WO1999035191A1 - Compositions a base de resine polyoxymethylenique - Google Patents
Compositions a base de resine polyoxymethylenique Download PDFInfo
- Publication number
- WO1999035191A1 WO1999035191A1 PCT/US1999/000071 US9900071W WO9935191A1 WO 1999035191 A1 WO1999035191 A1 WO 1999035191A1 US 9900071 W US9900071 W US 9900071W WO 9935191 A1 WO9935191 A1 WO 9935191A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- nucleant
- alkyl ester
- unsaturated carboxylic
- lower alkyl
- polyoxymethylene
- Prior art date
Links
- 229920006324 polyoxymethylene Polymers 0.000 title claims abstract description 53
- -1 Polyoxymethylene Polymers 0.000 title claims description 43
- 229930040373 Paraformaldehyde Natural products 0.000 title claims description 35
- 238000000465 moulding Methods 0.000 title description 4
- 239000011342 resin composition Substances 0.000 title description 4
- 239000000203 mixture Substances 0.000 claims abstract description 32
- 239000000463 material Substances 0.000 claims abstract description 28
- 125000005907 alkyl ester group Chemical group 0.000 claims abstract description 15
- 150000001732 carboxylic acid derivatives Chemical class 0.000 claims abstract description 11
- 229920001281 polyalkylene Polymers 0.000 claims abstract description 9
- 229920000642 polymer Polymers 0.000 claims description 35
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 claims description 30
- 229920001577 copolymer Polymers 0.000 claims description 16
- 239000008393 encapsulating agent Substances 0.000 claims description 12
- 239000000454 talc Substances 0.000 claims description 10
- 229910052623 talc Inorganic materials 0.000 claims description 10
- 238000000034 method Methods 0.000 claims description 9
- 238000002156 mixing Methods 0.000 claims description 9
- 229920001897 terpolymer Polymers 0.000 claims description 9
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical group COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 claims description 8
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 6
- DHKHKXVYLBGOIT-UHFFFAOYSA-N acetaldehyde Diethyl Acetal Natural products CCOC(C)OCC DHKHKXVYLBGOIT-UHFFFAOYSA-N 0.000 claims description 6
- 229920001519 homopolymer Polymers 0.000 claims description 6
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 claims description 5
- 125000004432 carbon atom Chemical group C* 0.000 claims description 5
- 125000004122 cyclic group Chemical group 0.000 claims description 5
- 150000002148 esters Chemical class 0.000 claims description 5
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 5
- SOGAXMICEFXMKE-UHFFFAOYSA-N Butylmethacrylate Chemical compound CCCCOC(=O)C(C)=C SOGAXMICEFXMKE-UHFFFAOYSA-N 0.000 claims description 4
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 claims description 4
- JIGUQPWFLRLWPJ-UHFFFAOYSA-N Ethyl acrylate Chemical compound CCOC(=O)C=C JIGUQPWFLRLWPJ-UHFFFAOYSA-N 0.000 claims description 4
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 claims description 4
- 230000032050 esterification Effects 0.000 claims description 4
- 238000005886 esterification reaction Methods 0.000 claims description 4
- 238000006266 etherification reaction Methods 0.000 claims description 4
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 claims description 4
- 239000007787 solid Substances 0.000 claims description 4
- 229910052582 BN Inorganic materials 0.000 claims description 3
- PZNSFCLAULLKQX-UHFFFAOYSA-N Boron nitride Chemical group N#B PZNSFCLAULLKQX-UHFFFAOYSA-N 0.000 claims description 3
- 239000002253 acid Substances 0.000 claims description 3
- 239000000178 monomer Substances 0.000 claims description 3
- RUMACXVDVNRZJZ-UHFFFAOYSA-N 2-methylpropyl 2-methylprop-2-enoate Chemical compound CC(C)COC(=O)C(C)=C RUMACXVDVNRZJZ-UHFFFAOYSA-N 0.000 claims description 2
- CFVWNXQPGQOHRJ-UHFFFAOYSA-N 2-methylpropyl prop-2-enoate Chemical compound CC(C)COC(=O)C=C CFVWNXQPGQOHRJ-UHFFFAOYSA-N 0.000 claims description 2
- 229920000877 Melamine resin Polymers 0.000 claims description 2
- 239000004642 Polyimide Substances 0.000 claims description 2
- 150000001336 alkenes Chemical class 0.000 claims description 2
- 229910000019 calcium carbonate Inorganic materials 0.000 claims description 2
- 150000001735 carboxylic acids Chemical class 0.000 claims description 2
- 239000010459 dolomite Substances 0.000 claims description 2
- 229910000514 dolomite Inorganic materials 0.000 claims description 2
- SUPCQIBBMFXVTL-UHFFFAOYSA-N ethyl 2-methylprop-2-enoate Chemical compound CCOC(=O)C(C)=C SUPCQIBBMFXVTL-UHFFFAOYSA-N 0.000 claims description 2
- WSFSSNUMVMOOMR-NJFSPNSNSA-N methanone Chemical compound O=[14CH2] WSFSSNUMVMOOMR-NJFSPNSNSA-N 0.000 claims description 2
- 125000005702 oxyalkylene group Chemical group 0.000 claims description 2
- 229920001721 polyimide Polymers 0.000 claims description 2
- BOQSSGDQNWEFSX-UHFFFAOYSA-N propan-2-yl 2-methylprop-2-enoate Chemical compound CC(C)OC(=O)C(C)=C BOQSSGDQNWEFSX-UHFFFAOYSA-N 0.000 claims description 2
- LYBIZMNPXTXVMV-UHFFFAOYSA-N propan-2-yl prop-2-enoate Chemical compound CC(C)OC(=O)C=C LYBIZMNPXTXVMV-UHFFFAOYSA-N 0.000 claims description 2
