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WO1997019160A1 - Enzyme preparation containing a co-builder - Google Patents

Enzyme preparation containing a co-builder Download PDF

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Publication number
WO1997019160A1
WO1997019160A1 PCT/EP1996/004920 EP9604920W WO9719160A1 WO 1997019160 A1 WO1997019160 A1 WO 1997019160A1 EP 9604920 W EP9604920 W EP 9604920W WO 9719160 A1 WO9719160 A1 WO 9719160A1
Authority
WO
WIPO (PCT)
Prior art keywords
enzyme
weight
detergents
cleaning agents
extrudate
Prior art date
Application number
PCT/EP1996/004920
Other languages
German (de)
French (fr)
Inventor
Albrecht Weiss
Beatrix Kottwitz
Original Assignee
Henkel Kommanditgesellschaft Auf Aktien
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Henkel Kommanditgesellschaft Auf Aktien filed Critical Henkel Kommanditgesellschaft Auf Aktien
Publication of WO1997019160A1 publication Critical patent/WO1997019160A1/en

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Classifications

    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/16Organic compounds
    • C11D3/38Products with no well-defined composition, e.g. natural products
    • C11D3/386Preparations containing enzymes, e.g. protease or amylase
    • C11D3/38672Granulated or coated enzymes
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/16Organic compounds
    • C11D3/20Organic compounds containing oxygen
    • C11D3/22Carbohydrates or derivatives thereof
    • C11D3/222Natural or synthetic polysaccharides, e.g. cellulose, starch, gum, alginic acid or cyclodextrin
    • C11D3/223Natural or synthetic polysaccharides, e.g. cellulose, starch, gum, alginic acid or cyclodextrin oxidised
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/16Organic compounds
    • C11D3/37Polymers
    • C11D3/3746Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • C11D3/3757(Co)polymerised carboxylic acids, -anhydrides, -esters in solid and liquid compositions
    • C11D3/3761(Co)polymerised carboxylic acids, -anhydrides, -esters in solid and liquid compositions in solid compositions

