WO1999047301A1 - Bloc de guidage lineaire et procede de traitement de surface de celui-ci - Google Patents
Bloc de guidage lineaire et procede de traitement de surface de celui-ci Download PDFInfo
- Publication number
- WO1999047301A1 WO1999047301A1 PCT/JP1998/001138 JP9801138W WO9947301A1 WO 1999047301 A1 WO1999047301 A1 WO 1999047301A1 JP 9801138 W JP9801138 W JP 9801138W WO 9947301 A1 WO9947301 A1 WO 9947301A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- linear guide
- guide block
- hard coating
- discharge
- electrode
- Prior art date
Links
- 238000000034 method Methods 0.000 title claims description 20
- 238000000576 coating method Methods 0.000 claims abstract description 33
- 239000011248 coating agent Substances 0.000 claims abstract description 32
- 238000003754 machining Methods 0.000 claims abstract description 19
- 239000012768 molten material Substances 0.000 claims abstract description 13
- 238000004381 surface treatment Methods 0.000 claims description 25
- 239000000463 material Substances 0.000 claims description 20
- 229910052751 metal Inorganic materials 0.000 claims description 10
- 239000002184 metal Substances 0.000 claims description 10
- 239000000376 reactant Substances 0.000 claims description 10
- 239000012530 fluid Substances 0.000 claims description 8
- 229910052758 niobium Inorganic materials 0.000 claims description 7
- 229910052715 tantalum Inorganic materials 0.000 claims description 7
- 229910052719 titanium Inorganic materials 0.000 claims description 7
- 229910052720 vanadium Inorganic materials 0.000 claims description 7
- 229910052726 zirconium Inorganic materials 0.000 claims description 7
- 239000000843 powder Substances 0.000 claims description 6
- 150000004678 hydrides Chemical class 0.000 claims description 3
- 150000001247 metal acetylides Chemical class 0.000 claims description 3
- 150000002739 metals Chemical class 0.000 claims description 3
- 238000000748 compression moulding Methods 0.000 claims description 2
- 239000007795 chemical reaction product Substances 0.000 abstract 2
- 239000002699 waste material Substances 0.000 abstract 2
- 238000007599 discharging Methods 0.000 abstract 1
- 239000000428 dust Substances 0.000 description 3
- 238000005240 physical vapour deposition Methods 0.000 description 3
- 238000005096 rolling process Methods 0.000 description 3
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 238000005229 chemical vapour deposition Methods 0.000 description 2
- 238000004512 die casting Methods 0.000 description 2
- 238000011282 treatment Methods 0.000 description 2
- 238000007740 vapor deposition Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000007772 electrode material Substances 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000002335 surface treatment layer Substances 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C29/00—Bearings for parts moving only linearly
- F16C29/04—Ball or roller bearings
- F16C29/06—Ball or roller bearings in which the rolling bodies circulate partly without carrying load
- F16C29/0602—Details of the bearing body or carriage or parts thereof, e.g. methods for manufacturing or assembly
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23H—WORKING OF METAL BY THE ACTION OF A HIGH CONCENTRATION OF ELECTRIC CURRENT ON A WORKPIECE USING AN ELECTRODE WHICH TAKES THE PLACE OF A TOOL; SUCH WORKING COMBINED WITH OTHER FORMS OF WORKING OF METAL
- B23H9/00—Machining specially adapted for treating particular metal objects or for obtaining special effects or results on metal objects
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C29/00—Bearings for parts moving only linearly
- F16C29/04—Ball or roller bearings
- F16C29/06—Ball or roller bearings in which the rolling bodies circulate partly without carrying load
- F16C29/0633—Ball or roller bearings in which the rolling bodies circulate partly without carrying load with a bearing body defining a U-shaped carriage, i.e. surrounding a guide rail or track on three sides
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C33/00—Parts of bearings; Special methods for making bearings or parts thereof
- F16C33/02—Parts of sliding-contact bearings
- F16C33/04—Brasses; Bushes; Linings
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C33/00—Parts of bearings; Special methods for making bearings or parts thereof
- F16C33/02—Parts of sliding-contact bearings
- F16C33/04—Brasses; Bushes; Linings
- F16C33/06—Sliding surface mainly made of metal
- F16C33/12—Structural composition; Use of special materials or surface treatments, e.g. for rust-proofing
Definitions
- the present invention relates to a linear guide block and a surface treatment method for the linear guide block, and more particularly, to a linear guide rail used as a guide member for a linear motion portion such as a movable table and a slider in a machine tool or an industrial machine.
- the present invention relates to a linear guide block having a built-in linear motion ball bearing and a surface treatment method for the linear guide block.
