WO2001060788A1 - Process for the production of methionine - Google Patents
Process for the production of methionine Download PDFInfo
- Publication number
- WO2001060788A1 WO2001060788A1 PCT/EP2000/001528 EP0001528W WO0160788A1 WO 2001060788 A1 WO2001060788 A1 WO 2001060788A1 EP 0001528 W EP0001528 W EP 0001528W WO 0160788 A1 WO0160788 A1 WO 0160788A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- methionine
- ammonia
- resin
- alkali metal
- ketone
- Prior art date
Links
- 238000000034 method Methods 0.000 title claims abstract description 47
- FFEARJCKVFRZRR-BYPYZUCNSA-N L-methionine Chemical compound CSCC[C@H](N)C(O)=O FFEARJCKVFRZRR-BYPYZUCNSA-N 0.000 title claims abstract description 40
- 229930182817 methionine Natural products 0.000 title claims abstract description 40
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 9
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 claims abstract description 68
- 229910021529 ammonia Inorganic materials 0.000 claims abstract description 33
- 239000011347 resin Substances 0.000 claims abstract description 30
- 229920005989 resin Polymers 0.000 claims abstract description 30
- 239000003054 catalyst Substances 0.000 claims abstract description 16
- 150000002576 ketones Chemical class 0.000 claims abstract description 16
- GSYTVXOARWSQSV-BYPYZUCNSA-N L-methioninamide Chemical compound CSCC[C@H](N)C(N)=O GSYTVXOARWSQSV-BYPYZUCNSA-N 0.000 claims abstract description 12
- 229910052783 alkali metal Inorganic materials 0.000 claims abstract description 12
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims abstract description 9
- -1 alkali metal salt Chemical class 0.000 claims abstract description 9
- 229910052719 titanium Inorganic materials 0.000 claims abstract description 9
- 239000010936 titanium Substances 0.000 claims abstract description 9
- MSVKTICRNQVGRC-UHFFFAOYSA-N 2-amino-2-methylsulfanylbutanenitrile Chemical compound CCC(N)(SC)C#N MSVKTICRNQVGRC-UHFFFAOYSA-N 0.000 claims abstract description 8
- 150000008044 alkali metal hydroxides Chemical class 0.000 claims abstract description 8
- GKBFFPJHOLVCHW-WCCKRBBISA-N azanium;(2s)-2-amino-4-methylsulfanylbutanoate Chemical compound [NH4+].CSCC[C@H](N)C([O-])=O GKBFFPJHOLVCHW-WCCKRBBISA-N 0.000 claims abstract description 8
- NWUYHJFMYQTDRP-UHFFFAOYSA-N 1,2-bis(ethenyl)benzene;1-ethenyl-2-ethylbenzene;styrene Chemical compound C=CC1=CC=CC=C1.CCC1=CC=CC=C1C=C.C=CC1=CC=CC=C1C=C NWUYHJFMYQTDRP-UHFFFAOYSA-N 0.000 claims abstract description 7
- DTSSQKXKIMHICE-UHFFFAOYSA-N 2-(hydroxymethylsulfanyl)butanenitrile Chemical compound CCC(C#N)SCO DTSSQKXKIMHICE-UHFFFAOYSA-N 0.000 claims abstract description 6
- 239000003456 ion exchange resin Substances 0.000 claims abstract description 6
- 229920003303 ion-exchange polymer Polymers 0.000 claims abstract description 6
- 150000001340 alkali metals Chemical class 0.000 claims abstract description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 10
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical group O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 8
- 230000007062 hydrolysis Effects 0.000 claims description 8
- 238000006460 hydrolysis reaction Methods 0.000 claims description 8
- 150000001732 carboxylic acid derivatives Chemical class 0.000 claims description 5
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 claims description 4
- 239000007787 solid Substances 0.000 claims description 4
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 claims description 3
- 238000002425 crystallisation Methods 0.000 claims description 3
- 229910020015 Nb W Inorganic materials 0.000 claims description 2
- 229910006774 Si—W Inorganic materials 0.000 claims description 2
- 229910004349 Ti-Al Inorganic materials 0.000 claims description 2
- 229910004688 Ti-V Inorganic materials 0.000 claims description 2
- 229910004692 Ti—Al Inorganic materials 0.000 claims description 2
- 229910011214 Ti—Mo Inorganic materials 0.000 claims description 2
- 229910010968 Ti—V Inorganic materials 0.000 claims description 2
- 239000012736 aqueous medium Substances 0.000 claims description 2
- 238000000889 atomisation Methods 0.000 claims description 2
- 239000001569 carbon dioxide Substances 0.000 claims description 2
- 229910002092 carbon dioxide Inorganic materials 0.000 claims description 2
- 229910052804 chromium Inorganic materials 0.000 claims description 2
- 238000005469 granulation Methods 0.000 claims description 2
- 230000003179 granulation Effects 0.000 claims description 2
- 239000011261 inert gas Substances 0.000 claims description 2
- 229910052750 molybdenum Inorganic materials 0.000 claims description 2
- 229910052758 niobium Inorganic materials 0.000 claims description 2
- PMTRSEDNJGMXLN-UHFFFAOYSA-N titanium zirconium Chemical compound [Ti].[Zr] PMTRSEDNJGMXLN-UHFFFAOYSA-N 0.000 claims description 2
- 229910052721 tungsten Inorganic materials 0.000 claims description 2
- 229910052725 zinc Inorganic materials 0.000 claims description 2
- 229910000000 metal hydroxide Inorganic materials 0.000 claims 2
- 150000004692 metal hydroxides Chemical class 0.000 claims 2
- 230000020477 pH reduction Effects 0.000 claims 1
- BDHFUVZGWQCTTF-UHFFFAOYSA-N sulfonic acid Chemical compound OS(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-N 0.000 claims 1
