WO2000029193A1 - Dispositif et procede servant a refroidir et a extraire des corps creux moules par injection - Google Patents
Dispositif et procede servant a refroidir et a extraire des corps creux moules par injection Download PDFInfo
- Publication number
- WO2000029193A1 WO2000029193A1 PCT/EP1999/007650 EP9907650W WO0029193A1 WO 2000029193 A1 WO2000029193 A1 WO 2000029193A1 EP 9907650 W EP9907650 W EP 9907650W WO 0029193 A1 WO0029193 A1 WO 0029193A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- parisons
- cooling
- nozzles
- plate
- tube
- Prior art date
Links
- 238000001816 cooling Methods 0.000 title claims abstract description 66
- 238000000034 method Methods 0.000 title claims description 10
- 239000012809 cooling fluid Substances 0.000 claims abstract description 15
- 238000001746 injection moulding Methods 0.000 claims abstract description 4
- 238000002347 injection Methods 0.000 claims description 10
- 239000007924 injection Substances 0.000 claims description 10
- 238000000465 moulding Methods 0.000 claims description 5
- 230000014759 maintenance of location Effects 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 239000012815 thermoplastic material Substances 0.000 abstract description 2
- 239000012530 fluid Substances 0.000 description 6
- 210000003739 neck Anatomy 0.000 description 5
- 239000011796 hollow space material Substances 0.000 description 4
- 229920003002 synthetic resin Polymers 0.000 description 2
- 239000000057 synthetic resin Substances 0.000 description 2
- 235000013361 beverage Nutrition 0.000 description 1
- 238000000071 blow moulding Methods 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 239000002537 cosmetic Substances 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 229940079593 drug Drugs 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000010102 injection blow moulding Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000012768 molten material Substances 0.000 description 1
- 239000000825 pharmaceutical preparation Substances 0.000 description 1
- 229940127557 pharmaceutical product Drugs 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/72—Heating or cooling
- B29C45/7207—Heating or cooling of the moulded articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/40—Removing or ejecting moulded articles
- B29C45/42—Removing or ejecting moulded articles using means movable from outside the mould between mould parts, e.g. robots
- B29C45/4225—Take-off members or carriers for the moulded articles, e.g. grippers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
- B29K2105/25—Solid
- B29K2105/253—Preform
Definitions
- the present invention relates to a device and a method for cooling and extracting injection molded hollow bodies.
- the invention refers in particular to a cooling system for those hollow bodies commonly known as parisons made from thermoplastic material such as PS, PC, PVC, PET etc., and destined for those commercial sectors where it is necessary to replace glass because of its high level of fragility, such as for example, containers for cosmetics and toiletries, for medicines and pharmaceutical products, containers for low pH food products, in particular bottles for water and beverages in general, containers for reusable products, containers that have special necks that are too complex to be produced by other methods.
- thermoplastic material such as PS, PC, PVC, PET etc.
- Processing of synthetic resin-based hollow bodies is based on two independent stages: injection molding and blow molding.
- the parisons are taken from storage and sent to the second stage of blow molding.
- the parison is heated to a temperature such as to allow it to be stretched and shaped by blowing inside a certain mold, so as to obtain the desired shape.
- the hollow container in its final shape, is cooled, stored and is then ready to be placed on the market.
- the parisons are removed from their molds during the injection stage, at a temperature of about 70° C, by means of a carrying device.
- This carrying device consists of a plate structure bearing hollow seats into which the parisons are sucked by aspiration.
- the parisons in contact with the air, undergo a first cooling, reaching a temperature of about 60°C.
- the parisons are removed from the carrying device by means of a take-off plate and positioned in one of a plurality of cooling stations, normally three, in which they reach a temperature of about 30-40°C, which proves sufficiently low to avoid deformation of the parisons while they are conveyed on an underlying conveyor belt, onto which they are unloaded, toward the storage unit.
- some known injection molding systems use an oversized carrying device capable of housing a number of parisons that is a multiple of the number of molds. In this manner, each molding batch is kept for longer on the carrying device and moved back and forth with it, before being removed by the take-off plate.
- the object of the invention is to eliminate these drawbacks, providing a device for cooling and extracting hollow injection molded bodies that is compact, economical and simple to make.
- Another object of the present invention is to provide a cooling and extracting method for hollow injection molded bodies that is able to ensure fast and even cooling thereof.
- the parisons are removed from the molds by means of a carrying device having cavities wherein the parisons are sucked and cooled by means of a hydraulic cooling system.
- the carrying device carries the parisons into a position facing a cooling and take-off plate having a plurality of nozzles to receive the parisons. Said nozzles are cooled by making a cooling fluid circulate therein by means of a hydraulic system.
