIVQXHL-UHFFFAOYSA-N n'-(3-trimethoxysilylpropyl)ethane-1,2-diamine Chemical compound CO[Si](OC)(OC)CCCNCCN PHQOGHDTIVQXHL-UHFFFAOYSA-N 0.000 claims description 7
- 229920001568 phenolic resin Polymers 0.000 claims description 7
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical group CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims description 6
- 229920001328 Polyvinylidene chloride Polymers 0.000 claims description 6
- 150000002148 esters Chemical group 0.000 claims description 6
- 239000000123 paper Substances 0.000 claims description 6
- 229920000098 polyolefin Polymers 0.000 claims description 6
- 125000000732 arylene group Chemical group 0.000 claims description 5
- 229920005989 resin Polymers 0.000 claims description 5
- 239000011347 resin Substances 0.000 claims description 5
- 239000004952 Polyamide Substances 0.000 claims description 4
- 239000004721 Polyphenylene oxide Chemical group 0.000 claims description 4
- 239000004793 Polystyrene Substances 0.000 claims description 4
- 125000002877 alkyl aryl group Chemical group 0.000 claims description 4
- 150000001408 amides Chemical group 0.000 claims description 4
- 125000003710 aryl alkyl group Chemical group 0.000 claims description 4
- 239000004202 carbamide Chemical group 0.000 claims description 4
- 229920001577 copolymer Polymers 0.000 claims description 4
- 239000004715 ethylene vinyl alcohol Substances 0.000 claims description 4
- 125000001183 hydrocarbyl group Chemical group 0.000 claims description 4
- 125000005641 methacryl group Chemical group 0.000 claims description 4
- 229920002647 polyamide Polymers 0.000 claims description 4
- 229920000570 polyether Chemical group 0.000 claims description 4
- 229920006254 polymer film Polymers 0.000 claims description 4
- 229920001296 polysiloxane Polymers 0.000 claims description 4
- 229920002223 polystyrene Polymers 0.000 claims description 4
- 125000000547 substituted alkyl group Chemical group 0.000 claims description 4
- 125000003107 substituted aryl group Chemical group 0.000 claims description 4
- 229920000219 Ethylene vinyl alcohol Polymers 0.000 claims description 3
- 239000004677 Nylon Substances 0.000 claims description 3
- 229920000007 Nylon MXD6 Polymers 0.000 claims description 3
- 229920002873 Polyethylenimine Polymers 0.000 claims description 3
- 239000004642 Polyimide Substances 0.000 claims description 3
- 239000004372 Polyvinyl alcohol Substances 0.000 claims description 3
- DQXBYHZEEUGOBF-UHFFFAOYSA-N but-3-enoic acid;ethene Chemical compound C=C.OC(=O)CC=C DQXBYHZEEUGOBF-UHFFFAOYSA-N 0.000 claims description 3
- 239000005025 cast polypropylene Substances 0.000 claims description 3
- 239000004927 clay Substances 0.000 claims description 3
- 229920001971 elastomer Polymers 0.000 claims description 3
- QHZOMAXECYYXGP-UHFFFAOYSA-N ethene;prop-2-enoic acid Chemical compound C=C.OC(=O)C=C QHZOMAXECYYXGP-UHFFFAOYSA-N 0.000 claims description 3
- 239000005038 ethylene vinyl acetate Substances 0.000 claims description 3
- 229920006226 ethylene-acrylic acid Polymers 0.000 claims description 3
- SLGWESQGEUXWJQ-UHFFFAOYSA-N formaldehyde;phenol Chemical compound O=C.OC1=CC=CC=C1 SLGWESQGEUXWJQ-UHFFFAOYSA-N 0.000 claims description 3
- 239000011086 glassine Substances 0.000 claims description 3
- 150000004676 glycans Chemical class 0.000 claims description 3
- RZXDTJIXPSCHCI-UHFFFAOYSA-N hexa-1,5-diene-2,5-diol Chemical compound OC(=C)CCC(O)=C RZXDTJIXPSCHCI-UHFFFAOYSA-N 0.000 claims description 3
- 229920000554 ionomer Polymers 0.000 claims description 3
- 229910044991 metal oxide Inorganic materials 0.000 claims description 3
- 150000004706 metal oxides Chemical class 0.000 claims description 3
- 125000001624 naphthyl group Chemical group 0.000 claims description 3
- 229920003052 natural elastomer Polymers 0.000 claims description 3
- 229920001194 natural rubber Polymers 0.000 claims description 3
- 229920001778 nylon Polymers 0.000 claims description 3
- 239000011087 paperboard Substances 0.000 claims description 3
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 claims description 3
- 229920000058 polyacrylate Polymers 0.000 claims description 3
- 229920002239 polyacrylonitrile Polymers 0.000 claims description 3
- 229920000728 polyester Polymers 0.000 claims description 3
- 239000011112 polyethylene naphthalate Substances 0.000 claims description 3
- 229920001721 polyimide Polymers 0.000 claims description 3
- 229920001282 polysaccharide Polymers 0.000 claims description 3
- 239000005017 polysaccharide Substances 0.000 claims description 3
- 229920002451 polyvinyl alcohol Polymers 0.000 claims description 3
- 235000019422 polyvinyl alcohol Nutrition 0.000 claims description 3
- 239000004800 polyvinyl chloride Substances 0.000 claims description 3
- 229920000915 polyvinyl chloride Polymers 0.000 claims description 3
- 239000005033 polyvinylidene chloride Substances 0.000 claims description 3
- 239000004627 regenerated cellulose Substances 0.000 claims description 3
- 239000005060 rubber Substances 0.000 claims description 3
- 239000000565 sealant Substances 0.000 claims description 3
- 229920003051 synthetic elastomer Polymers 0.000 claims description 3
- 239000005061 synthetic rubber Substances 0.000 claims description 3
- OAKJQQAXSVQMHS-UHFFFAOYSA-N Hydrazine Chemical group NN OAKJQQAXSVQMHS-UHFFFAOYSA-N 0.000 claims description 2
- 125000005428 anthryl group Chemical group [H]C1=C([H])C([H])=C2C([H])=C3C(*)=C([H])C([H])=C([H])C3=C([H])C2=C1[H] 0.000 claims description 2
- 150000001718 carbodiimides Chemical class 0.000 claims description 2
- BVKZGUZCCUSVTD-UHFFFAOYSA-N carbonic acid Chemical group OC(O)=O BVKZGUZCCUSVTD-UHFFFAOYSA-N 0.000 claims description 2
- 239000001257 hydrogen Substances 0.000 claims description 2
- 229910052739 hydrogen Inorganic materials 0.000 claims description 2
- MMQXTQWJTVJNQL-UHFFFAOYSA-N n-trimethoxysilylpropan-1-amine Chemical group CCCN[Si](OC)(OC)OC MMQXTQWJTVJNQL-UHFFFAOYSA-N 0.000 claims description 2
- 125000000449 nitro group Chemical group [O-][N+](*)=O 0.000 claims description 2
- 125000003367 polycyclic group Chemical group 0.000 claims description 2
- 229920003987 resole Polymers 0.000 claims description 2
- 125000000446 sulfanediyl group Chemical group *S* 0.000 claims description 2
- 239000011104 metalized film Substances 0.000 claims 2
- 229920003207 poly(ethylene-2,6-naphthalate) Polymers 0.000 claims 2
- 125000001424 substituent group Chemical group 0.000 claims 1
- 229920000620 organic polymer Polymers 0.000 abstract description 13
- 239000007789 gas Substances 0.000 abstract description 10
