WO1997045266A1 - Laminated sheet and process for manufacture of a laminated sheet - Google Patents
Laminated sheet and process for manufacture of a laminated sheet Download PDFInfo
- Publication number
- WO1997045266A1 WO1997045266A1 PCT/SG1996/000005 SG9600005W WO9745266A1 WO 1997045266 A1 WO1997045266 A1 WO 1997045266A1 SG 9600005 W SG9600005 W SG 9600005W WO 9745266 A1 WO9745266 A1 WO 9745266A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- metal foil
- paper
- image
- laminated sheet
- sheet
- Prior art date
Links
- 238000000034 method Methods 0.000 title claims abstract description 38
- 230000008569 process Effects 0.000 title claims abstract description 31
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 12
- 229910052751 metal Inorganic materials 0.000 claims abstract description 67
- 239000002184 metal Substances 0.000 claims abstract description 67
- 239000011888 foil Substances 0.000 claims abstract description 65
- 238000004049 embossing Methods 0.000 claims abstract description 26
- 238000007639 printing Methods 0.000 claims abstract description 22
- 239000000853 adhesive Substances 0.000 claims description 10
- 230000001070 adhesive effect Effects 0.000 claims description 10
- 239000011248 coating agent Substances 0.000 claims description 3
- 238000000576 coating method Methods 0.000 claims description 3
- 238000004040 coloring Methods 0.000 claims description 3
- 239000004411 aluminium Substances 0.000 claims description 2
- 229910052782 aluminium Inorganic materials 0.000 claims description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 2
- 230000000737 periodic effect Effects 0.000 claims description 2
- 241000208125 Nicotiana Species 0.000 description 5
- 235000002637 Nicotiana tabacum Nutrition 0.000 description 5
- 235000019504 cigarettes Nutrition 0.000 description 3
- 235000009508 confectionery Nutrition 0.000 description 2
- 230000000994 depressogenic effect Effects 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000005030 aluminium foil Substances 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 235000019506 cigar Nutrition 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007646 gravure printing Methods 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 238000007644 letterpress printing Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 239000007779 soft material Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B15/12—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of paper or cardboard
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/20—Layered products comprising a layer of metal comprising aluminium or copper
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M1/00—Inking and printing with a printer's forme
- B41M1/24—Inking and printing with a printer's forme combined with embossing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2250/00—Layers arrangement
- B32B2250/02—2 layers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2311/00—Metals, their alloys or their compounds
- B32B2311/24—Aluminium
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2439/00—Containers; Receptacles
- B32B2439/40—Closed containers
- B32B2439/62—Boxes, cartons, cases
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D85/00—Containers, packaging elements or packages, specially adapted for particular articles or materials
- B65D85/07—Containers, packaging elements or packages, specially adapted for particular articles or materials for compressible or flexible articles
- B65D85/08—Containers, packaging elements or packages, specially adapted for particular articles or materials for compressible or flexible articles rod-shaped or tubular
- B65D85/10—Containers, packaging elements or packages, specially adapted for particular articles or materials for compressible or flexible articles rod-shaped or tubular for cigarettes
Definitions
- the present invention relates to a laminated sheet and to a process for manufacturing the laminated sheet.
- the present invention relates to a laminated s ⁇ eet comprising sheets of metal foil and paper and a process for manufacturing the laminated sheet.
- Laminated sheets such as those made of sheets of metal foil and paper, can be used for a variety of functions including wrapping or packaging. Consumer items, such as confectionery, are often wrapped individually or- in bundles in laminated sheets, and cigarettes and cigars are often sold in tins or boxes having laminated sheets as a liner. Laminated sheets are particularly useful as liners because the metal foil forms a barrier to light qnrl moisture which could degrade the tobacco.
- Laminated sheets are often printed or embossed with "images" such as trade marks, logos or company names of manufacturers or distributors, or other information in order to enhance the presentation of goods wrappe ' d or packaged in the laminated sheets.
- laminated sheets are printed cr embossed on one side only, usually, the paper is printed or the metal foil is embossed, but occasionally both the metal foil is printed and the -paper is embossed.
- the printing and embossing is carried out by processes which, are well known in printing technology, such as roll to roll embossing and intaglio printing.
