WO1999043610A1 - Utilisation d'un reacteur a membrane pour la production d'hydrogene par craquage direct d'hydrocarbures - Google Patents
Utilisation d'un reacteur a membrane pour la production d'hydrogene par craquage direct d'hydrocarbures Download PDFInfo
- Publication number
- WO1999043610A1 WO1999043610A1 PCT/US1999/003574 US9903574W WO9943610A1 WO 1999043610 A1 WO1999043610 A1 WO 1999043610A1 US 9903574 W US9903574 W US 9903574W WO 9943610 A1 WO9943610 A1 WO 9943610A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- membrane
- hydrogen
- catalyst
- reactor
- hydrocarbons
- Prior art date
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- 239000012528 membrane Substances 0.000 title claims abstract description 61
- 239000001257 hydrogen Substances 0.000 title claims abstract description 47
- 229910052739 hydrogen Inorganic materials 0.000 title claims abstract description 47
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 title claims abstract description 42
- 229930195733 hydrocarbon Natural products 0.000 title claims abstract description 25
- 150000002430 hydrocarbons Chemical class 0.000 title claims abstract description 25
- 238000005336 cracking Methods 0.000 title abstract description 16
- 238000004519 manufacturing process Methods 0.000 title description 7
- 239000003054 catalyst Substances 0.000 claims abstract description 28
- 238000006243 chemical reaction Methods 0.000 claims abstract description 24
- 238000000034 method Methods 0.000 claims abstract description 19
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims abstract description 16
- 239000007789 gas Substances 0.000 claims abstract description 12
- 239000004215 Carbon black (E152) Substances 0.000 claims abstract description 10
- 229910052759 nickel Inorganic materials 0.000 claims abstract description 9
- 150000002431 hydrogen Chemical class 0.000 claims abstract description 5
- 239000012466 permeate Substances 0.000 claims abstract description 5
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims description 29
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 14
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 6
- 229910052799 carbon Inorganic materials 0.000 claims description 6
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 claims description 6
- OFBQJSOFQDEBGM-UHFFFAOYSA-N n-pentane Natural products CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 claims description 6
- 239000000377 silicon dioxide Substances 0.000 claims description 6
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims description 4
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 claims description 4
- 229910002091 carbon monoxide Inorganic materials 0.000 claims description 4
- 239000000203 mixture Substances 0.000 claims description 4
- 239000002131 composite material Substances 0.000 claims description 3
- OTMSDBZUPAUEDD-UHFFFAOYSA-N Ethane Chemical compound CC OTMSDBZUPAUEDD-UHFFFAOYSA-N 0.000 claims description 2
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 claims description 2
- 239000005977 Ethylene Substances 0.000 claims description 2
- 239000001273 butane Substances 0.000 claims description 2
- 239000000919 ceramic Substances 0.000 claims description 2
- 238000002309 gasification Methods 0.000 claims description 2
- 229910052751 metal Inorganic materials 0.000 claims description 2
- 239000002184 metal Substances 0.000 claims description 2
- 229910001092 metal group alloy Inorganic materials 0.000 claims description 2
- IJDNQMDRQITEOD-UHFFFAOYSA-N n-butane Chemical compound CCCC IJDNQMDRQITEOD-UHFFFAOYSA-N 0.000 claims description 2
- 239000003345 natural gas Substances 0.000 claims description 2
- 238000007254 oxidation reaction Methods 0.000 claims description 2
- 239000001294 propane Substances 0.000 claims description 2
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 claims description 2
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 claims description 2
- 229910001252 Pd alloy Inorganic materials 0.000 claims 1
- 239000012159 carrier gas Substances 0.000 claims 1
- 230000003647 oxidation Effects 0.000 claims 1
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 description 11
- 239000010955 niobium Substances 0.000 description 6
- 238000010408 sweeping Methods 0.000 description 6
- 229910052763 palladium Inorganic materials 0.000 description 5
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 4
- 230000008901 benefit Effects 0.000 description 4
- 230000003197 catalytic effect Effects 0.000 description 4
- 239000000446 fuel Substances 0.000 description 4
- 239000000047 product Substances 0.000 description 4
- 229910052681 coesite Inorganic materials 0.000 description 3
- 229910052906 cristobalite Inorganic materials 0.000 description 3