- 239000004743 Polypropylene Substances 0.000 abstract description 7
- 229920001155 polypropylene Polymers 0.000 abstract description 7
- 238000009792 diffusion process Methods 0.000 abstract description 2
- 239000005022 packaging material Substances 0.000 abstract description 2
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 102
- 230000035699 permeability Effects 0.000 description 67
- 238000001035 drying Methods 0.000 description 31
- 238000001723 curing Methods 0.000 description 30
- 238000002156 mixing Methods 0.000 description 29
- 238000003756 stirring Methods 0.000 description 27
- 239000002131 composite material Substances 0.000 description 14
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 11
- 239000001301 oxygen Substances 0.000 description 11
- 229910052760 oxygen Inorganic materials 0.000 description 11
- 230000005540 biological transmission Effects 0.000 description 10
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N Hydroquinone Chemical compound OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 description 8
- 239000000654 additive Substances 0.000 description 8
- FRASJONUBLZVQX-UHFFFAOYSA-N 1,4-dioxonaphthalene Natural products C1=CC=C2C(=O)C=CC(=O)C2=C1 FRASJONUBLZVQX-UHFFFAOYSA-N 0.000 description 7
- BOKGTLAJQHTOKE-UHFFFAOYSA-N 1,5-dihydroxynaphthalene Chemical compound C1=CC=C2C(O)=CC=CC2=C1O BOKGTLAJQHTOKE-UHFFFAOYSA-N 0.000 description 7
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 description 7
- 229910001882 dioxygen Inorganic materials 0.000 description 7
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 6
- 239000000463 material Substances 0.000 description 6
- 238000004806 packaging method and process Methods 0.000 description 6
- RIWRBSMFKVOJMN-UHFFFAOYSA-N 2-methyl-1-phenylpropan-2-ol Chemical compound CC(C)(O)CC1=CC=CC=C1 RIWRBSMFKVOJMN-UHFFFAOYSA-N 0.000 description 5
- HVVWZTWDBSEWIH-UHFFFAOYSA-N [2-(hydroxymethyl)-3-prop-2-enoyloxy-2-(prop-2-enoyloxymethyl)propyl] prop-2-enoate Chemical compound C=CC(=O)OCC(CO)(COC(=O)C=C)COC(=O)C=C HVVWZTWDBSEWIH-UHFFFAOYSA-N 0.000 description 5
- 125000003545 alkoxy group Chemical group 0.000 description 5
- 150000001412 amines Chemical class 0.000 description 5
- PMMYEEVYMWASQN-IMJSIDKUSA-N cis-4-Hydroxy-L-proline Chemical compound O[C@@H]1CN[C@H](C(O)=O)C1 PMMYEEVYMWASQN-IMJSIDKUSA-N 0.000 description 5
- 238000010438 heat treatment Methods 0.000 description 5
- JWAZRIHNYRIHIV-UHFFFAOYSA-N 2-naphthol Chemical compound C1=CC=CC2=CC(O)=CC=C21 JWAZRIHNYRIHIV-UHFFFAOYSA-N 0.000 description 4
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 4
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical group [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 4
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 4
- 230000006872 improvement Effects 0.000 description 4
- FZHAPNGMFPVSLP-UHFFFAOYSA-N silanamine Chemical compound [SiH3]N FZHAPNGMFPVSLP-UHFFFAOYSA-N 0.000 description 4
- WYTZZXDRDKSJID-UHFFFAOYSA-N (3-aminopropyl)triethoxysilane Chemical compound CCO[Si](OCC)(OCC)CCCN WYTZZXDRDKSJID-UHFFFAOYSA-N 0.000 description 3
- MYWOJODOMFBVCB-UHFFFAOYSA-N 1,2,6-trimethylphenanthrene Chemical compound CC1=CC=C2C3=CC(C)=CC=C3C=CC2=C1C MYWOJODOMFBVCB-UHFFFAOYSA-N 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 3
- 238000010894 electron beam technology Methods 0.000 description 3
- 125000005647 linker group Chemical group 0.000 description 3
- NXPPAOGUKPJVDI-UHFFFAOYSA-N naphthalene-1,2-diol Chemical class C1=CC=CC2=C(O)C(O)=CC=C21 NXPPAOGUKPJVDI-UHFFFAOYSA-N 0.000 description 3
- DFQICHCWIIJABH-UHFFFAOYSA-N naphthalene-2,7-diol Chemical compound C1=CC(O)=CC2=CC(O)=CC=C21 DFQICHCWIIJABH-UHFFFAOYSA-N 0.000 description 3
- 125000004433 nitrogen atom Chemical group N* 0.000 description 3
- 230000005855 radiation Effects 0.000 description 3
- HIXDQWDOVZUNNA-UHFFFAOYSA-N 2-(3,4-dimethoxyphenyl)-5-hydroxy-7-methoxychromen-4-one Chemical group C=1C(OC)=CC(O)=C(C(C=2)=O)C=1OC=2C1=CC=C(OC)C(OC)=C1 HIXDQWDOVZUNNA-UHFFFAOYSA-N 0.000 description 2
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 2
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 2
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 2
- GLUUGHFHXGJENI-UHFFFAOYSA-N Piperazine Chemical compound C1CNCCN1 GLUUGHFHXGJENI-UHFFFAOYSA-N 0.000 description 2
- 229950011260 betanaphthol Drugs 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 125000004122 cyclic group Chemical group 0.000 description 2
- NKSJNEHGWDZZQF-UHFFFAOYSA-N ethenyl(trimethoxy)silane Chemical compound CO[Si](OC)(OC)C=C NKSJNEHGWDZZQF-UHFFFAOYSA-N 0.000 description 2
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 2
- 239000000796 flavoring agent Substances 0.000 description 2
- 235000019634 flavors Nutrition 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 239000003365 glass fiber Substances 0.000 description 2
- 238000007756 gravure coating Methods 0.000 description 2
- 238000007654 immersion Methods 0.000 description 2
- 230000005499 meniscus Effects 0.000 description 2
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 2
- BFXIKLCIZHOAAZ-UHFFFAOYSA-N methyltrimethoxysilane Chemical compound CO[Si](C)(OC)OC BFXIKLCIZHOAAZ-UHFFFAOYSA-N 0.000 description 2
- 239000000178 monomer Substances 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- LYRFLYHAGKPMFH-UHFFFAOYSA-N octadecanamide Chemical compound CCCCCCCCCCCCCCCCCC(N)=O LYRFLYHAGKPMFH-UHFFFAOYSA-N 0.000 description 2
- 239000003921 oil Substances 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 2
- 229910052710 silicon Inorganic materials 0.000 description 2
- 239000010703 silicon Substances 0.000 description 2
- 239000004447 silicone coating Substances 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 238000004381 surface treatment Methods 0.000 description 2
- 238000011282 treatment Methods 0.000 description 2
- XYJRNCYWTVGEEG-UHFFFAOYSA-N trimethoxy(2-methylpropyl)silane Chemical compound CO[Si](OC)(OC)CC(C)C XYJRNCYWTVGEEG-UHFFFAOYSA-N 0.000 description 2
- MAFQBSQRZKWGGE-UHFFFAOYSA-N trimethoxy-[2-[4-(2-trimethoxysilylethyl)phenyl]ethyl]silane Chemical compound CO[Si](OC)(OC)CCC1=CC=C(CC[Si](OC)(OC)OC)C=C1 MAFQBSQRZKWGGE-UHFFFAOYSA-N 0.000 description 2
- BPSIOYPQMFLKFR-UHFFFAOYSA-N trimethoxy-[3-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CO[Si](OC)(OC)CCCOCC1CO1 BPSIOYPQMFLKFR-UHFFFAOYSA-N 0.000 description 2
- XXJGBENTLXFVFI-UHFFFAOYSA-N 1-amino-methylene Chemical compound N[CH2] XXJGBENTLXFVFI-UHFFFAOYSA-N 0.000 description 1
- LHENQXAPVKABON-UHFFFAOYSA-N 1-methoxypropan-1-ol Chemical compound CCC(O)OC LHENQXAPVKABON-UHFFFAOYSA-N 0.000 description 1