- NHARPDSAXCBDDR-UHFFFAOYSA-N propyl 2-methylprop-2-enoate Chemical compound CCCOC(=O)C(C)=C NHARPDSAXCBDDR-UHFFFAOYSA-N 0.000 claims description 2
- PNXMTCDJUBJHQJ-UHFFFAOYSA-N propyl prop-2-enoate Chemical compound CCCOC(=O)C=C PNXMTCDJUBJHQJ-UHFFFAOYSA-N 0.000 claims description 2
- 239000000377 silicon dioxide Substances 0.000 claims description 2
- 229920005989 resin Polymers 0.000 description 28
- 239000011347 resin Substances 0.000 description 28
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 17
- 239000005977 Ethylene Substances 0.000 description 17
- 239000001993 wax Substances 0.000 description 14
- 229920006225 ethylene-methyl acrylate Polymers 0.000 description 13
- 239000000654 additive Substances 0.000 description 11
- 238000002425 crystallisation Methods 0.000 description 11
- 230000008025 crystallization Effects 0.000 description 11
- VOZRXNHHFUQHIL-UHFFFAOYSA-N glycidyl methacrylate Chemical group CC(=C)C(=O)OCC1CO1 VOZRXNHHFUQHIL-UHFFFAOYSA-N 0.000 description 11
- BGJSXRVXTHVRSN-UHFFFAOYSA-N 1,3,5-trioxane Chemical compound C1OCOCO1 BGJSXRVXTHVRSN-UHFFFAOYSA-N 0.000 description 8
- 229930182556 Polyacetal Natural products 0.000 description 8
- 230000000694 effects Effects 0.000 description 6
- 238000002474 experimental method Methods 0.000 description 6
- 229920001903 high density polyethylene Polymers 0.000 description 6
- 239000004700 high-density polyethylene Substances 0.000 description 6
- 229920000092 linear low density polyethylene Polymers 0.000 description 6
- 239000004707 linear low-density polyethylene Substances 0.000 description 6
- 238000001746 injection moulding Methods 0.000 description 5
- 239000000155 melt Substances 0.000 description 5
- 230000033458 reproduction Effects 0.000 description 5
- 239000004698 Polyethylene Substances 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 4
- 229920000573 polyethylene Polymers 0.000 description 4
- 239000003381 stabilizer Substances 0.000 description 4
- 239000004215 Carbon black (E152) Substances 0.000 description 3
- 125000002947 alkylene group Chemical group 0.000 description 3
- 239000003963 antioxidant agent Substances 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 3
- 229930195733 hydrocarbon Natural products 0.000 description 3
- 150000002430 hydrocarbons Chemical class 0.000 description 3
- 239000004615 ingredient Substances 0.000 description 3
- 238000002844 melting Methods 0.000 description 3
- 230000008018 melting Effects 0.000 description 3
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- NQRYJNQNLNOLGT-UHFFFAOYSA-N Piperidine Chemical group C1CCNCC1 NQRYJNQNLNOLGT-UHFFFAOYSA-N 0.000 description 2
- 239000004952 Polyamide Substances 0.000 description 2
- 229920009382 Polyoxymethylene Homopolymer Polymers 0.000 description 2
- 239000004721 Polyphenylene oxide Substances 0.000 description 2
- 239000004743 Polypropylene Substances 0.000 description 2
- 150000001241 acetals Chemical class 0.000 description 2
- 150000001412 amines Chemical class 0.000 description 2
- 150000001733 carboxylic acid esters Chemical class 0.000 description 2
- 238000007334 copolymerization reaction Methods 0.000 description 2
- 239000006185 dispersion Substances 0.000 description 2
- 229910052500 inorganic mineral Inorganic materials 0.000 description 2
- 239000004611 light stabiliser Substances 0.000 description 2
- RLSSMJSEOOYNOY-UHFFFAOYSA-N m-cresol Chemical compound CC1=CC=CC(O)=C1 RLSSMJSEOOYNOY-UHFFFAOYSA-N 0.000 description 2
- 239000012188 paraffin wax Substances 0.000 description 2
- 235000019809 paraffin wax Nutrition 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 235000019271 petrolatum Nutrition 0.000 description 2
- 230000000704 physical effect Effects 0.000 description 2
- 229920002401 polyacrylamide Polymers 0.000 description 2
- 229920002647 polyamide Polymers 0.000 description 2
- 229920000570 polyether Polymers 0.000 description 2
- 230000000379 polymerizing effect Effects 0.000 description 2
- 229920001155 polypropylene Polymers 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 239000003017 thermal stabilizer Substances 0.000 description 2
- BYEAHWXPCBROCE-UHFFFAOYSA-N 1,1,1,3,3,3-hexafluoropropan-2-ol Chemical compound FC(F)(F)C(O)C(F)(F)F BYEAHWXPCBROCE-UHFFFAOYSA-N 0.000 description 1
- JYEUMXHLPRZUAT-UHFFFAOYSA-N 1,2,3-triazine Chemical group C1=CN=NN=C1 JYEUMXHLPRZUAT-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 1
- 229920013683 Celanese Polymers 0.000 description 1
- 229920005123 Celcon® Polymers 0.000 description 1
- 229920004943 Delrin® Polymers 0.000 description 1
- 241000251729 Elasmobranchii Species 0.000 description 1
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 1
- 229920000219 Ethylene vinyl alcohol Polymers 0.000 description 1
- OKOBUGCCXMIKDM-UHFFFAOYSA-N Irganox 1098 Chemical compound CC(C)(C)C1=C(O)C(C(C)(C)C)=CC(CCC(=O)NCCCCCCNC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)=C1 OKOBUGCCXMIKDM-UHFFFAOYSA-N 0.000 description 1
- 229920000168 Microcrystalline cellulose Polymers 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- 229920002292 Nylon 6 Polymers 0.000 description 1
- 229920002302 Nylon 6,6 Polymers 0.000 description 1
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 1
