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WO1998012075A1 - Dispositif de retenue gonflable assemble par collage et procede de fabrication - Google Patents

Dispositif de retenue gonflable assemble par collage et procede de fabrication Download PDF

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Publication number
WO1998012075A1
WO1998012075A1 PCT/US1997/016543 US9716543W WO9812075A1 WO 1998012075 A1 WO1998012075 A1 WO 1998012075A1 US 9716543 W US9716543 W US 9716543W WO 9812075 A1 WO9812075 A1 WO 9812075A1
Authority
WO
WIPO (PCT)
Prior art keywords
adhesive
inflatable restraint
inflatable
silicone
tape
Prior art date
Application number
PCT/US1997/016543
Other languages
English (en)
Inventor
Anthony R. Clanton
Mark R. Holzer
Robert H. Lowe
Kurt C. Melacon
Kristin M. Schroeder
Original Assignee
Minnessota Mining And Manufacturing Company
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Minnessota Mining And Manufacturing Company filed Critical Minnessota Mining And Manufacturing Company
Priority to AU43539/97A priority Critical patent/AU4353997A/en
Priority to AU64699/98A priority patent/AU6469998A/en
Priority to PCT/US1998/005238 priority patent/WO1999014082A1/fr
Publication of WO1998012075A1 publication Critical patent/WO1998012075A1/fr

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60RVEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R21/00Arrangements or fittings on vehicles for protecting or preventing injuries to occupants or pedestrians in case of accidents or other traffic risks
    • B60R21/02Occupant safety arrangements or fittings, e.g. crash pads
    • B60R21/16Inflatable occupant restraints or confinements designed to inflate upon impact or impending impact, e.g. air bags
    • B60R21/23Inflatable members
    • B60R21/235Inflatable members characterised by their material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60RVEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R21/00Arrangements or fittings on vehicles for protecting or preventing injuries to occupants or pedestrians in case of accidents or other traffic risks
    • B60R21/02Occupant safety arrangements or fittings, e.g. crash pads
    • B60R21/16Inflatable occupant restraints or confinements designed to inflate upon impact or impending impact, e.g. air bags
    • B60R21/23Inflatable members
    • B60R21/231Inflatable members characterised by their shape, construction or spatial configuration
    • B60R21/2334Expansion control features
    • B60R21/2338Tethers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60RVEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R21/00Arrangements or fittings on vehicles for protecting or preventing injuries to occupants or pedestrians in case of accidents or other traffic risks
    • B60R21/02Occupant safety arrangements or fittings, e.g. crash pads
    • B60R21/16Inflatable occupant restraints or confinements designed to inflate upon impact or impending impact, e.g. air bags
    • B60R21/23Inflatable members
    • B60R21/231Inflatable members characterised by their shape, construction or spatial configuration
    • B60R21/2334Expansion control features
    • B60R21/2338Tethers
    • B60R2021/23382Internal tether means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60RVEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R21/00Arrangements or fittings on vehicles for protecting or preventing injuries to occupants or pedestrians in case of accidents or other traffic risks
    • B60R21/02Occupant safety arrangements or fittings, e.g. crash pads
    • B60R21/16Inflatable occupant restraints or confinements designed to inflate upon impact or impending impact, e.g. air bags
    • B60R21/23Inflatable members
    • B60R21/235Inflatable members characterised by their material
    • B60R2021/23571Inflatable members characterised by their material characterised by connections between panels
    • B60R2021/2358Bonding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60RVEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R21/00Arrangements or fittings on vehicles for protecting or preventing injuries to occupants or pedestrians in case of accidents or other traffic risks
    • B60R21/02Occupant safety arrangements or fittings, e.g. crash pads
    • B60R21/16Inflatable occupant restraints or confinements designed to inflate upon impact or impending impact, e.g. air bags
    • B60R21/23Inflatable members
    • B60R21/231Inflatable members characterised by their shape, construction or spatial configuration
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60RVEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R21/00Arrangements or fittings on vehicles for protecting or preventing injuries to occupants or pedestrians in case of accidents or other traffic risks
    • B60R21/02Occupant safety arrangements or fittings, e.g. crash pads
    • B60R21/16Inflatable occupant restraints or confinements designed to inflate upon impact or impending impact, e.g. air bags
    • B60R21/23Inflatable members
    • B60R21/239Inflatable members characterised by their venting means

Definitions

  • This invention relates to inflatable restraints such as, for example, those used in passenger vehicles, more particularly, to such restraints having seams that are adhesively bonded and, even more particularly to such restraints with seams having a lap-shear geometry that are adhesively-bonded.
  • inflatable restraints examples include driver and passenger airbags, side impact bags, knee bolsters, head liner curtains, inflatable seat belts and the like. Recently, government regulations have forced automobile manufacturers to equip passenger cars and trucks with driver and passenger side airbags. Inflatable restraint systems are complex and add significantly to the final cost of the automobile. In order to meet demand, size, and cost constraints, automobile manufactures continue to investigate ways to manufacture inflatable restraint systems more efficiently and to use materials that are lighter and have a lower cost.
  • Inflatable restraints such as, for example, airbags are commonly made from woven nylon materials such as nylon 6 and nylon 6,6, or woven polyester materials such as polyethylene terepthalate.
  • the fabric can be coated or uncoated. Commonly used coating materials are neoprene and more recently, silicone polymers. The coatings enhance the slip coefficient of the fabric so as to facilitate a smooth and rapid deployment, provide heat shielding and ablative protection to the fabric from hot gases from the inflator, and prevent gases from escaping prematurely by sealing fabric pores.
  • Inflatable restraints are usually inflated very rapidly, for example in about 10 to 55 milliseconds, at a pressure of from 5 to about 20 psi (34.5 to 138 kPa)
  • Airbags and other inflatable restraints are typically made by cutting patterns of material and then sewing the resulting pieces together. Dimensional tolerances are kept very tight and must be achieved with accuracy to very specific orientations. The threads used to sew the pieces together must also be of the proper fiber, weight, construction, and have the proper coating for the application. The placement of the sewing patterns and stitches is also critical to the performance of the inflatable restraint.
  • Typical sewn seams are formed by placing the two pieces of fabric on top of one another, with the edges aligned, and then stitching the pieces of material together at or near the edges.
  • a sewn airbag is normally turned inside out so that the sewn seams or the raw edges of the fabric are contained within the interior of the airbag, and thereby unseen.
  • sewn seams having the above "conventional seam geometry” is that the manufacturing process for such pieces is labor intensive.
  • Another disadvantage of stitched airbags is that during deployment of the airbag, the stitches may cause the threads of the airbag fabric to stretch and form holes in the area stitched which can lead to leakage or deployment failure This is known in the industry as "combing.”
  • Another disadvantage of sewn airbags is that the fabric used must be of a sufficient density yarn tenacity, or weight to prevent or minimize combing of the seams. Often, the weight of material needed for sewn seams exceeds the weight needed to otherwise provide an effective inflatable restraint.
  • the invention relates to an improved inflatable restraint in which at least one structural seam, and optionally other structural and nonstructural seams, as well as other portions of the restraint, are bonded or reinforced with an adhesive.
  • an inflatable restraint which includes an inflatable chamber comprising at least one sheet of a material suitable for use in an inflatable restraint and one or more structural seams. Each structural seam is formed by at least two sheet edges.
  • the inflatable chamber has a substantial portion of at least one structural seam bonded with an adhesive selected such that the at least one structural seam is capable of withstanding inflation forces resulting from deployment of the inflatable restraint (i.e., the rapid inflation of the inflatable chamber), when the structural seam is bonded with the adhesive.
  • the adhesive used according to the present invention, can be at least one silicone pressure-sensitive adhesive comprising a silicone base polymer and a silicate (e.g., MQ) resin, where the silicone base polymer comprises condensation curable functional groups, and the silicate resin comprises condensation curable functional groups.
  • a silicone pressure-sensitive adhesive comprising a silicone base polymer and a silicate (e.g., MQ) resin, where the silicone base polymer comprises condensation curable functional groups, and the silicate resin comprises condensation curable functional groups.
  • the at least one silicone pressure-sensitive adhesive can be a condensation cured pressure-sensitive adhesive and/or a peroxide cured pressure-sensitive adhesive, where the condensation cure pressure-sensitive adhesive further comprises a condensation curing agent and the peroxide cure pressure-sensitive adhesive further comprises a peroxide cross-linking agent.
  • the condensation curing agent can be, for example, a condensation catalyst, a cross-linking agent, and/or a multifunctional cross-linking agent (e.g., an aminosilane) which serves as both catalyst and cross-linker. It can be desirable for the silicone base polymer and the silicate resin to be pre-condensed together prior to the at least one silicone pressure-sensitive adhesive being applied and fully condensation cured.
  • the adhesive used according to the present invention, can be at least one addition-cure or hydrosilation cure silicone adhesive comprising an alkenyl functional silicone base polymer, a hydride functional cross-linking or chain extending agent (e.g., SiH), and a hydrosilation catalyst.
  • the silicone base polymer has unsaturated (e.g., vinyl, propenyl, higher alkenyl, etc.) groups at its ends. It may be desirable for a reinforcing agent to be included such as, for example, a silica, quartz, and/or MQ resin containing alkenyl or SiH functional groups.
  • the hydrosilation catalyst is typically a noble metal catalyst such as, for example, Pt and Rh.