Definitions

  • the invention relates to an enzyme granulate containing cobuilder, a process for its preparation and the use of the granulate in solid detergents and cleaning agents
  • Enzymes in particular proteases, are used extensively in detergents, washing aids and cleaning agents.
  • the enzymes are usually not used as concentrates, but in mixtures with a diluent and carrier material. If such enzyme preparations are mixed with conventional detergents, storage can be carried out Significant degradation of the enzyme activity occurs, especially when bleach-active compounds are present.
  • Storage stability may be present be increased if the enzymes are encased in the carrier material or embedded in it and then converted into the desired particle shape by extrusion, pressing and mastication, as for example in the German patent specification DE 16 17 232, the German patent application DT 20 32 768 , and the German specifications DE 21 37 042 and DE 21 37 043.
  • Such enzyme preparations have only poor solubility properties. The undissolved particles can get caught in the goods to be cleaned and contaminate them, or they are transferred unused to the wastewater.
  • the process with the additive mixture proposed there is advantageously carried out with fermentation solutions which have been concentrated to a relatively high dry matter content, for example 55% by weight the granules produced in this way have such a high dissolution or disintegration rate under operating conditions that the granules disintegrate relatively quickly even during storage and d he enzymes are deactivated
  • enzyme granules for use in granular detergents and cleaning agents which contain 2% by weight to 20% by weight of enzyme, 10% by weight to 50% by weight of swellable starch, 5% by weight to 50% %
  • water-soluble organic polymer as granulation aid, 10% by weight to 35% by weight of cereal flour and 3% by weight to 12% by weight of water.
  • Such additives enable enzyme processing without major loss of activity and also the storage stability of the enzymes in the granules is satisfactory
  • the international patent application WO 94/23005 describes enzyme granules for use in granular detergents and cleaning agents. These granules contain enzyme and inorganic and / or organic carrier material as well as carboxymethyl cellulose-containing granulation aids, the granulation aid system Alkali carboxymethyl cellulose with degrees of substitution from 0.1 to 1 and polyethylene glycol and / or alkyl or alkenyl polyethoxylate with the proviso that, based in each case on the finished granulate, at least 0.5% by weight polyethylene glycol with an average molecular weight below 1000 and / or Alkyl or alkenyl polyethoxylate with at least 20 ethoxy groups is present if more than 2% by weight of alkali carboxymethyl cellulose is present
  • solubility of the enzyme granulate described in the international patent application WO 94/23005 is increased by the special granulation aid system, which contains solubilizing or dust-binding components and grain-strengthening components in optimized ratios
  • the enzyme granules described in the above-mentioned documents have a satisfactory shelf life, both by optimizing the granulation aids, both of the enzymes and of the granules containing them.
  • the increased shelf life is achieved only by adding components which do not contribute to the washing performance of the agents in which the Granules are incorporated.
  • the invention accordingly relates to an enzyme granulate suitable for incorporation in particular particulate detergents and cleaning agents, containing enzyme and inorganic and / or organic carrier material and, if appropriate Granulation aid, which is characterized in that the granulate contains a cobuilder suitable for the detergent and cleaning agent
  • Cobuilders suitable for the detergents and cleaning agents are, in particular, those compounds which support the action of the builder substances, such as, for example, zeolite, without impairing the enzyme activity and also the washing performance.
  • polymeric polyarboxylates are used as cobuilders, for example obtainable by polymerizing unsaturated acids
  • Oxidized starches such as are described in international patent application WO 93/08251 are also suitable
  • Suitable polymeric polycarboxylates are, for example, the sodium salts of polyacrylic acid or polymethacrylic acid, for example those with a relative molecular weight of 800 to 150,000 (based on acid).
  • Suitable copolymeric polycarboxylates are in particular those of acrylic acid with methacrylic acid and acrylic acid or methacrylic acid with maleic acid Copolymers of acrylic acid with maleic acid which contain 50 to 90% by weight of acrylic acid and 50 to 10% by weight of maleic acid have proven to be suitable.
  • Their relative molecular weight, based on free acids is generally 5,000 to 200,000, preferably 10,000 to 120 000 and in particular 50,000 to 100,000
  • terpolymers which contain two unsaturated acids and / or their salts as monomer units and vinyl alcohol and / or a vinyl alcohol derivative or a carbohydrate as third monomer unit
  • the first acidic monomer unit or its salt is derived from a monoethylenically unsaturated C3-Cs-carboxylic acid and preferably from a C3-C4-monocarboxylic acid, in particular from the (meth) acrylic acid whose salt can be a derivative of a C4-Cs-dicarboxylic acid, preferably a Cj-Cg-dicarboxylic acid, maleic acid being particularly preferred.
  • the third monomer unit is formed from vinyl alcohol and / or preferably an esterified vinyl alcohol
  • vinyl alcohol derivatives are preferred which are an ester of short-chain carboxylic acids, for example C 1 -C 4 -carboxylic acids, with vinyl alcohol.
  • Preferred terpolymers contain 60 to 95% by weight, in particular 70 to 90% by weight of (meth) acrylic acid or (meth ) Acrylate, particularly preferably acrylic acid or acrylate, and maleic acid or maleate and 5 to 40% by weight, preferably 10 to 30% by weight, vinyl alcohol and / or vinyl acetate.
  • the second acidic monomer unit or its salt can also be a derivative of an alkyl sulfonic acid which is in the 2-position with an alkyl radical, preferably with a C-
  • Preferred terpolymers contain 40 to 60% by weight, in particular 45 to 55% by weight, of (meth) acrylic acid or (meth) acrylate , particularly preferably acrylic acid or acrylate, 10 to 30% by weight, preferably 15 to 25% by weight of methallyisulfonic acid or methallylsulfonate and, as a third monomer unit, 15 to 40% by weight, preferably 20 to 40% by weight of a carbohydrate
  • a mono-, di-, oligo- or polyaccharide with mono-, di- or oligosaccharides being preferred.
  • Sucrose is particularly preferred.
  • the use of the third monomer unit incorporates predetermined breaking points in the polymer which are responsible for the degradability of the polymer Terpolymers used can be produced by any of the known and customary processes
  • Terpolymers which are either completely or at least partially, in particular to more than 50%, based on the carboxyl groups present, are also preferably used.
  • a completely neutralized terpolymer that is to say from the salts of the monomeric acids, in particular the sodium, is particularly preferred - or potassium salts of the monomeric acids, and vinyl alcohol or a carbohydrate.
  • the terpolymers generally have a relative Molecular mass between 1000 and 200000, preferably between 200 and 50000 and in particular between 3000 and 10000 in They are mostly used in the form of aqueous solutions, preferably in the form of 30 to 50% by weight aqueous solutions.
  • Particularly preferred terpolymers are prepared by a process which in German patent applications DE 42 21 381 and DE 43 00 772 are described
  • the amounts of cobuilders and enzymes contained in the granules according to the invention are usually matched to the properties of the finished washing and cleaning agent and can vary within wide ranges
  • the cobuilders are preferably present in the enzyme granulate according to the invention in an amount of 10 to 70% by weight, particularly preferably 15 to 50% by weight
  • Suitable enzymes for the enzyme granules according to the invention are primarily the proteases, lipases, amylases and / or cellulases obtained from microorganisms, such as bacteria or fungi, with proteases produced by bacillus species and their mixtures with lipases and / or cellulases being preferred They are obtained in a known manner by fermentation processes from suitable microorganisms, which are described, for example, in German Offenlegungsschriften DE 19 40 488, DE 20 44 161, DE 21 01 803 and DE 21 21 397, US Pat. Nos. 3,623,957 and No. 4,264,738 and the European patent application EP 006 638 are described.
  • the process according to the invention can be used particularly advantageously for formulating the very active proteases of the so-called second and higher generations, for example Savinase® and enzymes known from international patent application WO 91/2792 belong, the storage stable incorporation in washing and Cleaning agents often cause problems
  • Enzymes are preferably present in the granules according to the invention in amounts of 1% by weight to 20% by weight, particularly preferably 1% by weight to 10% by weight. If the enzyme granules according to the invention are a protease-containing formulation, the protease activity is preferably 1 000 protease units (PE, determined according to the method described in Tenside 7 (1970), 125) to 250,000 PE, particularly preferably 1,000 PE to 100,000 PE and in particular 5,000 to 20,000 PE, per gram of enzyme granules
  • PE protease units
  • organic or inorganic powdery substances which do not destroy or deactivate the enzymes to be granulated, or which can only be tolerated to a limited extent, and which are stable under granulation conditions, can be used as carrier materials.
  • These substances include, for example, starch, cereal flour, cellulose powder, alkali aluminosilicate, in particular zeolite, layered silicate Example bentonite or smectite synthetic, crystalline layered silicate, for example SKS-6® (commercial product from Hoechst AG, BR Germany) and water-soluble inorganic or organic salts, for example alkali metal chloride, alkali metal sulfate, alkali metal carbonate or alkali metal acetate, sodium or potassium being the preferred Alkali metals are preferred.
  • a carrier material mixture of starch swellable in water, cereal flour and optionally cellulose powder and alkali carbonate is used
  • the starch which is swellable in water is preferably corn starch, rice starch, potato starch or mixtures thereof, the use of corn starch being particularly preferred.
  • swellable starch is preferably in amounts of 5 to 50% by weight, in particular 10 contain up to 35% by weight.
  • the sum of the amounts of the swellable starch and the flour is preferably not more than 80% by weight, in particular 32% to 65% by weight.
  • the cereal flour is, in particular, a product that can be produced from wheat, rye, barley or oats or a mixture of these flours, wholemeal flours being preferred.
  • Whole-grain flour is understood to mean a flour that is not fully ground and that is produced from whole, unpeeled grains is or at least predominantly consists of such a product, the rest consisting of fully ground flour or starch.
  • Commercial wheat flour qualities such as type 450 or type 550 are preferably used.Flour products of the cereal types leading to the aforementioned swellable starches are also possible if care is taken to ensure that the flours have been produced from the whole grains.
  • the flour component of the additive mixture is known to achieve a substantial odor reduction in the enzyme preparation, which reduces the odor by incorporating the same amounts of appropriate starch types
  • grain flour is contained in the enzyme granules according to the invention preferably in amounts of 10% by weight to 35% by weight, in particular 15% by weight to 25% by weight
  • the preparations according to the invention can, as a further component of the carrier material, preferably 1% by weight to 50% by weight, particularly preferably 5% by weight to 25% by weight, based on the total granulate, of a granulation aid system which contains alkali carboxymethyl cellulose with degrees of substitution of 0.5 to 1 and polyethylene glycols and / or alkyl polyethoxylate contained in this granulation aid system, based on the finished enzyme granulate, preferably 0.5% to 5% by weight of alkali carboxymethyl cellulose with degrees of substitution from 0.5 to 1 and to to 3% by weight of polyethylene glycol and / or alkyl polyethoxylate, it being particularly preferred if at least 0.5% by weight, in particular 0.8% by weight to 2% by weight, of polyethylene glycol with an average molecular weight below 1000 and / or alkyl polyethoxylate at least 30 ethoxy groups are present if more than 2% by weight of alkali carboxymethyl cellulose are present
  • cellulose or starch ethers such as carboxymethyl starch, methyl cellulose, Hydroxyethyl cellulose, hydroxypropyl cellulose and corresponding cellulose ether, gelatin, casem, tragacanth, maltodextrose, sucrose, invert sugar, glucose syrup, polyvinyl pyrrolidone or other water-soluble or readily dispersible oligomers or polymers of natural or synthetic origin are used to the extent that the aforementioned compounds are such deals with free carboxyl groups, they are usually in the form of their alkali metal salts, in particular their sodium salts.
  • Such additional granulating aids can be used in the enzyme granules according to the invention in amounts of up to 10% by weight, in particular from 0.5% to 8% by weight.
  • contain its high molecular weight polyethylene glycols ie those with an average molecular weight of more than 1000, can be used as synthetic water-soluble polymers with dust-binding effect, but the high molecular weight polyethylene glycols cause an undesirable increase in the required granulate flow sea time, so that these substances are preferably not contained in the enzyme granules according to the invention
  • Another object of the invention is a method for producing an enzyme granulate suitable for incorporation in detergents and cleaning agents
  • an enzyme granulate is produced by extruding an enzyme-cobuilder premix obtained by mixing an aqueous enzyme preparation, which may be a concentrated fermentation broth, which may have been freed of insoluble constituents beforehand by microfiltration, with cobuilders and inorganic and / or organic carrier material as an additive , Spharontechnisch of the extrudate in a Rondiergerat, drying and application of an outer coating layer
  • the cobuilder is uniformly mixed with enzyme and other constituents in the granulate
  • the enzyme granules can be obtained by extruding one by mixing an aqueous enzyme preparation which, if appropriate, frees any insoluble constituents beforehand by microfiltration.
  • concentrated fermentation broth, and inorganic and / or organic carrier material as an additive enzyme premix optionally spheronization of the extrudate in a rounding machine, drying and application of an outer coating layer, an outer coating layer being applied in a fluidized bed made of extrudate, the 5% by weight % to 95% by weight, based on the coating layer, contains Cobuilder
  • the granules obtained by this process consist of a core and an outer shell, the core containing the enzyme and the outer shell containing the cobuilder
  • a third possible process variant is a combination of the two processes described above.
  • the enzyme granulate obtained consists of a core and an outer shell, the enzyme being in the core and the cobuilder being contained both in the core and in the casing
  • the enzyme granules according to the invention are preferably prepared from fermentation broths which are freed of insoluble accompanying substances, for example by microfiltration.
  • the microfiltration is preferably carried out as cross-flow microfiltration using porous tubes with micropores larger than 0.1 ⁇ m, flow rates of the concentrate solution of more than 2 m / s and a pressure difference to the permeate side of less than 5 bar, as described, for example, in European patent application EP 200 032.
  • the microfiltration permeate is then preferably concentrated by ultrafiltration, if appropriate with subsequent vacuum evaporation.
  • the concentration can, as in the international patent application WO 92 / 11347, can be carried out in such a way that only relatively low dry matter contents of preferably 5 to 50% by weight, in particular 10% to 40% by weight, are obtained if fermentation contains proteases
  • the protease content at this level of the concentrate is preferably 500,000 PE / g to 1,500,000 PE / g, in particular 600,000 PE / g to 1,000,000 PE / g. powdery to granular mixture of the above additives metered in.
  • This mixture contains depending on Production method also for the cobuilder
  • the water content of the mixture should be selected so that it can be converted into granular particles that do not adhere at room temperature when processed with Ruhr and percussion tools and plastically deformed and extruded when using higher pressures
  • the neself-capable premix obtained is then, in a known manner, subsequently processed in a kneader and a connected extruder to give a plastic mass which is as homogeneous as possible, the result of the mechanical processing being the temperature at temperatures between 40 ° C. and 60 ° C., in particular 45 ° C. can heat up to 55 ° C.
  • the material leaving the extruder is passed through a perforated disk with a subsequent knock-off knife and thereby crushed to cylindrical-shaped particles of defined size.
  • the diameter of the holes in a perforated disk is expediently 0.7 to 1.6 mm, preferably 0.8 to 1.2 mm
  • the particles present in this form can then be dried and coated with a coating system or fed directly to their later use.However, it has proven to be advantageous to subsequently spheronize the cylindrical particles leaving the extruder and chopper, that is to say they are suitable contraption Rounding and deburring a device can be used for this purpose, which consists of a cylindrical container with stationary, rigid rare walls and a friction plate rotatably mounted on the bottom.
  • the beads are continuously or batchwise, preferably using a fluidized bed drying unit, at supply air temperatures of preferably 35 ° C. to 50 ° C. and in particular at a product temperature of not more than 42 ° C.
  • the desired residual moisture content of, for example, 4% by weight to 10% by weight, in particular 5% by weight to 8% by weight, based on the entire granulate, is dried
  • additional substances can be applied to coat and coat the particles.
  • the cobuilder is optionally applied together with other suitable coating materials.
  • Suitable coating substances are in particular the film formers among the aforementioned water-soluble organic polymers.
  • dyes or pigments can also be applied to the particles at this stage, so as to mask or change any inherent color that usually results from the enzyme concentrate. Titanium dioxide, which is preferably introduced in an aqueous dispersion, has proven particularly useful as an inert and physiologically harmless pigment.
  • the water fed in via the dispersion from the coating substances or via an optionally present polymer solution is removed again during the drying which is carried out at the same time or is subsequently required again.
  • an enzyme core produced by extrusion which is obtainable by extruding a fermentation broth concentrated by mixing an aqueous enzyme preparation, which may be an insoluble constituent which may have been previously freed from microfiltration, and inorganic and / or organic Carrier material as an additive enzyme premix, mixed with a particulate assembled second enzyme under agglomeration conditions, and the coating containing the cobuilder is then applied or simultaneously, the average particle size of the extrudate core containing the first enzyme preferably being 1.1 to 3 times , in particular is 1.3 to 2 times that of the second or further particulate enzyme.
  • the enzyme in the extrudate core is protease and the enzyme contained in the separately produced, smaller particles which agglomerate onto the extrudate is amylase, lipase, cellulase, oxidase and / or peroxidase.
  • the enzyme granules according to the invention are preferably used for the production of solid, in particular particulate detergents or cleaning agents which can be obtained by simply mixing the cobuilder-containing enzyme granules with other powder components customary in such agents.
  • the enzyme granules preferably have particulate detergents and cleaning agents with average grain sizes in the range from 0.1 mm to 3 mm, in particular 0.4 mm to 1.6 mm
  • the enzyme preparation obtained consists of largely rounded, dust-free particles which generally have a bulk density of about 500 to 900 grams per liter, in particular 650 to 880 grams per liter.
  • the granules according to the invention are distinguished by a very high storage stability, particularly in the case of temperature temperatures above room temperature and high air humidity, as well as rapid dissolution behavior in the wash liquor.
  • the granules according to the invention preferably release 100% of their enzyme activity in water at 25 ° C. within 3 minutes, in particular within 90 seconds to 2 minutes
  • the fermenter broth concentrated in this way was mixed in a mixer equipped with a rotating impact tool with the additives and cobuilders listed below (Sokalan® CP5 (commercial product from BASF, Germany) and in one with a Kneader provided with external cooling homogenized
  • Sokalan® CP5 commercial product from BASF, Germany
  • Kneader provided with external cooling homogenized
  • the extrusion of the plastic mass was carried out by means of an extruder equipped with a perforated disc (hole diameter 0 9 mm) and a rotating knife.
  • Extrudates were obtained each with lengths of 0.7 mm to 1 mm, which were deformed and deburred in a spheronization device (Marume ⁇ zer®) during a processing time of about 1 minute while simultaneously dusting with powdered calcium carbonate (3% by weight) to form rounded particles leaving the spheronizer was well dried in a fluidized bed dryer at temperatures from 40 ° C to 45 ° C within 15 minutes to a water content of 6% by weight. Subsequent sieving largely removed particles with particle sizes below 0.4 mm and above 1.6 mm, the were returned to the process at the stage of mixing with the aggregates
  • a spheronization device Marume ⁇ zer®
  • the enzyme granules were coated by spraying on an aqueous titanium dioxide pigment suspension during the fluidized-bed drying.
  • the enzyme granules according to the invention were obtained in this way
  • Example 2 The granules obtained in Example 1 contained protease with an activity of 184,800 PE / g Example 2
  • An enzyme granulate was produced as described in Example 1, in which a fermenter broth with a protease content of 90,000 PE / g was used.
  • the granulate had the following composition
  • the granules obtained were coated by spraying on a dispersion of 95% by weight, based on the dispersion, co-builders in 5% by weight, based on the dispersion, of C 12 -C 18 fatty alcohol ethoxylate with 7 ethylene oxide groups.
  • the shell was applied to the granule cores applied in an amount of 50 g coating to 50 g granulate core
  • the granules contained cobuilders in an amount of 47.5% by weight, based on the granules, and protease with an activity of 9,000 PU / g

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  • Engineering & Computer Science (AREA)
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Abstract

Claimed is a granular enzyme preparation suitable for incorporation in washing and cleaning agents, the preparation containing enzymes and inorganic and/or organic carrier material plus, optionally, granulation auxiliairies. The preparation is characterized in that it contains an additional constituent suitable for washing and cleaning, viz: a co-builder.