- the take-off and cooling plate is translated toward the carrying device in such a way that the nozzles enter into the parisons.
- the take-off plate is then made to stop in said position, so that each parison simultaneously undergoes internal cooling due to heat exchange with the nozzle of the take-off plate and external cooling due to heat exchange with the carrying device.
- the take-off plate is then withdrawn, retaining on the nozzles the parisons that have been uniformly cooled and can therefore be ejected by means of special ejectors and sent to storage.
- Figure 1 is a side elevation of the device for cooling and extracting hollow injection molded bodies, according to the invention
- Figure 2A is a section of a carrying device and a cooling and take-off plate, taken along the line II-II in Figure 1 ;
- Figures 2B-2D are sections, as in Figure 2A, illustrating various stages of the cooling and extraction process for hollow injection-molded bodies, according to the invention;
- Figure 3 is an exploded view of a cooling nozzle of the cooling and take-off plate.
- the carrying device 2 consists of a substantially rectangular plate in which is situated a plurality of bodies 3 having cavities 3a able to receive the parisons 1 obtained from a molding batch.
- a duct 200 connected to the pneumatic system of the machine is made in each body 3.
- the parisons are sucked by air aspiration from the molds of the press into the cavities 3 a in which they are accommodated bottom down, whilst the neck of the parisons is disposed on the outside ( Figures 1 and 2A). Retention of the parisons in the cavities 3 a of the carrying device 2 is ensured by the vacuum created therein.
- the carrying device has two ducts 201 and 202, respectively, for the inlet and outlet of the cooling fluid.
- the ducts 201 and 202 communicate with a chamber 203, inside the carrying device 2 and surrounding the bodies 3.
- the cooling fluid coming from the hydraulic system of the machine, through the duct 201, enters the chamber 203 and, through heat exchange, cools the bodies 3 which in turn externally cool the parisons 1 housed inside them.
- the cooling fluid after having gained heat, leaves the duct 202 to be cooled again and then recirculated.
- High precision drive means such as brushless motors for example, control the movement of the carrying device 2, to allow precise positioning thereof with respect to a cooling and takeoff plate 4, disposed in a vertical parison receiving position, as shown in Figure 1.
- the cooling plate 4 has a plurality of nozzles 5 on the surface thereof facing the carrying device.
- Said nozzles 5 are substantially cylindrical in shape with a slightly smaller outside diameter than the inside diameter of the parisons 1 , so that each nozzle 5 can enter the respective parison 1 carried by the carrying device 2.
- the single nozzle 5 comprises a first central tubular element 11.
- Said tube 11 is connected to the pneumatic system of the press to create a vacuum during holding of the parisons 1 and to give out a jet of compressed air during ejection of the parisons 1.
- a second tubular element 60 having an inside diameter greater than the outside diameter of the first tube 11 is disposed coaxially to the tube 11 , so as to create a hollow space or inner duct 8 between the inner surface thereof and the outer surface of the tube 11.
- a third tubular element 70 having an inside diameter greater than the outside diameter of the tube 60 is disposed coaxially to the tubes 11 and 60, so as to form a hollow space or outer duct 9 between the inner surface thereof and the outer surface of the tube 60.
- the tubes 1 1 and 70 are fixed in the point of the nozzle 5 by means of a stopper 46 which closes the tube 70 and has a central hole 48 to allow the inside of the tube 11 to communicate with the outside of the stopper 46.
- a base 80 is provided at the end opposite to the point of the nozzle in which a circular seat 81 is made such as to house the corresponding end of the tube 70 and more internally a second circular seat 82 housing the corresponding end of the tube 60.
- a terminal cavity 84 with a smaller diameter allows for passage of the tube 11 , which is fixed to the base 80 by means of a nut 85.
- an inlet duct 7 that allows entry of the cooling fluid into the inner duct 8 of the nozzle and a duct 10 that allows the fluid to leave from the outer duct 9 of the nozzle 5.
- the base 80 is destined to engage in a corresponding seat 90 made in the take-off and cooling plate 4.
- the tube 11 communicates tightly with a duct 45 made in the plate 4 and connected by means of at least one outer tube 50 (see Figure 1) to a pneumatic system;
- the duct 7 for entry of the cooling fluid is connected to a duct 40 made in the plate 4 and connected by means of at least one outer tube 50 (see Figure 1) to a pneumatic system;
- the cooling fluid inlet duct 7 is connected to a duct 40 made in the plate 4 and connected by means of an incoming outer tube 12 to the hydraulic cooling system;
- the fluid outlet duct 10 is connected to a duct 41 made in the plate 4 and connected by means of a return outer tube 12' to the hydraulic cooling system.
