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WO2000014027A1 - A cementitious composition for inhibiting the formation of efflorescence - Google Patents

A cementitious composition for inhibiting the formation of efflorescence Download PDF

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Publication number
WO2000014027A1
WO2000014027A1 PCT/AU1999/000720 AU9900720W WO0014027A1 WO 2000014027 A1 WO2000014027 A1 WO 2000014027A1 AU 9900720 W AU9900720 W AU 9900720W WO 0014027 A1 WO0014027 A1 WO 0014027A1
Authority
WO
WIPO (PCT)
Prior art keywords
cement
composition
organic solvent
composition according
binder
Prior art date
Application number
PCT/AU1999/000720
Other languages
French (fr)
Inventor
Richard John Bright
Guy Shaun Bright
Original Assignee
Richard John Bright
Guy Shaun Bright
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from AUPP5644A external-priority patent/AUPP564498A0/en
Priority claimed from AUPP8414A external-priority patent/AUPP841499A0/en
Application filed by Richard John Bright, Guy Shaun Bright filed Critical Richard John Bright
Priority to AU58397/99A priority Critical patent/AU762548B2/en
Publication of WO2000014027A1 publication Critical patent/WO2000014027A1/en

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Classifications

    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L95/00Compositions of bituminous materials, e.g. asphalt, tar, pitch
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00474Uses not provided for elsewhere in C04B2111/00
    • C04B2111/00482Coating or impregnation materials
    • C04B2111/00508Cement paints

Definitions

  • the invention also relates to a method of preparing the
  • compositions may be coloured
  • compositions in the absence of added water are prone to the
  • acrylic materials are typically used
  • compositions of the type described above are also utilised in the manufacture
  • the asphalt and carbon black act to fill pores in the set cement that may have
  • the composition comprises an asphalt emulsion, a hydraulic inorganic material, a
  • Part B also comprises an asphalt emulsion as well as a
  • hydraulic inorganic material a polymerisation catalyst and water.
  • Portland cement is described as being suitable for use as the hydraulic inorganic material while the part A
  • part B mixtures are described as being in liquid form. When mixed together, the
  • hydrocarbon binder is substantially solid or semi-solid at ambient temperature and the
  • composition is setable by hydration of the hydraulic cement with sufficient water.
  • the hydraulic cement will generally be a hydraulic cement of the type
  • binder consisting of or comprised largely of one or more hydrocarbon compounds
  • the hydrocarbon binder may for instance be a bituminous binder, a tar such
  • the hydrocarbon binder will be a bituminous binder.
  • the bituminous binder may be selected from the group consisting of bitumen,
  • asphalts asphalts, asphaltic pyrobitumens, mineral waxes and mixtures of the foregoing.
  • bituminous binder will be bitumen.
  • the solvent acts as a carrier for the hydrocarbon binder
  • the organic solvent will be kerosene (liquid paraffin), diesel
  • preparing a cementitious composition comprising the step of mixing a hydrocarbon
  • binder with a hydraulic cement and at least one organic solvent to disperse said binder
  • the hydrocarbon binder will be mixed with the organic solvent
  • composition itself to set will normally be added after the hydraulic binder has been
  • the mixing of the components of the cementitious composition will generally be achieved by physical agitation of the ingredients as is
  • the cementitious composition may be prepared at the work site or remotely
  • composition of the invention may be more resistant to the formation of efflorescence
  • Preferred cementitious compositions of the invention remain in the form of a
  • composition it is desired to use the composition. This allows the composition to be prepared in
  • composition of the invention may further comprise one or more fillers
  • Such materials include fine and/or coarse aggregates such as sand, gravel, particulate
  • slag also known as cinder
  • composition may also include one or more additives such as colorants
  • titanium dioxide limestone, dehydroxylated clays and metakaolin clays, plasticisers such as hydrated lime and bentonite clays and including super plasticisers, water
  • modifiers including clays, thickeners such as hydroxymethylcellulose, cellulose ethers
  • matting agents such as ground silica and fumed silica
  • water proofing agents such as water proofing agents
  • botanical oils including eucalyptus and pine oils, and odour masking
  • the combined weight of any additives will normally comprise less than about
  • the hydrocarbon binder will be mixed into the organic solvent
  • volume ratio of hydrocarbon binder to organic solvent will be between
  • the hydrocarbon binder and organic solvent mixture will have a consistency that readily enables the binder to be dispersed through the hydraulic
  • binder and organic solvent mixture may be added per 100 kg combined weight of the
  • filler and texturing agents more preferably between about 0.4 and about 5.0 litres and
  • fillers and texturing agents will usually be between about 1 :0.1 and about 1 :25.
  • cementitious composition When the cementitious composition is to be used as a paint or render the weight
  • composition is to be used to form a precast cementitious or concrete item it will
  • driveways the weight proportion will normally be between about 1 :6 to about 1 :25.
  • water is added and also mixed in.
  • the amount of water added will depend on the amount of water added.
  • the hydrocarbon binder for being added to the hydrocarbon binder for being added to the hydrocarbon binder
  • hydraulic cement may be in the form of a water-in-oil emulsion.
  • Bituminous water-in-oil emulsion Bituminous water-in-oil emulsion
  • oil emulsions are particularly preferred. In this instance, it has been unexpectedly
  • composition although containing some water is generally dry to the touch and can
  • Oil-in- water emulsions may be utilised but will generally be mixed into the
  • bituminous emulsions for use in the preparation of a cementitious
  • composition of the invention are commercially available such as from CSR Limited
  • compositions of the invention find application as paints
  • the consistency In the case of a paint, the consistency will be such as to allow the
  • composition to be applied with use of a brush of a spraying technique In the case of a
  • a dry conventional cementitious mixture was prepared as follows.
  • bituminous mixture was also prepared comprising a bituminous
  • bitumen/kerosene preparation is commercially available from Boral
  • a cementitious composition of the invention was then prepared from
  • Part B Ingredients Weight
  • formulation C comprising 38% w/w of the part A mixture and 62% w/w of the part B
  • Example 2 From Example 1 to form a dull red paintable mixture which was subsequently applied
  • Example 2 using a silicone sealant as an adhesive. Care was taken to ensure that the
  • the block was then arranged horizontally so that the PVC pipe was disposed
  • a conventional cementitious mixture comprising three parts of sand, one part
  • composition consisting of three parts of fine sand, one part of the part A cementitious
  • Example 1 composition of Example 1 and a small amount of iron oxide pigment was mixed with
  • test paving block were essentially free of efflorescence.
  • a conventional cementitious mixture consisting of approximately 5% to 10%
  • test composition consisting of approximately 5% to 10% by weight of Portland cement and bituminous mixture of Example 1 in an
  • bituminous mixture was prepared using a cationic bituminous oil-in-water
  • a cementitious coating composition was then prepared from parts E and F.
  • Part E Ingredients Weight
  • composition G comprising 38% w/w of the part E mixture and 62% w/w of the part F
  • composition G mixture was dry to the touch, despite the presence of the
  • composition G mixture remained
  • composition G mixture from Example 6 was mixed with
  • a wax based mixture was prepared using paraffin wax in the proportions as
  • Part K Ingredients Weight