- the guide mechanism of the linear motion part in machine tools and industrial machines is a linear guide rail that is fixed to the machine frame or bed, and a linear guide rail that is provided on the moving side such as a movable table and a slider and moves linearly to the linear guide rail. It is constituted by a linear guide block that is engaged (possible to run).
- FIG. 2 shows a specific example of the guide mechanism of the linear motion unit.
- the linear guide block 52 with the block body 50 and the end plates 51 at the front and rear ends incorporates a ball motion linear motion ball bearing 53, and the linear guide rail 60 has a linear motion ball bearing 53.
- the rolling surface 61 of the ball 54 is provided.
- the linear guide block 52 linearly moves along the linear guide rail 60 while rolling the ball 54 along the rolling surface 61.
- the block body 50 of the linear guide block 52 and the end plate 51 are formed by die-casting aluminum, etc., and the block body 50 and the end plate 51 have a loop-shaped ball groove for circulation of the ball 54. 55, 56 are formed.
- the ball grooves 55, 56 are polished with high precision and are usually used as they are.
- the surface of the ball groove 55 of the rate 51 is coated with a hard surface coating by vapor deposition by PVD (physical vapor deposition), CVD (chemical vapor deposition) or the like.
- the coating film formed by these treatments has poor adhesion to the base material, so that the coating film is separated during use and dust is generated.
- the generation of the dust causes damage to the ball groove and the ball, shortens the life of the linear guide, and has a problem in use in an environment where dust should not be generated such as a clean room.
- the present invention has been made to solve the above-described problems, and has a required high-quality surface treatment layer (surface coating) in a ball groove without a complicated processing step or special equipment. It is an object of the present invention to provide a linear guide block and a surface treatment method for the linear guide block. Disclosure of the invention
- the present invention provides a linear guide block with a built-in ball bearing for a ball bearing in which a discharge electrode electrode consumable molten material or a reactant thereof is deposited on a ball groove in which a ball circulates due to discharge energy generated by electric discharge machining.
- a linear guide block in which an electrode consumable molten material or a hard coating formed by the reaction thereof is formed on the rail surface.
- the ball groove is covered with a hard coating that has excellent adhesion with the electrode consumable molten material or its reactant only by discharge surface treatment under atmospheric pressure without exposing the material to a high temperature atmosphere. ing.
- the hard coating is provided on an end plate of a linear guide block.
- a linear guide block formed in the formed u-shaped ball groove can be provided.
- the linear guide block is coated with a hard coating having excellent adhesion, especially the end-shaped U-shaped ball groove of the end plate, which is subjected to a load, among the pole grooves, and the life can be efficiently extended.
- the present invention can provide a linear guide block in which the hard coating is a hard coating made of carbides of Ti, Zr, V, Nb, and Ta.
- the linear guide block does not expose the material to a high-temperature atmosphere, but only discharge surface treatment under atmospheric pressure, and the ball groove is made to adhere to Ti, Zr, V, Nb, and Ta by carbide. It is covered with an excellent hard coating to extend its life.
- the present invention also relates to a surface treatment method for a linear guide block with a built-in linear motion ball bearing, wherein the material of the linear guide block and the discharge electrode are opposed to each other with a predetermined discharge gap in a machining fluid.
- a discharge is generated between the electrode and the discharge electrode, and the molten material depleted by the electrode or its reactant generated by the discharge energy is deposited on the ball groove of the block material, and the molten material depleted by the electrode or the like is deposited in the ball groove.
- a surface treatment method for a linear guide block that forms a hard coating with a reactant can be provided.
- the linear guide block in which the ball groove is covered with a hard coating excellent in adhesion with the electrode consumable molten material or its reactant only by the discharge surface treatment under atmospheric pressure is used. can get.
- the present invention can provide a surface treatment method for a linear guide block in which the hard coating is formed in a U-shaped ball groove formed in an end plate of the linear guide block.
- a linear guide block is obtained in which the U-shaped ball groove of the end plate, which is particularly loaded, is coated with a hard coating having excellent adhesion among the ball grooves.
- the present invention provides a method for forming a discharge electrode comprising a hard metal of Ti, Zr, V, Nb, and Ta.
- Hard coatings are formed by using a compact electrode made by compressing and molding these hydride powders, or a metal electrode made of these metals, and using an electric discharge machining oil containing HC as a machining fluid
- the surface treatment method for the linear guide block can be provided.
- FIG. 1 is an explanatory view showing a surface treatment apparatus for performing a surface treatment method for a linear guide block according to the present invention
- FIG. 2 is a perspective view showing a specific example of a guide mechanism of a linear motion section.
- FIG. 1 shows a surface treatment apparatus for carrying out a surface treatment method for a linear guide block according to the present invention.