Description

Cobuilderhaltige Enzymzubereitung Enzyme preparation containing cobuilder
Die Erfindung betrifft ein Enzymgranulat, welches Cobuilder enthalt, ein Verfahren zu seiner Herstellung und die Verwendung des Granulats in festen Wasch- und ReinigungsmittelnThe invention relates to an enzyme granulate containing cobuilder, a process for its preparation and the use of the granulate in solid detergents and cleaning agents
Enzyme, insbesondere Proteasen, finden ausgedehnte Verwendung in Wasch-, Wasch- hilfs- und Reinigungsmitteln Üblicherweise kommen die Enzyme dabei nicht als Konzentrate, sondern in Mischungen mit einem Verdunnungs- und Tragermateπal zum Einsatz Mischt man solche Enzymzubereitungen üblichen Waschmitteln bei, so kann beim Lagern ein erheblicher Abbau der Enzymaktivitat eintreten insbesondere wenn bleichaktive Verbindungen zugegen sind Das Aufbringen der Enzyme auf Tragersalze unter gleichzeitiger Granulation gemäß der deutschen Offenlegungsschrift DT 16 17 190 bzw durch Aufkleben mit nichtionischen Tensiden gemäß der deutschen Offenlegungs¬ schrift DT 16 17 118 oder wäßrigen Losungen von Ceiluloseethem gemäß der deutschen Offenlegungsschrift DT 17 87 568 fuhrt nicht zu einer nennenswerten Verbesserung der Lagerstabilitat, da sich die empfindlichen Enzyme in solchen Auf- mischungeπ in der Regel auf der Oberflache der Tragersubstanz befinden Zwar kann die Lagerstabilitat wesentlich erhöht werden, wenn man die Enzyme mit dem Tragermaterial umhüllt, bzw in dieses einbettet und anschließend durch Extrudieren, Pressen und Marumeπsieren in die gewünschte Partikelform überfuhrt, wie zum Beispiel in der deutschen Patentschrift DE 16 17 232, der deutschen Offenlegungsschrift DT 20 32 768, und den deutschen Auslegeschriften DE 21 37 042 und DE 21 37 043 beschrieben Derartige Enzymzubereitungen besitzen jedoch nur mangelhafte Los- lichkeitseigenschaften Die ungelösten Partikel können sich im zu reinigenden Gut verfangen und dieses verunreinigen bzw sie werden ungenutzt in das Abwasser überfuhrt Aus der deutschen Offenlegungsschrift DT 18 03 099 bekannte Einbettungsmittel, die aus einem Gemisch fester Sauren bzw saurer Salze und Carbonaten bzw Dicarbonaten bestehen und bei Wasserzusatz anfallen verbessern zwar das Losungsvermogen, sind aber ihrerseits sehr empfindlich gegen Feuchtigkeit und erfordern daher zusätzliche Schutzmaßnahmen Aus der europaischen Patentschrift EP 168 526 sind Enzymgranulate bekannt, die in Wasser quellfähige Starke, Zeolith und wasserlösliches Granulierhilfsmittel enthalten In diesem Dokument wird ein Herstellungsverfahren für derartige Formulierungen vorgeschlagen, das im wesentlichen dann besteht, eine von unlöslichen Bestandteilen befreite Fermenterlosung aufzukonzentπeren, mit den genannten Zuschlagstoffen zu versetzen, das entstandene Gemisch zu granulieren und gegebenenfalls das Granulat mit filmbildenden Polymeren und Farbstoffen zu umhüllen Das Verfahren mit dem dort vorgeschlagenen Zuschlagstoffgemisch wird vorteilhaft mit Fermentationslosungen durchgeführt, die auf einen relativ hohen Trockensubstanzgehalt, beispielsweise 55 Gew -%, aufkonzentriert worden sind Außerdem weisen die derart hergestellten Granulate eine so hohe Lösungs- bzw Zerfallsgeschwindigkeit unter Einsatzbe¬ dingungen auf, daß die Granulate teilweise schon bei der Lagerung relativ rasch zerfallen und die Enzyme desaktiviert werdenEnzymes, in particular proteases, are used extensively in detergents, washing aids and cleaning agents. The enzymes are usually not used as concentrates, but in mixtures with a diluent and carrier material. If such enzyme preparations are mixed with conventional detergents, storage can be carried out Significant degradation of the enzyme activity occurs, especially when bleach-active compounds are present. The application of the enzymes to carrier salts with simultaneous granulation according to German Offenlegungsschrift DT 16 17 190 or by sticking with nonionic surfactants according to German Offenlegungs¬ DT 16 17 118 or aqueous solutions of ceilulose ether According to German Offenlegungsschrift DT 17 87 568, this does not lead to any significant improvement in storage stability, since the sensitive enzymes in such mixtures are generally located on the surface of the carrier substance. Storage stability may be present be increased if the enzymes are encased in the carrier material or embedded in it and then converted into the desired particle shape by extrusion, pressing and mastication, as for example in the German patent specification DE 16 17 232, the German patent application DT 20 32 768 , and the German specifications DE 21 37 042 and DE 21 37 043. However, such enzyme preparations have only poor solubility properties. The undissolved particles can get caught in the goods to be cleaned and contaminate them, or they are transferred unused to the wastewater. From the German patent application DT 18 03 099 known embedding agents which consist of a mixture of solid acids or acid salts and carbonates or dicarbonates and which are obtained when water is added, although they improve the solvent power, but are themselves very sensitive to moisture and therefore require additional protective measures From the European patent EP 168 526 enzyme granules are known which contain starch, water-swellable starch, zeolite and water-soluble granulation aids To add additives, to granulate the resulting mixture and, if necessary, to coat the granules with film-forming polymers and dyes. The process with the additive mixture proposed there is advantageously carried out with fermentation solutions which have been concentrated to a relatively high dry matter content, for example 55% by weight the granules produced in this way have such a high dissolution or disintegration rate under operating conditions that the granules disintegrate relatively quickly even during storage and d he enzymes are deactivated
Aus der internationalen Patentanmeldung WO 92/11347 sind Enzymgranulate zum Einsatz in kornigen Wasch- und Reinigungsmitteln bekannt, die 2 Gew -% bis 20 Gew - % Enzym, 10 Gew -% bis 50 Gew -% quellfähige Starke, 5 Gew -% bis 50 Gew -% wasserlösliches organisches Polymer als Granulierhilfsmittel, 10 Gew -% bis 35 Gew -% Getreidemehl und 3 Gew -% bis 12 Gew -% Wasser enthalten Durch derartige Zuschlagstoffe wird die Enzymverarbeitung ohne größere Aktivitatsverluste möglich und auch die Lagerbestandigkeit der Enzyme in den Granulaten ist zufriedenstellendFrom international patent application WO 92/11347, enzyme granules for use in granular detergents and cleaning agents are known which contain 2% by weight to 20% by weight of enzyme, 10% by weight to 50% by weight of swellable starch, 5% by weight to 50% % By weight water-soluble organic polymer as granulation aid, 10% by weight to 35% by weight of cereal flour and 3% by weight to 12% by weight of water. Such additives enable enzyme processing without major loss of activity and also the storage stability of the enzymes in the granules is satisfactory
Die in der internationalen Patentanmeldung WO 92/11347 beschriebenen Enzymgranulate weisen jedoch nicht immer eine so hohe Zerfallsgeschwindigkeit auf, daß bei deren Einsatz in Waschmitteln schon in der Anfangsphase der maschinellen Wasche genügend Enzym in der Waschflotte vorhanden ist, um enzymatisch entfernbare Anschmutzungeπ zu beseitigenHowever, the enzyme granules described in international patent application WO 92/11347 do not always have such a high rate of disintegration that when they are used in detergents, sufficient enzyme is already present in the washing liquor in the initial phase of the machine wash to remove enzymatically removable soiling
In der internationalen Patentanmeldung WO 94/23005 werden Enzymgranulate für den Einsatz in kornigen Wasch- und Reinigungsmitteln beschrieben Diese Granulate enthalten Enzym und anorganisches und/oder organisches Tragermaterial sowie carb- oxymethylcellulose-hattige Granulierhilfsmittel, wobei das Granuiierhilfsmittelsystem Alkali-Carboxymethylcellulose mit Substitutionsgraden von 0, 1 bis 1 und Polyethylenglykol und/oder Alkyl- beziehungsweise Alkenylpolyethoxylat mit der Maßgabe enthalt, daß, jeweils bezogen auf fertiges Granulat, mindestens 0,5 Gew -% Polyethylenglykol mit einer mittleren Molmasse unter 1000 und/oder Alkyl- beziehungsweise Alkenylpolyethoxylat mit mindestens 20 Ethoxygruppen vorhanden ist, wenn mehr als 2 Gew -% Alkali-Carboxymethylcellulose enthalten sindThe international patent application WO 94/23005 describes enzyme granules for use in granular detergents and cleaning agents. These granules contain enzyme and inorganic and / or organic carrier material as well as carboxymethyl cellulose-containing granulation aids, the granulation aid system Alkali carboxymethyl cellulose with degrees of substitution from 0.1 to 1 and polyethylene glycol and / or alkyl or alkenyl polyethoxylate with the proviso that, based in each case on the finished granulate, at least 0.5% by weight polyethylene glycol with an average molecular weight below 1000 and / or Alkyl or alkenyl polyethoxylate with at least 20 ethoxy groups is present if more than 2% by weight of alkali carboxymethyl cellulose is present
Die Loslichkeit des in der internationalen Patentanmeldung WO 94/23005 beschriebenen Enzymgranulats wird durch das spezielle Granulierhilfsmittelsystem erhöht, welches loshchkeitsvermittelnde beziehungsweise staubbindende Komponenten und kornverfestigende Komponenten in optimierten Verhaltnissen enthaltThe solubility of the enzyme granulate described in the international patent application WO 94/23005 is increased by the special granulation aid system, which contains solubilizing or dust-binding components and grain-strengthening components in optimized ratios
Die in den voranstehend genannten Druckschriften beschriebenen Enzymgranulate weisen durch Optimierung der Granulierhilfsmittel eine zufriedenstellende Lagerbestandigkeit sowohl der Enzyme als auch der diese enthaltenden Granulate auf Die erhöhte Lagerbestandigkeit wird jedoch ausschließlich durch Zusatz von Komponenten erreicht, die keinen Beitrag zur Waschleistung der Mittel leisten, in die die Granulate eingearbeitet werden Man ist jedoch bestrebt, im Rahmen der Herstellung der Wasch- und Reinigungsmittel Komponenten einzusetzen, die mehr als einen aktiven Wirkstoff enthalten, um die Herstellungskosten zu reduzieren und die Menge der Komponenten, die nicht zur Waschleistung beitragen, zu reduzierenThe enzyme granules described in the above-mentioned documents have a satisfactory shelf life, both by optimizing the granulation aids, both of the enzymes and of the granules containing them.The increased shelf life, however, is achieved only by adding components which do not contribute to the washing performance of the agents in which the Granules are incorporated. However, efforts are being made to use components which contain more than one active ingredient in the production of the washing and cleaning agents in order to reduce the production costs and to reduce the amount of the components which do not contribute to the washing performance
Es bestand daher die Aufgabe, ein für die Einarbeitung in insbesondere teilchenformige Wasch- und Reinigungsmittel geeignetes Enzymgranulat zu entwickeln, welches neben dem Enzym einen weiteren für den Wasch- und Reinigungsvorgang geeigneten Bestandteil, namlich Cobuilder, enthalt, und das eine zufriedenstellende Lagerbestandigkeit und Loslichkeit aufweistIt was therefore the task of developing an enzyme granulate suitable for incorporation in particular particulate detergents and cleaning agents which, in addition to the enzyme, contains another constituent suitable for the washing and cleaning process, namely cobuilders, and which has a satisfactory shelf life and solubility