- 229910052682 stishovite Inorganic materials 0.000 description 3
- 229910052905 tridymite Inorganic materials 0.000 description 3
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- 239000000956 alloy Substances 0.000 description 2
- 229910045601 alloy Inorganic materials 0.000 description 2
- 229910052786 argon Inorganic materials 0.000 description 2
- 238000004523 catalytic cracking Methods 0.000 description 2
- 239000007795 chemical reaction product Substances 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000002474 experimental method Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 229910052758 niobium Inorganic materials 0.000 description 2
- SWELZOZIOHGSPA-UHFFFAOYSA-N palladium silver Chemical compound [Pd].[Ag] SWELZOZIOHGSPA-UHFFFAOYSA-N 0.000 description 2
- 239000003870 refractory metal Substances 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- UQMRAFJOBWOFNS-UHFFFAOYSA-N butyl 2-(2,4-dichlorophenoxy)acetate Chemical compound CCCCOC(=O)COC1=CC=C(Cl)C=C1Cl UQMRAFJOBWOFNS-UHFFFAOYSA-N 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000006356 dehydrogenation reaction Methods 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000007772 electroless plating Methods 0.000 description 1
- 239000000284 extract Substances 0.000 description 1
- 238000004817 gas chromatography Methods 0.000 description 1
- 238000005984 hydrogenation reaction Methods 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- GUCVJGMIXFAOAE-UHFFFAOYSA-N niobium atom Chemical compound [Nb] GUCVJGMIXFAOAE-UHFFFAOYSA-N 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- 239000000376 reactant Substances 0.000 description 1
- 238000012552 review Methods 0.000 description 1
- VSZWPYCFIRKVQL-UHFFFAOYSA-N selanylidenegallium;selenium Chemical compound [Se].[Se]=[Ga].[Se]=[Ga] VSZWPYCFIRKVQL-UHFFFAOYSA-N 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000002887 superconductor Substances 0.000 description 1
- 229910052715 tantalum Inorganic materials 0.000 description 1
- GUVRBAGPIYLISA-UHFFFAOYSA-N tantalum atom Chemical compound [Ta] GUVRBAGPIYLISA-UHFFFAOYSA-N 0.000 description 1
- LEONUFNNVUYDNQ-UHFFFAOYSA-N vanadium atom Chemical compound [V] LEONUFNNVUYDNQ-UHFFFAOYSA-N 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B3/00—Hydrogen; Gaseous mixtures containing hydrogen; Separation of hydrogen from mixtures containing it; Purification of hydrogen
- C01B3/02—Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen
- C01B3/22—Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by decomposition of gaseous or liquid organic compounds
- C01B3/24—Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by decomposition of gaseous or liquid organic compounds of hydrocarbons
- C01B3/26—Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by decomposition of gaseous or liquid organic compounds of hydrocarbons using catalysts
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B3/00—Hydrogen; Gaseous mixtures containing hydrogen; Separation of hydrogen from mixtures containing it; Purification of hydrogen
- C01B3/50—Separation of hydrogen or hydrogen containing gases from gaseous mixtures, e.g. purification
- C01B3/501—Separation of hydrogen or hydrogen containing gases from gaseous mixtures, e.g. purification by diffusion
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B3/00—Hydrogen; Gaseous mixtures containing hydrogen; Separation of hydrogen from mixtures containing it; Purification of hydrogen
- C01B3/50—Separation of hydrogen or hydrogen containing gases from gaseous mixtures, e.g. purification
- C01B3/501—Separation of hydrogen or hydrogen containing gases from gaseous mixtures, e.g. purification by diffusion
- C01B3/503—Separation of hydrogen or hydrogen containing gases from gaseous mixtures, e.g. purification by diffusion characterised by the membrane
- C01B3/505—Membranes containing palladium
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B2203/00—Integrated processes for the production of hydrogen or synthesis gas
- C01B2203/02—Processes for making hydrogen or synthesis gas
- C01B2203/0266—Processes for making hydrogen or synthesis gas containing a decomposition step
- C01B2203/0277—Processes for making hydrogen or synthesis gas containing a decomposition step containing a catalytic decomposition step
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B2203/00—Integrated processes for the production of hydrogen or synthesis gas
- C01B2203/04—Integrated processes for the production of hydrogen or synthesis gas containing a purification step for the hydrogen or the synthesis gas
- C01B2203/0405—Purification by membrane separation
- C01B2203/041—In-situ membrane purification during hydrogen production
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B2203/00—Integrated processes for the production of hydrogen or synthesis gas