- the end plate material 51 w of the linear guide block is formed by aluminum die casting or the like into a shape including the ball groove 55 as in the conventional case, and is provided between the discharge electrode 10 and the end plate material 51 w.
- a voltage is applied by the electric discharge machining power supply device 20 while a machining fluid is sprayed from the nozzle 30.
- the power supply device for electric discharge machining 20 controls the power supply 21, the switching element 22 for switching the voltage and current applied to the discharge electrode 10 and the end plate material 51 w, and the on / off of the switching element 22. And a resistor 24.
- a voltage is applied between the discharge electrode 10 and the end plate material 51 w by a power supply device for electric discharge machining 20, and in the machining fluid from the nozzle 30, the discharge electrode 1 0 and the end plate material 5 lw oppose each other with a predetermined discharge gap of 10 11 to several 10 m, so that a pulse-like discharge occurs between the discharge electrode 10 and the end plate material 5 lw. Occurs.
- the discharge energy generated by this discharge generates a snout-like electrode consumable molten material or a reactant thereof, which adheres and accumulates in the ball groove 55 of the end plate material 5 lw and melts on the surface of the ball groove 55.
- a hard film c is formed by the substance or its reactant.
- discharge surface treatment as described above is performed in the same manner as the surface treatment method described in Japanese Patent Application Laid-Open No. Hei 5-520684, Japanese Patent Laid-Open No. 9-192937. May be done.
- the coating c is formed in a uniform manner on the entire U-shaped ball groove 55.
- the coating c By forming the coating c to be slightly thicker and performing polishing (grinding) after forming the coating, it is possible to finish the dimensions of the ball grooves 55 with high precision.
- the discharge electrode 10 is made of a powder of a hard metal such as Ti, Zr, V, Nb, Ta or the like, a compacted electrode obtained by compression-molding a powder of these hydrides, or a powder of these metals.
- a hard metal such as Ti, Zr, V, Nb, Ta or the like
- a compacted electrode obtained by compression-molding a powder of these hydrides, or a powder of these metals a powder of these metals.
- the use of electric discharge machining oil containing HC as the machining fluid allows the electrode material consumed by electric discharge to react with carbon C, a component in the machining fluid, to make the TiC
- the discharge electrode 10 may be made of a metal carbide such as TiC. In this case, water may be blown out from the nozzle 30 and discharge may be performed in water. Industrial applicability
- the hard coating is formed by the discharge surface treatment, particularly in the ball groove of the end plate, the guide of the linear motion part in various machining machines and industrial machines is provided. It can be used as a member.
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Bearings For Parts Moving Linearly (AREA)
- Rolling Contact Bearings (AREA)
Abstract
L'invention porte sur un matériau résiduaire fondu d'une électrode à décharge ou sur son produit de réaction, ce matériau étant déposé et adhérant dans la rainure d'une bille d'un bloc de guidage linéaire comprenant un palier à billes à déplacement linéaire, ce déplacement s'effectuant par décharge d'énergie générée par usinage à décharge électrique. Ce procédé permet de transformer le matériau résiduaire fondu en un film de revêtement dur et de former son produit de réaction sur la rainure de la bille.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/JP1998/001138 WO1999047301A1 (fr) | 1998-03-18 | 1998-03-18 | Bloc de guidage lineaire et procede de traitement de surface de celui-ci |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/JP1998/001138 WO1999047301A1 (fr) | 1998-03-18 | 1998-03-18 | Bloc de guidage lineaire et procede de traitement de surface de celui-ci |
Publications (1)
Publication Number | Publication Date |
---|---|
WO1999047301A1 true WO1999047301A1 (fr) | 1999-09-23 |
Family
ID=14207810
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/JP1998/001138 WO1999047301A1 (fr) | 1998-03-18 | 1998-03-18 | Bloc de guidage lineaire et procede de traitement de surface de celui-ci |
Country Status (1)
Country | Link |
---|---|
WO (1) | WO1999047301A1 (fr) |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH05305521A (ja) * | 1992-04-08 | 1993-11-19 | Ishifuku Metal Ind Co Ltd | 白金類金属被覆材及びその製造方法 |
JPH0919829A (ja) * | 1995-07-04 | 1997-01-21 | Mitsubishi Electric Corp | 放電加工による表面処理方法および装置 |
-
1998
- 1998-03-18 WO PCT/JP1998/001138 patent/WO1999047301A1/fr active Search and Examination
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH05305521A (ja) * | 1992-04-08 | 1993-11-19 | Ishifuku Metal Ind Co Ltd | 白金類金属被覆材及びその製造方法 |
JPH0919829A (ja) * | 1995-07-04 | 1997-01-21 | Mitsubishi Electric Corp | 放電加工による表面処理方法および装置 |
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