- the cooling fluid from the cooling system of the machine is sent to an outer tube 12 that lets it into the duct 40 inside the plate 4; by means of the inlet ducts 7 the fluid enters the duct 8 of the nozzle, then flows into the outermost duct 9 cooling the tube 70. In this manner the parison
- An ejector 205 is mounted on the cooling and take-off plate 4.
- the ejector 205 comprises a plate 215 that is interposed between the base of the cooling and take-off plate 4 and the edge of the neck of the parisons 1 when the nozzles 5 are completely inserted therein.
- the ejector 205 is mounted on sliding rings 216 that surround the nozzles 5. Thus the ejector 205 is free to translate longitudinally along the axis of the nozzles 5, so as to be able to abut against the edge of the neck of the parisons.
- FIGs 1 and 2 A show the cooling plate 4 in its vertical position for reception of the parisons 1 from the carrying device 2.
- drive means such as linear actuators or electric motors, for example, the cooling and take-off plate 4 is translated horizontally toward the carrying device 2.
- the cooling and take-off plate 4 stops in a position wherein the nozzle 5 has entered partially inside the parison 1. leaving a hollow space 206 between the point of the nozzle 5 and the bottom of the parison 1.
- the parison 1 is cooled externally and internally at the same time.
- the outer surface of the parison is in contact with the body 3 cooled by the fluid circulating in the chamber 203 and the inner surface of the parison is in contact with the nozzle 5 which is cooled by the fluid circulating in the ducts 8 and 9 of the nozzle.
- the pneumatic system of the machine is activated and a blow of compressed air is given off from the duct 200 of the carrying device, pushing the parison 1 toward the nozzle, while at the same time air is sucked in through the duct 11 of the nozzle, creating a vacuum in the hollow space
- the parison 1 is then sucked onto the nozzle 5, as shown in Figure 2C and the edge of the neck of the parison abuts against the ejector 205.
- the take-off plate is then rotated about 90°, placing itself in a horizontal ejection position.
- the ejector 205 is activated and is made to slide axially on the nozzles 5 ejecting the parisons 1, which fall onto a conveyor belt that carries them to storage. Ejection of the parisons may be aided by a jet of compressed air sent into the channels 45 of the cooling and take-off plate.
- a cooling and take-off plate 4 can be provided, having a number (n x m) of nozzles in which m is a whole number, so as to form m consecutive sections of nozzles.
- the carrying device 2 positions the parisons in the m consecutive sections of the cooling and take-off plate. Once the cooling and take-off plate has been filled, the parisons relative to the first section, that is the coolest ones that have reached an optimal temperature of 20 °C, are ejected.
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Robotics (AREA)
- Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AU10354/00A AU1035400A (en) | 1998-11-13 | 1999-10-12 | Device and method for cooling and extracting injection-molded hollow bodies |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
ITMI98A002470 | 1998-11-13 | ||
IT1998MI002470 IT1303900B1 (it) | 1998-11-13 | 1998-11-13 | Dispositivo e metodo di raffreddamento ed estrazione di corpi cavistampati ad iniezione |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2000029193A1 true WO2000029193A1 (fr) | 2000-05-25 |
Family
ID=11381059
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/EP1999/007650 WO2000029193A1 (fr) | 1998-11-13 | 1999-10-12 | Dispositif et procede servant a refroidir et a extraire des corps creux moules par injection |
Country Status (3)
Country | Link |
---|---|
AU (1) | AU1035400A (fr) |
IT (1) | IT1303900B1 (fr) |
WO (1) | WO2000029193A1 (fr) |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2000059703A1 (fr) * | 1999-04-02 | 2000-10-12 | Mold-Masters Limited | Systeme de navette conçu pour un procede et un dispositif de moulage par injection |
US6391244B1 (en) | 2000-04-05 | 2002-05-21 | R & D Tool & Engineering, Co. | Air-powered ejection system for preform take out plate assembly |
WO2004024418A1 (fr) * | 2002-09-13 | 2004-03-25 | Polymold Ag | Dispositif d'injection comportant des mandrins temperes montes dans un porte-mandrin pour mouler par soufflage des corps creux en plastique |