- KJCVRFUGPWSIIH-UHFFFAOYSA-N 1-naphthol Chemical compound C1=CC=C2C(O)=CC=CC2=C1 KJCVRFUGPWSIIH-UHFFFAOYSA-N 0.000 description 1
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 1
- 125000003006 2-dimethylaminoethyl group Chemical group [H]C([H])([H])N(C([H])([H])[H])C([H])([H])C([H])([H])* 0.000 description 1
- 125000000094 2-phenylethyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])C([H])([H])* 0.000 description 1
- 125000006201 3-phenylpropyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- SJECZPVISLOESU-UHFFFAOYSA-N 3-trimethoxysilylpropan-1-amine Chemical compound CO[Si](OC)(OC)CCCN SJECZPVISLOESU-UHFFFAOYSA-N 0.000 description 1
- 229910017107 AlOx Inorganic materials 0.000 description 1
- 229920002799 BoPET Polymers 0.000 description 1
- SNRUBQQJIBEYMU-UHFFFAOYSA-N Dodecane Natural products CCCCCCCCCCCC SNRUBQQJIBEYMU-UHFFFAOYSA-N 0.000 description 1
- 101100371162 Mus musculus Tslp gene Proteins 0.000 description 1
- 239000005041 Mylar™ Substances 0.000 description 1
- 229910008051 Si-OH Inorganic materials 0.000 description 1
- 229910020175 SiOH Inorganic materials 0.000 description 1
- 229910006358 Si—OH Inorganic materials 0.000 description 1
- BOTDANWDWHJENH-UHFFFAOYSA-N Tetraethyl orthosilicate Chemical compound CCO[Si](OCC)(OCC)OCC BOTDANWDWHJENH-UHFFFAOYSA-N 0.000 description 1
- 229910003087 TiOx Inorganic materials 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- OGFYGJDCQZJOFN-UHFFFAOYSA-N [O].[Si].[Si] Chemical group [O].[Si].[Si] OGFYGJDCQZJOFN-UHFFFAOYSA-N 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 238000010306 acid treatment Methods 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 235000019568 aromas Nutrition 0.000 description 1
- 125000004429 atom Chemical group 0.000 description 1
- 125000001797 benzyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])* 0.000 description 1
- 125000003636 chemical group Chemical group 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 125000000068 chlorophenyl group Chemical group 0.000 description 1
- 235000019504 cigarettes Nutrition 0.000 description 1
- 239000008119 colloidal silica Substances 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 238000006482 condensation reaction Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000003851 corona treatment Methods 0.000 description 1
- 125000002704 decyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 125000003438 dodecyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 150000002118 epoxides Chemical class 0.000 description 1
- 125000004185 ester group Chemical group 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 125000004005 formimidoyl group Chemical group [H]\N=C(/[H])* 0.000 description 1
- 238000013007 heat curing Methods 0.000 description 1
- 125000004836 hexamethylene group Chemical group [H]C([H])([*:2])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[*:1] 0.000 description 1
- 125000004051 hexyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 230000007062 hydrolysis Effects 0.000 description 1
- 238000006460 hydrolysis reaction Methods 0.000 description 1
- 125000000959 isobutyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])* 0.000 description 1
- 229920001684 low density polyethylene Polymers 0.000 description 1
- 239000004702 low-density polyethylene Substances 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 1
- 125000002950 monocyclic group Chemical group 0.000 description 1
- BVWUEIUNONATML-UHFFFAOYSA-N n-benzylethenamine Chemical compound C=CNCC1=CC=CC=C1 BVWUEIUNONATML-UHFFFAOYSA-N 0.000 description 1
- 125000002347 octyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- FATBGEAMYMYZAF-KTKRTIGZSA-N oleamide Chemical compound CCCCCCCC\C=C/CCCCCCCC(N)=O FATBGEAMYMYZAF-KTKRTIGZSA-N 0.000 description 1
- FATBGEAMYMYZAF-UHFFFAOYSA-N oleicacidamide-heptaglycolether Natural products CCCCCCCCC=CCCCCCCCC(N)=O FATBGEAMYMYZAF-UHFFFAOYSA-N 0.000 description 1
- 125000005561 phenanthryl group Chemical group 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 238000009832 plasma treatment Methods 0.000 description 1
- 239000002985 plastic film Substances 0.000 description 1
- 229920006255 plastic film Polymers 0.000 description 1
- 229920000768 polyamine Polymers 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 229920005862 polyol Polymers 0.000 description 1
- 150000003077 polyols Chemical class 0.000 description 1
- 239000012462 polypropylene substrate Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 150000003254 radicals Chemical class 0.000 description 1
- 238000004626 scanning electron microscopy Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 229910052814 silicon oxide Inorganic materials 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 229940037312 stearamide Drugs 0.000 description 1
- 125000004079 stearyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- HLLICFJUWSZHRJ-UHFFFAOYSA-N tioxidazole Chemical compound CCCOC1=CC=C2N=C(NC(=O)OC)SC2=C1 HLLICFJUWSZHRJ-UHFFFAOYSA-N 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 125000003944 tolyl group Chemical group 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 239000000080 wetting agent Substances 0.000 description 1
- 125000005023 xylyl group Chemical group 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D183/00—Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Coating compositions based on derivatives of such polymers
- C09D183/04—Polysiloxanes
- C09D183/08—Polysiloxanes containing silicon bound to organic groups containing atoms other than carbon, hydrogen, and oxygen
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J7/00—Chemical treatment or coating of shaped articles made of macromolecular substances
- C08J7/04—Coating
- C08J7/043—Improving the adhesiveness of the coatings per se, e.g. forming primers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J7/00—Chemical treatment or coating of shaped articles made of macromolecular substances
- C08J7/04—Coating
- C08J7/048—Forming gas barrier coatings
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D4/00—Coating compositions, e.g. paints, varnishes or lacquers, based on organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond ; Coating compositions, based on monomers of macromolecular compounds of groups C09D183/00 - C09D183/16
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2483/00—Characterised by the use of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon with or without sulfur, nitrogen, oxygen, or carbon only; Derivatives of such polymers
Definitions
- the present invention relates to coating compositions having barrier properties which are useful in packaging applications.