Die Erfindung betrifft demgemäß ein für die Einarbeitung in insbesondere teilchenformige Wasch- und Reinigungsmittel geeignetes Enzymgranulat, enthaltend Enzym und anorganisch und/oder organisches Tragermaterial sowie gegebenenfalls Granulierhilfsmittel, welches dadurch gekennzeichnet ist, daß das Granulat einen für das Wasch- und Reinigungsmittel geeigneten Cobuilder enthaltThe invention accordingly relates to an enzyme granulate suitable for incorporation in particular particulate detergents and cleaning agents, containing enzyme and inorganic and / or organic carrier material and, if appropriate Granulation aid, which is characterized in that the granulate contains a cobuilder suitable for the detergent and cleaning agent
Für die Wasch- und Reinigungsmittel geeignete Cobuilder sind insbesondere solche Verbindungen, die Wirkung der Buildersubstanzen, wie z B Zeolith, unterstutzen ohne dabei die Enzymaktivitat und auch die Waschleistung zu beeinträchtigen Üblicherweise werden als Cobuilder polymere Polyarboxylate, beispielsweise erhältlich durch die Polymerisation ungesättiger Sauren, eingesetzt Es sind auch oxidierte Starken geeignet, wie sie in der internationalen Patentanmeldung WO 93/08251 beschrieben werdenCobuilders suitable for the detergents and cleaning agents are, in particular, those compounds which support the action of the builder substances, such as, for example, zeolite, without impairing the enzyme activity and also the washing performance. Usually, polymeric polyarboxylates are used as cobuilders, for example obtainable by polymerizing unsaturated acids Oxidized starches such as are described in international patent application WO 93/08251 are also suitable
Geeignete polymere Polycarboxylate sind beispielsweise die Natriumsalze der Polyacryl- saure oder der Polymethacrylsaure, beispielsweise solche mit einer relativen Molekulmasse von 800 bis 150 000 (auf Saure bezogen) Geeignete copolymere Polycarboxylate sind insbesondere solche der Acrylsäure mit Methacrylsäure und der Acrylsäure oder Methacrylsäure mit Maleinsäure Als besonders geeignet haben sich Copolymere der Acrylsäure mit Maleinsäure erwiesen, die 50 bis 90 Gew -% Acrylsäure und 50 bis 10 Gew -% Maleinsäure enthalten Ihre relative Molekulmasse, bezogen auf freie Sauren, betragt im allgemeinen 5 000 bis 200 000, vorzugsweise 10 000 bis 120 000 und insbesondere 50 000 bis 100 000Suitable polymeric polycarboxylates are, for example, the sodium salts of polyacrylic acid or polymethacrylic acid, for example those with a relative molecular weight of 800 to 150,000 (based on acid). Suitable copolymeric polycarboxylates are in particular those of acrylic acid with methacrylic acid and acrylic acid or methacrylic acid with maleic acid Copolymers of acrylic acid with maleic acid which contain 50 to 90% by weight of acrylic acid and 50 to 10% by weight of maleic acid have proven to be suitable. Their relative molecular weight, based on free acids, is generally 5,000 to 200,000, preferably 10,000 to 120 000 and in particular 50,000 to 100,000
Als Cobuilder eignen sich auch Terpolymere, die als Monomereinheiten zwei ungesättigte Sauren und/oder deren Salze sowie als dritte Monomereinheit Vinylalkohol und/oder ein Vmylalkohol-Derivat oder ein Kohlenhydrat enthaltenAlso suitable as cobuilders are terpolymers which contain two unsaturated acids and / or their salts as monomer units and vinyl alcohol and / or a vinyl alcohol derivative or a carbohydrate as third monomer unit
In den als mögliche Cobuilder eingesetzten Terpolymeren leitet sich die erste saure Monomereinheit bzw deren Salz von einer monoethylenisch ungesättigten C3-Cs-Car- bonsaure und vorzugsweise von einer C3-C4-Monocarbonsaure, insbesondere von der (Meth)acrylsaure ab Die zweite saure Monomereinheit bzw deren Salz kann ein Derivat einer C4-Cs-Dιcarbonsaure, vorzugsweise einer Cj-Cg-Dicarbonsaure sein, wobei Maleinsäure insbesondere bevorzugt ist Die dritte Monomereeinheit wird in diesem Fall von Vinylalkohol und/oder vorzugsweise einem veresterten Vinylalkohol gebildet Insbesondere sind Vinylalkohol-Deπvate bevorzugt, welche einen Ester aus kurzkettigen Carbonsauren, beispielsweise von Cι-C4-Carbonsauren, mit Vinylalkohol darstellen Bevorzugte Terpolymere enthalten dabei 60 bis 95 Gew -%, insbesondere 70 bis 90 Gew -% (Meth)acrylsaure bzw (Meth)acrylat, besonders bevorzugt Acrylsäure bzw Acrylat, und Maleinsäure bzw Maleat sowie 5 bis 40 Gew -%, vorzugsweise 10 bis 30 Gew -% Vinylalkohol und/oder Vinylacetat Ganz besonders bevorzugt sind dabei Ter¬ polymere, in denen das Gewichtsverhaltnis (Meth)acrylsaure bzw (Meth)acrylat zu Ma¬ leinsäure bzw Maleat zwischen 1 1 und 4 1 , vorzugsweise zwischen 2 1 und 3 1 und insbesondere 2 1 und 2,5 1 liegt Dabei sind sowohl die Mengen als auch die Ge- wichtsverhaltnisse auf die Sauren bezogenIn the terpolymers used as possible cobuilders, the first acidic monomer unit or its salt is derived from a monoethylenically unsaturated C3-Cs-carboxylic acid and preferably from a C3-C4-monocarboxylic acid, in particular from the (meth) acrylic acid whose salt can be a derivative of a C4-Cs-dicarboxylic acid, preferably a Cj-Cg-dicarboxylic acid, maleic acid being particularly preferred. In this case, the third monomer unit is formed from vinyl alcohol and / or preferably an esterified vinyl alcohol In particular, vinyl alcohol derivatives are preferred which are an ester of short-chain carboxylic acids, for example C 1 -C 4 -carboxylic acids, with vinyl alcohol. Preferred terpolymers contain 60 to 95% by weight, in particular 70 to 90% by weight of (meth) acrylic acid or (meth ) Acrylate, particularly preferably acrylic acid or acrylate, and maleic acid or maleate and 5 to 40% by weight, preferably 10 to 30% by weight, vinyl alcohol and / or vinyl acetate. Terpolymers in which the weight ratio (meth) acrylic acid is very particularly preferred or (meth) acrylate to maleic acid or maleate is between 1 1 and 4 1, preferably between 2 1 and 3 1 and in particular 2 1 and 2.5 1. Both the amounts and the weight ratios are based on the acids
Die zweite saure Monomereinheit bzw deren Salz kann auch ein Derivat einer Al- lylsulfonsaure sein, die in 2-Stellung mit einem Alkylrest, vorzugsweise mit einem C-|- C4-Alkylrest, oder einem aromatischen Rest, der sich vorzugsweise von Benzol oder Benzol-Derivaten ableitet, substituiert ist Bevorzugte Terpolymere enthalten dabei 40 bis 60 Gew -%, insbesondere 45 bis 55 Gew -% (Meth)acrylsaure bzw (Meth)acrylat, besonders bevorzugt Acrylsäure bzw Acrylat, 10 bis 30 Gew -%, vorzugsweise 15 bis 25 Gew -% Methallyisulfonsaure bzw Methallylsulfonat und als dritte Moπomeremheit 15 bis 40 Gew -%, vorzugsweise 20 bis 40 Gew -% eines Kohlenhydrats Dieses Koh¬ lenhydrat kann dabei beispielsweise ein Mono-, Di-, Oligo- oder Poiysacchaπd sein, wobei Mono-, Di- oder Oligosaccharide bevorzugt sind Besonders bevorzugt ist Saccharose Durch den Einsatz der dritten Monomereinheit werden Sollbruchstellen in dem Polymer eingebaut, die für die Abbaubarkeit des Polymers verantwortlich sind Die eingesetzten Terpolymere lassen sich nach jedem der bekannten und üblichen Verfahren herstellenThe second acidic monomer unit or its salt can also be a derivative of an alkyl sulfonic acid which is in the 2-position with an alkyl radical, preferably with a C- | C4-alkyl radical, or an aromatic radical, which is preferably derived from benzene or benzene derivatives, is preferred. Preferred terpolymers contain 40 to 60% by weight, in particular 45 to 55% by weight, of (meth) acrylic acid or (meth) acrylate , particularly preferably acrylic acid or acrylate, 10 to 30% by weight, preferably 15 to 25% by weight of methallyisulfonic acid or methallylsulfonate and, as a third monomer unit, 15 to 40% by weight, preferably 20 to 40% by weight of a carbohydrate For example, a mono-, di-, oligo- or polyaccharide, with mono-, di- or oligosaccharides being preferred. Sucrose is particularly preferred. The use of the third monomer unit incorporates predetermined breaking points in the polymer which are responsible for the degradability of the polymer Terpolymers used can be produced by any of the known and customary processes
Bevorzugt werden auch solche Terpolymere eingesetzt, die entweder vollständig oder zumindest partiell, insbesondere zu mehr als 50 %, bezogen auf die vorhandenen Carboxylgruppen, neutralisiert sind Besonders bevorzugt ist dabei ein vollständig neutralisiertes Terpolymer, das also aus den Salzen der monomeren Sauren, insbesondere den Natrium- oder Kahumsalzen der monomeren Sauren, und Vinylalkohol oder einem Kohlenhydrat besteht Die Terpolymere weisen im allgemeinen eine relative Molekulmasse zwischen 1000 und 200000, vorzugsweise zwischen 200 und 50000 und insbesondere zwischen 3000 und 10000 auf Sie werden zumeist in Form wäßriger Losungen, vorzugsweise in Form 30 bis 50 gew -%ιger wäßriger Losungen eingesetzt Insbesondere bevorzugte Terpolymere werden nach einem Verfahren hergestellt, das in den deutschen Patentanmeldungen DE 42 21 381 und DE 43 00 772 beschrieben sindTerpolymers which are either completely or at least partially, in particular to more than 50%, based on the carboxyl groups present, are also preferably used. A completely neutralized terpolymer, that is to say from the salts of the monomeric acids, in particular the sodium, is particularly preferred - or potassium salts of the monomeric acids, and vinyl alcohol or a carbohydrate. The terpolymers generally have a relative Molecular mass between 1000 and 200000, preferably between 200 and 50000 and in particular between 3000 and 10000 in They are mostly used in the form of aqueous solutions, preferably in the form of 30 to 50% by weight aqueous solutions. Particularly preferred terpolymers are prepared by a process which in German patent applications DE 42 21 381 and DE 43 00 772 are described
Die in den erfindungsgemaßen Granulaten enthaltenen Mengen an Cobuildern und Enzymen werden üblicherweise auf die Eigenschaften des fertigen Wasch- und Reinigungsmittels abgestimmt und können in weiten Bereichen variierenThe amounts of cobuilders and enzymes contained in the granules according to the invention are usually matched to the properties of the finished washing and cleaning agent and can vary within wide ranges
Die Cobuilder sind vorzugsweise in einer Menge von 10 bis 70 Gew -%, besonders bevorzugt 15 bis 50 Gew -% im erfindungsgemaßen Enzymgranulat enthaltenThe cobuilders are preferably present in the enzyme granulate according to the invention in an amount of 10 to 70% by weight, particularly preferably 15 to 50% by weight