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Structural Engineering (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Civil Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)
  • Paints Or Removers (AREA)

Abstract

There is disclosed a cementitious composition comprising a hydraulic cement, and a hydrocarbon binder mixed in at least one organic solvent which mixture is dispersed essentially throughout the cement. The hydrocarbon binder is substantially solid or semi-solid at ambient temperature and the composition is setable by hydration of the hydraulic cement with sufficient water. There is also disclosed a method of preparing the composition as well as cementitious or concrete items made from the composition.

Description

A CEMENTITIOUS COMPOSITION FOR INHIBITING
THE FORMATION OF EFFLORESCENCE
Field Of The Invention
The present invention relates generally to a setable cementitious composition
particularly suitable for coating masonry, cement fibreboard, concrete and for forming
concrete items and structures. The invention also relates to a method of preparing the
composition and its use.
Background Of The Invention
It is known to mix Portland cement with sand and optionally fine and/or
coarse aggregate in the preparation of dry cementitious compositions for being mixed
with sufficient water to form renders or coatings for being applied to suitable surfaces
by brush, trowel or spraying techniques. If desired, the compositions may be coloured
with the use of oxide pigments. Such compositions can be prepared either in small
batches at the work site for convenience, or in large batches in off-site factories for
accurate proportioning of the ingredients and consistency of colour and texture.
However, the compositions in the absence of added water are prone to the
generation of dust hazards when handled. They are also not particularly resistant to
moisture penetration when set and for this reason, it is known to modify them by the
addition of for example, acrylic based emulsion or powder preparations, to enhance
their resistance to moisture penetration. Such acrylic materials are typically
significantly more expensive per unit mass then the other components in the
composition. Preparation at the work site of small batches of the above compositions
generally involves poor control over the colour and texture of the resulting mix and
undesirable variation in properties of the finished coating due to proportioning and
mixing difficulties inherent in the process. Problems resulting from particle size
separation and component stratification of dry ingredients due to vibration
experienced during transport create similar difficulties within factory prepared
batches. As a result of such difficulties, cementitious compositions of the above type
are little used today even though they are relatively inexpensive compared to
conventional exterior grade paints, easy to apply and are durable.
Compositions of the type described above are also utilised in the manufacture
of for instance, preformed walls, paving blocks, footpaths and cast concrete slabs used
for vehicular driveways. However, it is common for efflorescence to form on the
surface of the cured concrete in situ. Efflorescence results from the transport of
soluble salts from below or within the concrete by water to the surface of the concrete,
which subsequently evaporates leaving a deposit behind. Generally, the efflorescence
is in the form of a white or grey deposit which forms progressively with time and can
obscure exposed coloured surfaces of the concrete or exposed coloured aggregates in
the concrete.
It is known to acid wash concrete and masonry surfaces to remove
efflorescence and to coat the surfaces with water repellent coatings such as those
based on siloxanes or solvent based acrylics to ameliorate the formation of
efflorescence. However, the treatments are relatively expensive and are carried out after the formation of the concrete or masonry structure which is time consuming and
contributes to increased labour and thereby manufacture or installation costs.
Australian Patent Application No. 13296/83 discloses a Portland cement
composition incorporating asphalt and a small amount of carbon black. The
preparation of the composition involves mixing the asphalt with dry Portland cement
and agitating the mixture at a temperature of between about 100°C and 180°C to
thereby coat the particles of the cement with a thin film of asphalt. The filmed cement
particles are then mixed with the carbon black.
The asphalt and carbon black act to fill pores in the set cement that may have
formed as a result of excessive hydration and due to the presence of air entrapped
during the mixing of the composition for use, thereby enhancing the resistance of the
set cement to permeation by water. The asphalt films around the Portland cement
particles also inhibit cracking by absorbing some of the heat that arises due to the
hydration of the cement.
However, the problems of component separation and stratification of at least
the carbon black resulting from storage or vibration experienced during transport
remain. The process of coating the Portland cement particles with the asphalt is also
relatively involved requiring suitable apparatus for heating the asphalt while being
agitated with the Portland cement.
In EP 0755982 there is disclosed a two part grouting composition. Part A of
the composition comprises an asphalt emulsion, a hydraulic inorganic material, a
water-soluble resin and water. Part B also comprises an asphalt emulsion as well as a
hydraulic inorganic material, a polymerisation catalyst and water. Portland cement is described as being suitable for use as the hydraulic inorganic material while the part A
and part B mixtures are described as being in liquid form. When mixed together, the
resin is caused to polymerise and the resulting composition to thereby set.
Accordingly, the grout is only suitable for applications where it is to be used
immediately upon the mixing of the parts A and B.
Summary Of The Invention
It is an aim of the present invention to ameliorate one or more problems of
the prior art or to at least provide a useful cementitious composition.
In an aspect of the invention there is provided a cementitious composition
comprising a hydraulic cement, and a hydrocarbon binder mixed in at least one
organic solvent and dispersed essentially throughout the cement, wherein the
hydrocarbon binder is substantially solid or semi-solid at ambient temperature and the