  • the at least one addition-cure silicone adhesive can be an addition-cure silicone pressure-sensitive adhesive or a room temperature vulcanizing adhesive
  • the adhesive used according to the present invention, can be at least one free radical-cure silicone pressure-sensitive adhesive comprising an ethylenically unsaturated silicone base polymer, and a silicate resin (e g , MQ resin)
  • the silicone base polymer has ethylenic unsaturation (e.g., acrylate, methacrylate, etc.) at its ends.
  • the silicate resin is in sufficient quantity to provide the desired tack to the adhesive.
  • a free radical catalyst to be included for initiating free radical polymerization, when the adhesive is to be thermal or thermal or radiation (e.g., UV or photo) cured.
  • a small percentage of a free radically polymerizable vinyl monomer can be included
  • a free radically polymerizable cross-linking agent may also be included
  • the adhesive used according to the present invention, can be at least one silicone adhesive comprising a non-curable tackified polydiorganosiloxane polyurea segmented copolymer
  • This at least one silicone adhesive can be selected from the group consisting of a pressure-sensitive adhesive (PSA), a heat activated pressure- sensitive adhesive (activated with heat and pressure), a non-tacky heat activated (e.g , hot-melt) adhesive and a combination thereof.
  • PSA pressure-sensitive adhesive
  • the adhesive used according to the present invention, can be at least one silicone adhesive comprising a curable tackified polydiorganosiloxane oligourea segmented copolymer.
  • This at least one silicone adhesive can be selected from the group consisting of a pressure-sensitive adhesive, a heat activated pressure-sensitive adhesive, a non-tacky heat activated adhesive and a combination thereof
  • This at least one silicone adhesive can also be selected from the group consisting of a free- radical cure adhesive, a moisture cure adhesive and a combination thereof
  • the adhesive used according to the present invention, can be at least one moisture-cure room temperature vulcanizing silicone adhesive
  • This at least one silicone adhesive can be a neutral-cure room temperature vulcanizing adhesive
  • an inflatable protective device which comprises a housing, an inflation device attached to the housing, and an inflatable restraint.
  • the inflatable restraint comprises an inflatable chamber having a substantial portion of at least one structural seam bonded with an adhesive so as to have a lap-shear geometry.
  • the adhesive is selected such that the at least one structural seam is capable of withstanding inflation forces resulting from deployment of the inflatable restraint, when the structural seam is bonded with the adhesive tape.
  • a method for making an adhesive bonded inflatable restraint.
  • the method comprises the steps of. providing an adhesive and at least one sheet of a material suitable for use in an inflatable restraint, with the sheet having two edges; overlapping the two edges of the sheet so as to form a seam having a lap shear geometry and to form at least part of an inflatable chamber, disposing the adhesive between the overlapping edges of the sheet; and activating the adhesive (by pressure and/or heat) so as to bond the overlapping edges together, wherein the adhesive is selected such that the seam is capable of withstanding inflation forces resulting from deployment of the inflatable restraint, when the overlapping edges are bonded with the adhesive
  • the adhesive being provided to be a curable adhesive
  • the method includes the step of curing the adhesive after the step of activating the adhesive.
  • the resulting seam will then, at least, be capable of withstanding inflation forces resulting from deployment of the inflatable restraint, after the adhesive is substantially cured
  • each sheet can provide one of the edges used to form the seam.
  • the step of disposing the adhesive between the overlapping edges of the sheet can include bonding the adhesive along at least one of the edges before the step of overlapping the two edges of the sheet.
  • the present invention also relates to an improved inflatable restraint in which at least one structural seam, and optionally other structural and nonstructural seams, as well as other portions of the restraint, are adhesive bonded or reinforced with an adhesive tape.
  • an inflatable restraint which comprises an inflatable chamber having a substantial portion of at least one structural seam bonded with an adhesive tape.
  • the adhesive tape is selected such that each structural seam bonded with the adhesive tape is capable of withstanding inflation forces resulting from the deployment of the inflatable restraint (i.e., the rapid inflation of the inflatable chamber).
  • the adhesive tape can comprise a backing having two major surfaces or sides and an adhesive on one major surface.
  • the backing is selected such that each structural seam bonded with the adhesive tape is capable of withstanding inflation forces resulting from the deployment of the inflatable restraint.
  • the backed adhesive tape can be used in bonding a structural seam having a butt joint geometry.
  • the backing of the tape can be made from any suitable coated or uncoated (e.g., with silicone) materials which pass deployment and durability testing as required for inflatable restraints, including suitable woven nylon fabrics, woven polyester fabrics, Kevlar®, Spectra®, films, nonwovens, including nonwoven fabrics, laminates of films, yarns and/or fibers, and the like.
  • suitable coated or uncoated e.g., with silicone
  • suitable woven nylon fabrics woven polyester fabrics, Kevlar®, Spectra®
  • films nonwovens, including nonwoven fabrics, laminates of films, yarns and/or fibers, and the like.
  • the adhesive tape can, alternatively, be an adhesive transfer tape comprising one or more adhesive layers without a backing. It is desirable for such an adhesive tape to be self-supportive, without a support backing, when used to bond a structural seam of the inflatable restraint. Such an adhesive tape can be used in bonding overlapping portions of a structural seam having an overlapping or lap shear geometry.
  • the transfer tape can also be a double sided adhesive tape, with adhesive on both sides of a reinforcement backing. It is desirable for the adhesive for the tape to be a hot melt-type adhesive.
  • the adhesive may also be a pressure sensitive-type adhesive.
  • the adhesive may exhibit a combination of the characteristics of a hot melt-type adhesive and a pressure sensitive-type adhesive. That is, the adhesive may need to have both heat and pressure applied in order to be sufficiently activated.
  • the adhesive has also been found desirable for the adhesive to comprise a silicone adhesive. It has been found more desirable for the adhesive to comprise a silicone adhesive containing a silicone-urea segmented copolymer and even more desirable for a silicate resin (e g., an MQ resin) to be included with the silicone-urea segmented copolymer. It is believed that other adhesives which provide the required performance, durability and processability could also be used to make an adhesive tape according to the present invention.
  • Other adhesives may include block co-polymer adhesives, acrylate adhesives, acrylate/epoxy adhesives, acrylate/silicone adhesives, polyurethane adhesives, polyester adhesives, polyamide adhesives and the like
  • the inflatable chamber can include a retaining ring assembly.
  • the retaining ring assembly comprises one or more retaining rings bonded about the periphery of an opening (e.g., a vent hole, an inflator hole, etc.) in the inflatable chamber
  • the retaining ring assembly can comprise one or more retaining rings bonded about the periphery of such an opening on an inner surface of the inflatable chamber, on an outer surface of the inflatable chamber, or on both the inner and outer surfaces
  • One or more adhesive layers are used to so bond each retaining ring.
  • Each adhesive layer can be an adhesive tape of the type used to bond a structural seam according to the present invention
  • the retaining ring and the adhesive layer can form a backed adhesive tape
  • adhesives other than those used in the present adhesive tape (e.g , lower strength adhesives), can also be used to successfully bond such retaining rings.
  • the inflatable restraint can also include a tether having each of two opposite ends bonded to one of two opposing inner surfaces of the inflatable chamber Each end of the tether is bonded to one of the opposing inner surfaces of the inflatable chamber with an adhesive layer so that the adhesive layer is subjected to substantially tensile or pluck loading, not peel loading, during the inflation of the inflatable chamber, as the inflatable restraint is deployed
  • the adhesive layer is selected so as to withstand the inflation forces resulting from the deployment of the inflatable restraint and so as to maintain the bond between the tether and the opposing inner surfaces.
  • the tether has a length that limits the separation of the opposing inner surfaces during the inflation of the inflatable chamber
  • the above described adhesive tape is provided for bonding a structural seam of an inflatable restraint, the tape comprising at least one adhesive layer selected such that when used to bond a structural seam of an inflatable restraint, the seam is capable of withstanding inflation forces resulting from deployment of the inflatable restraint
  • a method for making the inflatable restraint described above.
  • the method comprises the steps of: providing at least one sheet of a material suitable for making an inflatable restraint, with the at least one sheet having two edges, and also providing an adhesive tape; forming the at least one sheet so as to define an inflatable chamber having at least one structural seam formed by the two edges; and bonding a substantial portion of the at least one structural seam with the adhesive tape.
  • the forming step includes forming the at least one sheet so that the at least one structural seam has a butt joint geometry formed by the two edges, and the bonding step includes applying the backed adhesive tape so as to overlap the edges and bond the structural seam.
  • the adhesive tape being provided is a adhesive transfer tape
  • the forming step includes forming the at least one sheet so that the at least one structural seam has a lap shear geometry formed by the two edges overlapping each other so as to form overlapping portions of the at least one sheet, and the bonding step includes disposing the adhesive tape between the overlapping portions so as bond the structural seam.
  • One of the advantages of the restraints of the present invention is that the seams may be adhesively bonded without the need for expensive adhesive-coated fabrics.
  • Another advantage of the restraints of the present invention is that adhesively-bonded restraints of the present invention may be manufactured at a lower cost, using less labor than sewn restraints.
  • Another advantage of the restraints of the present invention is that adhesively-bonded seams avoid stress concentrations in the fabric at the seams and thereby avoid the problem of combing.