- 239000004433 Thermoplastic polyurethane Substances 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 239000011354 acetal resin Substances 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 125000000217 alkyl group Chemical group 0.000 description 1
- 238000000137 annealing Methods 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 239000012965 benzophenone Substances 0.000 description 1
- 150000008366 benzophenones Chemical class 0.000 description 1
- 150000001565 benzotriazoles Chemical class 0.000 description 1
- 238000000071 blow moulding Methods 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000000748 compression moulding Methods 0.000 description 1
- 239000012967 coordination catalyst Substances 0.000 description 1
- 238000004132 cross linking Methods 0.000 description 1
- YWJUZWOHLHBWQY-UHFFFAOYSA-N decanedioic acid;hexane-1,6-diamine Chemical compound NCCCCCCN.OC(=O)CCCCCCCCC(O)=O YWJUZWOHLHBWQY-UHFFFAOYSA-N 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 125000001033 ether group Chemical group 0.000 description 1
- 239000005043 ethylene-methyl acrylate Substances 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 125000000524 functional group Chemical group 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000005227 gel permeation chromatography Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000002074 melt spinning Methods 0.000 description 1
- 125000005395 methacrylic acid group Chemical class 0.000 description 1
- 125000000956 methoxy group Chemical group [H]C([H])([H])O* 0.000 description 1
- 125000001570 methylene group Chemical class [H]C([H])([*:1])[*:2] 0.000 description 1
- 235000019813 microcrystalline cellulose Nutrition 0.000 description 1
- 239000008108 microcrystalline cellulose Substances 0.000 description 1
- 229940016286 microcrystalline cellulose Drugs 0.000 description 1
- 239000004200 microcrystalline wax Substances 0.000 description 1
- 235000019808 microcrystalline wax Nutrition 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 235000010755 mineral Nutrition 0.000 description 1
- 239000012184 mineral wax Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000003607 modifier Substances 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 1
- 239000002667 nucleating agent Substances 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- RPQRDASANLAFCM-UHFFFAOYSA-N oxiran-2-ylmethyl prop-2-enoate Chemical group C=CC(=O)OCC1CO1 RPQRDASANLAFCM-UHFFFAOYSA-N 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 239000012169 petroleum derived wax Substances 0.000 description 1
- 235000019381 petroleum wax Nutrition 0.000 description 1
- 150000002989 phenols Chemical class 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- IWELDVXSEVIIGI-UHFFFAOYSA-N piperazin-2-one Chemical group O=C1CNCCN1 IWELDVXSEVIIGI-UHFFFAOYSA-N 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 239000012744 reinforcing agent Substances 0.000 description 1
- 238000001175 rotational moulding Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 238000007619 statistical method Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 125000001424 substituent group Chemical group 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 150000003512 tertiary amines Chemical group 0.000 description 1
- 238000003856 thermoforming Methods 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
- 125000003944 tolyl group Chemical group 0.000 description 1
- 239000012745 toughening agent Substances 0.000 description 1
- 239000000326 ultraviolet stabilizing agent Substances 0.000 description 1
- 239000011800 void material Substances 0.000 description 1
- 239000004711 α-olefin Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L59/00—Compositions of polyacetals; Compositions of derivatives of polyacetals
- C08L59/02—Polyacetals containing polyoxymethylene sequences only
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L59/00—Compositions of polyacetals; Compositions of derivatives of polyacetals
- C08L59/04—Copolyoxymethylenes
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L91/00—Compositions of oils, fats or waxes; Compositions of derivatives thereof
- C08L91/06—Waxes
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/03—Polymer mixtures characterised by other features containing three or more polymers in a blend
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2666/00—Composition of polymers characterized by a further compound in the blend, being organic macromolecular compounds, natural resins, waxes or and bituminous materials, non-macromolecular organic substances, inorganic substances or characterized by their function in the composition
- C08L2666/02—Organic macromolecular compounds, natural resins, waxes or and bituminous materials
- C08L2666/04—Macromolecular compounds according to groups C08L7/00 - C08L49/00, or C08L55/00 - C08L57/00; Derivatives thereof
- C08L2666/06—Homopolymers or copolymers of unsaturated hydrocarbons; Derivatives thereof
Definitions
- the present invention relates to polyoxymethylene (also referred to herein as polyacetal) resin compositions having improved moldability and improved physical properties of the molded article.