- 239000000047 product Substances 0.000 description 16
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 15
- 239000000203 mixture Substances 0.000 description 13
- 238000006243 chemical reaction Methods 0.000 description 9
- 239000000243 solution Substances 0.000 description 9
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical group CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 6
- XPXMKIXDFWLRAA-UHFFFAOYSA-N hydrazinide Chemical compound [NH-]N XPXMKIXDFWLRAA-UHFFFAOYSA-N 0.000 description 6
- 238000000926 separation method Methods 0.000 description 6
- 150000001408 amides Chemical class 0.000 description 5
- 239000002253 acid Substances 0.000 description 4
- 159000000000 sodium salts Chemical class 0.000 description 4
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical group [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- 238000003786 synthesis reaction Methods 0.000 description 3
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- 229910001413 alkali metal ion Inorganic materials 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 2
- 230000003197 catalytic effect Effects 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 229910021645 metal ion Inorganic materials 0.000 description 2
- 150000007522 mineralic acids Chemical class 0.000 description 2
- 239000008188 pellet Substances 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- XOWUYFUCZLKVEJ-UHFFFAOYSA-N 2-(aminomethylsulfanyl)butanenitrile Chemical compound CCC(C#N)SCN XOWUYFUCZLKVEJ-UHFFFAOYSA-N 0.000 description 1
- CAAMSDWKXXPUJR-UHFFFAOYSA-N 3,5-dihydro-4H-imidazol-4-one Chemical compound O=C1CNC=N1 CAAMSDWKXXPUJR-UHFFFAOYSA-N 0.000 description 1
- 102100021935 C-C motif chemokine 26 Human genes 0.000 description 1
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 1
- 101000897493 Homo sapiens C-C motif chemokine 26 Proteins 0.000 description 1
- BTZFUNHZMJMPLI-UHFFFAOYSA-N O=C1NCCN1.CSCCC1NC(C)(C)NC1=O Chemical compound O=C1NCCN1.CSCCC1NC(C)(C)NC1=O BTZFUNHZMJMPLI-UHFFFAOYSA-N 0.000 description 1
- FKNQFGJONOIPTF-UHFFFAOYSA-N Sodium cation Chemical compound [Na+] FKNQFGJONOIPTF-UHFFFAOYSA-N 0.000 description 1
- 229920002125 Sokalan® Polymers 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 229910001514 alkali metal chloride Inorganic materials 0.000 description 1
- 229910052936 alkali metal sulfate Inorganic materials 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 239000003729 cation exchange resin Substances 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 238000010790 dilution Methods 0.000 description 1
- 239000012895 dilution Substances 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 238000006703 hydration reaction Methods 0.000 description 1
- 125000001145 hydrido group Chemical group *[H] 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 229910017053 inorganic salt Inorganic materials 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000002609 medium Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 150000002741 methionine derivatives Chemical class 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 230000008929 regeneration Effects 0.000 description 1
- 238000011069 regeneration method Methods 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 229910001415 sodium ion Inorganic materials 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 239000001117 sulphuric acid Substances 0.000 description 1
- 235000011149 sulphuric acid Nutrition 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C319/00—Preparation of thiols, sulfides, hydropolysulfides or polysulfides
- C07C319/14—Preparation of thiols, sulfides, hydropolysulfides or polysulfides of sulfides
- C07C319/20—Preparation of thiols, sulfides, hydropolysulfides or polysulfides of sulfides by reactions not involving the formation of sulfide groups
Definitions
- the present invention relates to a process for the production of methionine and in particular to a process for the production of methionine wherein the methionine obtained in not contaminated with sodium salts.
- a process for the production of methionine is disclosed in FR 2772026 where methionine amide is hydro lysed in the presence of sodium hydroxide.
- the resulting product stream comprises the sodium salt of methionine. It is necessary to isolate the methionine.
- This patent application discloses the use of a cation exchange resin wherein the product stream is contacted with the resin such that the sodium ion is exchanged with the resin, thus liberating the methionine.
- the present invention provides a process for the production of methionine which comprises (a) a first step of contacting hydroxymethylthiobutyronitrile with ammonia or a solution of ammonia to produce a product comprising 2-amino methylthiobutyronitrile,
- step (e) a fifth step of contacting the product stream of step (d) with an ion exchange resin, to carry out an exchange process of the alkali metal on the resin, and thereby liberating free methionine,
- step (f) a sixth step of hydrolising the methionine amide in the presence of a catalyst comprising titanium to produce ammonium methioninate, and
- the process of the present invention provides the advantage over the prior art processes in that it the process can be operated at a lower temperature and can treat a greater concentration of substrate.