  • Another advantage of the restraints of the present invention is that lighter weight fabrics may be used to construct the inflatable chamber which saves weight and decreases packing volume of the restraint in its un-deployed state Lighter weight fabrics can also provide a surface that is less abrasive when impacted by a person or object
  • Fig 1 is a front view of one embodiment of an inflatable restraint of the present invention
  • Fig 2 shows the two sheets used to make the inflatable restraint shown in
  • Fig 3a is a front view of a tube for use in another embodiment of an inflatable restraint of the present invention with an adhesively-bonded seam having a lap-shear geometry
  • Fig 3b is a sectional view of the seam of the inflatable restraint of Fig 3a taken along lines 3b-3b and having an overlap shear geometry according to the present invention
  • Fig 4 is a sectional view of the seam of the inflatable restraint of Fig 1 taken along lines 4-4 and having an overlap shear geometry according to the present invention
  • Fig 5 is a partial cross-sectional view of a typical sewn seam
  • Fig 6 is a partially sectioned view of an inflatable protective device of the present invention
  • Fig 7 is a cross-sectional view of a retaining ring assembly for use on an inflatable restraint in accordance with the present invention
  • Fig 8 is a side view of a deployed inflatable restraint according to the present invention, partially broken away so as to reveal a fully extended tether therein
  • Fig 9 is an enlarged view of the circled area of Fig 8
  • Fig 10 is a front view of another embodiment of an inflatable restraint of the present invention
  • Fig. 11 is a front view of an additional embodiment of an inflatable restraint of the present invention
  • Fig 12 is a sectional view of a structural seam having a butt joint geometry according to the present invention.
  • Fig. 13 is a cross-sectional view of a structural seam of an inflatable restraint having a lap shear geometry bonded with a double-sided tape according to the present invention
  • the inflatable restraints of the present invention include an inflatable chamber made from at least one sheet of material (e.g , a fabric), suitable for use in the inflatable restraint, forming at least one structural seam, and have a substantial portion of at least one structural seam bonded with an adhesive or an adhesive tape
  • inflatable restraint refers to any inflatable restraint device, including driver-side airbags, passenger airbags, side impact airbags, inflatable seat belt restraints, knee bolsters, head liner curtains, and the like
  • Structural seam as used herein refers to a seam in the inflatable restraint that is subjected to gas pressure or forces due to inflation of the inflatable chamber and which
  • the inflatable chamber may be any shape and configuration that allows the use of an adhesive to bond together the inflatable chamber. It is desirable for the inflatable chamber to be of a shape which allows for the structural seams to have a lap-shear geometry or butt joint geometry Having a "lap-shear geometry” means that the seams are overlapping and positioned so that during inflation of the inflatable chamber, the force applied to the seams is substantially lateral or shear force, rather than substantially a "peel" force Having a "butt joint” geometry means that the edges of the material brought together to form the seam are not overlapping but substantially abutted (i.e., adjacent to one another) or joined edge-to-edge.
  • bonded seam will also be subject substantially to shear forces, rather than substantially "peel” forces, when the inflatable restraint is deployed.
  • a seam having lap-shear geometry is shown in Figs 3a, 3b and 4 (described in detail below)
  • a seam having a butt join geometry is shown in Fig 12 This is in contrast to typically sewn seams of known inflatable restraints which are configured such that "peel” or perpendicular force acts upon the seam during inflation of the restraint
  • a peel type seam is shown in Fig 5 (described in detail below)
  • Useful shapes include polygons, for example, octagons, squares, triangles, and the like, pyramids, circles, interlocking "baseball” shaped pieces and interlocking "dogbone” shaped pieces
  • Other useful shapes that can be adhesively bonded using lap-shear geometry seams includes those described in U S Patent Nos 4,988, 1 18; 5,454,594, and 5,482,317, all of which are incorporated
  • the inflatable restraints of the present invention may be made of a single piece or sheet of material or of two or more sheets of material
  • An inflatable restraint of the present invention may generally be made from a single sheet of material by folding the material and forming edges and then bonding the respective edges with an adhesive in a lap-shear or butt joint geometry
  • An inflatable restraint of the present invention may also be made by adhesively bonding two or more sheets of material together at their respective edges
  • the inflatable restraints of the present invention may also have additional adhesively-bonded seams which give the uninflated restraint a three-dimensional structure
  • an inflatable restraint, adhesively bonded together according to the present invention may be folded inwardly at a seam and then the folds are adhesively bonded together to form a seam which extends into the vertical plane of the inflatable chamber
  • any fabric or material suitable for use in an inflatable restraint may be used to make the inflatable restraints of the present invention
  • Useful materials include sheets made from fabrics of nylon 6, nylon 6,6, Kevl
  • the fabrics are woven from such yarns having a denier of about 840 or less It is more desirable for the fabric bonded according to the present invention to have a denier of about 630 or less It is even more desirable for the fabric to have a denier of about 420 or less
  • adhesive bonding according to the present invention it is believed that the inflatable chamber can even be made from relatively lightweight fabrics (i e , about 210 denier or less), compared to that typically used in the past
  • the useful fabrics may also have a balanced or unbalanced weave, that is, the fabric may be woven with fabrics having the same or a different denier and thread counts in the warp and filling directions
  • the sheet materials of the present inflatable restraints may be coated or uncoated Coatings are used to make the fabric less permeable to the inflation gas Satisfactory results have been obtained with uncoated and silicone coated nylon fabrics.
  • Other useful coatings may also include for example, rubber, polyurethane, and neoprene
  • Commercially available fabrics include silicone coated nylon 6,6 Fabric Style Nos. 64318 and 64362, available from Precision Fabrics Group Inc , Greensboro, North Carolina; uncoated nylon 6,6 (630 denier), available from
  • the adhesive tape used to bond structural seams in the inflatable restraints of the present invention may be any adhesive tape that is compatible with the materials used in the inflatable restraint and capable of withstanding the inflation forces caused by deployment of the inflatable restraint ln other words, the adhesive tape should exhibit sufficient shear-holding power such that the structural integrity of the seam and the restraint as a whole is maintained during the unused life of the inflatable restraint, as well as during deployment Generally, the strength of the tape-bonded structural seams of the present invention is dependent on the type of fabric used for the inflatable chamber; the backing, if present, and the adhesive used in the adhesive tape; and the design of the inflatable restraint.
  • an inflatable restraint of the present invention it is desirable for an inflatable restraint of the present invention to have tape-bonded structural seams that withstand an internal inflation pressure of from at least about 2 psi (14 kPa) to about 60 psi (414 kPa), or more depending on the requirements of the particular inflatable restraint. It is believed desirable for a tape-bonded structural seam, according to the present invention, to have a shear strength of at least about 50 psi (345 kPa) and, more desirably, at least about 75 psi (517 kPa).
  • a tape-bonded structural seam it is desirable for a tape-bonded structural seam, according to the present invention, to have a shear strength of at least about 100 psi (690 kPa) and, more desirably, at least about 120 psi (827 kPa).
  • any coated or uncoated (e.g., with silicone) material that meets deployment and durability requirements required for inflatable restraints may be useful as a backing in the present adhesive tape.
  • Such materials may include, but are not limited to, suitable woven nylon fabrics, woven polyester fabrics, Kevlar®, Spectra®, films, nonwovens, including nonwoven fabrics, laminates of films, yarns and/or fibers, and the like.
  • the fabric backing can have a coating (e.g., silicone) on one or both sides, with the adhesive coated onto a coated side or an uncoated side.
  • the adhesive used to bond structural seams in the inflatable restraints of the present invention may be any adhesive that is compatible with the materials used in the inflatable restraint and capable of withstanding the inflation forces caused by deployment of the inflatable restraint.
  • the adhesive should exhibit sufficient shear-holding power such that the structural integrity of the seam and the restraint as a whole is maintained during the unused life of the inflatable restraint, as well as during deployment.
  • the type and amount of adhesive used is largely dependent on the type of fabric and/or coating used to make the inflatable restraint. For example, it is desirable to use a silicone adhesive for bonding a silicone coated fabric of nylon 6,6. A siliconeadhesive can also be used to bond an uncoated fabric of nylon 6,6.
  • Suitable adhesives provide a high level of bonding to low energy surfaces and are flexible through a temperature range of from about -30°C to 90°C Such adhesives also do not adversely affect the fabric or fabric coating, are stable for at least 10 years, and do not outgas or "fog" excessively Silicone adhesives can provide long-term durability and are useful over a wide range of temperature, humidity and environmental conditions, and can be used effectively to bond to surfaces coated with silicone or other high and low surface energy coatings, such as coatings found on the sheet materials currently used to make inflatable restraints
  • any adhesive that imparts the desired shear holding power to the tape and that possesses properties that allow it to be applied to a backing, if applicable, so as to produce a usable adhesive tape for inflatable restraint applications may be employed in the present adhesive tape It is desirable for the adhesive used in the present adhesive tape to be a hot-melt or pressure-sensitive adhesive (PSA).
  • PSA pressure-sensitive adhesive
  • silicone adhesives can provide long-term durability and are useful over a wide range of temperature, humidity and environmental conditions, and can be used effectively to bond to surfaces coated with silicone or other high and low surface energy coatings, such as coatings found on the sheet materials currently used to make inflatable restraints.
  • a desirable silicone adhesive that has been used to bond together inflatable restraints, with satisfactory results, is a silicone pressure-sensitive adhesive, commercially available under the tradename SILGRIP® PSA529 from GE Silicones, Waterford, NY This adhesive was fully cured or cross-linked after the adhesive was applied and the seam(s) of the inflatable restraint formed
  • the cross- linking agent successfully used with the GE PSA 529 adhesive was the aminosilane catalyst/cross-linking agent, commercially available from OSi Specialties, Inc of Endicott, New York, under the product designation OSi A-l 100 (aminopropyltriethoxysilane).