- C01B2203/04—Integrated processes for the production of hydrogen or synthesis gas containing a purification step for the hydrogen or the synthesis gas
- C01B2203/0465—Composition of the impurity
- C01B2203/047—Composition of the impurity the impurity being carbon monoxide
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B2203/00—Integrated processes for the production of hydrogen or synthesis gas
- C01B2203/04—Integrated processes for the production of hydrogen or synthesis gas containing a purification step for the hydrogen or the synthesis gas
- C01B2203/0465—Composition of the impurity
- C01B2203/0475—Composition of the impurity the impurity being carbon dioxide
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B2203/00—Integrated processes for the production of hydrogen or synthesis gas
- C01B2203/04—Integrated processes for the production of hydrogen or synthesis gas containing a purification step for the hydrogen or the synthesis gas
- C01B2203/0465—Composition of the impurity
- C01B2203/048—Composition of the impurity the impurity being an organic compound
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B2203/00—Integrated processes for the production of hydrogen or synthesis gas
- C01B2203/04—Integrated processes for the production of hydrogen or synthesis gas containing a purification step for the hydrogen or the synthesis gas
- C01B2203/0465—Composition of the impurity
- C01B2203/0495—Composition of the impurity the impurity being water
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B2203/00—Integrated processes for the production of hydrogen or synthesis gas
- C01B2203/08—Methods of heating or cooling
- C01B2203/0805—Methods of heating the process for making hydrogen or synthesis gas
- C01B2203/085—Methods of heating the process for making hydrogen or synthesis gas by electric heating
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B2203/00—Integrated processes for the production of hydrogen or synthesis gas
- C01B2203/10—Catalysts for performing the hydrogen forming reactions
- C01B2203/1005—Arrangement or shape of catalyst
- C01B2203/1011—Packed bed of catalytic structures, e.g. particles, packing elements
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B2203/00—Integrated processes for the production of hydrogen or synthesis gas
- C01B2203/10—Catalysts for performing the hydrogen forming reactions
- C01B2203/1041—Composition of the catalyst
- C01B2203/1047—Group VIII metal catalysts
- C01B2203/1052—Nickel or cobalt catalysts
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B2203/00—Integrated processes for the production of hydrogen or synthesis gas
- C01B2203/10—Catalysts for performing the hydrogen forming reactions
- C01B2203/1041—Composition of the catalyst
- C01B2203/1082—Composition of support materials
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B2203/00—Integrated processes for the production of hydrogen or synthesis gas
- C01B2203/12—Feeding the process for making hydrogen or synthesis gas
- C01B2203/1205—Composition of the feed
- C01B2203/1211—Organic compounds or organic mixtures used in the process for making hydrogen or synthesis gas
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B2203/00—Integrated processes for the production of hydrogen or synthesis gas
- C01B2203/12—Feeding the process for making hydrogen or synthesis gas
- C01B2203/1205—Composition of the feed
- C01B2203/1211—Organic compounds or organic mixtures used in the process for making hydrogen or synthesis gas
- C01B2203/1235—Hydrocarbons
- C01B2203/1241—Natural gas or methane
Definitions
- This invention relates generally to the production of hydrogen, and more specifically to the use of a membrane reactor for hydrogen production by the direct cracking of a hydrocarbon.
- Inorganic membranes such as palladium (Pd), palladium-silver (Pd-Ag) and several other alloys have been utilized in the past to separate hydrogen from other reactants and products in various reactions including hydrogenations, and dehydrogenations. Due to the high cost of these membranes, a great effort has been also devoted over the last several years to the development of composite and alloy membranes. Membranes of this type consist of a thin palladium film (providing permselectivity) coated on a porous or non-porous support that provides the required mechanical strength. A special type of membrane has been developed by Buxbaum and co-workers (J. Membr. Sci., 85, 29 (1993). and U.S. Patent Nos.
- This membrane takes advantage of the fact that several refractory metals such as niobium (Nb), tantalum (Ta), zirconium (Zr) and Vanadium (V) are one order of magnitude more permeable to hydrogen than palladium and have acceptable mechanical strength.