- the methionine salt is limited in quantity after the aminoamide synthesis and thus less resin is required and as compared to the process of FR 2772026.
- the exchange step is carried out prior to the hydrolysis of the amide, the process can be carried out at a lower temperature and without dilution of the stream.
- a further advantage of the present process is that methionine obtained at the end of the process, is obtained in solution without any mineral salt thus the process for recovering solid methionine is very simple compared to the known prior art processes where complicated separation processes must be used.
- hydroxymethylthiobutyronitrile is contacted with ammonia or a solution of ammonium and water, to produce a mixture containing 2-amino methylthiobutyronitrile.
- the molar amount of ammonia relative to hydroxymethylthiobutyronitrile is suitably from 3 to 10, preferably from 4 to 7.
- the solution is suitably at a concentration greater that 25% by weight, preferably greater than 60% by weight.
- the hydroxymethylthiobutyronitrile is contacted with pure ammonia.
- This first step of the process is suitably carried out at a temperature of from 40 to 80°C, preferably from 70 to 75°C and under a pressure of fromlO to 30 bar, preferably from 15 to 25 bar.
- the reaction may be carried out in a stirred or tubular reactor with, in particular, a plug flow reactor with a calorific exchange system.
- the excess ammonia is removed from the reactor. This may be implemented by flash depressurisation or by entrainment with an inert gas such as nitrogen.
- the temperature during this separation step is suitably below 60°C, preferably between 10 and 40°C.
- the pressure can be atmospheric pressure or below atmospheric pressure. Preferably a pressure of from 0.1 to 0.5 xl 0 5 Pa is used.
- the ammonia recovered from the reaction may then be condensed or recuperated by any other suitable process and mixed with additional ammonia and recycled into the reactor.
- the 2-amino methylthiobutyronitrile produced in the first step of the process is then hydrated in the presence of a ketone and a catalytic amount of alkali metal hydroxide to produce methionine amide.
- the ketone is suitably present in a concentration of from 0.1 to 1, preferably 0.2 to 0.5 equivalent of ketone.
- the alkali metal hydroxide is suitably present in a catalytic concentration of from 0.05 to 0.5, preferably from 0.1 to 0.25 equivalent of alkali metal hydroxide.
- the ketone is acetone.
- the alkali metal hydroxide is potassium hydroxide or sodium hydroxide, especially sodium hydroxide.
- the hydration reaction is suitably carried out at a temperature of from 10 to 40°C, preferably from 25 to 35°C.
- the reaction is carried out under atmospheric pressure.
- the reaction may be carried out in a stirred or in a tubular reactor or in a column packed with suitable packing material with a calorific exchange system.
- By-products to this reaction include the alkali metal salt of methionine, residue aminomethylthiobutyronitrile, imidazolidinone (2,2-dimethyl-5(2-(methyl thio)ethyl)-4-imidazolidinone), aqueous ammonia, unreacted ketone and the alkali metal hydroxide.
- the unreacted ketone and the aqueous ammonia in the product stream are then separated from the other components.
- the product stream may be distilled or stripped or by any other suitable separation technique.
- the ketone and the ammonia may be recycled back to the reactor.
- the product stream devoid of the ketone and ammonia is then contacted with a resin wherein the alkali metal of the alkali metal methioninate salt is retained on the ion-exchange resin, thereby providing a solution containing methionine, free of alkali metal ions.
- Suitable resins are sulphonic resins. Commercially available resins sold under the trade names Rohm & Haas IMAC
- C16P and Fluka Amberlist 15 may be used.
- carboxylic acid resins wherein the pK a of the acid is less than 6.2.
- Suitable resins are resins such as those sold under the trade name Fluka Duolite C464 or Rohm & Haas IRC50. It is preferred to use a carboxylic acid resin.
- the stream comprising the alkali metal methioninate salt is passed continuously over the resin.
- the resin is suitably regenerated by displacing the metal ions.
- the metal ions may be displaced by treatment in acidic medium for example with a strong inorganic acid, such as sulphuric acid or hydrochloric acid.
- inorganic acid corresponding to 2 to 14 mol, preferably 3 to 6 mol of acid per kg of resin
- the carboxylic acid resin may alternatively be regenerated by treating the resin with carbon dioxide in an aqueous medium under pressure of typically 10 to 25 bar. The regeneration is suitably carried out with a molar amount of acid corresponding to 2 to 14, preferably from 3 to 6 mol acid per kg of resin.
- the eluate of the resin containing the alkali metal sulphate or chloride formed is itself free of methionine.
- the inorganic salt may then be easily crystallised and separated.
- the next step in the process of the present invention is the hydrolysis of the methionine amide to produce ammonium methioninate.
- the stream comprising the amide is, of course, now substantially devoid of alkali metal salt.
- the hydrolysis step is catalysed using a titanium based catalyst, for example TiO 2 .