  • This catalyst/cross-linking agent is also commercially available from GE Silicones, Waterford, NY under the product designation SRC 18 General Electric provides its PSA529 as a 55 wt% solids solution of silanol terminated linear polydimethylsiloxane gum and a silanol functional MQ resin (consists of M and Q [SiO 4 /-*] structural units) that has been slightly condensed to increase the cohesive strength of the adhesive.
  • the resin to gum ratio in the GE PSA529 is believed to be about 62/38 (MQ resin/gum) by weight.
  • the GE PSA529 can be cured by either peroxide-cure (free radical) or condensation- cure.
  • the recommended condensation cure formulation is 100 parts by weight (pt) of the PSA529 with 3.3 pt of the GE catalyst SRC18 (aminopropyltriethoxysilane). Satisfactory results have been obtained employing 3 pt of SRC 18 per 100 pt PSA529.
  • a catalyzed solution of the PSA529 will continue to advance in cure, as evidenced by increased viscosity, until gelled. Advancement of cure may be retarded significantly by diluting the adhesive to a lower concentration with solvent.
  • a catalyzed GE PSA529 adhesive sample, at 30% solids, may have a useful bathlife in a closed container of up to 3 months. It is believed that a wide variety of silicone adhesive compositions are useful in constructing an inflatable restraint of the present invention.
  • compositions cover a wide range of moduli, including those compositions of quite low modulus that exhibit pressure-sensitive tack, compositions of intermediate modulus that exhibit pressure-sensitive tack at elevated temperature, and the high modulus silicone rubber adhesives that possess no pressure-sensitive tack. Examples of other adhesives that may be useful in adhesively bonding inflatable restraints are discussed below.
  • Silicone pressure-sensitive adhesives like those disclosed herein, generally comprise a high molecular weight linear and/or branched polydiorganosiloxane polymer that contains SiOH functionality and an SiOH functional copolymeric silicone resin (also referred to as a silicate resin) comprising triorganosiloxy units and SiO units.
  • silicate resins include MQ resins, MQD resins, and MQT resins.
  • the SiOH groups on the copolymeric resin and the polydiorganosiloxane polymer can be reacted together via condensation reaction, as taught in U.S. Patents Nos. 2,738,721; 2,814,601 ; 2,857,356;
  • the adhesive can become too glassy and fragile for use in bonding an inflatable restraint.
  • a high tack and a low tack silicone PSA can be blended to obtain properties that are intermediate of the two adhesives.
  • U.S. Patent No. 5,096,981 which is incorporated in its entirety herein by reference, describes the blending of such adhesives.
  • the tack of silicone PSAs is primarily controlled by the cross-link density of the composition, with increased cross-link density resulting in decreased tack and peel, and increased cohesive strength.
  • silicone PSAs of this type may be cured by condensation-cure, peroxide cure, or a combination of the two.
  • Condensation cure may be effected by use of several different types of catalysts. Commonly employed catalysts for such a reaction include amines, aminosilane derivatives, titanates, and carboxylic salts of lead, tin, and zinc. Also believed useful are the UV triggered condensation catalysts described in U.S. Patent Application Serial No. 08/815,029, filed March 14, 1997, entitled CURE-ON-DEMAND MOISTURE-CURABLE COMPOSITIONS HAVING REACTIVE SILANE FUNCTIONALITY, assigned to the assignee of the present application, and incorporated in its entirety herein by reference.
  • a condensation catalyst may be employed alone or in combination with a cross-linking agent.
  • cross-linking agents suitable for use include multifunctional silanes or siloxanes having moisture curable groups, e.g., alkoxy, alkenoxy, alkamido, acylamido, or dialkylketoximino Some molecules can serve as both catalyst and 8/12075 . - ⁇ .
  • cross-linking agent as is the case with aminopropyltriethoxysilane and N-(2- aminoethyl)-3-aminopropyltrimethoxysilane.
  • a diaryl peroxide cross-linking compound is typically added to the adhesive solution.
  • the adhesive is then applied to a backing and heated moderately to remove solvent. This step is followed by further heating to elevated temperatures to activate the cross-linking agent as disclosed in U.S. Patent No. 4,039,707, which is incorporated in its entirety herein by reference.
  • the peroxide compound decomposes to form free radicals that abstract protons from organic substituents along the polydiorganosiloxane backbone. These resultant radicals then combine to form rigid cross-links between the polydiorganosiloxane chains.
  • These adhesive compositions can also be cured using two component room temperature free radical curatives consisting of a cross- linking catalyst and an accelerator.
  • Common cross-linking catalysts useful in this two component curative can include peroxides and hydroperoxides such as dibenzoyl peroxide, t-butyl hydroperoxide, and cumene hydroperoxide, which are not active at room temperature.
  • the accelerator component of the curative includes the condensation reaction product of a primary or secondary amine and an aldehyde.
  • Common accelerators of this type are butyraldehyde-aniline and butryaldehyde-butylamine condensation products such as, for example, that sold by E.I. duPont de Nemours & Co.
  • Accelerator 808TM and Accelerator 833TM This catalyst system may be employed to prepare a two-part free radically curable adhesive system where the adhesive system is divided into two parts and the cross- linking catalyst is added to one part and the accelerator is added to the other part. Upon mixing, this two component system typically cures at room temperature.
  • the cross-linking catalyst can be incorporated in the adhesive and the accelerator can be applied to a substrate such that when the free radically curable adhesive, containing the cross-linking catalyst, contacts the "primed" substrate surface, cure proceeds immediately at room temperature.
  • Silicone PSAs prepared by addition-cure chemistry generally comprise polydiorganosiloxanes having alkenyl groups, MQ resin having silicone-bonded hydrogen, silicone bonded alkenyl, or silanol groups, Pt or other noble metal hydrosilation catalyst to effect the curing of the silicone PSA, and optionally a cross-linking or chain extending agent and hydrosilation inhibitor to extend bath life. Examples of such compositions are found in U.S. Patents Nos. 3,527,842, 3,983,298; 4,774,297; European Patent Publication Nos. 355,991; and 393,426, and Japanese Kokai HEI 2-58587, which are incorporated in their entirety herein by reference.
  • addition-cure silicone PSAs include reduced solution viscosity as compared to silicone PSAs prepared via condensation chemistry, higher solids content, stable viscosity with respect to time, and lower temperature cure. While silicone PSAs prepared by condensation chemistry are typically delivered from solvent, addition-cure silicone PSAs can be prepared in a solventless format as shown in U.S. Patents Nos. 5, 169,727 and 5,248,739, which are incorporated in their entirety herein by reference. Curing is typically effected by thermally activating the hydrosilation catalyst, however hydrosilation catalysts activated by actinic radiation may also be useful in these compositions as described in U.S. Patents Nos. 4,530,879 and 4,510,094, which are incorporated in their entirety herein by reference.
  • silicone PSAs which may be useful in the present invention are those cured by free radical polymerization of unsaturated groups.
  • Such compositions generally comprise a polydiorganosiloxane polymer bearing ethylenically unsaturated groups, sufficient silicate resin (e.g., MQ resin) to tackify the composition for the intended purpose, and optionally free radically polymerizable vinyl monomer and free radical initiator.
  • silicate resin e.g., MQ resin
  • Tackified polydiorganosiloxane polyurea segmented copolymers represent another adhesive type having utility in the instant invention.
  • these compositions each comprise a polydiorganosiloxane polyurea segmented copolymer and a silicate (e.g., MQ) tackifying resin and provide adhesives ranging in modulus from PSAs, to heat activated PSAs, to non tacky high strength heat activated or hot melt adhesives.
  • a silicate e.g., MQ
  • MQ silicate
  • WO96/34029 entitled POLYDIORGANOSILOXANE POLYUREA SEGMENTED COPOLYMERS AND A PROCESS FOR MAKING SAME, which was filed April 25, 1996, is assigned to the assignee of this application, and the disclosures of which is inco ⁇ orated in their entirety herein by reference.
  • Such compositions require no cure and may be delivered to the area to be bonded in a number of ways including from solvent, from an extrusion die at elevated temperature, or in tape form. If the tape product is a PSA it may be applied to the bond area as received. Alternatively, if the tape product is a higher modulus tack free composition (heat activated or hot- melt adhesive), the tape may be applied to the bond area and activated with heat and pressure to create the bond.
  • silicone PSAs useful in constructing articles of the present invention are those compositions comprising a curable polydiorganosiloxane oligourea segmented copolymer tackified with MQ resin.
  • Such compositions can be formulated to be cured under free radical or moisture cure conditions and provide adhesives ranging in modulus from PSAs, to heat activated PSAs, to non tacky high strength adhesives. Examples of such compositions are described in the PCT Patent Application No. PCT US96/05829 (WO96/34028) entitled TACKIFIED
  • the adhesive may be delivered in a number of ways including from solvent, as a tape product, or in neat form at elevated temperature such as from an extrusion die. If the composition is free radically cured it may then be exposed to conditions appropriate to achieve cure, e.g., actinic radiation, thermal treatment, etc depending on the initiation system, if any, employed Moisture curable room temperature vulcanizable (RTV) silicones are yet another useful class of adhesive-type material which may be used in accordance with the present invention Upon exposure to atmospheric moisture, RTV silicones undergo hydrolysis and condensation reactions to yield high strength silicone adhesives, sealants, and elastomers Two basic cure chemistries are employed to prepare RTV silicones adhesives, acetoxy-based cure systems and alkoxy-based cure systems Acetoxy-based adhesives are described in U S Pat Nos 3, 133,891 and 3,035016; methoxy-based adhesives are described in U S Pat No 3,127,363, the disclosures of all of these patents
  • Silicone adhesives prepared by addition-cure chemistry generally comprise polydiorganosiloxanes having alkenyl groups, a silicon-hydride functional cross- linking agent, Pt or other noble metal hydrosilation catalyst to effect curing of the adhesive, and optionally a silicon-hydride chain extending agent; a silicate (e.g., MQ) resin having silicon-bonded hydrogen, silicon-bonded alkenyl, or silanol groups; hydrosilation inhibitor; filler; and/or adhesion promoter.