composition is setable by hydration of the hydraulic cement with sufficient water.
The hydraulic cement will generally be a hydraulic cement of the type
conventionally used in the formation of concrete structures and may be ordinary
Portland cement, an off-white cement, a white cement, a high alumina cement, a slag
cement, a flyash cement, a cement fondu, a gypsum cement or mixtures of such
cements.
The term hydrocarbon binder where ever used herein is to be taken to mean a
binder consisting of or comprised largely of one or more hydrocarbon compounds,
that is capable of substantially dissolving in the organic solvent and being dispersed
essentially throughout the cement to inhibit the passage of water through the
composition of the invention when set. The hydrocarbon binder may for instance be a bituminous binder, a tar such
as a coal tar or wood tar, a pitch, a wax such as paraffin wax, or a mixture of such
substances. Preferably, the hydrocarbon binder will be a bituminous binder.
The bituminous binder may be selected from the group consisting of bitumen,
asphalts, asphaltic pyrobitumens, mineral waxes and mixtures of the foregoing.
Preferably, the bituminous binder will be bitumen.
The organic solvent may be any hydrocarbon solvent suitable for
substantially dissolving the hydrocarbon binder and for being dispersed throughout the
cementitious composition. The solvent acts as a carrier for the hydrocarbon binder
and facilitates the dispersion of the binder essentially throughout the cementitious
composition. Typically, the organic solvent will be kerosene (liquid paraffin), diesel
oil, light fuel oil, turpentine, white spirit or other liquid petroleum derivate.
In still a further aspect of the invention there is provided a method of
preparing a cementitious composition comprising the step of mixing a hydrocarbon
binder with a hydraulic cement and at least one organic solvent to disperse said binder
and the solvent essentially throughout the cement, wherein the hydrocarbon binder is
substantially a solid or semi-solid at ambient temperature and the composition is
setable by hydration of the cement with sufficient water.
Preferably, the hydrocarbon binder will be mixed with the organic solvent
prior to the addition of the resulting mixture to the hydraulic cement.
Water in an amount sufficient to cause the hydraulic cement and thereby the
composition itself to set, will normally be added after the hydraulic binder has been
dispersed throughout the cement. The mixing of the components of the cementitious composition will generally be achieved by physical agitation of the ingredients as is
commonly known such as with use of conventional cement mixing apparatus.
The cementitious composition may be prepared at the work site or remotely
therefrom and transported to the work site with or without water added.
It has been found by the present inventors that the addition of the
hydrocarbon binder and the organic solvent substantially minimises dust formation
from the resulting mixture in the absence of any added water. In addition, it has been
found that component separation and stratification, due to vibration experienced
during transport or resulting from storage, may be substantially inhibited.
Furthermore, despite the black colour of many hydrocarbon binders, their use
as described herein does not necessarily result in the cementitious composition taking
on a black colour and indeed, white and coloured compositions may be achieved.
Moreover, it has been surprisingly found that the presence of the hydrocarbon
binder and organic solvent in embodiments of the composition do not inhibit the
setting time of the hydraulic cement to any significant degree and the compositions
may remain in the form of a substantially freely flowing powder until the addition of
water immediately prior to use.
Advantageously, structures, coatings or renders formed from the cementitious
composition of the invention may be more resistant to the formation of efflorescence
compared to corresponding structures formed with prior art compositions.
In still another aspect of the invention there is provided a product prepared
from a cementitious composition as herein described. The invention will now be described with reference to a number of preferred,
non-limiting embodiments.
Best Mode Of Carrying Out The Invention
Preferred cementitious compositions of the invention remain in the form of a
substantially freely flowing powder mixture following the addition of the hydrocarbon
binder and organic solvent to the hydraulic cement and the subsequent mixing together
of those materials.
Wetting of the hydraulic cement by water droplets is inhibited by the
presence of the hydrocarbon binder and the organic solvent. Accordingly, hydration
of the hydraulic cement and setting of the mixture may be substantially avoided until
it is desired to use the composition. This allows the composition to be prepared in
advance, transported and stored until it is required.
Setting of the mixture can be achieved by the addition of sufficient water and
mixing under high shear as can be readily achieved with the use of a trowel or
conventional cement mixer.
The composition of the invention may further comprise one or more fillers
and texturing agents for providing the composition with a desired texture. Suitable
such materials include fine and/or coarse aggregates such as sand, gravel, particulate
granite commonly known as decomposed granite and crushed stone, rock, minerals
and slag (also known as cinder).
The composition may also include one or more additives such as colorants
including iron oxides and dyes or pigments deemed suitable, whitening agents such as
titanium dioxide, limestone, dehydroxylated clays and metakaolin clays, plasticisers such as hydrated lime and bentonite clays and including super plasticisers, water
reducing agents and water retention agents, set accelerators and set retarders, viscosity
modifiers including clays, thickeners such as hydroxymethylcellulose, cellulose ethers
and cellulose alcohols, thixotropes including aerosils, film formers and glossing
agents such as aluminium stearate and other metallic soaps. Other possible additives
include matting agents such as ground silica and fumed silica, water proofing agents
such as waxes, acrylic preparations conventionally used in cement compositions for
that purpose, botanical oils including eucalyptus and pine oils, and odour masking
agents.
The amounts of such additives if included in the composition will vary