- An electroless plating technique was used to deposit a thin palladium film (1-2 ⁇ m thickness) on the surface of the refractory metals.
- Membranes prepared in this manner, and particularly Pd-Nb and Pd-Ta ensure high purity of the extracted hydrogen and are capable of permeating higher amounts of hydrogen than pure palladium membranes. In addition, they are stronger and more durable and can be used at higher temperatures.
- the present invention overcomes the problems described above and demonstrates the feasibility of producing substantially pure hydrogen by the direct cracking of hydrocarbons by the use of a membrane reactor.
- a membrane reactor can remove hydrogen from the reaction zone, and therefore, eliminate its negative effects on both reaction equilibrium and the reaction rate.
- the utilization of a membrane reactor can increase significantly the efficiency of the hydrogen production process.
- the membrane may be of any type of material that is selectively permeable only to hydrogen, and can thus effectively separate hydrogen from carbon monoxide and other components of the reacting mixture (e.g., unreacted hydrocarbons, carbon dioxide, water vapor, etc.).
- the invention has been ' * demonstrated with a Pd-Nb-type of membrane which is believed to have certain advantages as discussed in the background section of this application.
- the membrane preferably comprises Pd-Nb.
- the invention may be applicable to cracking any suitable hydrocarbon such as methane, natural gas, ethane, ethylene, propane, propylene, butane, pentane, hexane or mixtures thereof, and hydrocarbons with molecular weights in the gasoline and diesel range.
- the membrane reactor utilizes a catalyst bed which preferably comprises a nickel containing catalyst supported on a silica support.
- the hydrogen produced in the reactor zone selectively permeates through the membrane wall and is carried away by a sweeping gas.
- the reactor typically operates at a temperature in the range of about 400 to 900 °C.
- FIG. 1 is an enlarged side sectional view of the catalyst reaction zone of double tubular catalytic membrane reactor.
- FIG. 2 represents a plot of a comparison of methane conversion over 0.2 g of a 16 wt% Ni/Si0 2 catalyst at 550°C in a conventional fixed bed reactor and the reactor of Fig. 1.
- FIG. 3 represents a plot of the comparison of methane conversion over 0.2 g of a 16 wt% Ni/SiO 2 catalyst at 7600 h" 1 in a conventional fixed bed reactor and the reactor of Fig. 1.
- FIG. 4 is an enlarged side sectional view of the catalyst reaction zone of an alternative design of a fixed bed catalytic reactor having a membrane separator.
- the invention was demonstrated with the double tubular catalytic membrane reactor (10) depicted in Figure 1.
- the Pd-Nb membrane tube utilized has an outer diameter of 9.525 mm (3/8 in.) and a wall thickness of 0.25 mm; and was prepared according to the procedures described in the corresponding patents (U.S. 5,149,420 and 5,215, 729) covering its manufacture and use, which are incorporated herein by reference.
- the reactor consists of an inner membrane tube (12) and an outer stainless steel or quartz tube (14) which define a flow passageway (16).
- a catalyst bed (18) is located within the inner tube (12).
- Electrical heater (20) controls the reaction temperature.
- the hydrogen produced in the reactor zone selectively permeates through the membrane wall and is carried away by a sweeping gas indicated by the dotted arrows.
- the outer tube (SS, 1 in. OD, 0.028 in. thickness) is directly connected to a sweeping gas supply (not shown).
- the membrane occupied the central section of the inner tube and was connected to the reactor inlet and outlet with appropriate unions.
- the catalyst (16 wt% Ni/SiO 2 ) was packed within the membrane tube and the produced hydrogen was purged with an inert sweeping gas such as argon in the shell side. Additional hydrogen is also exiting the reactor at the bottom of the catalyst bed, as indicated by the solid arrows.
- Fig. 1 Another example of a membrane reactor configuration suitable for use in the present invention is shown in Fig. 4 wherein a fixed bed catalytic reactor or fuel processor is equipped with a membrane separator.
- the fuel processor which employs direct cracking, converts the hydrocarbon feed to hydrogen and carbon products and with the membrane separator, selectively extracts hydrogen to produce an essentially pure hydrogen product.
- the hydrocarbon gas is fed through an inlet port 42 and is cracked in internal chamber 44.