- a mixture of titanium and at least one other metal may be also used , for example Ti-W, Ti-Mo, Ti-Si-W, Ti-Nb, Ti-Nb-W, Ti-Nb-Mo, Ti-Zr, Ti-Al, Ti-Cr, Ti-Zn and Ti-V.
- the catalyst is TiO 2
- the catalyst may be used in the powdered form, suitably in a concentration of from 0.1 to 2g of catalyst per gram of aminoamide, preferably from 0.5 to 1.5g of catalyst per gram of aminoamide.
- the catalyst may be used in the form of pellets.
- the catalyst is in the form of pellets and used in a continuous process.
- the catalysed hydrolysis of the methionine amide is suitably carried out at a temperature of from 50 to 150°C, preferably from 80 to 130°C, and under a pressure of from atmospheric pressure to 10 bar, preferably from 1 to 5 bar.
- Water may be added to the process at any appropriate stage during the process.
- water is added before or after step (e), namely before or after contact with the resin, or before hydrolysis of the aminoamide, namely before step (f), or before removal of ammonia, namely before step (g).
- water is introduced into the reaction stream immediately before hydrolysis of the aminoamide. Where water is added, it is added in an amount so as to have a molar amount of free methionine after step (g) from 0.5 to 1.5, preferably from 0.7 to 1 mol/kg of free methionine.
- the components of the product stream from the hydrolysis step are then separated by any suitable separation technique, for example a stripping process.
- the liberated ammonia is withdrawn, leaving an aqueous solution comprising free methionine and minor amounts of unreacted aminoamide and imidazolinone.
- This solution of course does not contain ammonia or alkali metal salt.
- the final resulting product stream comprising free methionine in the liquid form may be used as is or optionally it may be further treated to recover solid methionine. This may be achieved by separating the methionine using any suitable separation method, for example by simple crystallisation after concentration or by atomisation after partial concentration, crystallisation and grinding, or by granulation after concentration.
- the overall reaction can be represented by the scheme shown in Figure 1 wherein the compositions of the streams at each stage of the reaction are given in Table 1.
- 2-hydroxymethylthiobutyronotrile is reacted with ammonia in reactor (A) to provide a mixture comprising 2-aminomethylthiobutyronotrile (composition 1).
- the excess ammonia is separated from the product stream and passed to a recovery vessel (B) for recycling back to the reactor (A) after further treatment in the recovery block.
- the treated stream (composition 2) is passed to tank (C).
- Acetone, water and sodium hydroxide are fed into tank C and the resulting mixture passed to reactor (D).
- the resulting product stream comprising methionine amide (composition 3) is distilled to separate the unreacted acetone and ammonia. Water is added to the resulting amide solution (composition 4) and the solution (composition 5) is then continuously contacted with the resin.
- composition 6 Additional water added to the treated product which does not comprise sodium salts and the resulting stream (composition 6) are contacted with the titanium catalyst in reactor (E).
- the product stream comprising ammonium methioninate (composition 7) is treated to liberate ammonia and isolate the free methionine by stripping in an ammonium stripper (F).
- the liquid free methionine (composition 8) may be treated further to obtain solid methionine.
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
- Low-Molecular Organic Synthesis Reactions Using Catalysts (AREA)
Abstract
A process for the production of methionine which comprises (a) a first step of contacting hydroxymethylthiobutyronitrile with ammonia or a solution of ammonia to produce a product comprising 2-amino methylthiobutyronitrile, (b) a second step of removing any excess ammonia or solution of ammonia from the product, (c) a third step of reacting the 2-amino methylthiobutyronitrile with a ketone and an alkali metal hydroxide to produce a product stream comprising methionine amide and an alkali metal salt of methionine, (d) a fourth step of removing any unreacted ketone and excess ammonia from the product stream, (e) a fifth step of contacting the treated product stream of step (d) with an ion exchange resin, to carry out an exchange process of the alkali metal on the resin, thereby liberating free methionine, (f) a sixth step of hydrolising the methionine amide in the presence of a catalyst comprising titanium to produce ammonium methioninate, and (g) a seventh step of liberating methionine from ammonium methioninate.
Description
PROCESS FOR THE PRODUCTION OF METHIONINE
The present invention relates to a process for the production of methionine and in particular to a process for the production of methionine wherein the methionine obtained in not contaminated with sodium salts.
A process for the production of methionine is disclosed in FR 2772026 where methionine amide is hydro lysed in the presence of sodium hydroxide. The resulting product stream comprises the sodium salt of methionine. It is necessary to isolate the methionine. This patent application discloses the use of a cation exchange resin wherein the product stream is contacted with the resin such that the sodium ion is exchanged with the resin, thus liberating the methionine.
We have developed a process for the production of methionine which utilises a titanium catalyst instead of sodium hydroxide and in particular we have found that the process is particularly efficient when a resin is used in association with the titanium catalysed process as the resin eliminates the sodium salt contained in the synthesis amide stream and the catalyst hydrolyses the amide.