depending on the desired outcome and the required consistency of the composition.
The amounts can be readily determined by the skilled addressee in accordance with
conventional knowledge of the use of such substances in cements.
The combined weight of any additives will normally comprise less than about
20% of the weight of the cementitious composition prior to the addition of water for
causing the composition to set.
Generally, the hydrocarbon binder will be mixed into the organic solvent
such that the binder is caused to be substantially dissolved prior to the addition of the
resulting mixture to the hydraulic cement and any fillers and/or texturing agents.
Preferably the volume ratio of hydrocarbon binder to organic solvent will be between
1 : 1 and 1 :50, more preferably between 1 :2 and 1 :25 and most preferably, between 1 :4
and 1 :15. Desirably, the hydrocarbon binder and organic solvent mixture will have a consistency that readily enables the binder to be dispersed through the hydraulic
cement and other ingredients present.
Preferably, between about 0.50 and about 20 litres of the hydrocarbon binder
and organic solvent mixture is added per 100 kg of cement, more preferably between
about 1.0 and 10.0 litres and most preferably, between about 2.0 and 6.0 litres.
In compositions in which fillers and/or texturing agents are used, an
additional amount of between about 0.2 and about 10.0 litres of the hydrocarbon
binder and organic solvent mixture may be added per 100 kg combined weight of the
filler and texturing agents, more preferably between about 0.4 and about 5.0 litres and
most preferably, between about 0.5 and about 3.0 litres.
Usually, the weight proportion of hydraulic cement to the combined weight
of any fillers and texturing agents will usually be between about 1 :0.1 and about 1 :25.
When the cementitious composition is to be used as a paint or render the weight
proportion will usually be between about 1 : 1 and about 1 :3, whereas when the
composition is to be used to form a precast cementitious or concrete item it will
usually be from about 1 :3 to about 1:6. In the instance of concrete paths and
driveways the weight proportion will normally be between about 1 :6 to about 1 :25.
Once the hydrocarbon binder and organic solvent mixture has been mixed
thoroughly into the hydraulic cement and the fillers and/or texturing agents if any, the
water is added and also mixed in. The amount of water added will depend on the
desired consistency of the composition and the purpose for which the composition is
to be used. In one form of the invention, the hydrocarbon binder for being added to the
hydraulic cement may be in the form of a water-in-oil emulsion. Bituminous water-in-
oil emulsions are particularly preferred. In this instance, it has been unexpectedly
found that the water in bituminous emulsions can be inhibited from wetting the
hydraulic cement by the presence of the oil and the organic solvent, such that setting
or hardening of the cementitious composition is not initiated. The resulting
composition although containing some water is generally dry to the touch and can
remain in a substantially freely flowing powder form essentially unchanged to the eye
or touch for up to three months or more following preparation until use.
Oil-in- water emulsions may be utilised but will generally be mixed into the
desired organic solvent to convert them into water-in-oil emulsions prior to the
addition of the resulting mixture to the hydraulic cement.
Suitable bituminous emulsions for use in the preparation of a cementitious
composition of the invention are commercially available such as from CSR Limited
(Sydney, Australia) under the Emolueum brand and include emulsions of the cationic,
anionic and non-ionic type. The ionic and non-ionic nature of such emulsions is
dependant on the surfactants used.
As described above, compositions of the invention find application as paints,
renders and for forming cement and concrete slabs. Accordingly, the amount of water
added to cause a given composition to set will be appropriate to obtain the necessary
consistency. In the case of a paint, the consistency will be such as to allow the
composition to be applied with use of a brush of a spraying technique. In the case of a
render the consistency will be appropriate to allow the composition to be applied with a trowel. In each instance, the amount of water required can be readily determined by
the skilled addressee by adding a small amount of water, mixing it in and repeating
those steps until the desired consistency is achieved. For larger batches, a small test
batch can be prepared to allow the proportionate amount of the water required to be
determined.
The additives if any will generally have been mixed with the hydraulic
cement prior to the addition of the water, although super plasticisers will typically be
added after the addition of the water.
The invention will now herein after be described with reference to a number
of examples of cementitious compositions of the invention. Unless otherwise stated,
all ingredient amounts of mixtures are expressed in terms of % weight of the
ingredient per weight of the relevant mixture.
Example 1
A dry conventional cementitious mixture was prepared as follows.
Ingredients Weight
Portland Cement 36.1%
Fine sand 62.8%
Iron oxide pigment 1.1%
Total 100.0%
A bituminous mixture was also prepared comprising a bituminous
binder and organic solvents as set out below. Bituminous Mixture Ingredients Volume
Bitumen/kerosene mixture 36 litres
Kerosene 100 litres
Diesel oil 15 litres Total 151 litres
The bitumen/kerosene preparation is commercially available from Boral
Limited (Sydney, Australia) under the trade name Cut Back Asphalt and comprises
45%o bitumen and 55% kerosene by weight.
A cementitious composition of the invention was then prepared from
parts A and B as follows utilising the bituminous mixture prepared above.
Part A Ingredients Weight
Portland cement 93.7%
Iron oxide pigment 2.8%
Bituminous mixture 3.5% Total 100.0%
Part B Ingredients Weight
Fine sand 100.0%
Quantities of parts A and B were subsequently thoroughly mixed to form a
formulation C comprising 38% w/w of the part A mixture and 62% w/w of the part B
mixture.
When the conventional cementitious mixture was poured from one bucket
into another, it gave rise to a small but noticeable cloud of dust. When an equivalent
amount of the formulation C was poured from one bucket into another, no expelled