- the hydrogen formed from the cracking permeates the selectively porous membrane tubes 32 and travels to exit port 48 (see small arrows), while carbon monoxide, other reaction products, and unreacted hydrocarbons exit through port 46.
- the hydrocarbon gas feed enters one end of the reactor, passes through the catalyst bed, and the reaction products and unreacted hydrocarbons exit at the other end.
- the membrane separator the flow of the hydrogen goes from the outside to the inside of the membrane tubes.
- the flow of essentially pure hydrogen from all the membrane tubes are combined into a common header 50 and collected at exit port 48.
- Other alternate reactor configurations for this type of reactor in commercial operations may include fluidized bed or moving bed reactors.
- the catalyst used in the present invention will eventually deactivate as a result of carbon deposition.
- the carbon deposited on the catalyst may be recovered and used in electrochemical applications (superconductors, electrodes and fuel cells) or fuel storage applications.
- the deactivated catalyst can be fully regenerated by oxidization in air or steam gasification of the deposited carbon.
- Figure 2 compares the methane conversions obtained from a conventional fixed bed reactor and the reactor of Fig. 1 at 550°C at different space veloe ties.
- the CH 4 conversion in the conventional fixed bed reactor ranged from 31.7% at a space velocity of 60000 h "1 to 42.2% at 7500 h "1 .
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Combustion & Propulsion (AREA)
- Inorganic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Health & Medical Sciences (AREA)
- General Health & Medical Sciences (AREA)
- Hydrogen, Water And Hydrids (AREA)
- Separation Using Semi-Permeable Membranes (AREA)
Abstract
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AU27738/99A AU2773899A (en) | 1998-02-24 | 1999-02-19 | Use of a membrane reactor for hydrogen production via the direct cracking of hydrocarbons |
CA002317396A CA2317396A1 (fr) | 1998-02-24 | 1999-02-19 | Utilisation d'un reacteur a membrane pour la production d'hydrogene par craquage direct d'hydrocarbures |
EP99908260A EP1066216A1 (fr) | 1998-02-24 | 1999-02-19 | Utilisation d'un reacteur a membrane pour la production d'hydrogene par craquage direct d'hydrocarbures |
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US7581498P | 1998-02-24 | 1998-02-24 | |
US60/075,814 | 1998-02-24 | ||
US23186299A | 1999-01-14 | 1999-01-14 | |
US09/231,862 | 1999-01-14 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO1999043610A1 true WO1999043610A1 (fr) | 1999-09-02 |
Family
ID=26757305
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/US1999/003574 WO1999043610A1 (fr) | 1998-02-24 | 1999-02-19 | Utilisation d'un reacteur a membrane pour la production d'hydrogene par craquage direct d'hydrocarbures |
Country Status (5)
Country | Link |
---|---|
EP (1) | EP1066216A1 (fr) |
CN (1) | CN1291166A (fr) |
AU (1) | AU2773899A (fr) |
CA (1) | CA2317396A1 (fr) |
WO (1) | WO1999043610A1 (fr) |
Cited By (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE10040539A1 (de) * | 2000-08-18 | 2002-03-07 | Aral Ag & Co Kg | Membranreaktor und Verfahren zur Herstellung von hochreinem Wasserstoffgas |
WO2002014215A3 (fr) * | 2000-08-18 | 2003-10-23 | Bp Benzin Und Petroleum Ag | Reacteur a membrane et procede de production d'un gaz hydrogene de grande purete |
EP1561725A1 (fr) * | 2004-02-03 | 2005-08-10 | Min-Hoi Rei | Procédé et module de réacteur pour la production d' hydrogène à démarrage rapide |
WO2007031713A1 (fr) * | 2005-09-14 | 2007-03-22 | Bp P.L.C. | Procede de production d'hydrogene |
US7252692B2 (en) * | 2004-01-21 | 2007-08-07 | Min-Hon Rei | Process and reactor module for quick start hydrogen production |