- An object of the present invention is to provide a laminated sheet comprising printed paper and embossed metal foil wherein the printing and embossing are in registration.
- a further object of the present invention is to provide a process for manufacturing such a laminated sheet.
- the order of the printing and embossing steps is not essential. However, it is preferred that theembossing step precede the printing step.
- the process comprises detecting the first formed of the printed and embossed images and controlling the subsequent embossing/printing step to ensure registration of the subsequently formed printed and embossed images.
- the step of adhering together the sheets of paper and metal foil may be carried out by any suitable method.
- the metal foil is passed over a coating roller which applies adhesive to one surface of the metal foil.
- the paper and metal foil are then passed between a pair of rolls which press the paper and the adhesive coated surface of the metal foil together to form the laminated sheet.
- the embossing step may be carried out by any suitable method.
- a workpiece such as a roller
- embossing die is located on either side of the laminated sheet and brought together so that the die contacts and embosses the foil.
- the workpiece is stationery and the die is moved up and down against the metal foil of the laminated sheet
- the workpiece is moved against the paper of the laminated sheet, thus pressing the metal foil against the embossing die.
- the embossing step comprises feeding the laminated sheet between the nip of two rolls, with one roll acting as a workpiece and being formed from a relatively soft material such as paper, and the other roll acting as a die and being formed from metal, such as steel.
- the printing step may be carried out by any suitable method.
- the printing step may comprise relief or letterpress printing, planographic printing or intaglio printing, such as photogravure or roll to roll gravure.
- the laminated sheet of the present invention may have physical characteristics appropriate for the intended - ⁇ z3e. For example, where it is intended for wrapping confectionery, the laminated sheet may need to be very flexible. Alternatively, where it is intended to line cigarette boxes, it may be necessary that the laminated sheet be relatively rigid so that it can be folded and maintain the folds.
- Different physical characteristics of the laminated sheet may be provided in part by choice of adhesive and the grade and type of paper and/or metal foil.
- the metal foil comprise a metal chosen form the main group of the periodic table.
- the metal foil comprises or consists of aluminium.
- the process of the present invention comprises colouring the metal foil.
- the colouring step comprises a roll to roll gravure printing process in which the whole surface of the metal foil is coloured by being passed across an inked gravure roll.
- the coloured ink deposited on the metal foil by the gravure roll may be dried by passing the metal foil through a hot air chamber or the like.
- Figure 1 is a schematic diagram of a preferred embodiment of a process in accordance with the present invention for manufacturing a preferred embodiment of a laminated sheet in accordance with the present invention
- Figure 2(a) is a plan view of the metal foil surface of the laminated sheet manufactured by the process shown in Figure 1;
- Figure 2(b) is a plan view of the paper surface of the laminated sheet manufactured by the process shown in Figure 1;
- Figure 3 is a cross section of the laminated sheet shown in Figures 2(a) and 2(b).
- metal foil (3) and paper (4) are fed from respective reels (1) and (2) and are passed through a series of workstations at which the metal foil (3) and the paper (4) are laminated together, an image is printed on the paper (4), and a "mirror" image is embossed on the metal foil (3) .
- the metal foil (3) is passed from the reel (1) over a coating roll (5) which deposits adhesive, preferably as an even film, over one surface of the metal foil (3).
- the metal foil (3) and paper (4) from the reel (2) are then passed between two laminating rolls (6a,6b) which press the adhesive coated surface of the metal foil (3) evenly against one surface of the paper (4) to form a laminated sheet.
- the outer surface of the metal foil (3) of the laminated sheet is then coloured by transporting the laminated sheet in contact with a gravure roll (7) which depositB a layer of coloured ink on the outer surface of metal foil (3) .
- the wet ink is dried by passing the laminated sheet through a drying chamber (8) in which hot air is circulated.
- the laminated sheet is then passed across a gravure cylinder (9) which leaves a printed image on the outer surface of the paper (4).
- the wet ink on the paper is then dried by passing the laminated sheet through another drying chamber (10) .
- the laminated sheet is then passed to an embossing station which comprises a workpiece (12a) and a die (12b) which embosses on the metal foil (3) a "mirror" image of the printed image on the paper (4) .