- the coating compositions of this invention are formed by the reaction of amino functional silanes with phenolic compounds, and are particularly useful to reduce the diffusion of gases through organic polymer based packaging materials.
- Organic polymers such as polypropylene and polyethylene terephthalate
- Coating compositions containing silane compounds are known to improve the gas, oil, and flavor barrier performance of organic polymer film substrates, for example as described in PCT/BE98/00006, the corresponding US equivalent of which is US Serial No. 09/341253. Moreover, the adhesion of the coating to the film surface, as well as the improved barrier characteristics provided by the silane coating, are greatly enhanced by exposing the coated film to electron beam radiation.
- U.S. Patent No. 5,434,007 teaches a silane resin coated on a plastic film, where the silane resin is composed of a monofunctional acrylate and an amino functional silane.
- U.S. Patent Nos. 5,260,350 and 5,374,483 relate to a silicone coating composition which, when cured on a solid substrate either by ultraviolet or electron beam radiation, provides a transparent abrasion resistant coating firmly adhered thereon.
- the silicone coating is prepared by reacting at least one multifunctional acrylate monomer with an amino-organofunctional silane, mixing the modified silane with at least one acrylic monomer and thereafter adding colloidal silica.
- JP (Kokai) publication 7-18221 published on January 20, 1995 teaches a surface treatment composition for gas barrier comprising an amino functional silane and a compound having an aromatic ring or hydrogenated ring.
- the present inventor has surprisingly discovered that the reaction products of an amino functional silane and a phenolic compound give excellent gas barrier properties at low to moderate relative humidity values, as well as excellent gas barrier properties at very high relative humidity values of 90% or more.
- Coating compositions for improving barrier properties of organic polymer films based primarily on the reaction product of amino functional silanes and phenolic compounds heretofore are not known.
- Amino functional silanes are commonly used as surface treatments of silicate based materials (such as glass or silica) to enhance the adhesion of a wide variety of organic polymers. Examples of the type of organic polymers reacted with amino functional silane treated silicate materials includes phenol-formaldehyde polymers.
- the '690 teaches the necessity of mixing a phenolic compound in a phenol-formaldehyde resin to obtain a coating composition.
- Silamines have been reacted with phenols to create curing agents for epoxide resins, as taught in US Patent No. 4,393,180.
- these silamines differ from the amino functional silanes of the present invention in that they do not contain an alkoxy group and have not been suggested for improving the barrier properties of organic polymer films.
- the present invention is directed to a composition, useful for improving the barrier properties of organic polymer films, prepared by reacting; (A) an amino functional silane and (B) a phenolic compound to form a reaction product.
- the composition should be free of phenol-formaldehyde resole resin.
- the composition can be cured by further heating in the presence of moisture.
- the present invention also teaches a method for preparing substrates with improved barrier properties by coating a variety of substrates used in packaging applications with the inventive compositions.
- the substrates prepared by the method of the present invention show improved resistance of the substrate to transmission of gases and aromas there through.
- a 30 micrometers uncoated biaxially oriented, corona treated polypropylene film is generally found to have a permeability to oxygen of 1200 cc/m /day as measured according to ASTM D3985-81 at 90%) relative humidity.
- the oxygen transmission rate of the same film is reduced to less than lcc/m /day as measured at 90% relative humidity.
- the terminology "improved barrier" refers to a coating which can reduce oxygen transmission rate of the aforementioned un-coated polypropylene film from
- R is independently a hydrogen atom or an alkyl group having from 1 to 6 carbon atoms
- R is independently a hydrogen atom, an alkyl group, a substituted alkyl group, an aryl group, a substituted aryl group, an arylalkyl group, an acryl group, a methacryl group, or an alkylaryl group
- R is independently selected from the group consisting of, linear or branched alkylene groups having from 1 to 12 carbon atoms, arylene groups having from 6 to 12 carbon atoms, and linear or branched hydrocarbon groups having from 1 to 16 carbon atoms and at least one alcohol, alcohol ether, ester, amide, urea, thiourea or polyether group
- amino functional silanes useful for the present invention are N-(2- aminoethyl)-3-aminopropyltrimethoxy silane, and aminopropyltriethoxysilane, and blends thereof.
- amino functional silane has the general formula;
- R is a monovalent radical independently selected from the group consisting of hydrogen atoms; acryl, methacryl, alkyl groups having 1 to 18 carbon atoms, such as methyl, ethyl, propyl, isobutyl, hexyl, octyl, decyl, dodecyl and octadecyl; substituted alkyl having 1 to 18 carbon atoms, such as 3-chloropropyl and 3,3,3-trifluoropropyl; aryl having 6 to 16 carbon atoms, such as phenyl and naphthyl; substituted aryl having 6 to 30 carbon atoms, such as chlorophenyl, chlorotolyl and dichloroxylyl; arylalkyl having 7 to 9 carbon atoms, such as benzyl, phenethyl and 3-phenylpropyl; and alkylaryl having 7 to 16 carbon atoms, such as tolyl, xy
- R can also be an alkylene linking group which links two different nitrogen atoms together, thus forming a cyclic aminosilane.