  • silicate e.g., MQ
  • Such products may be delivered as one-part compositions or two-part compositions, and may be provided in the form of pourable fluid, thick paste, or semi-solid.
  • Adhesion promoters e.g., epoxy- and alkenyl-substituted silanes, such as vinyltriethxoysilane, vinyltriacetoxysilane, and glycidoxypropyltrimethoxysilane, as well as siloxane oligomers bearing both unsaturation and silanol functionality on the same molecule, are used in such compositions to enhance adhesion to difficult to bond substrates Cure is typically obtained by exposing the adhesive to temperatures in the range of 80°C to 150°C for an appropriate length of time, although room temperature cure addition-cure adhesives are know.
  • An example of a two-part thermally activated addition-cure adhesive is found in US Patent No. 4,087,585, which is inco ⁇ orated in its entirety herein by reference.
  • silicone adhesives may also include block copolymer adhesives, acrylate adhesives, acrylate/epoxy adhesives, acrylate/silicone adhesives (such as, for example, that disclosed in U.S. Patent No. 5,308,887 which is inco ⁇ orated in its entirety herein by reference), polyurethane adhesives, polyester adhesives, polyamide adhesives and the like.
  • the strength of the adhesively-bonded structural seams of the present invention is dependent on the fabric type, the adhesive, the seam geometry and the design of the inflatable restraint. It is desirable for an inflatable restraint of the present invention to have adhesively-bonded structural seams that withstand an internal inflation pressure of from at least about 2 psi (13.8 kPa) to about 60 psi (413.7 kPa) ), or more depending on the requirements of the particular inflatable restraint. It is believed desirable for an adhesive bonded structural seam, according to the present invention, to have a shear strength of at least about 50 psi (345 kPa) and, more desirably, at least about 75 psi (517 kPa). It is desirable for an adhesive bonded structural seam, according to the present invention, to have a shear strength of at least about 100 psi (690 kPa) and, more desirably, at least about 120 psi (827 kPa).
  • the adhesive is applied to at least partially coat the fabric, forming one or both sides of the seam, to a thickness that will result in a sufficiently strong bond. It is desirable for the thickness of the applied adhesive to be in the range of from about 0.5 to about 15 mils (0.005 to 0.038 cm) and more desirable from about 0.5 to about 10 mils (0.005 to 0.025 cm).
  • the amount of overlap of the adhesively- bonded seams having lap-shear geometry is that amount which is sufficient to withstand the inflatable restraint inflation pressures without failing
  • the amount of overlap in an adhesive bonded lap-shear geometry seam of the present invention can be in the range of from about 1/8 inch (0.38 cm) to the width of the inflatable chamber.
  • the width of the overlap may also vary along the length of the seam
  • the amount of overlap should not be so excessive as to limit or prohibit sufficient flexibility of the inflatable restraint. It is desirable for the lap-shear seams of the present invention to overlap in the range of about 1/8 inch (0.38 cm) to about 2 inches (5.08 cm). Satisfactory results have been obtained with overlaps in the range of from about 0.5 inch (1.27 cm) to about 1 inch (2 54 cm) It can be desirable, if coated fabrics are used, for a coated fabric surface to be adhesive bonded to an uncoated fabric surface.
  • the adhesive bonded inflatable restraints of the present invention are made by cutting the fabric sheet or sheets into the desired shapes, applying adhesive to each piece of fabric in the areas to be bonded, and then forming a lap-shear seam by folding or overlapping edge portions of one piece of fabric onto the other.
  • An example of an adhesive bonded inflatable restraint of the present invention is shown in Fig. 1.
  • the inflatable restraint 10 comprises two adhesively- bonded sheets 14, 16 (see Fig.
  • sheets 14, 16 have a generally octagonal shape, with sheet 14 having a smaller diameter
  • the sheets 14, 16 are bonded with an adhesive 17 to form inflatable chamber 12 by means of seams 20 having lap-shear geometry as shown more particularly in Fig 4
  • the seams 20 are made from folded edge sections or flaps 22 of sheet 16 which are folded onto and overlap the edge 24 of sheet 14 Sheet 16 has a plurality of cuts or slices 26 which define flaps 22 Sheet 16 also has a centrally located inflator hole 11 with corresponding mounting holes 13 Chamber 12 may also have vent holes 15.
  • Fig. 3a illustrates an adhesively bonded tube 28 which forms part of an inflatable seat belt type inflatable restraint 30
  • the tube 28 is formed by a rectangular sheet 32, of a suitable material, which has two opposite edges 31 and 33 joined to form a structural seam 34 along the length of the tube 28
  • the structural seam 34 is bonded with one or more layers of an adhesive 36 according to the present invention so as to form the lap shear joint configuration shown in Fig 3b
  • the present invention includes an inflatable protective device 30 which comprises an adhesive bonded inflatable restraint 10 of any desired configuration within a housing 40 which is attached to an inflation device 50
  • the inflation device 50 may be chosen from any of the inflation devices known to those skilled in the art Specific examples of useful inflation devices and housings are described in U S Patent No 4,828,286, incorporated by reference herein Other inflation devices and housings that are compatible with the inflatable restraints of the present invention may be selected by those skilled in the art without undue experimentation.
  • a retaining ring assembly 52 in accordance with the present invention, can comprise one or more retaining rings 54 bonded about the periphery of an opening 56 (e g , a vent hole, an inflator hole, etc ) in an inflatable chamber defined by at least one sheet 60 of a fabric or other material suitable for an inflatable restraint.
  • an opening 56 e g , a vent hole, an inflator hole, etc
  • the retaining ring assembly 52 can comprise one or more retaining rings 54 bonded about the periphery of such an opening 56 on an inner surface 62 of the inflatable chamber 58, on an outer surface 64 of the inflatable chamber 58, or on both the inner and outer surfaces 62 and 64, as shown
  • One or more of an adhesive layer 66 is used to so bond each retaining ring 54
  • Each adhesive layer 66, without the corresponding retaining ring 54, can be in the form of an adhesive transfer tape
  • each retaining ring 54 and the corresponding adhesive layer(s) 66 can form a backed adhesive tape ring 68
  • an inflatable restraint 82 can include a tether 84 having a cord or ribbon 85 with each of two opposite ends 86 and 88 bonded to one of two opposing inner surfaces 90 and 92, respectively, of the inflatable chamber 94 of the restraint 82
  • Each end 86 and 88 of the tether 84 is bonded to its corresponding inner surface 90 and 92 of the inflatable chamber 94 with an adhesive layer 96 so that the adhesive layer 96 is subjected to substantially tensile loading, not peel loading, during the inflation of the inflatable chamber 94, as the inflatable restraint 82 is deployed
  • At least substantial, if not pure, tensile loading forces can be obtained by securing or otherwise forming a patch 98 of suitable material (e g , like that used to make the tether cord or ribbon 85, the inflatable chamber 94, etc ) on each end 86 and 88
  • Each patch 98 can be an integral part of the cord or ribbon 85 or secured to the ends 86 and 88 such as, for
  • each retaining ring 54 can be made of the same material as the sheet 60, or tailored to meet the structural requirements of the desired reinforcement For example, a retaining ring of fabric coated with silicone or a ceramic based material may be required to function as a heat shield.
  • the adhesive tape may be made using known methods of making backed adhesive tape or adhesive transfer tape.
  • the adhesive tape can be slit into rolls, cut into strips, or cut into shapes When backed, the adhesive tape can be cut along the fabric wa ⁇ or weft direction, or at any angle across the fabric
  • one or more sheets of a material suitable for use in an inflatable restraint are provided The material is manipulated to form an inflatable chamber having at least one structural seam
  • the structural seam is formed by substantially abutting edges of the material to form a butt joint seam, or by overlapping the edges to form a lap shear seam
  • the tape as described herein is then applied to bond the seam by pressure or heat or both, depending on the adhesive used
  • a circular airbag type inflatable restraint 100 includes two circular sheets 1 12 and 1 14, made of a suitable fabric or other material, and a structural seam 1 16 at the perimeter thereof.
  • the sheets 1 12 and 1 14 define the inflatable chamber portion of the restraint 100
  • the seam 1 16 is formed circumferentially around the entire periphery of the airbag 100 and has a butt joint geometry like that shown in Fig 12 and is bonded using a backed adhesive tape 1 18, according to the present invention
  • the airbag 100 includes an inflator hole 120 and a vent hole 122.
  • the inflator hole 120 is reinforced with a retaining ring assembly 124, like that shown in Fig 7
  • the retaining ring assembly 124 is adapted, in a conventional manner, to receive a suitable inflator
  • the vent hole 122 is reinforced with another retaining ring assembly 126 which is the same or similar to the assembly 124.