dust was observed. In another test, equal amounts of the conventional mixture and formulation C
were placed into separate clear glass containers and vibrated vigorously
simultaneously for about 1 minute on a vibrating table to simulate the effects of
transport. It was observed that the conventional mixture stratified into layers with the
Portland cement forming a layer under the other ingredients. No stratification of the
formulation C preparation was observed.
Example 2
Sufficient water was mixed with an amount of the formulation C mixture
from Example 1 to form a dull red paintable mixture which was subsequently applied
by brush as a coating to a pre-wetted concrete masonry block and allowed to set. The
set coating was occasionally sprayed with water over the first 24 hours after
application. The resulting coating formed was determined to be attractive and
serviceable.
Example 3
An open end of a 1.5 metre length of 150 mm nominal bore rigid polyvinyl
chloride (PNC) pipe was secured flushly to the coated surface of the masonry block of
Example 2 using a silicone sealant as an adhesive. Care was taken to ensure that the
coating on the masonry block across the open end of the pipe remained free of the
silicone sealant.
The block was then arranged horizontally so that the PVC pipe was disposed
substantially vertically above the block. The pipe was subsequently filled with water
to the maximum water column height of 1.5 m and the level of water observed
periodically. No further additions of water were made to the water column. After 24 hours there had been no noticeable drop in the height of the water column indicating
no significant water permeation of the coating demonstrating its effective moisture
penetration resistance.
Example 4
A conventional cementitious mixture comprising three parts of sand, one part
of Portland cement and a small amount of iron oxide pigment was mixed with
sufficient water to form a composition having a mouldable consistency prior to being
compressed into a mould to form a concrete paving block and allowed to cure. A test
composition consisting of three parts of fine sand, one part of the part A cementitious
composition of Example 1 and a small amount of iron oxide pigment was mixed with
water to form a mixture having a consistency as for the conventional mixture
described above, prior to the mixture being compressed into a mould to also form a
concrete paving block which was subsequently allowed to cure.
Both the conventional and test paving blocks were partially immersed in
water. After four days of partial immersion, the exposed surfaces of the conventional
paving block were heavily coated with efflorescence, while the exposed surfaces of
the test paving block were essentially free of efflorescence.
Example 5
A conventional cementitious mixture consisting of approximately 5% to 10%
by weight of Portland cement and the remainder of particulate granite was mixed dry
and placed within the form work for a pathway. Water was added to the mixture in-
situ, prior to the resulting composition being compacted in the conventional manner
and allowed to cure until hard. A test composition consisting of approximately 5% to 10% by weight of Portland cement and bituminous mixture of Example 1 in an
amount of 3.5% w/w of the Portland cement with particulate granite making up the
remainder of the composition was mixed and again placed within the form work for a
pathway. Water was also added to the test composition in-situ which was then
compacted and allowed to cure until hard as above.
Both the resulting conventional and test concrete pathways were inspected
after several days. It was observed that the conventional pathway was coated with
efflorescence while the pathway formed with the test cementitious composition was
essentially free of efflorescence.
Example 6
A bituminous mixture was prepared using a cationic bituminous oil-in-water
type emulsion commercially available from Boral Limited (Sydney, Australia) under
catalogue reference CRS, as follows.
Bituminous Mixture Ingredients Volume
Cationic bituminous water-in-oil emulsion 36 litres
Kerosene 100 litres
Diesel oil 15 litres
Total 151 litres
A cementitious coating composition was then prepared from parts E and F.
Part E Ingredients Weight
Portland cement 93.7%
Iron oxide pigment 2.8%
Bituminous mixture 3.5%
Total 100.00% Part F Ingredients Weight
Fine sand 100.0%
Quantities of parts E and F were combined and thoroughly mixed to form
composition G comprising 38% w/w of the part E mixture and 62% w/w of the part F
mixture.
The composition G mixture was dry to the touch, despite the presence of the
water from the bituminous emulsion and had the form of a freely flowing dust free
powder. After three months it was observed that the composition G mixture remained
in essentially the same form with no indication of hydration of the cement.
Example 7
A quantity of the composition G mixture from Example 6 was mixed with
sufficient water to form a dull red paint which was applied by brush as a coating to a
pre-wetted concrete masonry block and allowed to set. The set coating was
occasionally sprayed with water over the first 24 hours after application. The resulting
coating formed was attractive and serviceable.
Example 8
A wax based mixture was prepared using paraffin wax in the proportions as
follows.
Wax Mixture Ingredients Volume
Paraffin wax 36 litres
Kerosene 100 litres
Diesel Oil 15 litres
Total 151 litres A cementitious coating composition was also prepared from parts K
and L describe below.
Part K Ingredients Weight
Portland cement 93.7% Iron oxide pigment 2.8%
Wax mixture 3.5%
Total 100.0%
Part L Ingredients Weight
Fine sand 100.0%
Quantities of parts K and L were then combined and thoroughly mixed
together. The resulting composition was observed to have the form of an essentially
dry, freely flowing substantially dust free powder.
Example 9
A quantity of the cementitious coating composition from Example 8 was
mixed with sufficient water to form a dull red paint which was applied as a coating to
a pre-wetted concrete masonry block and allowed to set. The set coating was
occasionally sprayed with water over the first 24 hours after application. The resulting
coating formed was attractive and serviceable.
Although the invention has been described hereinbefore with reference to a
number of preferred embodiments, the skilled addressee will appreciate that numerous
variations and modifications are possible without departing from the scope of the
invention.