Accordingly the present invention provides a process for the production of methionine which comprises (a) a first step of contacting hydroxymethylthiobutyronitrile with ammonia or a solution of ammonia to produce a product comprising 2-amino methylthiobutyronitrile,
(b) a second step of removing any excess ammonia or solution of ammonia from the product, (c) a third step of reacting the 2-amino methylthiobutyronitrile with a ketone and an alkali metal hydroxide to produce a product stream comprising methionine amide and an alkali metal salt of methionine,
(d) a fourth step of removing any unreacted ketone and excess ammonia from the product stream
(e) a fifth step of contacting the product stream of step (d) with an ion exchange resin, to carry out an exchange process of the alkali metal on the resin, and thereby liberating free methionine,
(f) a sixth step of hydrolising the methionine amide in the presence of a catalyst comprising titanium to produce ammonium methioninate, and
(g) a seventh step of liberating methionine from the ammonium methioninate salt.
The process of the present invention provides the advantage over the prior art processes in that it the process can be operated at a lower temperature and can treat a greater concentration of substrate. The methionine salt is limited in quantity after the aminoamide synthesis and thus less resin is required and as compared to the process of FR 2772026. Furthermore, as the exchange step is carried out prior to the hydrolysis of the amide, the process can be carried out at a lower temperature and without dilution of the stream.
A further advantage of the present process is that methionine obtained at the end of the process, is obtained in solution without any mineral salt thus the process for recovering solid methionine is very simple compared to the known prior art processes where complicated separation processes must be used.
In the first step of the process of the present invention, hydroxymethylthiobutyronitrile is contacted with ammonia or a solution of ammonium and water, to produce a mixture containing 2-amino methylthiobutyronitrile. The molar amount of ammonia relative to hydroxymethylthiobutyronitrile is suitably from 3 to 10, preferably from 4 to 7. Where it is desired to use an aqueous solution of ammonia, the solution is suitably at a concentration greater that 25% by weight, preferably greater than 60% by weight. Preferably, the hydroxymethylthiobutyronitrile is contacted with pure ammonia.
This first step of the process is suitably carried out at a temperature of from 40 to 80°C, preferably from 70 to 75°C and under a pressure of fromlO to 30 bar, preferably from 15 to 25 bar. The reaction may be carried out in a stirred or tubular reactor with, in particular, a plug flow reactor with a calorific exchange system.
At the end of the reaction of the first step it is likely that there exists excess unreacted ammonia. The excess ammonia is removed from the reactor. This may be implemented by flash depressurisation or by entrainment with an inert gas such as nitrogen. The temperature during this separation step is suitably below 60°C, preferably between 10 and 40°C. The pressure can be atmospheric
pressure or below atmospheric pressure. Preferably a pressure of from 0.1 to 0.5 xl 05 Pa is used. The ammonia recovered from the reaction may then be condensed or recuperated by any other suitable process and mixed with additional ammonia and recycled into the reactor. The 2-amino methylthiobutyronitrile produced in the first step of the process is then hydrated in the presence of a ketone and a catalytic amount of alkali metal hydroxide to produce methionine amide. The ketone is suitably present in a concentration of from 0.1 to 1, preferably 0.2 to 0.5 equivalent of ketone. The alkali metal hydroxide is suitably present in a catalytic concentration of from 0.05 to 0.5, preferably from 0.1 to 0.25 equivalent of alkali metal hydroxide. Preferably the ketone is acetone. Suitably the alkali metal hydroxide is potassium hydroxide or sodium hydroxide, especially sodium hydroxide.
The hydration reaction is suitably carried out at a temperature of from 10 to 40°C, preferably from 25 to 35°C. Suitably the reaction is carried out under atmospheric pressure. The reaction may be carried out in a stirred or in a tubular reactor or in a column packed with suitable packing material with a calorific exchange system.
By-products to this reaction include the alkali metal salt of methionine, residue aminomethylthiobutyronitrile, imidazolidinone (2,2-dimethyl-5(2-(methyl thio)ethyl)-4-imidazolidinone), aqueous ammonia, unreacted ketone and the alkali metal hydroxide.
The unreacted ketone and the aqueous ammonia in the product stream are then separated from the other components. To facilitate this separation step, the product stream may be distilled or stripped or by any other suitable separation technique. The ketone and the ammonia may be recycled back to the reactor.
The product stream devoid of the ketone and ammonia is then contacted with a resin wherein the alkali metal of the alkali metal methioninate salt is retained on the ion-exchange resin, thereby providing a solution containing methionine, free of alkali metal ions. Suitable resins are sulphonic resins. Commercially available resins sold under the trade names Rohm & Haas IMAC
C16P and Fluka Amberlist 15 may be used. Also suitable, are carboxylic acid resins wherein the pKa of the acid is less than 6.2. Suitable resins are resins such as those sold under the trade name Fluka Duolite C464 or Rohm & Haas IRC50. It is preferred to use a carboxylic acid resin.