- the alkylene linking group can also be an arylene group which is connected to the same nitrogen atom.
- the alkylene linking group will have at least 2 carbon atoms and as many as 12 carbon atoms.
- R is an organic connecting group which provides a separation of at least one carbon atom between the nitrogen atoms or the nitrogen and silicon atoms.
- R can be an alkylene group having at least 1 carbon atom or an arylene group having at least 6 carbon atoms.
- R is selected from the group consisting of methylene, ethylene, propylene, butylene, isobutylene, trimethylene, tetramethylene, and hexamethylene.
- R can contain polar groups such as, linear or branched hydrocarbon groups having from 1 to 16 carbon atoms and at least one alcohol, alcohol ether, ester, amide, urea, thiourea or polyether group.
- polar groups such as, linear or branched hydrocarbon groups having from 1 to 16 carbon atoms and at least one alcohol, alcohol ether, ester, amide, urea, thiourea or polyether group.
- polar groups such as, linear or branched hydrocarbon groups having from 1 to 16 carbon atoms and at least one alcohol, alcohol ether, ester, amide, urea, thiourea or polyether group.
- Examples of specific amine-containing groups include such structures as - CH 2 CH 2 CH 2 NH 2 , -CH 2 CH 2 CH 2 N(H)CH 2 CH 2 NH 2 , - CH 2 CH 2 CH 2 N(H)CH 2 CH 2 N(H)CH 2 CH 2 NH 2 , -CH CH 2 CH 2 CH 2 NH 2 , - CH 2 CH 2 CH 2 CH 2 NH 2 , -CH 2 CH 2 CH 2 N(H)Me, -CH 2 NHCH CH 2 NH 2 , -
- amino functional silane can mean a single species of the formula described above, such as N-(2-aminoethyl)-3-aminopropyltrimethoxy silane, or it can mean mixtures of one or more species of amino functional silanes, such as N-(2-aminoethyl)-3- aminopropyltrimethoxy silane and aminopropyltriethoxysilane.
- amino functional silanes can be prepared by methods known to those skilled in the art, and which are amply described in the chemical literature.
- Component B) of our composition is a phenolic compound.
- phenolic compounds to be any compound having a structure with at least one hydroxy group substituent on an aromatic ring.
- the inventor believes any phenolic compound will suffice for reaction with the amino functional silanes described above to form the compositions of this present invention. While not to be bound by any theory, the inventor believes the hydroxy group of the phenolic compound reacts with the alkoxy group of the amino functional silane, liberating alcohol (corresponding to the alkoxy group on the amino functional silane) and forming a complex.
- the complex unexpectedly provides unique physical properties that make them useful in the preparation of barrier coatings.
- the phenolic compounds of this invention may be further substituted with a variety of chemical groups, such as hydrogen, alkyl, aryl, hydroxy, carboxylic acids, esters, thio, amino, amide, or nitro groups.
- the phenolic compound has two or more hydroxy substituents on its aromatic ring structure.
- the phenolic compounds may have one or several aromatic rings in its structure.
- the polycyclic aromatic structure is preferably chosen from the group consisting of naphthyl, anthryl, and phenanthryl derivatives.
- Preferred embodiments of a polycyclic aromatic phenolic compound are 1, 5 dihydroxynaphthalene and 2, 7 dihydroxynaphthalene.
- the phenolic compound has one aromatic ring and contains several hydroxy substituents.
- a specific preferred embodiment is when the phenolic compound is 1, 2, 3, -trihydroxybenzene, commonly know as pyrogallol.
- the components (A) and (B) of the present invention can be reacted together in a solvent.
- the solvent must wet the substrate and should not extend the drying time of the coating beyond what is commercially acceptable.
- the amount of solvent can range from about 1% to about 99%) .
- the solvent is present from about 5 to about 95 parts by weight of the total composition, and most preferably is present from about 70 to about 80 parts by weight of the total composition.
- alcohols serve as suitable solvents.
- Preferred solvents are methanol, ethanol, n-propanol, isopropanol, butanol, and l-methoxy-2-propanol (available as
- the coating can be applied in any desired amount, however, it is preferred that the coating be applied in a thickness ranging from 0.05 micrometers to 15 micrometers, the preferred coating thickness range being from about 0.5 to about 7 micrometers. Coating thickness can be determined by Scanning Electron Microscopy or by the use of a profiler (Tencor P-1 Long Scan Profilometer, Tencor Instruments, Santa Clara, CA).
- the coating can be applied to the substrate by any conventional method, such as spray coating, roll coating, slot coating, meniscus coating, immersion coating, and direct, offset, and reverse gravure coating.
- the coating can be disposed on a wide variety of substrates, including, but not limited to polyolefins, such as oriented polypropylene (OPP), cast polypropylene, polyethylene and polyethylene copolymers, polystyrene, polyesters, such as polyethylene terephthalate (PET), or polyethylene naphthalate (PEN), polyolefin copolymers, such as ethylene vinyl acetate, ethylene acrylic acid and ethylene vinyl alcohol (EVOH), polyvinylalcohol and copolymers thereof, polyamides, such as nylon, and nylon MXD6, polyimides, polyacrylonitrile, polyvinylchloride, polyvinyl dichloride, polyvinylidene chloride, and polyacrylates, ionomers, polysaccharides, such as regenerated cellulose, and silicone, such as rubbers or sealants, other natural or synthetic rubbers, glassine or clay coated paper, paper board or craft paper, and metallized polymer films and vapor deposited metal
- the aforesaid substrates are likely to be in the form of a film or sheet, though this is not obligatory.
- the substrate may be a copolymer, a laminate, a coextruded, a blend, a coating or a combination of any of the substrates listed above according to the compatibility of the materials with each other.
- the substrate may be in the form of a rigid container made from materials such as polyethylene, polypropylene, polystyrene, polyamides, PET, EVOH, or laminates containing such materials.
- compositions of the present invention can be used for a wide variety of packaging containers, such as pouches, tubes, bottles, vials, bag-in-boxes, stand-up pouches, gable top cartons, thermo-formed trays, brick-packs, boxes, cigarette packs and the like.
- the present invention is not limited to just packaging applications, and may be used in any application wherein gas, or aroma barrier properties are desired, such as tires, buoyancy aides, inflatable devices generally, etc.