Claims

THE CLAIMS DEFINING THE INVENTION ARE AS FOLLOWS :-
1. A cementitious composition comprising a hydraulic cement, and a
hydrocarbon binder mixed in at least one organic solvent and dispersed
essentially throughout the cement, wherein the hydrocarbon binder is
substantially solid or semi-solid at ambient temperature and the composition is
setable by hydration of the cement with sufficient water.
2. A composition according to claim 1 wherein the composition has a volume
ratio of the hydrocarbon binder to the organic solvent of from about 1 : 1 to
about 1:50.
3. A composition according to claim 2 wherein the volume ratio of the
hydrocarbon binder to organic solvent is from 1 :2 to 1 :25.
4. A composition according to claim 2 or 3 wherein the volume ratio of the
hydrocarbon binder to organic solvent is from 1 :4 to 1:15.
5. A composition according to any one of claims 1 to 4 wherein the composition
contains a combined volume of the hydrocarbon binder and the organic solvent
in a range of from about 0.50 litres to about 20 litres per 100 kg of the
hydraulic cement.
6. A composition according to claim 5 wherein the combined volume of the
hydrocarbon binder and the organic solvent is in a range of from about 1 litre
to about 10 litres.
7. A composition according to claim 6 wherein the combined volume of the
hydrocarbon binder and the organic solvent is in a range of from 2 litres to 6
litres.
8. A composition according to any one of claims 5 to 7 further comprising one or
more fillers and/or texturing agents.
9. A composition according to claim 8 further comprising an additional volume
of the hydrocarbon binder and the organic solvent of from about 0.2 litres to
about 10 litres per 100 kg combined weight of the filler and/or texturing
agents.
10. A composition according to claim 9 wherein the additional volume of the
hydrocarbon binder and the organic solvent is between 0.4 litres and 50 litres.
11. A composition according to claim 10 wherein the additional volume of the
hydrocarbon binder and the organic solvent is between 0.5 and 3.0 litres.
12. A composition according to any one of claims 1 to 4 further comprising one or
more fillers and/or texturing agents.
13. A composition according to any one of claims 8 to 12 wherein the composition
has a weight ratio of the hydraulic cement to the fillers and/or texturing agents
of between about 1:0.1 and about 1:25.
14. A composition according to claim 13 wherein the weight ratio of the hydraulic
cement to the fillers and/or texturing agents is between 1 : 1 and 1 :3.
15. A composition according to claim 13 wherein the weight ratio of the hydraulic
cement to the fillers and/or texturing agents is between about 1 :3 and 1:6.
16. A composition according to claim 13 wherein the weight ration of the
hydraulic cement to the fillers and/or texturing agents is between about 1 :6 and
1 :25.
17. A composition according to any one of claims 8 to 16 wherein the fillers
and/or aggregates are selected from the group consisting of sand, gravel, slag,
stones, rocks and minerals.
18. A composition according to any one of claims 1 to 17 wherein the hydraulic
cement is selected from the group consisting of a Portland cement, an off-white
cement, a white cement, a high alumina cement, a slag cement, a flyash
cement, a cement fondu, a gypsum cement and mixtures of the foregoing.
19. A composition according to any one of claims 1 to 18 wherein the hydraulic
cement is a Portland cement.
20. A composition according to any one of claims 1 to 19 wherein the hydrocarbon
binder is a bituminous binder, a tar, a pitch or a wax.
21. A composition according to claim 20 wherein the hydrocarbon binder is a
bituminous binder.
22. A composition according to claim 21 wherein the bituminous binder is selected
from the group consisting of bitumen, asphalt, asphaltites, asphaltic
pyrobitumens, mineral waxes and mixtures of the foregoing.
23. A composition according to any one of claims 1 to 22 wherein the at least one
organic solvent is an oil or a liquid petroleum derivate.