Suitably, the stream comprising the alkali metal methioninate salt is passed continuously over the resin. When the resin is saturated with the alkali metal ion, the resin is suitably regenerated by displacing the metal ions. The metal ions may be displaced by treatment in acidic medium for example with a strong inorganic acid, such as sulphuric acid or hydrochloric acid. Molar amounts of inorganic acid corresponding to 2 to 14 mol, preferably 3 to 6 mol of acid per kg of resin may be used. The carboxylic acid resin may alternatively be regenerated by treating the resin with carbon dioxide in an aqueous medium under pressure of typically 10 to 25 bar. The regeneration is suitably carried out with a molar amount of acid corresponding to 2 to 14, preferably from 3 to 6 mol acid per kg of resin. The eluate of the resin containing the alkali metal sulphate or chloride formed is itself free of methionine. The inorganic salt may then be easily crystallised and separated.
The next step in the process of the present invention is the hydrolysis of the methionine amide to produce ammonium methioninate. The stream comprising the amide is, of course, now substantially devoid of alkali metal salt. The hydrolysis step is catalysed using a titanium based catalyst, for example TiO2. A mixture of titanium and at least one other metal may be also used , for example Ti-W, Ti-Mo, Ti-Si-W, Ti-Nb, Ti-Nb-W, Ti-Nb-Mo, Ti-Zr, Ti-Al, Ti-Cr, Ti-Zn and Ti-V. Preferably, the catalyst is TiO2
The catalyst may be used in the powdered form, suitably in a concentration of from 0.1 to 2g of catalyst per gram of aminoamide, preferably from 0.5 to 1.5g of catalyst per gram of aminoamide. Alternatively, the catalyst may be used in the form of pellets. Preferably, the catalyst is in the form of pellets and used in a continuous process.
The catalysed hydrolysis of the methionine amide is suitably carried out at a temperature of from 50 to 150°C, preferably from 80 to 130°C, and under a pressure of from atmospheric pressure to 10 bar, preferably from 1 to 5 bar.
Water may be added to the process at any appropriate stage during the process. Suitably, water is added before or after step (e), namely before or after contact with the resin, or before hydrolysis of the aminoamide, namely before step (f), or before removal of ammonia, namely before step (g). Preferably, water is introduced into the reaction stream immediately before hydrolysis of the aminoamide. Where water is added, it is added in an amount so as to have a molar
amount of free methionine after step (g) from 0.5 to 1.5, preferably from 0.7 to 1 mol/kg of free methionine.
The components of the product stream from the hydrolysis step are then separated by any suitable separation technique, for example a stripping process. The liberated ammonia is withdrawn, leaving an aqueous solution comprising free methionine and minor amounts of unreacted aminoamide and imidazolinone. This solution of course does not contain ammonia or alkali metal salt.
The final resulting product stream comprising free methionine in the liquid form may be used as is or optionally it may be further treated to recover solid methionine. This may be achieved by separating the methionine using any suitable separation method, for example by simple crystallisation after concentration or by atomisation after partial concentration, crystallisation and grinding, or by granulation after concentration.
The present invention will now be illustrated with reference to the following examples:
Synthesis of Methionine
The overall reaction can be represented by the scheme shown in Figure 1 wherein the compositions of the streams at each stage of the reaction are given in Table 1.
2-hydroxymethylthiobutyronotrile is reacted with ammonia in reactor (A) to provide a mixture comprising 2-aminomethylthiobutyronotrile (composition 1). The excess ammonia is separated from the product stream and passed to a recovery vessel (B) for recycling back to the reactor (A) after further treatment in the recovery block. The treated stream (composition 2) is passed to tank (C).
Acetone, water and sodium hydroxide are fed into tank C and the resulting mixture passed to reactor (D). The resulting product stream comprising methionine amide (composition 3) is distilled to separate the unreacted acetone and ammonia. Water is added to the resulting amide solution (composition 4) and the solution (composition 5) is then continuously contacted with the resin.
Additional water added to the treated product which does not comprise sodium salts and the resulting stream (composition 6) are contacted with the titanium catalyst in reactor (E). The product stream comprising ammonium methioninate (composition 7) is treated to liberate ammonia and isolate the free methionine by
stripping in an ammonium stripper (F). The liquid free methionine (composition 8) may be treated further to obtain solid methionine.
Table 1
Claims
1. A process for the production of methionine which comprises (a) a first step of contacting hydroxymethylthiobutyronitrile with ammonia or a solution of ammonia to produce a product comprising 2-amino methylthiobutyronitrile,
(b) a second step of removing any excess ammonia or solution of ammonia from the product, (c) a third step of reacting the 2-amino methylthiobutyronitrile with a ketone and an alkali metal hydroxide to produce a product stream comprising methionine amide and an alkali metal salt of methionine,
(d) a fourth step of removing any unreacted ketone and excess ammonia from the product stream,
(e) a fifth step of contacting the treated product stream of step (d) with an ion exchange resin, to carry out an exchange process of the alkali metal on the resin, thereby liberating free methionine,
(f) a sixth step of hydrolising the methionine amide in the presence of a catalyst comprising titanium to produce ammonium methioninate, and
(g) a seventh step of liberating methionine from ammonium methionininate.
2. A process as claimed in claim 1 wherein step (a) is carried out at a temperature of from 40 to 80 °C and under a pressure of from 10 to 30 bar.