- Polyacetal resin is manufactured by polymerizing a mostly formaldehyde monomer or a formaldehyde trimer (trioxane).
- Acetal homopolymer is a homopolymer of formaldehyde (for example, Delrin® acetal resin, manufactured by E.I. du Pont de Nemours and Company).
- Acetal copolymer is obtained, for example, by copolymerizing alkylene oxide with for example, trioxane.
- Polyoxymethylene resin because of its high mechanical strength, excellent abrasion resistance, fatigue resistance, moldability, and the like, is extensively used, for example, in electrical and electronic applications, automotive applications, and precision machine applications.
- Polyoxymethylene resins are the most crystalline of the engineering polymers and as a consequence, freeze quickly in a mold. However, these resins also have a high shrinkage. Recently, nucleated of polyoxymethylene resins have been introduced to improve set-up time and reduce shrinkage. But, further improvements are desirable, especially if toughness can be improved. Additionally, it is desirable to eliminate or substantially eliminate voids in molded articles.
- the present invention comprises a blend of a polyoxymethylene resin with a combination of a polyalkylene/ unsaturated carboxylic acid lower alkyl ester nucleating material, a waxy de-nucleating material and a nucleant.
- Such compositions have improved set-up time and reduced shrinkage and improved elongation. Warpage is also reduced in asymmetrical parts. Voids are eliminated or substantially avoided in molded articles using the present combination.
- Statistically designed experiments have demonstrated a previously unrecognized synergy
- an alkylene (meth) acrylate polymeric nucleating material such as polyethylene methacrylate (EMA), a waxy de-nucleating material such as polyethylene wax and a nucleant such as talc.
- EMA polyethylene methacrylate
- a nucleant such as talc
- Figs, la and lb show crystallization 1/2 time plots for various polyoxymethylene resin compositions.
- Figs. 2a, 2b and 2c show photocopy reproductions of cut sections of bars molded from polyoxymethylene resins containing various additives.
- Figs. 3a and 3b show photocopy reproductions of cut sections of bars molded from polyoxymethylene resins containing various additives.
- Figs. 4a and 4b show photocopy reproductions of cut sections of bars molded from polyoxymethylene resins containing various additives.
- the present invention relates to a composition containing a polyoxymethylene resin and a combination comprising: a) a polyalkylene/unsaturated carboxylic acid lower alkyl ester nucleating material; b) a waxy denucleating material; and c) a nucleant.
- the instant composition contains a polyoxymethylene resin and a combination comprising: a) 0.5-3% by wt. of a polyalkylene/unsaturated carboxylic acid lower alkyl ester nucleating material; b) .1 - 1 % by wt. of a waxy denucleating material; and c) .01-3% by wt. of a nucleant.
- a preferred composition contains the polyoxymethylene resin and a combination comprising: a) 1-3% by wt. of the ester nucleating material; b) 0.1 - 1 % by wt. of the waxy denucleating material; and c) 0.01-3% by wt. of the nucleant.
- the percents by weight are based on the entire composition.
- the remainder of the composition is comprised of the polyoxymethylene resin and other additives.
- the polyoxymethylene resins which can be used in the instant invention include a wide variety of homopolymers and copolymers which are known in the art. These polymers are generally polymers of formaldehyde in which the polymer chain, exclusive of the terminal portions of the chain, is a series of methylene to oxygen linkages.
- the polymer chain can also include moieties of the general formula:
- m is an integer of 1 to 5 and R, and R 2 are inert substituents which will not cause undesirable reactions in the polymer.
- additional components of the polymer chain are present as a minor proportion of the repeating units.
- the "polyoxymethylene resin” component as used herein includes homopolymers of formaldehyde or a cyclic oligomer of formaldehyde, the terminal groups of which are end capped by esterification or etherification, and copolymers of formaldehyde or of a cyclic oligomer of formaldehyde and other monomers that yield oxyalkylene groups with at least two adjacent carbon atoms in the main chain, the terminal groups of which copolymers can be hydroxyl terminated or can be end capped by esterification or etherification.
- the polyoxymethylene resin used in this invention can be linear or substantially linear with only minor amounts of branching and will generally have a weight average molecular weight in the range of 40,000 to 175,000, preferably
- the polyoxymethylene resin does not contain a measurable amount of branching.
- the molecular weight can conveniently be measured by gel permeation chromatography in m-cresol at 160°C or alternatively, hexafluoroisopropanol at room temperature.
- polyoxymethylene resins of higher or lower weight average molecular weights can be used, depending on the physical and processing properties desired, the polyoxymethylene resins with the above mentioned weight average molecular weight are preferred to provide optimum balance of good mixing of various ingredients to be melt blended into the composition with the desired combination of physical properties in the components made from such compositions.