24. A composition according to claim 23 wherein the at least one organic solvent
is selected from the group consisting of kerosene, diesel oil, light fuel oil,
turpentine, and white spirit.
25. A composition according to claim 24 wherein the organic solvent is or contains
kerosene.
26. A composition as defined in any one of claims 1 to 25 further comprising
water in a sufficient amount to cause the composition to set.
27. A composition according to claim 26 wherein the composition is a paint or
render.
28. A coating or render composition comprising a composition as defined in any
one of claims 1 to 26.
29. A cementitious or concrete product formed from a composition as defined in
any one of claims 1 to 26.
30. A cementitious or concrete product according to claim 29 wherein the product
is a paving brick, paving block, or a cementitious or concrete slab.
31. A method of preparing a cementitious composition comprising mixing a
hydrocarbon binder with a hydraulic cement and at least one organic solvent to
disperse said binder and the solvent essentially throughout the cement, wherein
the hydrocarbon binder is substantially solid or semi-solid at ambient
temperature and the composition is setable by hydration of the cement with
sufficient water.
32. A method according to claim 31 further comprising adding water to the
mixture resulting from said mixing and causing the water to hydrate the hydraulic cement sufficiently to initiate the setting of the hydraulic cement and
thereby the cementitious composition.
33. A method according to claim 31 wherein the hydrocarbon binder is
substantially dissolved in the organic solvent prior to the hydrocarbon binder
and the organic solvent being added to the hydraulic cement.
34. A method according to claim 33 wherein the hydrocarbon binder and the
organic solvent are mixed into the hydraulic cement to obtain a cementitious
mixture and the method further comprises:
adding water to the mixture; and
mixing the water sufficiently into the mixture for causing the hydraulic
cement and thereby the cementitious composition, to set.
35. A method according to any one of claims 31 to 34 further comprising the steps
of adding one or more fillers and/or texturing agents to the hydraulic cement
and mixing said agents and the hydraulic cement together.
36. A method according to claim 33 or 34 further comprising the step of adding
one or more fillers and/or texturing agents to the hydraulic cement and mixing
said agents and the hydraulic cement together prior to adding the hydrocarbon
binder and the organic solvent to the hydraulic cement.
37. A method according to any one of claims 31 to 36 wherein the hydraulic
cement is selected from the group consisting of a Portland cement, an off-white
cement, a white cement, a high alumina cement, a slag cement, a flyash cement
a cement fondu, a gypsum cement and mixtures of the foregoing.
38. A method according to claim 37 wherein the hydraulic cement is a Portland
cement.
39. A method according to any one of claims 31 to 38 wherein the hydrocarbon
binder is a bituminous binder.
40. A method according to claim 39 wherein the bituminous binder is selected
from the group consisting the bitumen, asphalt, asphaltites, asphaltic
pyrobitumens, mineral waxes and mixtures of the foregoing.
41. A method according to claim 40 wherein the bituminous binder is bitumen.
42. A method according to any one of claims 31 to 41 wherein the at least one
organic solvent comprises an oil, a petroleum derivate or a mixture thereof.
43. A method according to any one of claims 31 to 42 wherein the at least one
organic solvent is selected from the group consisting of kerosene, diesel oil,
light fuel oil, a turpentine, and white spirit.
44. A method according to claim 43 wherein the organic solvent is or contains
kerosene.
PCT/AU1999/000720 1998-09-03 1999-09-03 A cementitious composition for inhibiting the formation of efflorescence WO2000014027A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
AU58397/99A AU762548B2 (en) 1998-09-03 1999-09-03 A cementitious composition for inhibiting the formation of efflorescence