- any of the foregoing substrates may have a primer or primers applied thereon.
- the primers are applied to the substrates by methods known in the art such as spray coating, roll coating, slot coating, meniscus coating, immersion coating, and indirect, offset, and reverse gravure coating.
- Suitable primers include, but are not limited to carbodiimide, polyethylenimine, and silanes, such as N-(2-aminoethyl)-3-aminopropyltrimethoxy silane and aminopropyltriethoxysilane.
- compositions of the present invention will form films at ambient conditions, optimum results are achieved by heat curing. Generally, the higher the temperature, the faster the coating will solidify.
- the upper limit to the heating is the temperature at which the substrate will undergo unacceptable distortion. Also, heating will accelerate the rate of hydrolysis of silicon/alkoxy groups and also the rate of condensation of the silicon bonded alkoxy groups with silicon bonded hydroxy groups to form silicon-oxygen-silicon groups.
- the composition may be dried at room temperature or in an oven at temperatures up to about 140°C, with temperatures of from about 60°C to about 120°C being preferred and temperatures of about 60°C to about 80°C being most preferred. Heating time is temperature and solvent dependent and the coating will reach tack free time in 1 to 10 seconds.
- the heating step serves to evaporate the solvent when used and accelerate the condensation reaction between Si-OH groups and SiOH/SiOR groups.
- Various optional additives can be added to the composition to improve various properties. These additives may be added as desired and in any amount as long as they do not reduce the performance of the barrier coatings as illustrated herein. Examples of additives include additional additives as earlier described, antiblock and slip aides such as stearamide, oleamide or polar additives, such as epoxides, polyols, glycidols or polyamines, such as polyethylenimine, and other silanes may be added.
- Wetting agents such as a polyethoxylated alkyl phenols may also be added.
- compositions of the present invention are phenol- formaldehyde resins.
- the solvent employed in all examples was methanol, used as obtained from Fisher.
- the trimethoxysilylpropyl amine used was obtained as Siquest Al 110 from Witco/OSi, (Greenwich,
- the N-(2 -amino ethyl)gamma aminopropyl trimethoxysilane used was Dow Corning ® Z6020 (Midland, MI).
- the pentaerythritol tetraacrylate (PETA, SR 295) was obtained from Sartomer, (Exton, PA).
- the photoinitiator was Darocur 1173 [titanium bis(ethyl-3- oxobutanoato-O ,O )bis(2-propanolato)-]from CIBA additives (CIBA Additives Division, Tarrytown, NY). All phenolic compounds, and 1,4 cyclohexanediol, were obtained and used as received from the Aldrich Chemical Company (Milwaukee, WI).
- the coating solutions were applied to either polypropylene or polyethylene terephthalate plastic substrates utilizing a laboratory drawdown rod (from UV Supply Processes, Inc., Chicago, IL).
- the coated films were then dried and cured in an oven at 60°C for 10 minutes.
- the oxygen permeability values for each film were measured and recorded in units of cc/square meter per 24 hours (day), "dry” values being measured at 0%> relative humidity and "wet” values at 90% relative humidity utilizing MOCON Oxtran 2/20 Series.
- the MOCON instruments were obtained from Modern Controls Corporation. Coating thickness was determined by the use of a profiler (Tencor P-1 Long Scan Profilometer, Tencor Instruments, Santa Clara, CA).
- the polypropylene substrate was corona treated 30 micrometer thick oriented polypropylene film (hereafter referred to as OPP), obtained from UCB Films (product T217/30).
- OPP corona treated 30 micrometer thick oriented polypropylene film
- the polyethylene terephthlate (hereafter referred to as PET) film substrate was 48 gauge DuPont Mylar LBT2.
- PET polyethylene terephthlate
- the PET base film had a permeability of 144 cc/m /day under dry conditions and 123 cc/m /day under wet conditions.
- Example 3 A solution of 3 g of Z6020 and 7 g of methanol was prepared and this was coated on the substrate by the use of a # 18 drawdown rod. After coating, drying and curing, the permeability was determined to be 21.7 cc dry and 1339 cc wet and the coating thickness was found to be 1.9 micrometers.
- Example 3 A 1 1 10/pyrogallol (90- 1 wt) on OPP
- a solution of 2.1 g of Al 110 and 7 g of methanol was prepared and 0.9 g of pyrogallol was added with stirring. This was coated on the substrate after 1 hour of mixing by the use of a # 18 drawdown rod. After coating, drying and curing, the permeability was determined to be 157.4 cc dry and 0.3cc wet and the coating thickness was found to be 1.47 micrometers.
- a solution of 2.1 g of Z6020 and 7g of methanol was prepared and 0.9 g of pyrogallol was added with stirring. This was coated on the substrate after 1 hour of mixing by the use of a # 18 drawdown rod. After coating, drying and curing, the permeability was determined to be
- OTR is oxygen transmission rate or oxygen gas permeability
- TtlPt T-/P- + Tc/Pc
- T refers to the thickness, in micrometers
- P to the permeability coefficient of the composite (Tt, Pt), substrate Ts, Ps), & coating (Tc, Pc).
- the substrate OPP was measured to be 30 micrometers thick and have an OTR of 1 191 cc/m 2 /day at 0%RH. 3: same as 2 except that the permeability was measured to be I238cc/m /day as measured at 90%RH 4: Permeability expected is that provided by the base film OPP itself .
- Example 7 various phenolic compounds were combined with amino functional silanes and coated on OPP.
- hydroquinone was added to Silquest Al 1 10 in the weight ratio indicated.
- Examples 8-11 dihydroxynaphthalenes were added to Silquest Al 110 in different weight ratios as indicated.
- hydroquinone was added to Z6020 in the weight ratio indicated.
- Example 13 1 ,5-dihydroxynaphthalene was added to Z6020 in the weight ratio indicated.
- a solution of 2.1 g of Al 170 and 7 g of methanol was prepared and 0.9 g of hydroquinone was added with stirring. This was coated on the substrate after 1 hour of mixing by the use of a # 18 drawdown rod. After coating, drying and curing, the permeability was determined to be 144.7 cc dry and 65.2 cc wet and the coating thickness was found to be 6.9 micrometers.
- a solution of 2.1 g of Al 170 and 7g of methanol was prepared and 0.9 g of 1,5- dihydroxynaphthalene was added with stirring. This was coated on the substrate after 1 hour of mixing by the use of a # 18 drawdown rod. After coating, drying and curing, the permeability was determined to be 78.5 cc dry and 1.2 cc wet and the coating thickness was found to be 5.8 micrometers.