- the polyoxymethylene resin can be either homopolymer with different weight average molecular weights, copolymers of different weight average molecular weights or mixtures thereof.
- Copolymers can contain one or more comonomers, such as those generally used in preparing polyoxymethylene compositions.
- Comonomers more commonly used include alkylene oxides of 2-12 carbon atoms and their cyclic addition products with formaldehyde. The quantity of comonomer will not be more than 20 weight percent, preferably not more than 15 percent, and most preferably about 2 weight percent.
- the commonly used comonomers include ethylene oxide, dioxalane, and butylene oxide.
- polyoxymethylene homopolymer is preferred over copolymer because of its greater tensile strength and stiffness.
- Preferred polyoxymethylene homopolymers include those whose terminal hydroxyl groups have been end capped by a chemical reaction to form ester or ether groups, preferably acetate or methoxy groups, respectively.
- the polyalkylene/unsaturated carboxylic acid lower alkyl ester polymeric nucleating materials in general are copolymers or terpolymers of a lower alkene (C 2 - C 4 ) and a lower alkyl ester of an unsaturated acid.
- An example of polymeric nucleating materials useful in this invention are ethylene-based polymers of the formula E/X/Y, preferably E/X. In the formula E/X, X is ethylene and Y is an unsaturated carboxylic acid ester.
- the unsaturated carboxylic acid esters include alkyl (C, to C g , pref. C- to C 4 ) esters of unsaturated carboxylic acids having 3 to 8 carbon atoms.
- Illustrative unsaturated acids include acrylic and methacrylic acids.
- esters are methyl acrylate, ethyl acrylate, propyl acrylate, isopropyl acrylate, n-butyl acrylate, isobutyl acrylate, methyl methacrylate, ethyl methacrylate, propyl methacrylate, isopropyl methacrylate, n-butyl methacrylate and isobutyl methacrylate, among which ethyl acrylate and methyl methacrylate are preferred.
- the preferred ethylene methyl acrylate copolymer (“EMA”) component is, in general, a commercially available material and can be prepared by known means.
- the amount of methyl acrylate in the EMA is generally 3-40 weight percent, preferably 15-25 weight percent, of the EMA.
- the polyalklyene/unsaturated carboxylic lower alkyl ester nucleating additive can also be an ethylene-based random polymer of the formula E/X/Y wherein E is ethylene, X is selected from methylmethacrylate, ethyl acrylate, and butyl acrylate, and Y is selected from glycidyl methacrylate and glycidyl acrylate, and glycidyl methacrylate is preferred for Y.
- E/X/Y consists essentially of 5-99% E, 0-35% X, and 0.5-10% Y.
- An example of the ethylene-based random polymer consists essentially of
- this ethylene/glycidyl methacrylate (“EGMA”) random polymer consists essentially of 90%-97% by weight ethylene and 3%-10% by weight glycidyl methacrylate (“GMA”).
- GMA glycidyl methacrylate
- Another preferred ethylene-based random polymer consists essentially of
- this ethylene/butyl acrylate/glycidyl methacrylate (“EBAGMA”) random polymer consists essentially of 55%-84% by weight ethylene, 15%-35% by weight BA, and 1%-10% by weight o GMA.
- this EBAGMA random polymer consists essentially of 57.5%-74% by weight ethylene, 25%-35% by weight BA, and l%-7.5% GMA.
- the ethylene-based random polymer component can be prepared by techniques readily available to those in the art.
- An example of the EBAGMA random polymer is provided in U.S. Pat. No. 4,753,980. 5
- the waxy denucleating component is a material that is capable of being dispersed in the polyacetal resin and may be a liquid at normal room temperatures. Alternatively, if this material is a solid at normal room temperatures, it must become fluidized at a temperature lower than the temperature at which the polyacetal is being processed or molded.
- useful wax denucleating components are 0 natural or synthetic waxes, for example hydrocarbon and polymeric waxes.
- Hydrocarbon waxes include mineral, petroleum, paraffin or microcrystalline waxes and synthetic waxes, such as, for example ethylenic polymers or chlorinated maphthalenes.
- the polymeric waxes include polyethylenes, polypropylenes and ethylene/propylene copolymers.
- Preferred materials include paraffin wax, and polyethylene wax. Good blending is obtained if the components are mixed together in a twin-screw extruder, which is the preferred mixing device.
- the nucleant useful in the present invention is any finely divided solid, such as boron nitride, talc, silica, polyimides, branched or crosslinked acetal copolymer or terpolymer, a melamine-formaldehyde resin, calcium carbonate, diatomite, dolomite, or other commonly known nucleants for polyoxymethylene. Boron nitride, terpolymers or talc are preferred, with the branched terpolymer being most preferred.
- the nucleant can optionally be surface treated by standard processes.
- the branched or crosslinked poly(oxymethylenes) useful as nucleants in the invention may be obtained. a. by copolymerization of trioxane with at least one compound reacting multifunctionally and being copolymerizable with trioxane and, optionally, with at least one compound monofunctionally reacting and copolymerizable with trioxane, or b. by branching or crosslinking reactions performed subsequently with a linear poly(oxymethylene) having lateral or chainlinked functional groups, or c.