Als für das erfindungsgemaße Enzymgranulat geeignete Enzyme kommen in erster Linie die aus Mikroorganismen, wie Bakterien oder Pilzen, gewonnenen Proteasen, Lipasen, Amylasen und/oder Cellulasen in Frage, wobei von Bazillus-Arten erzeugte Proteasen sowie ihre Gemische mit Lipasen und/oder Cellulasen bevorzugt sind Sie werden in bekannter Weise durch Fermentationsprozesse aus geeigneten Mikroorganismen gewonnen, die zum Beispiel in den deutschen Offenlegungsschriften DE 19 40 488, DE 20 44 161 , DE 21 01 803 und DE 21 21 397, den US-amerikanischen Patentschriften US 3 623 957 und US 4 264 738 sowie der europaischen Patentanmeldung EP 006 638 beschrieben sind Besonders vorteilhaft kann das erfindungsgemaße Verfahren zur Formulierung der sehr aktiven Proteasen der sogenannten zweiten und höheren Generationen verwendet werden, zu denen beispielsweise Savinase® und aus der internationalen Patentanmeldung WO 91/2792 bekannte Enzyme gehören, deren lagerstabile Einarbeitung in Wasch- und Reinigungsmittel oft Probleme bereitet Erfindungsgemaß ist es möglich, die bei den Fermentationsprozessen anfallenden Brühen extrazellularer Enzyme nach Abtrennen der unlöslichen Begleitstoffe durch Mikrofiltration sowie nachfolgende Aufkonzentration durch Ultrafiltration und gegebenenfalls anschließendes Eindampfen im Vakuum unmittelbar in lagerbestandige, weitgehend geruchlose Granulate zu überfuhren Die Entstehung unerwünschter Enzym- staube und die bei zusatzlichen Trockungsprozessen auftretenden Aktivitatsvertuste werden vermiedenSuitable enzymes for the enzyme granules according to the invention are primarily the proteases, lipases, amylases and / or cellulases obtained from microorganisms, such as bacteria or fungi, with proteases produced by bacillus species and their mixtures with lipases and / or cellulases being preferred They are obtained in a known manner by fermentation processes from suitable microorganisms, which are described, for example, in German Offenlegungsschriften DE 19 40 488, DE 20 44 161, DE 21 01 803 and DE 21 21 397, US Pat. Nos. 3,623,957 and No. 4,264,738 and the European patent application EP 006 638 are described. The process according to the invention can be used particularly advantageously for formulating the very active proteases of the so-called second and higher generations, for example Savinase® and enzymes known from international patent application WO 91/2792 belong, the storage stable incorporation in washing and Cleaning agents often cause problems According to the invention, it is possible to convert the broths of extracellular enzymes resulting from the fermentation processes immediately after removal of the insoluble accompanying substances by microfiltration and subsequent concentration by ultrafiltration and, if appropriate, subsequent evaporation in vacuo, into stock-stable, largely odorless granules. dust and the loss of activity that occurs during additional drying processes are avoided
Enzyme sind in den erfindungsgemaßen Granulaten vorzugsweise in Mengen von 1 Gew -% bis 20 Gew -%, besonders bevorzugt 1 Gew -% bis 10 Gew -% enthalten Falls es sich bei dem erfindungsgemaßen Enzymgranulat um eine proteasehaltige Formulierung handelt, betragt die Proteaseaktivitat vorzugsweise 1 000 Proteaseeinheiten (PE, bestimmt nach der in Tenside 7 (1970), 125 beschriebenen Methode) bis 250 000 PE, besonders bevorzugt 1 000 PE bis 100 000 PE und insbesondere 5 000 bis 20 000 PE, pro Gramm EnzymgranulatEnzymes are preferably present in the granules according to the invention in amounts of 1% by weight to 20% by weight, particularly preferably 1% by weight to 10% by weight. If the enzyme granules according to the invention are a protease-containing formulation, the protease activity is preferably 1 000 protease units (PE, determined according to the method described in Tenside 7 (1970), 125) to 250,000 PE, particularly preferably 1,000 PE to 100,000 PE and in particular 5,000 to 20,000 PE, per gram of enzyme granules
Als Tragermatenalien sind im Prinzip alle organischen oder anorganischen pulverformigen Substanzen brauchbar, welche die zu granulierenden Enzyme nicht oder nur tolenerbar wenig zerstören oder desaktivieren und unter Granulationsbedingungen stabil sind Zu derartigen Substanzen gehören beispielsweise Starke, Getreidemehl, Cellulosepulver, Alkahalumosilikat, insbesondere Zeolith, Schichtsihkat, zum Beispiel Bentonit oder Smectit synthetisches, kristallines Schichtsihkat, zum Beispiel SKS-6® (Handelsprodukt der Fa Hoechst AG, BR Deutschland) und wasserlösliche anorganische oder organische Salze, zum Beispiel Alkalichlond, Alkalisulfat, Alkalicarbo- nat oder Alkaliacetat, wobei Natrium oder Kalium die bevorzugten Alkalimetalle sind Bevorzugt wird ein Tragermateπalgemisch aus in Wasser quellfähiger Starke, Getreidemehl und gegebenenfalls Cellulosepulver sowie Alkalicarbonat eingesetztIn principle, all organic or inorganic powdery substances which do not destroy or deactivate the enzymes to be granulated, or which can only be tolerated to a limited extent, and which are stable under granulation conditions, can be used as carrier materials.These substances include, for example, starch, cereal flour, cellulose powder, alkali aluminosilicate, in particular zeolite, layered silicate Example bentonite or smectite synthetic, crystalline layered silicate, for example SKS-6® (commercial product from Hoechst AG, BR Germany) and water-soluble inorganic or organic salts, for example alkali metal chloride, alkali metal sulfate, alkali metal carbonate or alkali metal acetate, sodium or potassium being the preferred Alkali metals are preferred. A carrier material mixture of starch swellable in water, cereal flour and optionally cellulose powder and alkali carbonate is used
Bei der in Wasser quellfähigen Starke handelt es sich vorzugsweise um Maisstarke, Reisstarke, Kartoffelstarke oder Gemische aus diesen, wobei der Einsatz von Maisstarke besonders bevorzugt ist Quellfähige Starke ist in den erfindungsgemaßen Enzymgranulaten vorzugsweise in Mengen von 5 bis 50 Gew -%, insbesondere von 10 bis 35 Gew -% enthalten Dabei betragt die Summe der Mengen der quellfähigen Starke und des Mehls vorzugsweise nicht über 80 Gew -%, insbesondere 32 Gew -% bis 65 Gew -% Bei dem Getreidemehl handelt es sich insbesondere um ein aus Weizen, Roggen, Gerste oder Hafer herstellbares Produkt oder um ein Gemisch dieser Mehle, wobei Vollkornmehle bevorzugt sind Unter einem Vollkornmehl wird dabei ein nicht voll ausgemahlenes Mehl verstanden, das aus ganzen, ungeschälten Kornern hergestellt worden ist oder zumindest überwiegend aus einem derartigen Produkt besteht, wobei der Rest aus voll ausgemahlenem Mehl bzw Starke besteht Vorzugsweise werden handelsübliche Weizenmehl-Qualitäten, wie Type 450 oder Type 550 eingesetzt Auch die Verwendung von Mehlprodukten der zu vorgenannten quellfähigen Starken fuhrenden Getreidearten ist möglich, wenn darauf geachtet wird, daß die Mehle aus den ganzen Körnern hergestellt worden sind Durch die Mehlkomponente des Zuschlagstoffgemisches wird bekanntermaßen eine wesentliche Geruchsreduzierung der Enzymzubereitung erreicht, welche die Geruchsverminderung durch die Einarbeitung gleicher Mengen entsprechender Starkearten bei weitem übertrifft Derar¬ tiges Getreidemehl ist in den erfindungsgemaßen Enzymgranulaten vorzugsweise in Mengen von 10 Gew -% bis 35 Gew -% , insbesondere von 15 Gew -% bis 25 Gew -% enthaltenThe starch which is swellable in water is preferably corn starch, rice starch, potato starch or mixtures thereof, the use of corn starch being particularly preferred. In the enzyme granules according to the invention, swellable starch is preferably in amounts of 5 to 50% by weight, in particular 10 contain up to 35% by weight. The sum of the amounts of the swellable starch and the flour is preferably not more than 80% by weight, in particular 32% to 65% by weight. The cereal flour is, in particular, a product that can be produced from wheat, rye, barley or oats or a mixture of these flours, wholemeal flours being preferred. Whole-grain flour is understood to mean a flour that is not fully ground and that is produced from whole, unpeeled grains is or at least predominantly consists of such a product, the rest consisting of fully ground flour or starch.Commercial wheat flour qualities, such as type 450 or type 550 are preferably used.Flour products of the cereal types leading to the aforementioned swellable starches are also possible if care is taken to ensure that the flours have been produced from the whole grains. The flour component of the additive mixture is known to achieve a substantial odor reduction in the enzyme preparation, which reduces the odor by incorporating the same amounts of appropriate starch types By far such grain flour is contained in the enzyme granules according to the invention preferably in amounts of 10% by weight to 35% by weight, in particular 15% by weight to 25% by weight
Die erfindungsgemaßen Zubereitungen können als weitere Komponente des Tragerma¬ terials vorzugsweise 1 Gew -% bis 50 Gew -%, besonders bevorzugt 5 Gew -% bis 25 Gew -%, bezogen auf das gesamte Granulat, eines Granulierhilfsmittelsystems, das Alkali-Carboxymethylcellulose mit Substitutionsgraden von 0,5 bis 1 und Poly¬ ethylenglykole und/oder Alkylpolyethoxylat enthalt In diesem Granulierhilfsmittelsystem sind vorzugsweise, jeweils bezogen auf fertiges Enzymgranulat, 0,5 Gew -% bis 5 Gew - % Alkali-Carboxymethylcellulose mit Substitutionsgraden von 0,5 bis 1 und bis zu 3 Gew -% Polyethylenglykol und/oder Alkylpolyethoxylat enthalten, wobei besonders bevorzugt ist, wenn mindestens 0,5 Gew -%, insbesondere 0,8 Gew -% bis 2 Gew -% Polyethylenglykol mit einer mittleren Molmasse unter 1000 und/oder Alkylpolyethoxylat mit mindestens 30 Ethoxygruppen vorhanden ist falls mehr als 2 Gew -% Alkali- Carboxymethylcellulose enthalten sindThe preparations according to the invention can, as a further component of the carrier material, preferably 1% by weight to 50% by weight, particularly preferably 5% by weight to 25% by weight, based on the total granulate, of a granulation aid system which contains alkali carboxymethyl cellulose with degrees of substitution of 0.5 to 1 and polyethylene glycols and / or alkyl polyethoxylate contained in this granulation aid system, based on the finished enzyme granulate, preferably 0.5% to 5% by weight of alkali carboxymethyl cellulose with degrees of substitution from 0.5 to 1 and to to 3% by weight of polyethylene glycol and / or alkyl polyethoxylate, it being particularly preferred if at least 0.5% by weight, in particular 0.8% by weight to 2% by weight, of polyethylene glycol with an average molecular weight below 1000 and / or alkyl polyethoxylate at least 30 ethoxy groups are present if more than 2% by weight of alkali carboxymethyl cellulose are present
Gegebenenfalls können als zusätzliche Bestandteile des Granulierhilfsmittelsystems auch weitere Cellulose- oder Starkeether, wie Carboxymethylstarke, Methylcellulose, Hydroxyethylcellulose, Hydroxypropylcellulose sowie entsprechende Cellulo- semischether, Gelatine, Casem, Traganth, Maltodextrose, Saccharose, Invertzucker, Glukosesirup, Polyvinylpyrrolidon oder andere in Wasser lösliche beziehungsweise gut dispergierbare Oligomere oder Polymere naturlichen oder synthetischen Ursprungs verwendet werden Soweit es sich bei den vorgenannten Verbindungen um solche mit freien Carboxylgruppen handelt, liegen sie normalerweise in Form ihrer Alkalisalze, ins¬ besondere ihrer Natriumsalze, vor Derartige zusätzliche Granulierhilfsmittel können in den erfindungsgemaßen Enzymgranulaten in Mengen bis zu 10 Gew -%, insbesondere von 0,5 Gew -% bis 8 Gew -% enthalten sein Hohermolekulare Polyethylenglykole, d h solche mit einem mittleren Molekulargewicht über 1000, sind zwar als synthetische wasserlösliche Polymere mit staubbindender Wirkung brauchbar, doch bewirken die hohermolekularen Polyethylenglykole eine unerwünschte Erhohung der benotigten Granulatauflosezeit, so daß diese Substanzen in den erfindungsgemaßen Enzym¬ granulaten vorzugsweise nicht enthalten sindOptionally, other cellulose or starch ethers, such as carboxymethyl starch, methyl cellulose, Hydroxyethyl cellulose, hydroxypropyl cellulose and corresponding cellulose ether, gelatin, casem, tragacanth, maltodextrose, sucrose, invert sugar, glucose syrup, polyvinyl pyrrolidone or other water-soluble or readily dispersible oligomers or polymers of natural or synthetic origin are used to the extent that the aforementioned compounds are such deals with free carboxyl groups, they are usually in the form of their alkali metal salts, in particular their sodium salts. Such additional granulating aids can be used in the enzyme granules according to the invention in amounts of up to 10% by weight, in particular from 0.5% to 8% by weight. contain its high molecular weight polyethylene glycols, ie those with an average molecular weight of more than 1000, can be used as synthetic water-soluble polymers with dust-binding effect, but the high molecular weight polyethylene glycols cause an undesirable increase in the required granulate flow sea time, so that these substances are preferably not contained in the enzyme granules according to the invention