- a control assembly which includes a sensor (11) upstream of the embossing workstation detects the printed image on the paper (4) and controls the process by any suitable means to ensure that the embossed "mirror" image on the metal foil (3) is in registration with the printed image on the paper (4)
- the embossed and printed laminated sheet is fed onto a large reel (13) for storage prior to the sheet being cut and spooled onto smaller reels.
- Figure 2 (a) shows the outer surface of the metal foil (3) of a section of the laminated sheet manufactured by the process described above on which is embossed an image (15) which comprises an array of the word "tobacco".
- Figure 2 (b) shows the outer surface of the paper (4) of the section of the laminated sheet shown in Figure 2 (a) .
- the outer surface of the paper is marked with a printed image (17) which comprises an array of the word "tobacco” .
- the arrangement is such that there is correspondence in shape, size and position of the embossed and printed images.
- Figure 3 (a) is an enlargement of a cross section of part of the laminated sheet shown in Figures 2 (a) and 2 (b) which shows the metal foil (3) and the paper (4) held together by a thin layer of adhesive (18) .
- the metal foil (3) has impressions (19)where the embossing die has made contact and depressed the surface of the metal foil.
- the paper has deposits of ink (20) which correspond to the impressions (19) in the metal foil (3) .
- Figure 3 (b) is an enlargement of a cross section of part of the laminated sheet shown in Figures 2 (a) and 2 (b) which shows the metal foil (3) and the paper (4) held together by a thin layer of adhesive (18) .
- the metal foil (3) has impressions (14) where the embossing die has not made contact and depressed the surface of the metal foil.
- the paper has deposits of ink (16) which correspond to the impressions (14) in the metal foil (3) .
- the particular image shown in Figures 2 (a) and 2 (b) is an arbitrary selection and that any suitable image may be embossed and printed on the laminated sheet.
Landscapes
- Laminated Bodies (AREA)
- Machines For Manufacturing Corrugated Board In Mechanical Paper-Making Processes (AREA)
- Making Paper Articles (AREA)
Abstract
Description
Claims
Priority Applications (9)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US09/194,569 US6248198B1 (en) | 1996-05-27 | 1996-05-27 | Process for manufacture of a laminated sheet |
PCT/SG1996/000005 WO1997045266A1 (en) | 1996-05-27 | 1996-05-27 | Laminated sheet and process for manufacture of a laminated sheet |
NZ333051A NZ333051A (en) | 1996-05-27 | 1996-05-27 | process for manufacture of a laminated sheet having a printed paper layer and an embossed metal layer being a mirror image to the paper layer |
CA002258575A CA2258575A1 (en) | 1996-05-27 | 1996-05-27 | Laminated sheet and process for manufacture of a laminated sheet |
JP09521530A JP2000510395A (en) | 1996-05-27 | 1996-05-27 | LAMINATE AND METHOD FOR MANUFACTURING LAMINATE |
CN96180377A CN1229384A (en) | 1996-05-27 | 1996-05-27 | Laminated sheet and process for manufacture of laminated sheet |
AU62480/96A AU715285B2 (en) | 1996-05-27 | 1996-05-27 | Laminated sheet and process for manufacture of a laminated sheet |
TW085106583A TW330189B (en) | 1996-05-27 | 1996-05-30 | Laminated sheet and process for manufacture of a laminated sheet |
IDP962316A ID16700A (en) | 1996-05-27 | 1996-08-15 | LAMINATION SHEET AND THE PROCESS OF MAKING |
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/SG1996/000005 WO1997045266A1 (en) | 1996-05-27 | 1996-05-27 | Laminated sheet and process for manufacture of a laminated sheet |
CA002258575A CA2258575A1 (en) | 1996-05-27 | 1996-05-27 | Laminated sheet and process for manufacture of a laminated sheet |
CN96180377A CN1229384A (en) | 1996-05-27 | 1996-05-27 | Laminated sheet and process for manufacture of laminated sheet |
Publications (1)
Publication Number | Publication Date |
---|---|
WO1997045266A1 true WO1997045266A1 (en) | 1997-12-04 |