US6887418B2 (en) | 2001-10-24 | 2005-05-03 | Mold-Masters Limited | Post mold cooling of preforms |
IT201600095904A1 (it) * | 2016-09-23 | 2018-03-23 | Sipa Progettazione Automaz | Apparato di raffreddamento e manipolazione di preforme in materiale plastico |
Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0158105A1 (fr) * | 1984-03-16 | 1985-10-16 | Sidel | Procédé de fabrication de bouteilles en matière plastique à partir d'ébauches creuses obtenues par moulage et dispositifs pour la mise en oeuvre de ce procédé |
US5114327A (en) * | 1991-01-25 | 1992-05-19 | Williamson James T | Rapid cooling apparatus for an injection molding machine |
DE4212115A1 (de) * | 1992-04-10 | 1993-06-09 | Krupp Maschinentechnik Gmbh, 4300 Essen, De | Transporteinrichtung zum halten und kuehlen noch warmer vorformlinge |
DE4425795A1 (de) * | 1994-07-21 | 1996-01-25 | Krupp Maschinentechnik | Transporteinrichtung für noch warme Vorformlinge |
US5631030A (en) * | 1995-05-05 | 1997-05-20 | Electra Form, Inc. | Cooled injection core for an integrated injection blow mold machine |
EP0937566A1 (fr) * | 1998-02-23 | 1999-08-25 | BM Biraghi S.p.A. | Système de refroidissement et d'enlèvement de corps creux moulés par injection |
EP0947304A2 (fr) * | 1998-03-31 | 1999-10-06 | Husky Injection Molding Systems Ltd. | Procédé de refroidissement d'une préforme après moulage |
-
1998
- 1998-11-13 IT IT1998MI002470 patent/IT1303900B1/it active
-
1999
- 1999-10-12 WO PCT/EP1999/007650 patent/WO2000029193A1/fr active Application Filing
- 1999-10-12 AU AU10354/00A patent/AU1035400A/en not_active Abandoned
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0158105A1 (fr) * | 1984-03-16 | 1985-10-16 | Sidel | Procédé de fabrication de bouteilles en matière plastique à partir d'ébauches creuses obtenues par moulage et dispositifs pour la mise en oeuvre de ce procédé |
US5114327A (en) * | 1991-01-25 | 1992-05-19 | Williamson James T | Rapid cooling apparatus for an injection molding machine |
DE4212115A1 (de) * | 1992-04-10 | 1993-06-09 | Krupp Maschinentechnik Gmbh, 4300 Essen, De | Transporteinrichtung zum halten und kuehlen noch warmer vorformlinge |
DE4425795A1 (de) * | 1994-07-21 | 1996-01-25 | Krupp Maschinentechnik | Transporteinrichtung für noch warme Vorformlinge |
US5631030A (en) * | 1995-05-05 | 1997-05-20 | Electra Form, Inc. | Cooled injection core for an integrated injection blow mold machine |
EP0937566A1 (fr) * | 1998-02-23 | 1999-08-25 | BM Biraghi S.p.A. | Système de refroidissement et d'enlèvement de corps creux moulés par injection |
EP0947304A2 (fr) * | 1998-03-31 | 1999-10-06 | Husky Injection Molding Systems Ltd. | Procédé de refroidissement d'une préforme après moulage |
Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2000059703A1 (fr) * | 1999-04-02 | 2000-10-12 | Mold-Masters Limited | Systeme de navette conçu pour un procede et un dispositif de moulage par injection |
US6391244B1 (en) | 2000-04-05 | 2002-05-21 | R & D Tool & Engineering, Co. | Air-powered ejection system for preform take out plate assembly |
US6887418B2 (en) | 2001-10-24 | 2005-05-03 | Mold-Masters Limited | Post mold cooling of preforms |
WO2004024418A1 (fr) * | 2002-09-13 | 2004-03-25 | Polymold Ag | Dispositif d'injection comportant des mandrins temperes montes dans un porte-mandrin pour mouler par soufflage des corps creux en plastique |
US7147457B2 (en) | 2002-09-13 | 2006-12-12 | Polymold Ag | Injection device used for blow molding hollow plastic bodies, comprising extrusion mandrels that can be tempered and are inserted into extrusion mandrel fastener |
CN100375671C (zh) * | 2002-09-13 | 2008-03-19 | 波利莫尔德公司 | 包括插入喷吹芯棒支架中的温度可控喷吹芯棒的用于吹塑成型中空塑料体的注射装置 |
KR100953602B1 (ko) * | 2002-09-13 | 2010-04-21 | 폴리몰드 아게 | 블로잉 맨드렐 홀더와 그 안에 삽입된 온도제어가 가능한블로잉 맨드렐로 이루어진 할로우 플라스틱 바디의 블로우성형에 사용되는 주입장치 |
IT201600095904A1 (it) * | 2016-09-23 | 2018-03-23 | Sipa Progettazione Automaz | Apparato di raffreddamento e manipolazione di preforme in materiale plastico |
WO2018055142A1 (fr) * | 2016-09-23 | 2018-03-29 | S.I.P.A. Societa' Industrializzazione Progettazione E Automazione S.P.A. | Appareil de refroidissement et de manipulation de préformes en matière plastique |
Also Published As
Publication number | Publication date |
---|---|
IT1303900B1 (it) | 2001-03-01 |
ITMI982470A1 (it) | 2000-05-13 |
AU1035400A (en) | 2000-06-05 |
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