Ein weiterer Gegenstand der Erfindung ist ein Verfahren zur Herstellung eines für die Einarbeitung in Wasch- und Reinigungsmittel geeigneten EnzymgranulatesAnother object of the invention is a method for producing an enzyme granulate suitable for incorporation in detergents and cleaning agents
In einer möglichen Ausführungsform wird ein Enzymgranulat hergestellt durch Extrudieren eines durch Vermischen einer wäßrigen Enzymzubereitung, welche eine gegebenenfalls zuvor durch Mikrofiltration von unlöslichen Bestandteilen befreite, aufkonzentrierte Fermentationsbruhe sein kann, mit Cobuilder und anorganischem und/oder organischem Tragermaterial als Zuschlagstoff entstandenen Enzym-Cobuilder- Vorgemisches, gegebenenfalls Spharonisierung des Extrudats in einem Rondiergerat, Trocknung und Aufbringen einer äußeren UmhullungsschichtIn one possible embodiment, an enzyme granulate is produced by extruding an enzyme-cobuilder premix obtained by mixing an aqueous enzyme preparation, which may be a concentrated fermentation broth, which may have been freed of insoluble constituents beforehand by microfiltration, with cobuilders and inorganic and / or organic carrier material as an additive , Spharonisierung of the extrudate in a Rondiergerat, drying and application of an outer coating layer
In den nach diesem Verfahren erhaltenen Enzymgranulate ist der Cobuilder gleichmäßig mit Enzym und weiteren Bestandteilen im Granulat vermischtIn the enzyme granules obtained by this process, the cobuilder is uniformly mixed with enzyme and other constituents in the granulate
In einer weiteren Ausführungsform kann das Enzymgranulat erhalten werden durch Extrudieren eines durch Vermischen einer wäßrigen Enzymzubereitung, welche eine gegebenenfalls zuvor durch Mikrofiltration von unlöslichen Bestandteilen befreite, aufkonzentrierte Fermentationsbruhe sein kann, und anorganischem und/oder organischem Tragermaterial als Zuschlagstoff entstandenen Enzym-Vorgemisches, gegebenenfalls Spharonisierung des Extrudats in einem Rondiergerat, Trocknung und Aufbringen einer äußeren Umhullungsschicht, wobei man in einer Wirbelschicht aus Extrudat eine äußere Umhullungsschicht aufbringt, die 5 Gew -% bis 95 Gew -%, bezogen auf die Umhullungsschicht, Cobuilder enthaltIn a further embodiment, the enzyme granules can be obtained by extruding one by mixing an aqueous enzyme preparation which, if appropriate, frees any insoluble constituents beforehand by microfiltration. concentrated fermentation broth, and inorganic and / or organic carrier material as an additive enzyme premix, optionally spheronization of the extrudate in a rounding machine, drying and application of an outer coating layer, an outer coating layer being applied in a fluidized bed made of extrudate, the 5% by weight % to 95% by weight, based on the coating layer, contains Cobuilder
Die nach diesem Verfahren erhaltenen Granulate bestehen aus einem Kern und einer äußeren Hülle, wobei der Kern das Enzym und die äußere Hülle den Cobuilder enthältThe granules obtained by this process consist of a core and an outer shell, the core containing the enzyme and the outer shell containing the cobuilder
Eine dritte mögliche Verfahrensvariante stellt eine Kombination der beiden voranstehend beschriebenen Verfahren dar Das erhaltene Enzymgranulat besteht aus einem Kern und einer äußeren Hülle, wobei das Enzym sich im Kern befindet und der Cobuilder sowohl im Kern als auch in der Umhüllung enthalten istA third possible process variant is a combination of the two processes described above. The enzyme granulate obtained consists of a core and an outer shell, the enzyme being in the core and the cobuilder being contained both in the core and in the casing
Zur Herstellung der erfindungsgemaßen Enzymgranulate geht man vorzugsweise von Fermentbruhen aus, die beispielsweise durch Mikrofiltration von unlöslichen Begleitstoffen befreit werden Die Mikrofiltration wird dabei vorzugsweise als Querstrom- Mikrofiltration unter Verwendung poröser Rohre mit Mikroporen großer 0,1 μm, Fließgeschwindigkeiten der Konzentratlosung von mehr als 2 m/s und einem Druckunterschied zur Permeatseite von unter 5 bar durchgeführt, wie beispielsweise in der europaischen Patentanmeldung EP 200 032 beschrieben Anschließend wird das Mikrofiltrationspermeat vorzugsweise durch Ultrafiltration, gegebenenfalls mit anschließender Vakuumeindampfung, aufkonzentriert Die Aufkonzentration kann dabei, wie in der intrnationalen Patentanmeldung WO 92/11347 beschrieben, so durchgeführt werden, daß man nur zu relativ niedrigen Gehalten an Trockensubstanz von vorzugsweise 5 bis 50 Gew -%, insbesondere von 10 Gew -% bis 40 Gew -% gelangt Falls proteasehaltige Fermentatioπsbruhen eingesetzt werden, betragt der Protea- segehalt auf dieser Stufe des Konzentrats vorzugsweise 500 000 PE/g bis 1 500 000 PE/g, insbesondere 600 000 PE/g bis 1 000 000 PE/g Das Konzentrat wird einem zweckmaßigerweise zuvor hergestellten trockenen, pulverformigen bis kornigem Gemisch der obigen Zuschlagstoffe zudosiert Dieses Gemisch enthalt je nach Herstellungsweise auch den Cobuilder Der Wassergehalt der Mischung sollte so gewählt werden, daß es sich bei der Bearbeitung mit Ruhr- und Schlagwerkzeugen in kornige, bei Raumtemperatur nicht klebende Partikel überfuhren und bei Anwendung höherer Drucke plastisch verformen und extrudieren läßtThe enzyme granules according to the invention are preferably prepared from fermentation broths which are freed of insoluble accompanying substances, for example by microfiltration. The microfiltration is preferably carried out as cross-flow microfiltration using porous tubes with micropores larger than 0.1 μm, flow rates of the concentrate solution of more than 2 m / s and a pressure difference to the permeate side of less than 5 bar, as described, for example, in European patent application EP 200 032. The microfiltration permeate is then preferably concentrated by ultrafiltration, if appropriate with subsequent vacuum evaporation. The concentration can, as in the international patent application WO 92 / 11347, can be carried out in such a way that only relatively low dry matter contents of preferably 5 to 50% by weight, in particular 10% to 40% by weight, are obtained if fermentation contains proteases When the broth is used, the protease content at this level of the concentrate is preferably 500,000 PE / g to 1,500,000 PE / g, in particular 600,000 PE / g to 1,000,000 PE / g. powdery to granular mixture of the above additives metered in. This mixture contains depending on Production method also for the cobuilder The water content of the mixture should be selected so that it can be converted into granular particles that do not adhere at room temperature when processed with Ruhr and percussion tools and plastically deformed and extruded when using higher pressures
Das erhaltene neselfahige Vorgemisch wird im Prinzip bekannter Weise anschließend in einem Kneter sowie einem angeschlossenen Extruder zu einer plastischen, möglichst homogenen Masse verarbeitet, wobei als Folge der mechanischen Bearbeitung sich die Masse auf Temperaturen zwischen 40 °C und 60 °C, insbesondere 45 °C bis 55 °C erwarmen kann Das den Extruder verlassende Gut wird durch eine Lochscheibe mit nachfolgendem Abschlagmesser gefuhrt und dadurch zu zyiinderformigen Partikeln definierter Große zerkleinert Zweckmaßigerweise betragt der Durchmesser der Bohrungen in einer Lochscheibe 0, 7 bis 1 ,6 mm, vorzugsweise 0,8 bis 1 ,2 mm Die in dieser Form vorliegenden Partikel können anschließend getrocknet und mit einem Uberzugsystem umhüllt oder direkt ihrer spateren Verwendung zugeführt werden Es hat sich jedoch als vorteilhaft erwiesen, die den Extruder und Zerhacker verlassenden zylindrischen Partikel anschließend zu spharonisieren, das heißt sie in geeigneten Vorrichtungen abzurunden und zu entgraten Man kann hierzu eine Vorrichtung verwenden, die aus einem zylindrischen Behalter mit stationären, festen Seltenwanden und einer bodenseitig drehbar gelagerten Reibplatte besteht Vorrichtungen dieser Art sind unter der Warenbezeichnung Marumeπzer ' in der Technik bekannt und beispielsweise in den deutschen Auslegeschriften DE 21 37 042 und DE 21 37 043 beschrieben Anschließend können eventuell auftretende staubförmige Anteile mit einer Korngroße unter 0,1 mm, insbesondere unter 0,4 mm sowie eventuelle Grobanteile mit einer Korngroße über 2 mm, insbesondere über 1 ,6 mm durch Sieben oder Windsichten entfernt und gegebenenfalls in den Herstelluπgsprozeß zurückgeführt werden Nach der Spharonisierung werden die Kugelchen kontinuierlich oder chargenweise, vorzugsweise unter Verwendung einer Wirbelschichttrockenanlage, bei Zulufttemperaturen von vorzugsweise 35 °C bis 50 °C und insbesondere bei einer Produkttemperatur von nicht über 42 °C bis zum gewünschten Restfeuchtegehalt von beispielsweise 4 Gew -% bis 10 Gew -% insbesondere 5 Gew -% bis 8 Gew -%, bezogen auf das gesamte Granulat, ge¬ trocknet Nach oder vorzugsweise während der Trocknung können zusätzliche Stoffe zum Umhüllen und Beschichten der Partikel aufgebracht werden. In einer bevorzugten Ausführungsform wird der Cobuilder gegebenenfalls zusammen mit anderen geeigneten Hüllstoffen aufgebracht. Geeignete Hüllsubstanzen sind insbesondere die Filmbildner unter den vorgenannten wasserlöslichen organischen Polymeren. Weiterhin lassen sich in diesem Stadium auch Farbstoffe oder Pigmente auf die Partikel aufbringen, um so eine eventuelle Eigenfarbe, die meist vom Enzymkonzentrat herrührt, zu überdecken bzw. zu verändern. Als inertes und physiologisches unbedenkliches Pigment hat sich insbesondere Titandioxid bewährt, das vorzugsweise in wäßriger Dispersion eingebracht wird. Das über die Dispersion aus den Hüllsubstanzen bzw. über eine gegebenenfalls vorhandene Polymer-Lösung zugeführte Wasser wird bei der gleichzeitig vorge¬ nommenen oder anschließend erneut erforderlichen Trocknung wieder entfernt.The neself-capable premix obtained is then, in a known manner, subsequently processed in a kneader and a connected extruder to give a plastic mass which is as homogeneous as possible, the result of the mechanical processing being the temperature at temperatures between 40 ° C. and 60 ° C., in particular 45 ° C. can heat up to 55 ° C. The material leaving the extruder is passed through a perforated disk with a subsequent knock-off knife and thereby crushed to cylindrical-shaped particles of defined size. The diameter of the holes in a perforated disk is expediently 0.7 to 1.6 mm, preferably 0.8 to 1.2 mm The particles present in this form can then be dried and coated with a coating system or fed directly to their later use.However, it has proven to be advantageous to subsequently spheronize the cylindrical particles leaving the extruder and chopper, that is to say they are suitable contraption Rounding and deburring a device can be used for this purpose, which consists of a cylindrical container with stationary, rigid rare walls and a friction plate rotatably mounted on the bottom. Devices of this type are known in the art under the Marumeπzer product name and are described, for example, in the German designation DE 21 37 042 and DE 21 37 043 can then be used to remove any dust-like particles with a grain size of less than 0.1 mm, in particular less than 0.4 mm and any coarse particles with a grain size of more than 2 mm, especially more than 1.6 mm, by sieving or wind screening and, if necessary, be returned to the production process. After spheronization, the beads are continuously or batchwise, preferably using a fluidized bed drying unit, at supply air temperatures of preferably 35 ° C. to 50 ° C. and in particular at a product temperature of not more than 42 ° C. up to In the desired residual moisture content of, for example, 4% by weight to 10% by weight, in particular 5% by weight to 8% by weight, based on the entire granulate, is dried After or preferably during the drying, additional substances can be applied to coat and coat the particles. In a preferred embodiment, the cobuilder is optionally applied together with other suitable coating materials. Suitable coating substances are in particular the film formers among the aforementioned water-soluble organic polymers. Furthermore, dyes or pigments can also be applied to the particles at this stage, so as to mask or change any inherent color that usually results from the enzyme concentrate. Titanium dioxide, which is preferably introduced in an aqueous dispersion, has proven particularly useful as an inert and physiologically harmless pigment. The water fed in via the dispersion from the coating substances or via an optionally present polymer solution is removed again during the drying which is carried out at the same time or is subsequently required again.