  • a square airbag type inflatable restraint 38 is constructed from one square sheet 40 of suitable material folded onto itself, at each corner, to create structural seams 42 on the diagonals
  • Each of the diagonal seams 42 has a butt joint geometry like that shown in Fig 12 and is bonded using a length of backed adhesive tape 44, according to the present invention
  • An inflator hole 46 is formed by cutting (e.g., by die cutting) an appropriate portion of each folded corner of the sheet 40.
  • the square airbag 38 includes a retaining ring assembly 48 for the inflator hole 46 and a retaining ring assembly 50 for a vent hole
  • the retaining ring assembly 48 can be applied so as to provide all of the reinforcement for each portion of the corners defining the inflator hole 46 That is, each tape 44 can be cut short so as not to cover the full length the corresponding seam 42 and to stop just short of reaching the assembly 48 Alternatively, each length of the tape 44 can be cut so as to bond the entire length of each seam 42 With this configuration, the retaining ring 48 can be positioned so as to overlap the corresponding end of each tape 44 and bond to each tape 44 and each folded corner of the sheet 40
  • Fig 12 illustrates an adhesively bonded structural seam 134 that is bonded using a backed adhesive tape 136 so as to form a butt joint configuration
  • the adhesive tape 136 includes a backing 135 and an adhesive layer 137 of suitable materials, according to the principles of the present invention
  • the edges 131 and 133 could be overlapped (i e , one edge 131 or 133 is underneath the other) and the resulting overlapping seam bonded with the tape 136 such that the underlying edge 131 or 133 is not in contact with the tape 136
  • it can be desirable for the adhesive layer to be mounted on a suitable release liner Whether a release liner is used depends, at least in part, on the degree to which the adhesive bonds to itself (in the case of the adhesive transfer tape) or the degree to which the adhesive bonds to the exposed surface of the adhesive backing (in the case of the backed adhesive tape) It can also be desirable to use a release liner when the layer of adhesive forming the transfer tape is not
  • Each backed adhesive tape ring 68 and each adhesive transfer tape layer 66, as well as individual retaining rings 54, can be formed, for example, by being die cut to the shape desired
  • the use of a release liner can facilitate a die cutting-type forming operation
  • the adhesive used is a hot melt-type and/or a pressure sensitive-type
  • the adhesive tape can be bonded to the desired substrate (i e , either a sheet or a retaining ring) with heat and/or pressure in a conventional manner. Both heat and pressure can be applied when the adhesive exhibits both heat and pressure activated characteristics.
  • a structural seam 70 in an inflatable restraint can be bonded in a lap shear geometry using an adhesive transfer tape 72, in accordance with the present invention.
  • the seam 70 is formed by overlapping portions 74 and 76 of one or more sheets of a suitable material for an inflatable restraint.
  • the tape 72 can be a double sided adhesive tape, as shown, with one or more of an adhesive layer 78 on both sides of a reinforcement layer or backing 80. Each layer 78 is bonded to one of the overlapping portions 74 and 76.
  • the backing 80 can be any suitable material which will not delaminate from the adhesive layers 78 and provides the required structural support for the adhesive layers 78.
  • the adhesive transfer tape can, alternatively, comprise one or more adhesive layers without a backing. It is desirable for such an adhesive tape to be self-supportive, without a support backing, when used to bond a structural seam of the inflatable restraint.
  • the bonded strips were tested for 180° peel strength in a tensile testing machine (InstronTM Model No 1122) with an initial jaw gap of 1 inch (2.54 cm), a jaw width of 1 inch (2 54 cm), a crosshead speed of 12 inch/min (30 cm/min), and a full scale range of 20 lbf (89 O N) The test was performed three times for each adhesive/fabric combination and the results were averaged
  • Airbag Examples C-F Octagon shaped airbags were fabricated by cutting two panels of PFG
  • Type 64318 silicone coated nylon fabric The first piece of fabric had a diameter of approximately 365 mm and each side had a length of about 140 mm The second piece of fabric had a diameter of approximately 391 mm with a side length of about 152 mm. A 44.5 mm diameter inflation hole was cut in the center of the second piece of fabric with six additional 6.5 mm diameter mounting holes located symmetrically around the inflation hole. The center of each mounting hole was about 65 mm from the edge of the inflation hole.
  • Two airbags were made by laying the first, smaller diameter piece of fabric on top of the larger diameter piece of fabric and aligning the centers of each piece.
  • the top piece of fabric was rotated such that the weave of the top piece was about 45° offset from the weave of the bottom piece.
  • the fabric pieces were oriented such that the silicone coated side faced the inside of the restraint.
  • Seams having a lap-shear geometry were formed by first cutting the larger diameter piece of fabric in each corner up to the overlaid smaller diameter fabric and forming tabs about 12.7 mm wide. The tabs were then folded onto the smaller diameter fabric and attached by sewing. Two rows of stitching were used to join the first and second pieces of fabric together.
  • two 12.7 mm diameter vent holes were cut into the side of the restraint having the inflation hole. The vent hole were about 75 mm from the center of the vent hole and 180 degrees apart.
  • Example 28 Lagrange, Georgia, except for the samples of Example 28, which were made with an approximately 520 denier blue colored nylon fabric obtained from TRW Unless otherwise indicated, the samples for the Examples in the TABLE 3 were prepared by applying the liquid adhesives with a foam applicator in an amount to visually and evenly cover the bond area The two pieces that formed the bonded seam were put together right after they were coated (no drying or curing [open] time was used for these samples). Unless otherwise indicated, after the coated surfaces were overlapped, pressure was applied from a hand held roller to form an overlapping seam; and each test sample was then allowed to stand for about 7 days before being tensile (shear) tested.
  • the adhesives of Examples 1-9 are condensation cure-type pressure sensitive adhesives (PSA), where the components of each adhesive were blended at room temperature and mixed in the laboratory.
  • PSA condensation cure-type pressure sensitive adhesives
  • Each of these exemplary adhesives contains a silicone-based polymer gum having condensation curable functional groups, an MQ resin containing condensation curable functional groups, toluene, and the multi-functional crosslinker aminosilane manufactured by OSI Specialties of Danbury, CT, under the product designation Silquest A-l 100.
  • Silquest A-l 100 a batch of the silicone gum, MQ resin and toluene are first blended together. Next, 6 parts of the A-l 100 aminosilane, per 100 parts of solid polymer, is mixed with whatever amount of the resulting polymer gum blend is needed to make the desired number of samples.
  • the resulting adhesive solution is applied to sample strips of the Milliken 420 denier nylon fabric, before any significant degree of curing of the adhesive occurs, to make the overlapping seam test samples.
  • Examples 1-3 were made using the low molecular weight (peak average molecular weight of 159,000 as determined by gel permeation chromatography) silicone polymer gum manufactured by Petrarch Systems, Inc., of Levittown, PA, under the product designation PS 199.5. Petrarch Systems, Inc., became Huls America, Inc., of Piscataway, NJ, which became Gelest, Inc., of Tullytown, PA.
  • the silicone polymer gum was a medium molecular weight gum (peak average molecular weight of 428,000 as determined by gel permeation chromatography) manufactured by GE Silicones under the product designation GE 1048-374, lot GE001.
  • the silicone polymer gum was a high molecular weight gum (peak average molecular weight of 604,000 as determined by gel permeation chromatography) manufactured by GE Silicones under the product designation GE 1048-373, lot KC315.
  • the MQ resin used for all of Examples 1-9 was SR545 resin solution (60 wt% solids in toluene) manufactured by GE Silicones of Waterford, New York.
  • the amounts of polymer gum, MQ resin, and toluene used to form the adhesive solution for each of Examples 1-9 are listed in grams in TABLE 4 below.
  • the Examples 1-9 illustrate the effect of silicone polymer molecular weight, MQ resin concentration and cross-link density on shear strength.
  • a condensation cure-type silicone adhesive was prepared by blending a pressure sensitive silicone adhesive solution with a solution of an MQ resin in the proportions by weight (grams) indicated in TABLE 5, below. A desired amount of the resulting polymer blend was mixed with 6 parts of the A-l 100 aminosilane cross-linking agent, per 100 parts of adhesive solids. This mixture was then used to make tensile test samples as described above for Examples 1-9.
  • the silicone PSA solution used for Examples 16 and 17 was the Dow Corning PSA (received in solution) Q2-7406
  • the Dow Corning silicone PSA solution 280A was used for Examples 18 and 19, and the Dow Coming silicone PSA solution 282 was used for Examples 20 and 21.
  • the MQ resin solution used for Examples 16-21 was made by adding 10 9 parts toluene to 120 parts GE SR545.
  • the GE SR545 resin was added to increase the total MQ resin content of the resulting adhesive in an effort to improve the cohesive (shear) strength of the adhesive bond.
  • Examples 22-28 Each of the samples in Examples 22, 23 and 28 were bonded with a room temperature vulcanizing (RTV) silicone adhesive
  • RTV room temperature vulcanizing
  • the General Electric neutral cure RTV 167 and the Dow Coming neutral cure RTV3145 MIL-A-46146 were used to bond the tensile test samples for Examples 22 and 23, respectively
  • the tensile test samples of Examples 22 and 23 were made as described above for Examples 1-9 except after the adhesive was coated onto each fabric strip and the strips bonded together, the resulting samples were placed for 3 of the 7 days at 50°C in a forced air oven.
  • a consumer silicone RTV caulk/sealant marketed under the name Cling n' Seal was used to bond the test samples of Example 28
  • the Cling'n Seal brand RTV silicone adhesive sealant came from the ITW Fluid Products Group, Stock # 50050. These samples were not baked but simply stored at room temperature for 7 days before being tested.