EP1829821A1 (fr) * | 2006-03-01 | 2007-09-05 | Enea-Ente Per Le Nuove Tecnologie, L'Energia e L'Ambiente | Processus a membrane pour la production d'hydrogene |
US7527661B2 (en) | 2005-04-18 | 2009-05-05 | Intelligent Energy, Inc. | Compact devices for generating pure hydrogen |
WO2012072199A1 (fr) * | 2010-12-02 | 2012-06-07 | Linde Aktiengesellschaft | Procédé et dispositif de production d'hydrogène à partir de glycérine |
CN103007697A (zh) * | 2012-12-21 | 2013-04-03 | 上海合既得动氢机器有限公司 | 甲醇水制氢设备的膜分离器及其制备方法 |
US8597383B2 (en) | 2011-04-11 | 2013-12-03 | Saudi Arabian Oil Company | Metal supported silica based catalytic membrane reactor assembly |
US9272269B2 (en) | 2012-03-08 | 2016-03-01 | National University Of Singapore | Catalytic hollow fibers |
US9745191B2 (en) | 2011-04-11 | 2017-08-29 | Saudi Arabian Oil Company | Auto thermal reforming (ATR) catalytic structures |
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US20030192251A1 (en) * | 2002-04-12 | 2003-10-16 | Edlund David J. | Steam reforming fuel processor |
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- 1999-02-19 AU AU27738/99A patent/AU2773899A/en not_active Abandoned
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Cited By (17)
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DE10040539A1 (de) * | 2000-08-18 | 2002-03-07 | Aral Ag & Co Kg | Membranreaktor und Verfahren zur Herstellung von hochreinem Wasserstoffgas |
WO2002014215A3 (fr) * | 2000-08-18 | 2003-10-23 | Bp Benzin Und Petroleum Ag | Reacteur a membrane et procede de production d'un gaz hydrogene de grande purete |
US7252692B2 (en) * | 2004-01-21 | 2007-08-07 | Min-Hon Rei | Process and reactor module for quick start hydrogen production |
EP1561725A1 (fr) * | 2004-02-03 | 2005-08-10 | Min-Hoi Rei | Procédé et module de réacteur pour la production d' hydrogène à démarrage rapide |
US7527661B2 (en) | 2005-04-18 | 2009-05-05 | Intelligent Energy, Inc. | Compact devices for generating pure hydrogen |
WO2007031713A1 (fr) * | 2005-09-14 | 2007-03-22 | Bp P.L.C. | Procede de production d'hydrogene |
EP1829821A1 (fr) * | 2006-03-01 | 2007-09-05 | Enea-Ente Per Le Nuove Tecnologie, L'Energia e L'Ambiente | Processus a membrane pour la production d'hydrogene |
WO2012072199A1 (fr) * | 2010-12-02 | 2012-06-07 | Linde Aktiengesellschaft | Procédé et dispositif de production d'hydrogène à partir de glycérine |
US9745191B2 (en) | 2011-04-11 | 2017-08-29 | Saudi Arabian Oil Company | Auto thermal reforming (ATR) catalytic structures |
US8597383B2 (en) | 2011-04-11 | 2013-12-03 | Saudi Arabian Oil Company | Metal supported silica based catalytic membrane reactor assembly |
US10071909B2 (en) | 2011-04-11 | 2018-09-11 | Saudi Arabian Oil Company | Auto thermal reforming (ATR) catalytic structures |
US10093542B2 (en) | 2011-04-11 | 2018-10-09 | Saudi Arabian Oil Company | Auto thermal reforming (ATR) catalytic structures |
US10252910B2 (en) | 2011-04-11 | 2019-04-09 | Saudi Arabian Oil Company | Auto thermal reforming (ATR) catalytic structures |
US10252911B2 (en) | 2011-04-11 | 2019-04-09 | Saudi Arabian Oil Company | Auto thermal reforming (ATR) catalytic systems |
US9272269B2 (en) | 2012-03-08 | 2016-03-01 | National University Of Singapore | Catalytic hollow fibers |
CN103007697B (zh) * | 2012-12-21 | 2015-03-18 | 上海合既得动氢机器有限公司 | 甲醇水制氢设备的膜分离器及其制备方法 |
CN103007697A (zh) * | 2012-12-21 | 2013-04-03 | 上海合既得动氢机器有限公司 | 甲醇水制氢设备的膜分离器及其制备方法 |
Also Published As
Publication number | Publication date |
---|---|
AU2773899A (en) | 1999-09-15 |
CN1291166A (zh) | 2001-04-11 |
CA2317396A1 (fr) | 1999-09-02 |
EP1066216A1 (fr) | 2001-01-10 |
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