- Example 9 A 1 1 1 /1 -HihyHrovynaphthalene (5Q-50wr) on OPP A solution of 1.5 g of Al 170 and 7 g of methanol was prepared and 1.5 g of 1,5- dihydroxynaphthalene was added with stirring.
- a solution of 2.1 g of Al 170 and 7 g of methanol was prepared and 0.9 g of 2,7- dihydroxynaphthalene was added with stirring. This was coated on the substrate after 1 hour of mixing by the use of a # 18 drawdown rod. After coating, drying and curing, the permeability was determined to be 47 cc dry and 2.1 cc wet and the coating thickness was found to be 7.7 micrometers.
- a solution of 1.5 g of Al 170 and 7g of methanol was prepared and 1.5 g of 2,7- dihydroxynaphthalene was added with stirring. This was coated on the substrate after 1 hour of mixing by the use of a # 18 drawdown rod. After coating, drying and curing, the permeability was determined to be 50.1 cc dry and 1.6 cc wet and the coating thickness was found to be 3.8 micrometers.
- Example 12 - 76070 hyHroq ⁇ nnone (70 30wt) on OPP
- Example 13 - 76070/1 5- ihydro ⁇ ynaphthal ne (7Q-30wt) on OPP
- a solution of 2.1 g of Z6020 and 7 g of methanol was prepared and 0.9 g of 1,5- dihydroxynaphthalene was added with stirring. This was coated on the substrate after 1 hour of mixing by the use of a # 18 drawdown rod. After coating, drying and curing, the permeability was determined to be 13.6 cc dry and 20 cc wet and the coating thickness was found to be 4.2 micrometers.
- OTR is oxygen transmission rate or oxygen gas permeability
- the substrate OPP was measured to be 30 micrometers thick and have an OTR of 1 191 cc/m /day at 0%RH. same as 2 except that the permeability was measured to be 1238cc/m 2 /,day as measured at 90%RH Permeability expected is that provided by the base film OPP itself DHN is dihydroxynaphthalene
- Example 14 a solution of Z6020 reacted with 1,5-dihydroxynaphthalene (in 70:30wt) in methanol was evaluated on PET.
- a solution of 2.14 kg of Z6020 and 11.9 kg of methanol was prepared, then 0.9 kg of 1,5- dihydroxynaphthalene was added with stirring. This was coated on the substrate after 2 hours of mixing by the use of a # 14 drawdown rod. After coating, drying and curing, the permeability was determined to be 6.2 cc dry and 26 cc wet and the coating thickness was found to be 0.37 micrometers.
- OTR is oxygen transmission rate or oxygen gas permeability
- T//P* T-/P-- + Tc/Pc
- T refers to the thickness, in micrometers
- P to the permeability coefficient of the composite (Tt, Pt), substrate C s, Ps), & coating (Tc, Pc).
- the substrate PET was measured to be 12 micrometers thick and have an OTR of 144cc/m 2 /day as measured at 0%RH.
- DHN is dihydroxynaphthalene
- barrier coating compositions prepared from amino functional silanes and monohydroxy-benzene and monohydroxy-naphthalene were evaluated on OPP.
- monohydroxy- containing aromatics were added to Silquest Al 110 in different weight ratios as indicated.
- monohydroxy- containing aromatics were added to Z6020 in different weight ratios as indicated.
- OTR is oxygen transmission rate or oxygen gas permeability
- the substrate OPP was measured to be 30 micrometers thick and have an OTR of 1 191 cc/m 2 /day at 0%RH.
- a solution of 2.1 g of Z6020 and 7 g of methanol was prepared and 0.9 g of 1,4- cyclohexanediol was added with stirring. This was coated on the substrate after 1 hour of mixing by the use of a # 18 drawdown rod. After coating, drying and curing, the permeability was determined to be 261.7 cc dry and 1303.3 cc wet and the coating thickness was found to be 1.27 micrometers.
- OTR is oxygen transmission rate or oxygen gas permeability
- Examples 22-24 were conducted to further demonstrate the unexpected improvements in barrier properties obtained for the reaction product species from amino functional silanes with phenolic compounds.
- pyrogallol was added to pentaerythritol tetraacrylate (PET A) in the weight ratios as indicated.
- PET A pentaerythritol tetraacrylate
- Pyrogallol is a solid, and cannot be cast into a film alone. Thus, the pyrogallol had to be cast via a coating matrix that would not react or interact with the pyrogallol.
- An acrylate coating composition was prepared from pentaerythritol tetraacrylate (PETA, SR 295) with and without pyrogallol, and cured with a photoinitiator (Darocur 1173 from CIBA additives) on OPP, for this purpose.
- PETA pentaerythritol tetraacrylate
- Darocur 1173 from CIBA additives
- Example 22 ⁇ PF.TA alone on OPP
- a solution of 3 g of PETA and 7 g of methanol was prepared and 0.1 g of Darocur 1173 was added 5 minutes prior to coating with stirring. This was coated on the substrate after 30 minutes of mixing by the use of a # 18 drawdown rod.
- a solution of 2.7 g of PETA and 7 g of methanol was prepared and 0.3 g pyrogallol was added with stirring. After 1 hour , 0.1 g of Darocur 1173 was added and the mixture was coated on the substrate after an additional 30 minutes of mixing by the use of a # 18 drawdown rod. After coating, drying and curing, the permeability was determined to be 1164 cc dry and 348 cc wet and the coating thickness was found to be 0.93 micrometers.
- a solution of 2.1 g of PETA and 7 g of methanol was prepared and 0.9 g pyrogallol was added with stirring. After 1 hour , 0.1 g of Darocur 1173 was added and the mixture was coated on the substrate after an additional 30 minutes of mixing by the use of a # 18 drawdown rod. After coating, drying and curing, the permeability was determined to be 553.7 cc dry and 912.5 cc wet and the coating thickness was found to be 4.7 micrometers..
- OTR is oxygen transmission rate or oxygen gas permeability
- the substrate OPP was measured to be 30 micrometers thick and have an OTR of 1191 cc/m 2 /day at 0%RH.
- Examples 25-29 pyrogallol was added to various non-amine functional silanes in the weight ratios as indicated. These experiments were conducted as controls to show the necessity of using an amino functional silane to create the compositions of the present invention. All non-amine functional silanes used were commercial products of Dow Corning Corporation.
- Example 25 glycidoxypropyltrimethoxy silane/pyrogallol (70-30 wt) on OPP
- a solution of 2.1 g of methyltrimethoxy silane and 7 g of methanol was prepared and 0.9 g of pyrogallol was added with stirring. After 20 minutes, 0.2 g of Tyzor DC was added. This mixture was coated on the substrate after 10 minutes of mixing by the use of a # 18 drawdown rod. After coating, drying and curing, the permeability was determined to be 1197.9 cc dry and 1322 cc wet and the coating thickness was found to be 0.9 micrometers.