  • Each of the Examples 24-27 used a thermal addition-cure (hydrosilation) silicone adhesive.
  • the General Electric one-part silicone adhesives RTV6424, RTV6445 and TSE 322 were used for Examples 24, 25 and 26, respectively, and the Dow Corning two-part silicone adhesive Sylgard 577 was used for Example 27.
  • One percent by weight of the adhesion promoter glycidoxypropyltrimethoxy silane (GPTS) was mixed with the General Electric TSE 322 adhesive before being used to bond the test samples of Example 26.
  • the addition of 1 percent by weight of this adhesion promoter to the adhesives of Examples 24, 25, and 27 did not appear to result in an improvement in sample shear strength. Therefore, test data from such samples was not included herein.
  • test samples for Examples 24-26 were cured for 30 minutes at 150°C, and then stored at room temperature for seven days before being tested.
  • the samples for Example 27 (DC Sylgard 577) were cured for 60 minutes at 150°C, and then stored at room temperature for seven days before being tested.
  • Both of the adhesives used to make the test samples for the Examples 29 and 30 are the silicone adhesive compositions disclosed in Examples 5 and 1 1, respectively, of the above inco ⁇ orated co-pending U.S. patent application (U.S. Express Mail, Number TB895281035US), having the attorney Docket No 53593USA6A.
  • polydimethylsiloxane polyurea segmented copolymer adhesive solutions were made by combining 17 parts by weight of the below described polydimethylsiloxane polyurea segmented copolymers, 25.5 part by weight of the MQ resin SRI 000, and 22.9 part by weight of a 50/50 toluene/2- propanol solvent mixture. These components were mixed until homogeneous.
  • the adhesives were knife coated on 2 mil ( 0508mm) PET release liner (Take-OffTM available from Rexam Release, Iowa City, Iowa), dried 15 minutes at room temp followed by 15 minutes at 70°C to obtain dry films of approximately 5 mil (0.127mm) thickness.
  • the temperature profile of the extruder was: zones 1 through 7 (not used), zone 8 120°C, zones 9, 10, endcap, and melt pump 180°C.
  • the resulting material was extruded through a strand die, quenched, and pelletized
  • This polydimethylsiloxane polyurea segmented copolymer was made in a manner similar to Example 23 of the above inco ⁇ orated PCT Application No. PCT US96/05869 (WO96/34029).
  • polydimethylsiloxane polyurea segmented copolymer adhesive solutions were made in the same manner as described for Example 29 except that 20 parts by weight of the below described polydimethylsiloxane polyurea segmented copolymer was combined with 46 7 parts by weight of the MQ resin SR1000 and 35.9 parts by weight of the 50/50 toluene/2- propanol solvent mixture
  • the polydimethylsiloxane polyurea segmented copolymer used in the Example 30 adhesive was made in the following manner.
  • Example 31 a moisture cure silicone adhesive was prepared as follows. To a glass jar purged with argon was added 50 parts polydimethylsiloxane diamine, molecular weight 10,412, that had been degassed at 100°C for 5 minutes under high vacuum, and 2.38 parts 3-isocyanatopropyltriethoxysilane (available form Silar Laboratories, Ontario, NY). The jar was capped and mixed slowly for 16 hours before 116.7 parts SR1000 MQ resin and 77.8 parts toluene were added and mixed to provide a homogenous adhesive solution. Aminopropyltriethoxysilane was added to this solution to provide 6 parts silane per 100 parts adhesive solids.
  • Example 32 a moisture curable tackified polydimethylsiloxane oligourea segmented copolymer adhesive was prepared as follows. To a flask fit with mechanical stirrer, pressure-equalizing addition funnel, and positive argon atmosphere was added 50 parts of the degassed polydimethylsiloxane diamine of Example 31 and 50 parts toluene. In an argon purged vial a solution of 1.19 parts 3-isocyanatopropyltriethoxysilane, 0.63 parts methylenedicyclohexylene-4,4'- diiscyanate, and 25 parts toluene was prepared, charged to the addition funnel, and added slowly to the stirred flask.
  • Example 33 a free-radically curable tackified polydimethylsiloxane oligourea segmented copolymer adhesive was prepared using the procedure of Example 32 with the following exceptions.
  • the solution of isocyanates added to the silicone diamine solution consisted of 0.74 parts isocyanatoethyl methacrylate (available as MOI from Showa Rhodia Chemicals, Tokyo, Japan), 0.63 parts methylenedicyclohexylene-4,4'-diiscyanate, and 25 parts toluene.
  • the adhesive was prepared by mixing 145.6 parts polydimethylsiloxane oligourea segmented copolymer solution, 114.5 parts SRIOOO MQ resin, and 6.54 parts of a 50% solution of 2,4-dichlorobenzoyl peroxide in silicone fluid (Perkadox PD-50S-ps-a available from Akzo Nobel Chemicals Inc. Chicago, IL).
  • Example 34 a free-radically curable tackified polydimethylsiloxane oligourea segmented copolymer adhesive was prepared using the procedure and amounts of Example 33, with the exception that 4-methyl-2-pentanone was substituted for toluene.
  • Example 35 a free radically curable silicone adhesive was prepared as follows. To a two-necked flask fit with mechanical stirrer and air drying tube was added 168.9 parts polydimethylsiloxane diamine, molecular weight 1 1,628 The silicone diamine was degassed at 100°C for 5 minutes under high vacuum and cooled to ambient temperature before 4.5 parts isocyanatoethyl methacrylate
  • the samples for Examples 33-35 were prepared by putting the bonded samples into a 340 °F heated press for 30 minutes at 5000 psi, but the plates were shimmed so as not to squeeze adhesive beyond the desired bonding area.
  • “sandwich” thickness was 28 mils for the adhesive seam and fabric (fabric is about 12.5 mils thick for each sheet), 6 mils each for the two sheets of silicone-coated fiberglass, and two sheets of aluminum at 25 mils each. That would give us 0.020" difference between the "sandwich” and the shims.
  • test samples for Examples 36 and 37 were strips of the uncoated and silicone coated 420 Denier Nylon fabric, respectively, manufactured by Milliken & Co.. These Examples provide the strength of the fabric as a reference.
  • the invention may further be illustrated by the following Example of an adhesive tape.
  • the adhesive solution of Example 5 below was coated onto an HP Smith DR314 fluorosilicone liner (6" wide) using a knife coater and dried at room temperature for 15 minutes, followed by exposure in a 66°C forced air oven to yield a non-tacky adhesive film about 6 mils thick.
  • the press was shimmed to about 0.079"-0.082" (about 2.01-2.08 mm) so that the bond was only seeing heat and not pressure in order to avoid oozing of the adhesive past the desired bond line.
  • An 18" (45.7cm) long piece of backed adhesive tape was prepared using the uncoated Milliken fabric.
  • the nylon and the adhesive were set between two silicone-coated fiberglass sheets and then between two 0.013" (.33mm) thick aluminum sheets for the pressing
  • the thickness of the "sandwich" going into the press was approximately 0.062" (1.57mm), giving a difference of about 0.017"-.020" (0.43mm-0.51mm)) between the sandwich and the shims (as described above).
  • the 18" (45.7cm) long strip of the resulting adhesive tape had a good appearance, minimal curl, and the liner came off easily
  • the adhesive bonded well to the fabric backing, and it was non-tacky to the touch
  • the resulting backed adhesive tape appeared to be able to be rolled up onto itself without blocking.
  • such a solvent cast adhesive layer, or an extruded adhesive layer can be laminated onto the fabric backing using heated pressure rollers.
  • the adhesive layer, its release liner and the fabric backing were sandwiched together between two pieces of silicone coated fiberglass fabric so that the adhesive layer is sandwiched between the release liner and the fabric backing.
  • the silicone coatings contact the release liner and the fabric backing.
  • the resulting layered construction was run through a pair of pressure rollers, having a length of about 25.5 inches (64.8cm) and an overall diameter of about 1.5 inches (3.81cm).
  • the diameter of each roller includes about a 0.5 inch (1.27cm) thick layer of rubber having a Shore A durometer of 55-60.
  • the layered construction was processed through the pressure rollers at a rate of about 10 feet/min. (3.05m/min ).
  • the rollers were heated using convection heaters set at a temperature in the range of about 149°C to about 190°C.
  • the rollers were gapped so as to apply enough pressure, with the applied heat, to adequately activate the adhesive and laminate or bond the adhesive to the fabric backing.
  • silicone adhesives of the type that contain a silicone- urea segmented copolymer and an MQ silicate resin
  • the following polydiorganosiloxane polyurea segmented copolymers were prepared by either a solvent based process or by a solventless (e.g., extrusion) process as described below.
  • a polydimethylsiloxane polyurea segmented copolymer was made in the following manner. To a round bottom flask fitted with mechanical stirrer and static nitrogen atmosphere was added 100 pt of a polydimethylsiloxane diamine having molecular weight of 10,610. With mechanical agitation the contents of the flask were heated under aspirator vacuum to 1 10°C, allowed to degas 15 minutes, and cooled under static nitrogen atmosphere to 80°C before 287 pt of 50/50 toluene/2 - propanol were added.
  • Sample preparation for overlap shear testing is dependent on the form of the adhesive used, i.e., solid film adhesive, liquid adhesive, or paste adhesive.