- trioxane by copolymerization of trioxane with at least one compound reacting monofunctionally and being copolymerizable with trioxane and a branched or crosslinked poly ether or by reaction of a linear poly(oxymethylene) with a branched or crosslinked polyether.
- the average particle size of the nucleant should be less than 20 microns, preferably less than 10 microns, and most preferably less than 5 microns.
- the nucleant may be an encapsulated nucleant.
- the encapsulated nucleant as used herein consists essentially of an encapsulant polymer and a nucleant.
- the encapsulant polymer can be any moderate melting polymer, i.e., any polymer which melts at the processing temperatures of the polyoxymethylene resin of the encapsulated nucleant.
- Illustrative encapsulant polymers include linear low density polyethylene (“LLDPE”), high density polyethylene (“HDPE”), and polypropylene, each of which have a solid density of less than or equal to 1 gram per cubic centimeter, as measured by ASTM D1505.
- the encapsulant polymer is either LLDPE or HDPE.
- the encapsulant polymer either lacks long chain polymer branching in its molecular structure or it is predominantly linear. The lack of long chain branching is due to the method by which the encapsulant polymer is produced.
- the encapsulant polymer is selected from a group of polymers well known in the art.
- the encapsulant polymers are commercially available or, alternatively, can be prepared by techniques readily available to those skilled in the art.
- the encapsulant polymers are prepared by polymerizing ethylene or ethylene and alpha-olefin comonomers in solution phase or gas phase reactors using coordination catalysts, particularly Zieglar or Phillips type catalysts.
- the LLDPE encapsulant polymer have a melt index, as measured by ASTM D1238 method, condition E, in the range of 5 to 55 grams per 10 min. It is preferred that the HDPE encapsulant polymer have a melt index, as measured by ASTM D1238 method, condition E, of about 0.5-7 grams per 10 min.
- Compositions containing LLDPE or HDPE having melt indices outside the range given above may yield stock shapes with good porosity values, but can give rise to compounded resin and extruded stock shapes having other undesirable characteristics, such as decreased stability or separation of the polyoxymethylene and LLDPE or HDPE (i.e., de-lamination).
- composition useful in the present invention may optionally include, in addition to the components described above, other ingredients, modifiers, and additives as are generally used in polyacetal compositions, including thermal stabilizers and co-stabilizers, antioxidants, colorants (including pigments), toughening agents(such as thermoplastic polyurethanes), reinforcing agents, ultraviolet stabilizers (such as benzotriazoles or benzophenones), including hindered amine light stabilizers (especially those wherein the hindered nitrogen is of tertiary amine functionality or wherein the hindered amine light stabilizer contains both a piperidine, or piperazinone ring, and a triazine ring), glass, and fillers.
- thermal stabilizers and co-stabilizers including thermal stabilizers and co-stabilizers, antioxidants, colorants (including pigments), toughening agents(such as thermoplastic polyurethanes), reinforcing agents, ultraviolet stabilizers (such as benzotriazoles or benzophenones), including hindered
- Suitable thermal stabilizers include polyamides (including a nylon terpolymer of nylon 66, nylon 6/10, and nylon 6 and the polyamide stabilizer of U.S. Pat. No. 3,960,984); meltable hydroxy-containing polymers and copolymers, including ethylene vinyl alcohol copolymer and the stabilizers described in U.S. Pat. No. 4,814,397 and U.S. Pat. No. 4,766,168; non-meltable hydroxy-containing or nitrogen-containing polymers as described in U.S. Pat. No. 5,011,890 and in particular, polyacrylamide; and microcrystalline cellulose; polybeta-alanine (as described in German published application 3715117); polyacrylamide; or stabilizers disclosed in U.S. Pat.
- polyamides including a nylon terpolymer of nylon 66, nylon 6/10, and nylon 6 and the polyamide stabilizer of U.S. Pat. No. 3,960,984
- meltable hydroxy-containing polymers and copolymers including ethylene
- antioxidants include hindered phenols such as triethyleneglycolbis(3-(3'- tertbutyl-4'hydroxy-5'methylphenyl)proprionate, N,N'-hexamethylenebis(3,5-di-tert- butyl-4-hydroxy-hydrocinnamide), and mixtures thereof as well as antioxidants, including those described in U.S. Pat. No. 4,972,014.
- compositions described herein may be prepared by mixing all components with the acetal polymer at a temperature above the melting point of the acetal polymer by methods known in the art. It is known to use intensive mixing devices, such as rubber mills, internal mixers such as “Banbury” and “Brabender” mixers, single or multiblade internal mixers with a cavity heated externally or by friction, "Ko-kneaders", multibarrel mixers such as “Farrel Continuous Mixers”, injection molding machines, and extruders, both single screw and twin screw, both co-rotating and counter rotating, in preparing thermoplastic polyacetal compositions.