3. A process as claimed in claim 1 or claim 2 in which the unreacted ammonia is removed in step (b) by flash depressurisation or entrainment with an inert gas at a temperature below 60°C and under a pressure of atmospheric pressure or below.
4. A process as claimed in any one of the preceding claims wherein the ketone is present in an amount of from 0.1 to 1 equivalent ketone and the alkaline metal hydroxide is present in an amount of from 0.05 to 0.5 equivalent alkaline metal hydroxide.
5 A process as claimed in any one of the preceding claims wherein step (c) is carried out at a temperature of from 10 to 40°C and under a pressure less than atmospheric pressure.
6. A process as claimed in any one of the preceding claims wherein the ion exchange resin is a sulphonic acid resin or a carboxylic acid resin.
7. A process as claimed in claim 6 in which the ion exchange resin is a carboxylic acid resin.
8 A process as claimed in claim 6 or claim 7 wherein the resin is regenerated by acidification or treatment with carbon dioxide in an aqueous medium.
9. A process as claimed in any one of the preceding claims wherein catalyst is selected from TiO2> Ti-W, Ti-Mo, Ti-Si-W, Ti-Nb, Ti-Nb-W, Ti-Nb- Mo, Ti-Zr, Ti-Al, Ti-Cr, Ti-Zn and Ti-V.
10. A process as claimed in claim 9 wherein the catalyst is TiO2
11. A process a s claimed in any one of the preceding claims wherein step (f) is carried out at a temperature of from 50 to 150°C and under a pressure of from atmospheric pressure to 10 bar.
12 A process as claimed in any one of the preceding claims wherein water is added to methionine amide prior to hydrolysis with the titanium catalyst.
13. A process as claimed in claim 12 wherein the water is present to provide a molar ratio of free methionine of from 0.5 to 1.5 mol/kg.
14. A process as claimed in any one of the preceding claims wherein methionone is liberated from ammonium methioninate by a stripping process.
15. A process as claimed in any one of the preceding claims comprising an eighth step wherein the liberated methionine is treated to recover solid methionine.
16. A process as claimed in claim 15 in which the treatment comprises crystallisation or atomisation or granulation.
Priority Applications (15)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/EP2000/001528 WO2001060788A1 (en) | 2000-02-15 | 2000-02-15 | Process for the production of methionine |
US09/782,416 US6545179B2 (en) | 2000-02-15 | 2001-02-13 | Process for the production of methionine |
AU4066401A AU4066401A (en) | 2000-02-15 | 2001-02-14 | Process for the production of methionine |
PCT/EP2001/002261 WO2001060790A1 (en) | 2000-02-15 | 2001-02-14 | Process for the production of methionine |
PT01911708T PT1263717E (en) | 2000-02-15 | 2001-02-14 | Process for the production of methionine |
JP2001559842A JP4815089B2 (en) | 2000-02-15 | 2001-02-14 | Method for producing methionine |
CNB018049214A CN1227223C (en) | 2000-02-15 | 2001-02-14 | Process for the production of methionine |
AT01911708T ATE358120T1 (en) | 2000-02-15 | 2001-02-14 | METHOD FOR PRODUCING METHIONINE |
ES01911708T ES2282237T3 (en) | 2000-02-15 | 2001-02-14 | PROCEDURE FOR METIONIN PRODUCTION. |
DE60127538T DE60127538T2 (en) | 2000-02-15 | 2001-02-14 | PROCESS FOR THE PREPARATION OF METHIONIN |
RU2002124569/04A RU2265593C2 (en) | 2000-02-15 | 2001-02-14 | Method for preparing methionine |
EP01911708A EP1263717B1 (en) | 2000-02-15 | 2001-02-14 | Process for the production of methionine |
AU2001240664A AU2001240664B2 (en) | 2000-02-15 | 2001-02-14 | Process for the production of methionine |
DK01911708T DK1263717T3 (en) | 2000-02-15 | 2001-02-14 | Process for the preparation of methionine |
US10/218,862 US6911557B2 (en) | 2000-02-15 | 2002-08-14 | Process for the production of methionine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/EP2000/001528 WO2001060788A1 (en) | 2000-02-15 | 2000-02-15 | Process for the production of methionine |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2001060788A1 true WO2001060788A1 (en) | 2001-08-23 |
Family
ID=8163847
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/EP2000/001528 WO2001060788A1 (en) | 2000-02-15 | 2000-02-15 | Process for the production of methionine |
Country Status (5)
Country | Link |
---|---|
CN (1) | CN1227223C (en) |
AT (1) | ATE358120T1 (en) |
AU (1) | AU4066401A (en) |
RU (1) | RU2265593C2 (en) |
WO (1) | WO2001060788A1 (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103497133A (en) * | 2013-10-24 | 2014-01-08 | 重庆紫光化工股份有限公司 | Method for preparing N-methylol group-D,L-calcium methionine microelement chelates by means of saponification liquid produced through D,L- methionine |