  • the preparation of an exemplary solid film adhesive overlap shear test sample is described below In all cases samples constructed had an overlap shear area of about 2.54 cm 2
  • Polydimethylsiloxane polyurea segmented copolymer adhesive solutions were made by combining polydimethylsiloxane polyurea segmented copolymers, MQ resin, and 50/50 toluene/2-propanol in the ratios shown in TABLE 6 and mixing until homogeneous All amounts are in parts by weight, unless indicated otherwise
  • the adhesives were knife coated on 2 mil ( 0508mm) PET release liner (Take-OffTM available from Rexam Release, Iowa City, Iowa), dried 15 minutes at room temp followed by 15 minutes at 70°C to obtain dry films of approximately 5 mil (0 127mm) thickness
  • Overlap shear testing samples were prepared using a nylon fabric available from Precision Fabrics Group, Inc , Greensboro, North
  • MQ silicone tackifying resin (GE Silicones, SRIOOO, lot FJ500) used as received, was fed at a rate of 90 72 g/min into zone 2 Tetramethylene-m-xylylene diisocyanate, obtained from Cytek Industries (West Paterson, New Jersey) and used as received, was injected at a rate of 2 6317 g/min into zone 9
  • the screws were fully intermeshing, rotating at a rate of 350 revolutions per minute
  • the temperature profile of the extruder was zone 1 60°C, zones 2 through 10, endcap and melt pump 170°C The material was extruded through a strand die
  • Example 48 The adhesive solution of Example 48 was used to create a hot-melt adhesive tape according to the following procedure
  • the adhesive solution was continuously applied, using a knife coater, to the polyethyleneterephthalate-based release film employed in Example 38, and passed through a three zone forced air oven having two 3 9 m zones and a final zone of 7 8 , the three zones being at temperatures of 38°C, 49°C, and 66°C respectively, at a line speed of 1 m/min and wound up to provide a roll of hot-melt adhesive tape having an adhesive thickness of 2 5 mil ( 0635mm)
  • the tape roll was run through the same process again to overcoat the first layer of adhesive with a second layer of adhesive and obtain an overall adhesive thickness of 5 mil ( 127mm)
  • This adhesive was used to create overlap shear samples from two different 420 denier nylon fabrics available from Milliken & Company, Spartanburg, SC.
  • Fabrics 1 and 2 were the same base fabric but fabric 2 was silicone coated on one side, thus the fabric had a nylon face and a silicone face. Fabric 2 was bonded together in three different fabric face orientations, nylon side to nylon side (N-N), nylon side to silicone coated side (N-S), silicone coated side to silicone coated side (S-S). Overlap shear samples were prepared using a one inch (2.54 cm) width strip of adhesive as described above, with the exception that in this case the silicone coated glass cloth was not backed with aluminum plates, and rather than pressing the samples in a heat press they were fed through a heat laminator set at 190°C at a speed of 3.9 m/min. Overlap shear strength (OLS) test results are presented in TABLE 7.
  • OLS Overlap shear strength
  • an adhesive tape to bond a structural seam of an inflatable restraint eliminates the need to sew the seam together (a cumbersome, time consuming process that can also compromise the integrity of the inflatable restraint, as discussed above).
  • employing a butt joint seam geometry eliminates the need to overlap portions of the fabric brought together to form the seam
  • the use of an adhesive tape to bond the seam eliminates the need for a liquid adhesive. Eliminating the need for a liquid adhesive provides a more user friendly environment for fabricating inflatable restraints.
  • a tape to bond structural seams or as described below, to reinforce inflator holes, vent holes, and the like, advantageously allows for the use of lighter weight fabrics; no sewing is required and the fabric will not be subject to combing upon deployment.
  • the use of a tape to bond structural seams of an inflatable restraint may offer additional applications and design options for inflatable restraint devices, and improve the ease of manufacture of such devices.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Air Bags (AREA)

Abstract

Cette invention se rapporte à un dispositif de retenue gonflable assemblé par collage et à un procédé de fabrication d'un tel dispositif. Les dispositifs de retenue gonflables de la présente invention possèdent une partie importante d'au moins un joint structural collé au moyen d'un adhésif. L'invention se rapporte également à un dispositif de protection gonflable qui incorpore un tel dispositif de retenue assemblé par collage.
PCT/US1997/016543 1996-09-18 1997-09-18 Dispositif de retenue gonflable assemble par collage et procede de fabrication WO1998012075A1 (fr)

Priority Applications (3)

Application Number Priority Date Filing Date Title
AU43539/97A AU4353997A (en) 1996-09-18 1997-09-18 Adhesively-bonded inflatable restraint and method of making
AU64699/98A AU6469998A (en) 1997-09-18 1998-03-17 Adhesively-bonded inflatable restraint and method of making
PCT/US1998/005238 WO1999014082A1 (fr) 1996-09-18 1998-03-17 Element de retenue gonflable fixe de maniere adhesive et son procede de fabrication

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US71565696A 1996-09-18 1996-09-18
US08/715,656 1996-09-18

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Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0962363A1 (fr) * 1998-06-01 1999-12-08 Takata Corporation Coussin gonflable
US6299965B1 (en) * 1999-11-17 2001-10-09 Milliken & Company Inflatable fabrics comprising peel seams which become shear seams upon inflation
EP1179454A2 (fr) * 2000-08-10 2002-02-13 Nihon Plast Co., Ltd. Pièces de coussin de sécurité superposées, assemblées à l'aide de silicones
WO2003018704A1 (fr) * 2001-08-23 2003-03-06 Consortium für elektrochemische Industrie GmbH Composition elastique reticulable a l'humidite
EP1433672A2 (fr) * 2002-12-26 2004-06-30 Toyo Boseki Kabushiki Kaisha Tuyau pour introduction et distribuition de gaz
WO2005023601A1 (fr) * 2003-09-05 2005-03-17 Atc Manufacturing Limited Materiau pour une partie d'un sac de protection
EP1683686A1 (fr) * 2005-01-25 2006-07-26 TRW Automotive Safety Systems GmbH Sac gonflable pour un système de retenue
JP2010069913A (ja) * 2008-09-16 2010-04-02 Nippon Plast Co Ltd エアバッグ
US7759050B2 (en) 2006-07-14 2010-07-20 3M Innovative Properties Company Method for manufacturing thin substrate using a laminate body
WO2019168882A1 (fr) * 2018-02-27 2019-09-06 Trw Vehicle Safety Systems Inc. Dispositif de protection d'occupant de véhicule tissé en une seule pièce et son procédé de fabrication
US11214895B2 (en) 2015-11-06 2022-01-04 Inv Performance Materials, Llc Low permeability and high strength fabric and methods of making the same
US11634841B2 (en) 2017-05-02 2023-04-25 Inv Performance Materials, Llc Low permeability and high strength woven fabric and methods of making the same
US11708045B2 (en) 2017-09-29 2023-07-25 Inv Performance Materials, Llc Airbags and methods for production of airbags

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Cited By (18)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0962363A1 (fr) * 1998-06-01 1999-12-08 Takata Corporation Coussin gonflable
US6299965B1 (en) * 1999-11-17 2001-10-09 Milliken & Company Inflatable fabrics comprising peel seams which become shear seams upon inflation
EP1179454A2 (fr) * 2000-08-10 2002-02-13 Nihon Plast Co., Ltd. Pièces de coussin de sécurité superposées, assemblées à l'aide de silicones
US7537238B2 (en) 2000-08-10 2009-05-26 Nihon Plast Co., Ltd. Side airbag
WO2003018704A1 (fr) * 2001-08-23 2003-03-06 Consortium für elektrochemische Industrie GmbH Composition elastique reticulable a l'humidite
US7026425B2 (en) 2001-08-23 2006-04-11 Consortium Fur Elektrochemische Industrie Gmbh Moisture crosslinking elastomer composition
US7557052B2 (en) 2002-12-26 2009-07-07 Toyo Boseki Kabushiki Kaisha Hose for introduction and distribution of inflator gas
EP1433672A2 (fr) * 2002-12-26 2004-06-30 Toyo Boseki Kabushiki Kaisha Tuyau pour introduction et distribuition de gaz
EP1433672A3 (fr) * 2002-12-26 2004-09-08 Toyo Boseki Kabushiki Kaisha Tuyau pour introduction et distribuition de gaz
WO2005023601A1 (fr) * 2003-09-05 2005-03-17 Atc Manufacturing Limited Materiau pour une partie d'un sac de protection
EP1683686A1 (fr) * 2005-01-25 2006-07-26 TRW Automotive Safety Systems GmbH Sac gonflable pour un système de retenue
US7759050B2 (en) 2006-07-14 2010-07-20 3M Innovative Properties Company Method for manufacturing thin substrate using a laminate body
JP2010069913A (ja) * 2008-09-16 2010-04-02 Nippon Plast Co Ltd エアバッグ
US11214895B2 (en) 2015-11-06 2022-01-04 Inv Performance Materials, Llc Low permeability and high strength fabric and methods of making the same
US11634841B2 (en) 2017-05-02 2023-04-25 Inv Performance Materials, Llc Low permeability and high strength woven fabric and methods of making the same
US11708045B2 (en) 2017-09-29 2023-07-25 Inv Performance Materials, Llc Airbags and methods for production of airbags
WO2019168882A1 (fr) * 2018-02-27 2019-09-06 Trw Vehicle Safety Systems Inc. Dispositif de protection d'occupant de véhicule tissé en une seule pièce et son procédé de fabrication
US11554746B2 (en) 2018-02-27 2023-01-17 ZF Passive Safty System US Inc. One-piece woven vehicle occupant protection device and method for manufacturing the same

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