- intensive mixing devices such as rubber mills, internal mixers such as “Banbury” and “Brabender” mixers, single or multiblade internal mixers with a cavity heated externally or by friction, "Ko-kneaders”, multibarrel mixers such as “Farrel Continuous Mixers”, injection molding machines, and extruders, both single screw and twin screw, both
- polyacetal compositions are melt processed at between 170°C and 290°C, preferably between 185°C and 240°C and most preferably 195°C and 225°C. Shaped articles may be made from the compositions of the present invention using methods known in the art, including compression molding, injection molding, extrusion, blow molding, rotational molding, melt spinning, and thermoforming.
- shaped articles include sheet, profiles, rod stock, film, filaments, fibers, strapping, tape, tubing, and pipe. Such shaped articles can be post treated by orientation, stretching, coating, annealing, painting, laminating, and plating. Such shaped articles and scrap therefrom can be ground and remolded. It will be understood by those skilled in the art that various modifications and substitutions may be made to the invention as described above without departing from the spirit and scope of the invention. Accordingly, it is understood that the present invention has been described by way of illustration and not limitation. Experiments The following experiment was devised using experimental design software known as "EChip", available from ECHIP inc., Hockessin Delaware.
- the designed experiment includes duplicates which allows the statistician to estimate experimental error. Because this was a designed experiment, it is not always possible to compare pairs of experiments with just one variable changing. Instead, one must rely on the statistical analysis for interpretation of the results.
- the samples were prepared using acetate capped polyoxymethylene (POM) having a weight average molecular weight of nominally 72,000.
- POM polyoxymethylene
- the examples listed in the table were produced using a Werner and Pfleiderer 40 mm twin screw extruder. Fifty- pound samples were prepared at 200 pounds per hour. The machine was run at 225- 400 rpm with barrel temperature settings of 200-225C.
- EMA is EMAC® SP2205 from Chevron Chemical which is a copolymer of 80% ethylene, 20% methyl acrylate with a melt index of 2g/10 min.
- P561 is a non-polar hydrocarbon wax sold by Moore and Munger.
- Celcon® U- 10 is a branched acetal terpolymer manufactured by Hoeschst-Celanese (now Ticona).
- Ultratalc® 609 is a talc supplied by Barretts Minerals, Inc.
- Zemid® 641 is 40% talc in polyethylene supplied by DuPont.
- U-Talc 609/EMA is a 40% dispersion of the Ultratalc in the EMA.
- U-Talc 609/P561 is a 40% dispersion of the Ultratalc in the P561.
- the in-mold crystallization times were obtained from plots of the melt pressure curves during injection molding of the samples into 1X8X.070 inch bars.
- the DSC and in-mold crystallization data measured for these materials was then statistically analyzed using the "EChip" DOE software to provide the graphical illustration of the effect of EMA and P561 wax.
- FIG. la A plot of crystallization half time in a composition containing varying amounts of EMA and P561 in a polyoxymethylene resin is shown in Fig. la.
- Fig. lb shows a plot of crystallization half time for a polyoxymethylene composition containing 0.080%) nucleant (Zemid) and varying amounts of EMA and P561.
- Samples containing polyoxymethylene resins and the additives as shown in Table 3 below were formed by injection molding to form bars on a cycle that is too short for an unnucleated resin to produce void-free parts. The bars were cut lengthwise to reveal their internal structure. Photocopy reproductions of the cut bars are shown in Figs. 2a, 2b and 2c. It can be seen that sample 1 (Fig. 2a), an example of the present invention is substantially void free as compared to the bars shown in Figs. 2b and 2c which do not contain the three additives used in the present invention.
- FIG. 3a corresponds to sample 3 of Table 4
- Fig. 3b corresponds to sample 6 of Table 4
- Fig. 4a corresponds to sample 12 of Table 4
- Fig. 4b corresponds to sample 14 of Table 4.
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Abstract
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP99901289A EP1045884A1 (fr) | 1998-01-05 | 1999-01-05 | Compositions a base de resine polyoxymethylenique |
JP2000527585A JP2002500256A (ja) | 1998-01-05 | 1999-01-05 | 改良された成形特性をもつポリオキシメチレン樹脂組成物 |
KR1020007007420A KR20010081920A (ko) | 1998-01-05 | 1999-01-05 | 성형 특성이 개선된 폴리옥시메틸렌 수지 조성물 |
CA002314081A CA2314081A1 (fr) | 1998-01-05 | 1999-01-05 | Compositions a base de resine polyoxymethylenique |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US296598A | 1998-01-05 | 1998-01-05 | |
US09/002,965 | 1998-01-05 |
Publications (1)
Publication Number | Publication Date |
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WO1999035191A1 true WO1999035191A1 (fr) | 1999-07-15 |