ES2441667A1 (en) * | 2012-12-04 | 2014-02-05 | Sumitomo Chemical Company, Limited | Method of producing methionine |
EP3689851A1 (en) | 2019-02-04 | 2020-08-05 | Evonik Operations GmbH | Salt-free production of methionine from methionine nitrile |
WO2023144265A1 (en) | 2022-01-28 | 2023-08-03 | Evonik Operations Gmbh | Granular catalyst for the hydrolysis of amino nitriles and amino amides to amino acids or derivatives thereof |
Families Citing this family (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2919607B1 (en) * | 2007-07-31 | 2012-10-12 | Adisseo Ireland Ltd | PROCESS FOR THE CATALYTIC CONVERSION OF 2-HYDROXY-4-METHYLTHIOBUTANENITRILE (HMTBN) TO 2-HYDROXY-4-METHYLTHIOBUTANAMIDE (HMTBM) |
DE102011081828A1 (en) * | 2011-08-30 | 2013-02-28 | Evonik Degussa Gmbh | Process for the reaction of methylmercaptopropionaldehyde from crude acrolein and crude methylmercaptan |
SG2014012819A (en) * | 2011-08-30 | 2014-06-27 | Evonik Degussa Gmbh | Method for producing a methionine salt |
CN103641757B (en) * | 2013-11-19 | 2016-03-30 | 重庆紫光化工股份有限公司 | The preparation method of HMBC |
JP7558206B2 (en) * | 2019-06-13 | 2024-09-30 | エボニック オペレーションズ ゲーエムベーハー | Method for producing methionine |
CN112979514A (en) * | 2019-12-18 | 2021-06-18 | 重庆紫光化工股份有限公司 | Method for preparing D, L-methionine from 2-hydroxy-4-methylthiobutyronitrile |
CN112979515A (en) * | 2019-12-18 | 2021-06-18 | 重庆紫光化工股份有限公司 | Method for preparing 2-amino-4-methylthiobutanamide |
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JPH0393753A (en) * | 1989-09-04 | 1991-04-18 | Sumitomo Chem Co Ltd | Production of alpha-amino acid |
FR2772026A1 (en) * | 1997-12-05 | 1999-06-11 | Rhone Poulenc Nutrition Animal | Preparation of methionine or its hydroxy analog using cation exchange resin |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
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DE4235295A1 (en) * | 1992-10-20 | 1994-04-21 | Degussa | Continuously feasible process for the preparation of methionine or methionine derivatives |
-
2000
- 2000-02-15 WO PCT/EP2000/001528 patent/WO2001060788A1/en active Application Filing
-
2001
- 2001-02-14 AT AT01911708T patent/ATE358120T1/en not_active IP Right Cessation
- 2001-02-14 CN CNB018049214A patent/CN1227223C/en not_active Expired - Fee Related
- 2001-02-14 RU RU2002124569/04A patent/RU2265593C2/en not_active IP Right Cessation
- 2001-02-14 AU AU4066401A patent/AU4066401A/en active Pending
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
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JPH0393753A (en) * | 1989-09-04 | 1991-04-18 | Sumitomo Chem Co Ltd | Production of alpha-amino acid |
FR2772026A1 (en) * | 1997-12-05 | 1999-06-11 | Rhone Poulenc Nutrition Animal | Preparation of methionine or its hydroxy analog using cation exchange resin |
Non-Patent Citations (1)
Title |
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DATABASE WPI Section Ch Week 199122, Derwent World Patents Index; Class B05, AN 1991-159343, XP002148378 * |
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
ES2441667A1 (en) * | 2012-12-04 | 2014-02-05 | Sumitomo Chemical Company, Limited | Method of producing methionine |
CN103497133A (en) * | 2013-10-24 | 2014-01-08 | 重庆紫光化工股份有限公司 | Method for preparing N-methylol group-D,L-calcium methionine microelement chelates by means of saponification liquid produced through D,L- methionine |
CN103497133B (en) * | 2013-10-24 | 2015-05-13 | 重庆紫光化工股份有限公司 | Method for preparing N-methylol group-D,L-calcium methionine microelement chelates by means of saponification liquid produced through D,L- methionine |
EP3689851A1 (en) | 2019-02-04 | 2020-08-05 | Evonik Operations GmbH | Salt-free production of methionine from methionine nitrile |
WO2020161074A1 (en) | 2019-02-04 | 2020-08-13 | Evonik Operations Gmbh | Salt-free production of methionine from methionine nitrile |
CN113396142A (en) * | 2019-02-04 | 2021-09-14 | 赢创运营有限公司 | Salt-free production of methionine from methionine nitrile |
CN113396142B (en) * | 2019-02-04 | 2023-04-18 | 赢创运营有限公司 | Salt-free production of methionine from methionine nitrile |
WO2023144265A1 (en) | 2022-01-28 | 2023-08-03 | Evonik Operations Gmbh | Granular catalyst for the hydrolysis of amino nitriles and amino amides to amino acids or derivatives thereof |
Also Published As
Publication number | Publication date |
---|---|
CN1227223C (en) | 2005-11-16 |
AU4066401A (en) | 2001-08-27 |
RU2265593C2 (en) | 2005-12-10 |
ATE358120T1 (en) | 2007-04-15 |
CN1400966A (en) | 2003-03-05 |
RU2002124569A (en) | 2004-01-10 |
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