- Example 27 his(trimethoxysilylethyl)henzene /pyrogallol (70:30 wt) on OPP
- OTR is oxygen transmission rate or oxygen gas permeability
- the substrate OPP was measured to be 30 micrometers thick and have an OTR of 1191 cc/m /day at 0%RH. same as 2 except that the permeability was measured to be 1238cc/m /day as measured at 90%RH
- GTMS is glycidoxypropyltrimethoxy silane
- MTMS is methyltrimethoxy silane
- TMSB is bis(trimethoxysilylethyl)benzene
- VTMS vinyltrimethoxy silane
- iBTMS is isobutyltrimethoxy silane
- Permeability expected is that provided by the base film OPP itself
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Abstract
Priority Applications (1)
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AU2001238615A AU2001238615A1 (en) | 2000-03-03 | 2001-02-21 | Barrier coating compositions from amino functional silanes and phenolic compounds |
Applications Claiming Priority (2)
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US51873900A | 2000-03-03 | 2000-03-03 | |
US09/518,739 | 2000-03-03 |
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WO2001066655A1 true WO2001066655A1 (fr) | 2001-09-13 |
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PCT/US2001/005573 WO2001066655A1 (fr) | 2000-03-03 | 2001-02-21 | Composition de revetement barriere produite a partir de silanes a fonction amino et de composes phenoliques |
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WO (1) | WO2001066655A1 (fr) |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2005040294A1 (fr) * | 2003-10-21 | 2005-05-06 | Degussa Ag | Composition pour la production d'une couche barriere de gaz |
US7208039B2 (en) | 2001-09-07 | 2007-04-24 | Imerys Pigments, Inc. | Hyperplaty clays and their use in paper coating and filling, methods for making same, and paper products having improved brightness |
US7413601B2 (en) | 2000-08-17 | 2008-08-19 | Imerys Pigments, Inc. | Kaolin products and their use |
US7442281B2 (en) | 2000-08-17 | 2008-10-28 | Imerys Minerals Limited | Kaolin products and their production |
DE102018108587A1 (de) | 2018-04-11 | 2019-10-17 | Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. | Barriereschichten sowie Zusammensetzungen für deren Herstellung |
WO2019197454A1 (fr) | 2018-04-11 | 2019-10-17 | Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. | Couches barrières et compositions pour leur production |
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US3341494A (en) * | 1964-03-12 | 1967-09-12 | Monsanto Chemicals | Silicon-containing polymers and their production |
EP0476202A1 (fr) * | 1989-04-12 | 1992-03-25 | E.G. Technology Partners, L.P. | Revêtement barrière pour films polymères |
EP0624464A1 (fr) * | 1993-05-14 | 1994-11-17 | Dow Corning Corporation | Feuille barrière pour emballage |
EP0671450A1 (fr) * | 1993-09-29 | 1995-09-13 | Nippon Shokubai Co., Ltd. | Composition de traitement de surface et moulage en resine a surface traitee |
JPH08165365A (ja) * | 1994-12-13 | 1996-06-25 | Nippon Shokubai Co Ltd | ガスバリア性積層体 |
EP0875532A1 (fr) * | 1997-04-30 | 1998-11-04 | J.M. Huber Corporation | Produit d'argile traitée, procédé de fabrication et utilisation et produits obtenus |
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2001
- 2001-02-21 AU AU2001238615A patent/AU2001238615A1/en not_active Abandoned
- 2001-02-21 WO PCT/US2001/005573 patent/WO2001066655A1/fr active Application Filing
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US3341494A (en) * | 1964-03-12 | 1967-09-12 | Monsanto Chemicals | Silicon-containing polymers and their production |
EP0476202A1 (fr) * | 1989-04-12 | 1992-03-25 | E.G. Technology Partners, L.P. | Revêtement barrière pour films polymères |
EP0624464A1 (fr) * | 1993-05-14 | 1994-11-17 | Dow Corning Corporation | Feuille barrière pour emballage |
EP0671450A1 (fr) * | 1993-09-29 | 1995-09-13 | Nippon Shokubai Co., Ltd. | Composition de traitement de surface et moulage en resine a surface traitee |
JPH08165365A (ja) * | 1994-12-13 | 1996-06-25 | Nippon Shokubai Co Ltd | ガスバリア性積層体 |
EP0875532A1 (fr) * | 1997-04-30 | 1998-11-04 | J.M. Huber Corporation | Produit d'argile traitée, procédé de fabrication et utilisation et produits obtenus |
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PATENT ABSTRACTS OF JAPAN vol. 1996, no. 10 31 October 1996 (1996-10-31) * |
Cited By (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7413601B2 (en) | 2000-08-17 | 2008-08-19 | Imerys Pigments, Inc. | Kaolin products and their use |
US7442281B2 (en) | 2000-08-17 | 2008-10-28 | Imerys Minerals Limited | Kaolin products and their production |
US7208039B2 (en) | 2001-09-07 | 2007-04-24 | Imerys Pigments, Inc. | Hyperplaty clays and their use in paper coating and filling, methods for making same, and paper products having improved brightness |
US7214264B2 (en) | 2001-09-07 | 2007-05-08 | Imerys Pigments, Inc. | Hyperplaty clays and their use in paper coating and filling, methods for making same, and paper products having improved brightness |
US7226005B2 (en) | 2001-09-07 | 2007-06-05 | Imerys Pigments, Inc. | Hyperplaty clays and their use in paper coating and filling, methods for making same, and paper products having improved brightness |
WO2005040294A1 (fr) * | 2003-10-21 | 2005-05-06 | Degussa Ag | Composition pour la production d'une couche barriere de gaz |
DE10362060B4 (de) * | 2003-10-21 | 2009-07-09 | Altana Coatings & Sealants Gmbh | Verpackungsmaterial mit einer Barriereschicht für Gase |
DE102018108587A1 (de) | 2018-04-11 | 2019-10-17 | Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. | Barriereschichten sowie Zusammensetzungen für deren Herstellung |
WO2019197454A1 (fr) | 2018-04-11 | 2019-10-17 | Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. | Couches barrières et compositions pour leur production |
DE102018108588A1 (de) | 2018-04-11 | 2019-10-17 | Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. | Barriereschichten sowie Zusammensetzungen für deren Herstellung |
DE102018108588B4 (de) | 2018-04-11 | 2024-07-11 | Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. | Zusammensetzung, daraus erhaltene Barrierebeschichtung und Verfahren zur Herstellung der Barrierebeschichtung sowie Verwendung der Zusammensetzung |
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