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ID=21703415
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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PCT/US1999/000071 WO1999035191A1 (fr) | 1998-01-05 | 1999-01-05 | Compositions a base de resine polyoxymethylenique |
Country Status (6)
Country | Link |
---|---|
EP (1) | EP1045884A1 (fr) |
JP (1) | JP2002500256A (fr) |
KR (1) | KR20010081920A (fr) |
CA (1) | CA2314081A1 (fr) |
TW (1) | TW483919B (fr) |
WO (1) | WO1999035191A1 (fr) |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2001023473A1 (fr) * | 1999-09-29 | 2001-04-05 | E.I. Du Pont De Nemours And Company | Compositions a base de resine de polyoxymethylene a caracteristiques de moulage ameliorees |
WO2001096470A1 (fr) * | 2000-06-15 | 2001-12-20 | Ticona Gmbh | Matiere a mouler en polyoxymethylene contenant un lubrifiant, son utilisation et corps moule fabrique a partir de celle-ci |
WO2001068780A3 (fr) * | 2000-03-13 | 2002-03-14 | Du Pont | Composition de revetement en poudre |
WO2002034831A1 (fr) * | 2000-10-25 | 2002-05-02 | Ticona Gmbh | Matiere a moulee polyacetal nucleee ayant une vitesse de cristallisation elevee, son utilisation et corps moules qu'elle permet de realiser |
US11996672B2 (en) | 2014-12-16 | 2024-05-28 | Boston Scientific Scimed, Inc. | Dual wavelength surgical laser system |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2004101642A1 (fr) * | 2003-05-13 | 2004-11-25 | E.I. Dupont De Nemours And Company | Compositions de polyoxymethylene et d'acide poly(lactique) durcies |
JP4799534B2 (ja) * | 2006-12-01 | 2011-10-26 | 旭化成ケミカルズ株式会社 | ポリアセタール樹脂組成物 |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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EP0430215A2 (fr) * | 1989-11-28 | 1991-06-05 | Asahi Kasei Kogyo Kabushiki Kaisha | Composition de résine de polyoxyméthylène résistant à l'usure et procédé de préparation |
WO1992020745A2 (fr) * | 1991-05-23 | 1992-11-26 | E.I. Du Pont De Nemours And Company | Composition de resine de polyacetal |
US5173532A (en) * | 1989-09-25 | 1992-12-22 | Polyplastics Co., Ltd. | Anti-friction and wear-resistant polyacetal molding compositions, and molded sliding members formed thereof |
WO1993011206A2 (fr) * | 1991-11-21 | 1993-06-10 | E.I. Du Pont De Nemours And Company | Compositions lubrifiees a base de polyacetal |
EP0617085A1 (fr) * | 1993-03-22 | 1994-09-28 | E.I. Du Pont De Nemours And Company | Compositions de polyacétal résistantes à l'usure |
-
1999
- 1999-01-05 EP EP99901289A patent/EP1045884A1/fr not_active Withdrawn
- 1999-01-05 KR KR1020007007420A patent/KR20010081920A/ko not_active Withdrawn
- 1999-01-05 CA CA002314081A patent/CA2314081A1/fr not_active Abandoned
- 1999-01-05 WO PCT/US1999/000071 patent/WO1999035191A1/fr not_active Application Discontinuation
- 1999-01-05 JP JP2000527585A patent/JP2002500256A/ja active Pending
- 1999-01-12 TW TW088100066A patent/TW483919B/zh active
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5173532A (en) * | 1989-09-25 | 1992-12-22 | Polyplastics Co., Ltd. | Anti-friction and wear-resistant polyacetal molding compositions, and molded sliding members formed thereof |
EP0430215A2 (fr) * | 1989-11-28 | 1991-06-05 | Asahi Kasei Kogyo Kabushiki Kaisha | Composition de résine de polyoxyméthylène résistant à l'usure et procédé de préparation |
WO1992020745A2 (fr) * | 1991-05-23 | 1992-11-26 | E.I. Du Pont De Nemours And Company | Composition de resine de polyacetal |
WO1993011206A2 (fr) * | 1991-11-21 | 1993-06-10 | E.I. Du Pont De Nemours And Company | Compositions lubrifiees a base de polyacetal |
EP0617085A1 (fr) * | 1993-03-22 | 1994-09-28 | E.I. Du Pont De Nemours And Company | Compositions de polyacétal résistantes à l'usure |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2001023473A1 (fr) * | 1999-09-29 | 2001-04-05 | E.I. Du Pont De Nemours And Company | Compositions a base de resine de polyoxymethylene a caracteristiques de moulage ameliorees |
WO2001068780A3 (fr) * | 2000-03-13 | 2002-03-14 | Du Pont | Composition de revetement en poudre |
WO2001096470A1 (fr) * | 2000-06-15 | 2001-12-20 | Ticona Gmbh | Matiere a mouler en polyoxymethylene contenant un lubrifiant, son utilisation et corps moule fabrique a partir de celle-ci |
US6852677B2 (en) | 2000-06-15 | 2005-02-08 | Ticona Gmbh | Polyoxymethylene moulding compound containing a lubricant, the use thereof and moulded bodies produced therefrom |
WO2002034831A1 (fr) * | 2000-10-25 | 2002-05-02 | Ticona Gmbh | Matiere a moulee polyacetal nucleee ayant une vitesse de cristallisation elevee, son utilisation et corps moules qu'elle permet de realiser |
US11996672B2 (en) | 2014-12-16 | 2024-05-28 | Boston Scientific Scimed, Inc. | Dual wavelength surgical laser system |
Also Published As
Publication number | Publication date |
---|---|
EP1045884A1 (fr) | 2000-10-25 |
KR20010081920A (ko) | 2001-08-29 |
CA2314081A1 (fr) | 1999-07-15 |
JP2002500256A (ja) | 2002-01-08 |
TW483919B (en) | 2002-04-21 |
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