In einer weiteren Ausführungsform der vorliegenden Erfindung wird ein durch Extrusion hergestellter Enzymkern, der erhältlich ist durch Extrudieren eines durch Vermischen einer wäßrigen Enzymzubereitung, welche eine gegebenenfalls zuvor durch Mi¬ krofiltration von unlöslichen Bestandteilen befreite, aufkonzentrierte Fermentationsbrühe sein kann, und anorganischem und/oder organischem Trägermaterial als Zuschlagstoff entstandenen Enzym-Vorgemisches, mit einem teilchenförmig konfektioniertem zweiten Enzym unter Agglomerationsbedingungen vermischt, und der den Cobuilder enthaltende Überzug wird anschließend oder gleichzeitig aufgebracht, wobei die mittlere Teilchengröße des das erste Enzym enthaltenden Extrudatkems vorzugsweise das 1 , 1- bis 3-fache, insbesondere das 1 ,3- bis 2-fache derjenigen des zweiten oder weiteren teilchenförmig konfektionierten Enzyms beträgt. In einer bevorzugten Ausgestaltung dieser Ausführungsform ist das Enzym im Extrudatkern Protease und das in den separat hergestellten, kleineren Teilchen, welche an das Extrudat aglomerieren, enthaltene Enzym Amylase, Lipase, Cellulase, Oxidase und/oder Peroxidase.In a further embodiment of the present invention, an enzyme core produced by extrusion, which is obtainable by extruding a fermentation broth concentrated by mixing an aqueous enzyme preparation, which may be an insoluble constituent which may have been previously freed from microfiltration, and inorganic and / or organic Carrier material as an additive enzyme premix, mixed with a particulate assembled second enzyme under agglomeration conditions, and the coating containing the cobuilder is then applied or simultaneously, the average particle size of the extrudate core containing the first enzyme preferably being 1.1 to 3 times , in particular is 1.3 to 2 times that of the second or further particulate enzyme. In a preferred embodiment of this embodiment, the enzyme in the extrudate core is protease and the enzyme contained in the separately produced, smaller particles which agglomerate onto the extrudate is amylase, lipase, cellulase, oxidase and / or peroxidase.
Das erfindungsgemäße Enzymgranulat wird vorzugsweise zur Herstellung fester, insbe¬ sondere teilchenförmiger Wasch- oder Reinigungsmittel verwendet, die durch einfaches Vermischen der cobuilderhaltigen Enzymgranulate mit in derartigen Mitteln üblichen weiteren Pulverkomponenten erhalten werden können. Für die Einarbeitung in teilchenformige Wasch- und Reinigungsmittel weist das Enzymgranulat vorzugsweise mittlere Korngroßen im Bereich von 0,1 mm bis 3 mm, insbesondere 0,4 mm bis 1 ,6 mm aufThe enzyme granules according to the invention are preferably used for the production of solid, in particular particulate detergents or cleaning agents which can be obtained by simply mixing the cobuilder-containing enzyme granules with other powder components customary in such agents. For familiarization with The enzyme granules preferably have particulate detergents and cleaning agents with average grain sizes in the range from 0.1 mm to 3 mm, in particular 0.4 mm to 1.6 mm
Die erhaltene Enzymzubereitung besteht aus weitgehend abgerundeten, staubfreien Partikeln, die in der Regel ein Schuttgewicht von etwa 500 bis 900 Gramm pro Liter, insbesondere 650 bis 880 Gramm pro Liter, aufweisen Die erfindungsgemaßen Granulate zeichnen sich durch eine sehr hohe Lagerstabilitat, insbesondere bei Tempe¬ raturen über Raumtemperatur und hoher Luftfeuchtigkeit, sowie ein rasches Losungsverhalten in der Waschflotte aus Vorzugsweise setzen die erfindungsgemaßen Granulate 100 % ihrer Enzymaktivitat innerhalb von 3 Minuten, insbesondere innerhalb von 90 Sekunden bis zu 2 Minuten, in Wasser bei 25 °C freiThe enzyme preparation obtained consists of largely rounded, dust-free particles which generally have a bulk density of about 500 to 900 grams per liter, in particular 650 to 880 grams per liter. The granules according to the invention are distinguished by a very high storage stability, particularly in the case of temperature temperatures above room temperature and high air humidity, as well as rapid dissolution behavior in the wash liquor. The granules according to the invention preferably release 100% of their enzyme activity in water at 25 ° C. within 3 minutes, in particular within 90 seconds to 2 minutes
BeispieleExamples
Beispiel 1example 1
Durch Fermentation von nach dem in der internationalen Patentanmeldung WO 91/2792 beschriebenen Verfahren durch Transformation einer Gensequenz aus Bacillus lentus DSM 5483 modifiziertem Bacillus licheniformis (ATCC 53926) wurde analog dem in der deutschen Patentschrift DE 29 25 427 angegebenen Verfahren eine biomassehaltige Fermenterbruhe erhalten, die ca 65 000 Proteaseeinheiten pro Gramm (PE/g) enthielt Diese wurde durch Dekantieren, Querstrom-Mikrofiltration, Ultrafiltration (Trenngrenze bei Molekulargewicht 10 000) und anschließendes Eindampfen im Vakuum gemäß dem in der internationalen Patentanmeldung WO 92/11347 beschriebenen Vorgehen zu einem Proteasegehalt von 700 000 PE/g aufkonzentriert Der Feststoffgehalt betrug 35 Gew -% Die so aufkonzentπerte Fermenterbruhe wurde in einem mit rotierendem Schlagwerkzeug ausgerüsteten Mischer mit den unten aufgeführten Zuschlagen und Cobuilder (Sokalan® CP5 (Handelsprodukt der Firma BASF, Deutschland) vermischt und in einem mit einer Außenkuhlung versehenen Kneter homogenisiert Die Extrusion der plastischen Masse erfolgte mittels eines mit einer Lochscheibe (Lochdurchmesser 0 9 mm) und einem rotierenden Messer ausgerüsteten Extruder Man erhielt Extrudate jeweils mit Langen von 0,7 mm bis 1 mm, die in einer Spharonisierungsvorπchtung (Marumeπzer®) wahrend einer Bearbeitungszeit von etwa 1 Minute unter gleichzeitigem Bestauben mit pulverformigen Calciumcarbonat (3 Gew -%) zu abgerundeten Partikeln verformt und entgratet wurden Das den Spharonisator verlassende Gut wurde in einem Wirbelschichttrockner bei Temperaturen von 40°C bis 45 °C innerhalb von 15 Minuten auf einen Wassergehalt von 6 Gew -% getrocknet durch anschließendes Sieben wurden Partikel mit Teilchengroßen unter 0,4 mm und über 1 ,6 mm weitgehend entfernt, die dem Prozeß auf der Stufe des Vermischens mit den Zuschlagstoffen wieder zugeführt wurdenBy fermentation of the method described in international patent application WO 91/2792 by transforming a gene sequence from Bacillus lentus DSM 5483 modified Bacillus licheniformis (ATCC 53926), a biomass-containing fermentation mixture was obtained analogously to the method specified in German patent DE 29 25 427, which Approx. 65,000 protease units per gram (PE / g) contained. This was decanted, cross-flow microfiltration, ultrafiltration (cut-off at 10,000 molecular weight) and then evaporated in vacuo according to the procedure described in international patent application WO 92/11347 to a protease content of 700,000 PE / g concentrated The solids content was 35% by weight. The fermenter broth concentrated in this way was mixed in a mixer equipped with a rotating impact tool with the additives and cobuilders listed below (Sokalan® CP5 (commercial product from BASF, Germany) and in one with a Kneader provided with external cooling homogenized The extrusion of the plastic mass was carried out by means of an extruder equipped with a perforated disc (hole diameter 0 9 mm) and a rotating knife. Extrudates were obtained each with lengths of 0.7 mm to 1 mm, which were deformed and deburred in a spheronization device (Marumeπzer®) during a processing time of about 1 minute while simultaneously dusting with powdered calcium carbonate (3% by weight) to form rounded particles leaving the spheronizer Was well dried in a fluidized bed dryer at temperatures from 40 ° C to 45 ° C within 15 minutes to a water content of 6% by weight. Subsequent sieving largely removed particles with particle sizes below 0.4 mm and above 1.6 mm, the were returned to the process at the stage of mixing with the aggregates
Die Enzymgranulate wurden durch Aufsprühen einer wäßrigen Titandioxidpigment-Sus- pension wahrend der Wirbelschichttrocknuπg gecoatet Man erhielt so die erfindungsge¬ maßen EnzymgranulateThe enzyme granules were coated by spraying on an aqueous titanium dioxide pigment suspension during the fluidized-bed drying. The enzyme granules according to the invention were obtained in this way
Zusammensetzung des ExtrudatsComposition of the extrudate
Figure imgf000016_0001
Figure imgf000016_0001
Das in Beispiel 1 erhaltene Granulat enthielt Protease mit einer Aktivität von 184 800 PE/g Beispiel 2The granules obtained in Example 1 contained protease with an activity of 184,800 PE / g Example 2
Es wurde ein Enzymgranulat wie in Beispiel 1 beschrieben hergestellt, worin eine Fermenterbruhe mit einem Proteasegehalt von 90 000 PE/g eingesetzt wurde Das Granulat wies die folgende Zusammensetzung aufAn enzyme granulate was produced as described in Example 1, in which a fermenter broth with a protease content of 90,000 PE / g was used. The granulate had the following composition
Figure imgf000017_0001
Figure imgf000017_0001
Das erhaltene Granulat wurde durch Aufsprühen einer Dispersion von 95 Gew -%, bezo¬ gen auf die Dispersion, Cobuilder in 5 Gew -%, bezogen auf die Dispersion, C12-C18- Fettalkoholethoxylat mit 7 Ethylenoxidgruppen gecoatet Die Hülle wurde auf die Granulatkerne in einer Menge von 50 g Umhüllung auf 50 g Granulatkern aufgebrachtThe granules obtained were coated by spraying on a dispersion of 95% by weight, based on the dispersion, co-builders in 5% by weight, based on the dispersion, of C 12 -C 18 fatty alcohol ethoxylate with 7 ethylene oxide groups. The shell was applied to the granule cores applied in an amount of 50 g coating to 50 g granulate core
Das Granulat enthielt Cobuilder in einer Menge von 47,5 Gew -%, bezogen auf das Granulat, und Protease mit einer Aktivität von 9 000 PE/g The granules contained cobuilders in an amount of 47.5% by weight, based on the granules, and protease with an activity of 9,000 PU / g