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
AUPP5644A AUPP564498A0 (en) 1998-09-03 1998-09-03 A coating composition
AUPP5644 1998-09-03
AUPP8414 1999-02-02
AUPP8414A AUPP841499A0 (en) 1999-02-02 1999-02-02 A coating formulation

Publications (1)

Publication Number Publication Date
WO2000014027A1 true WO2000014027A1 (en) 2000-03-16

Family

ID=25645858

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/AU1999/000720 WO2000014027A1 (en) 1998-09-03 1999-09-03 A cementitious composition for inhibiting the formation of efflorescence

Country Status (1)

Country Link
WO (1) WO2000014027A1 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116283156A (en) * 2023-04-07 2023-06-23 河北省地质工程勘查院 Spray seeding material for ecological restoration of mine geological environment and preparation method and application thereof

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
AU1329683A (en) * 1983-04-08 1984-10-18 Thai-Han Co. Ltd. Improved portland cement with carbon black
GB2249103A (en) * 1990-10-24 1992-04-29 Fibrescreed Ltd Waterproofing material
US5562767A (en) * 1995-11-27 1996-10-08 Air Products And Chemicals, Inc. Manufactured aggregate composite
EP0755982A1 (en) * 1995-07-24 1997-01-29 Nichireki Company, Limited Bituminous reinforcing material for grouting

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
AU1329683A (en) * 1983-04-08 1984-10-18 Thai-Han Co. Ltd. Improved portland cement with carbon black
GB2249103A (en) * 1990-10-24 1992-04-29 Fibrescreed Ltd Waterproofing material
EP0755982A1 (en) * 1995-07-24 1997-01-29 Nichireki Company, Limited Bituminous reinforcing material for grouting
US5562767A (en) * 1995-11-27 1996-10-08 Air Products And Chemicals, Inc. Manufactured aggregate composite

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116283156A (en) * 2023-04-07 2023-06-23 河北省地质工程勘查院 Spray seeding material for ecological restoration of mine geological environment and preparation method and application thereof

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