Family
ID=27170910
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/SG1996/000005 WO1997045266A1 (en) | 1996-05-27 | 1996-05-27 | Laminated sheet and process for manufacture of a laminated sheet |
Country Status (5)
Country | Link |
---|---|
CN (1) | CN1229384A (en) |
AU (1) | AU715285B2 (en) |
CA (1) | CA2258575A1 (en) |
ID (1) | ID16700A (en) |
WO (1) | WO1997045266A1 (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7261789B2 (en) * | 2000-08-15 | 2007-08-28 | Avenira Oy | Method of producing paperboard product with an even thickness |
US9079389B2 (en) | 2007-05-31 | 2015-07-14 | Komori Corporation | Sheet-fed printing press |
WO2024223528A1 (en) * | 2023-04-28 | 2024-10-31 | Constantia Pirk Gmbh & Co. Kg | Embossed packaging material for twist packs and method for the production thereof |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP6658106B2 (en) * | 2016-03-01 | 2020-03-04 | コニカミノルタ株式会社 | Image forming apparatus, image forming method, image forming management apparatus, and control program |
CN113427875A (en) * | 2021-07-09 | 2021-09-24 | 云南名博包装印刷有限公司 | Composite film with three-dimensional effect and manufacturing process thereof |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
AU4984559A (en) * | 1959-06-17 | 1959-12-17 | ) Lenke Engel Mrs. | Improvements in composite metal foil material |
GB2018680A (en) * | 1978-04-14 | 1979-10-24 | Mannington Mills | Production of webs with embossed or textured surfaces |
GB1580670A (en) * | 1977-01-27 | 1980-12-03 | Hebbelinck M | Printing-embossing sheets of plastic material |
US4312686A (en) * | 1980-02-11 | 1982-01-26 | American Biltrite Inc. | Printed and embossed floor covering and method and apparatus for its manufacture |
WO1994005501A1 (en) * | 1992-09-09 | 1994-03-17 | Hilglade Pty. Ltd. | Self-inking embossing system |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH06344649A (en) * | 1993-06-04 | 1994-12-20 | Dainippon Printing Co Ltd | Production of printing and emboss-processing label paper |
-
1996
- 1996-05-27 WO PCT/SG1996/000005 patent/WO1997045266A1/en not_active Application Discontinuation
- 1996-05-27 AU AU62480/96A patent/AU715285B2/en not_active Ceased
- 1996-05-27 CA CA002258575A patent/CA2258575A1/en not_active Abandoned
- 1996-05-27 CN CN96180377A patent/CN1229384A/en active Pending
- 1996-08-15 ID IDP962316A patent/ID16700A/en unknown
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
AU4984559A (en) * | 1959-06-17 | 1959-12-17 | ) Lenke Engel Mrs. | Improvements in composite metal foil material |
AU2613363A (en) * | 1962-01-26 | 1961-07-09 | James Halley & Sons Limited | Improvements relating tothe processing of webs of material |
GB1580670A (en) * | 1977-01-27 | 1980-12-03 | Hebbelinck M | Printing-embossing sheets of plastic material |
GB2018680A (en) * | 1978-04-14 | 1979-10-24 | Mannington Mills | Production of webs with embossed or textured surfaces |
US4312686A (en) * | 1980-02-11 | 1982-01-26 | American Biltrite Inc. | Printed and embossed floor covering and method and apparatus for its manufacture |
WO1994005501A1 (en) * | 1992-09-09 | 1994-03-17 | Hilglade Pty. Ltd. | Self-inking embossing system |
Non-Patent Citations (1)
Title |
---|
PATENT ABSTRACTS OF JAPAN, Vol. 95, No. 03; & JP,A,06 344 649 (DAINIPPON PRINTING CO. LTD.), 20 December 1994. * |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7261789B2 (en) * | 2000-08-15 | 2007-08-28 | Avenira Oy | Method of producing paperboard product with an even thickness |
US9079389B2 (en) | 2007-05-31 | 2015-07-14 | Komori Corporation | Sheet-fed printing press |
WO2024223528A1 (en) * | 2023-04-28 | 2024-10-31 | Constantia Pirk Gmbh & Co. Kg | Embossed packaging material for twist packs and method for the production thereof |
Also Published As
Publication number | Publication date |
---|---|
AU6248096A (en) | 1998-01-05 |
CA2258575A1 (en) | 1997-12-04 |
CN1229384A (en) | 1999-09-22 |
AU715285B2 (en) | 2000-01-20 |
ID16700A (en) | 1997-11-06 |
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