Claims

Patentansprücheclaims
Für die Einarbeitung in Wasch- und Reinigungsmittel geeignetes Enzymgranulat, enthaltend Enzym und anorganisches und/oder organisches Tragermaterial sowie gegebenenfalls Granulierhilfsmittel, dadurch gekennzeichnet, daß das Granulat ei¬ nen für Wasch- und Reinigungsmittel geeigneten Cobuilder enthaltEnzyme granules suitable for incorporation in detergents and cleaning agents, containing enzyme and inorganic and / or organic carrier material and optionally granulating aids, characterized in that the granules contain cobuilders suitable for detergents and cleaning agents
Enzymgranulat nach Anspruch 1 , dadurch gekennzeichnet, daß der Cobuilder aus¬ gewählt ist aus polymeren Polycarboxylaten und oxidierten StarkenEnzyme granules according to claim 1, characterized in that the cobuilder is selected from polymeric polycarboxylates and oxidized starches
Enzymgranulat nach Anspruch 2, dadurch gekennzeichnet, daß die polymeren Polycarboxylate Terpolymere sind, die als Monomereinheiten zwei ungesättigte Sau¬ ren und/oder deren Salze sowie als dritte Monomereinheit Vinylalkohol und/oder ein Vinyialkohol-Denvat oder ein Kohlenhydrat enthaltenEnzyme granules according to Claim 2, characterized in that the polymeric polycarboxylates are terpolymers which contain two unsaturated acids and / or their salts as monomer units and vinyl alcohol and / or a vinyl alcohol derivative or a carbohydrate as the third monomer unit
Enzymgranulat nach einem der Ansprüche 1 bis 3, dadurch gekennzeichnet, daß es Protease, Amylase, Lipase und/oder Cellulase enthaltEnzyme granules according to one of claims 1 to 3, characterized in that it contains protease, amylase, lipase and / or cellulase
Enzymgranulat nach einem der Ansprüche 1 bis 4, dadurch gekennzeichnet, daß es Protease mit einer Aktivität von 1 000 PE bis 250 000 PE, insbesondere 1 000 PE bis 100 000 PE, pro Gramm Enzymgranulat, enthaltEnzyme granules according to one of claims 1 to 4, characterized in that it contains protease with an activity of 1,000 PE to 250,000 PE, in particular 1,000 PE to 100,000 PE, per gram of enzyme granulate
Verfahren zur Herstellung eines für die Einarbeitung in Wasch- und Reinigungsmittel geeigneten Enzymgranulates durch Extrudieren eines durch Vermischen einer wäßrigen Enzymzubereitung, welche eine gegebenenfalls zuvor durch Mikrofiltration von unlöslichen Bestandteilen befreite, aufkonzentrierte Fermentationsbruhe sein kann mit Cobuilder und anorganischem und/oder organischem Tragermatenal als Zuschlagstoff entstandenen Enzym-Cobuilder-Vorgemisches, gegebenenfalls Spha- ronisieruπg des Extrudats in einem Rondiergerat Trocknung und Aufbringen einer äußeren Umhullungsschicht Verfahren zur Herstellung eines für die Einarbeitung in Wasch- und Reinigungsmittel geeigneten Enzymgranulates durch Extrudieren eines durch Vermischen einer wäßrigen Enzymzubereitung, welche eine gegebenenfalls zuvor durch Mikrofiltration von unlöslichen Bestandteilen befreite, aufkonzentrierte Fermentationsbruhe sein kann, und anorganischem und/oder organischem Tragermateπal als Zuschlagstoff entstandenen Enzym-Vorgemisches, gegebenenfalls Spharonisierung des Extrudats in einem Rondiergerat, Trocknung und Aufbringen einer äußeren Umhullungs¬ schicht, wobei man in einer Wirbelschicht aus Extrudat eine äußere Umhullungs¬ schicht aufbringt, die 5 Gew -% bis 95 Gew -%, bezogen auf die Umhullungsschicht, Cobuilder enthaltProcess for the preparation of an enzyme granulate suitable for incorporation into detergents and cleaning agents by extruding an fermentation broth which has been formed by mixing an aqueous enzyme preparation and which may have previously been freed of insoluble constituents by microfiltration, with cobuilder and inorganic and / or organic carrier material as additive Enzyme-cobuilder premix, optionally spheronizing the extrudate in a rounding machine, drying and applying an outer coating layer Process for the preparation of an enzyme granulate suitable for incorporation into detergents and cleaning agents by extruding an enzyme which has been formed by mixing an aqueous enzyme preparation, which may be a concentrated fermentation broth which may have been freed from insoluble constituents beforehand by microfiltration, and inorganic and / or organic carrier material as an additive Premix, optionally spheronization of the extrudate in a rounding machine, drying and application of an outer wrapping layer, an outer wrapping layer being applied in a fluidized bed made of extrudate and comprising 5% by weight to 95% by weight, based on the wrapping layer, Cobuilder contains
Verfahren zur Herstellung eines für die Einarbeitung in Wasch- und Reinigungsmittel geeigneten Enzymgranulates daß man einen durch Extrusion hergestellten En- zymkem, erhaltlich durch Extrudieren eines durch Vermischen einer wäßrigen En¬ zymzubereitung, welche eine gegebenenfalls zuvor durch Mikrofiltration von unlösli¬ chen Bestandteilen befreite, aufkonzentrierte Fermentationsbruhe sein kann, und anorganischem und/oder organischem Tragermatenal als Zuschlagstoff entstande¬ nen Enzym-Vorgemisches, mit einem teilchenförmig konfektioniertem zweiten En¬ zym unter Agglomerationsbedingungen vermischt und den den Cobuilder enthal¬ tenden Überzug anschließend oder gleichzeitig aufbringt, wobei die mittlere Teil¬ chengröße des das erste Enzym enthaltenden Extrudatkems vorzugsweise das 1 , 1- bis 3-fache, insbesondere das 1 ,3- bis 2-fache derjenigen des zweiten oder weiteren teilchenförmig konfektionierten Enzyms betragtProcess for the preparation of an enzyme granulate suitable for incorporation in detergents and cleaning agents, that an enzyme produced by extrusion is obtained, obtained by extruding an enzyme mixture by mixing an aqueous enzyme preparation which, if necessary, frees insoluble constituents beforehand by microfiltration Fermentation broth, and inorganic and / or organic carrier material as an additive enzyme premix, mixed with a particulate assembled second enzyme under agglomeration conditions and then or simultaneously applying the coating containing the cobuilder, the average particle size of the extrudate core containing the first enzyme is preferably 1.1 to 3 times, in particular 1.3 to 2 times that of the second or further particulate enzyme
Verfahren nach Anspruch 8, dadurch gekennzeichnet, daß das Enzym im Extrudat- kern Protease und das in den separat hergestellten, kleineren Teilchen, welche an das Extrudat aglomeπeren, enthaltene Enzym Amylase, Lipase, Cellulase und/oder Oxidase istA method according to claim 8, characterized in that the enzyme in the extrudate core is protease and the enzyme contained in the separately produced, smaller particles which agglomerate the extrudate is amylase, lipase, cellulase and / or oxidase
Verwendung eines Enzymgranulats nach einem der Ansprüche 1 bis 5 zur Herstel¬ lung fester, insbesondere teilchenformiger Wasch- und Reinigungsmittel Use of an enzyme granulate according to one of claims 1 to 5 for the manufacture of solid, in particular particulate detergents and cleaning agents
PCT/EP1996/004920 1995-11-20 1996-11-11 Enzyme preparation containing a co-builder WO1997019160A1 (en)

Applications Claiming Priority (2)

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DE1995143197 DE19543197A1 (en) 1995-11-20 1995-11-20 Cobuilderhaltige enzyme preparation
DE19543197.9 1995-11-20

Publications (1)

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Publication number Priority date Publication date Assignee Title
EP1004661A1 (en) 1998-11-11 2000-05-31 DALLI-WERKE WÄSCHE- und KÖRPERPFLEGE GmbH & Co. KG High density granule, method for production thereof, and its use as disintegrant in tablets

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3781228A (en) * 1968-05-31 1973-12-25 Colgate Palmolive Co Laundry product containing enzyme
JPS57165497A (en) * 1981-04-07 1982-10-12 Showa Denko Kk Granulation of enzyme
DE4041752A1 (en) * 1990-12-24 1992-06-25 Henkel Kgaa ENZYME PREPARATION FOR WASHING AND CLEANING AGENTS
JPH07289259A (en) * 1994-04-27 1995-11-07 Kao Corp Production of enzyme granulate for detergent

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3781228A (en) * 1968-05-31 1973-12-25 Colgate Palmolive Co Laundry product containing enzyme
JPS57165497A (en) * 1981-04-07 1982-10-12 Showa Denko Kk Granulation of enzyme
DE4041752A1 (en) * 1990-12-24 1992-06-25 Henkel Kgaa ENZYME PREPARATION FOR WASHING AND CLEANING AGENTS
WO1992011347A2 (en) * 1990-12-24 1992-07-09 Henkel Kommanditgesellschaft Auf Aktien Enzyme preparation for washing and cleansing agents
JPH07289259A (en) * 1994-04-27 1995-11-07 Kao Corp Production of enzyme granulate for detergent

Non-Patent Citations (2)

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Title
DATABASE WPI Section Ch Week 8246, Derwent World Patents Index; Class A97, AN 82-98958E, XP002027857 *
PATENT ABSTRACTS OF JAPAN vol. 95, no. 011 *

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