WO1996039263A1 - Production sur place d'acide nitrique d'ultra haute purete pour le traitement de semiconducteurs - Google Patents
Production sur place d'acide nitrique d'ultra haute purete pour le traitement de semiconducteurs Download PDFInfo
- Publication number
- WO1996039263A1 WO1996039263A1 PCT/US1996/009215 US9609215W WO9639263A1 WO 1996039263 A1 WO1996039263 A1 WO 1996039263A1 US 9609215 W US9609215 W US 9609215W WO 9639263 A1 WO9639263 A1 WO 9639263A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- nitric acid
- semiconductor
- site
- column
- distillation
- Prior art date
Links
- 229910017604 nitric acid Inorganic materials 0.000 title claims abstract description 32
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 title claims abstract description 31
- 239000004065 semiconductor Substances 0.000 title claims abstract description 26
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 25
- 238000012545 processing Methods 0.000 title description 13
- 238000004821 distillation Methods 0.000 claims abstract description 17
- 238000010926 purge Methods 0.000 claims abstract description 4
- 238000010992 reflux Methods 0.000 claims abstract description 3
- 238000005389 semiconductor device fabrication Methods 0.000 claims 2
- 238000000034 method Methods 0.000 abstract description 16
- 239000000126 substance Substances 0.000 abstract description 12
- 239000012535 impurity Substances 0.000 abstract description 9
- 238000009835 boiling Methods 0.000 abstract description 4
- 239000000463 material Substances 0.000 abstract description 4
- 238000009833 condensation Methods 0.000 abstract description 3
- 230000005494 condensation Effects 0.000 abstract description 3
- 238000010790 dilution Methods 0.000 abstract description 2
- 239000012895 dilution Substances 0.000 abstract description 2
- 239000007858 starting material Substances 0.000 abstract 1
- 239000000356 contaminant Substances 0.000 description 15
- QGZKDVFQNNGYKY-UHFFFAOYSA-N ammonia Natural products N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 14
- 239000002253 acid Substances 0.000 description 10
- 238000011109 contamination Methods 0.000 description 9
- 235000012431 wafers Nutrition 0.000 description 9
- 239000007788 liquid Substances 0.000 description 8
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 7
- 229910052710 silicon Inorganic materials 0.000 description 7
- 239000010703 silicon Substances 0.000 description 7
- 229910021529 ammonia Inorganic materials 0.000 description 6
- 238000005530 etching Methods 0.000 description 6
- 238000002474 experimental method Methods 0.000 description 6
- 239000000047 product Substances 0.000 description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- 239000003153 chemical reaction reagent Substances 0.000 description 5
- 238000000354 decomposition reaction Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 5
- 229910052751 metal Inorganic materials 0.000 description 5
- 239000002184 metal Substances 0.000 description 5
- 238000001020 plasma etching Methods 0.000 description 5
- 238000002360 preparation method Methods 0.000 description 4
- 238000000746 purification Methods 0.000 description 4
- 229910001868 water Inorganic materials 0.000 description 4
- 239000002019 doping agent Substances 0.000 description 3
- 150000004820 halides Chemical class 0.000 description 3
- 150000004678 hydrides Chemical class 0.000 description 3
- 238000001465 metallisation Methods 0.000 description 3
- 238000012856 packing Methods 0.000 description 3
- 229920002120 photoresistant polymer Polymers 0.000 description 3
- 239000012498 ultrapure water Substances 0.000 description 3
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 229910000287 alkaline earth metal oxide Inorganic materials 0.000 description 2
- 150000001450 anions Chemical class 0.000 description 2
- 238000011021 bench scale process Methods 0.000 description 2
- 239000008367 deionised water Substances 0.000 description 2
- 229910021641 deionized water Inorganic materials 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 2
- 239000010931 gold Substances 0.000 description 2
- 229910052737 gold Inorganic materials 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 229910001385 heavy metal Inorganic materials 0.000 description 2
- 238000002955 isolation Methods 0.000 description 2
- 229910052987 metal hydride Inorganic materials 0.000 description 2
- 229910021645 metal ion Inorganic materials 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 229910021420 polycrystalline silicon Inorganic materials 0.000 description 2
- 229920005591 polysilicon Polymers 0.000 description 2
- 238000005201 scrubbing Methods 0.000 description 2
- 241000894007 species Species 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 229910052723 transition metal Inorganic materials 0.000 description 2
- 150000003624 transition metals Chemical class 0.000 description 2
- 229910021642 ultra pure water Inorganic materials 0.000 description 2
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 1
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- 229910052581 Si3N4 Inorganic materials 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- LDDQLRUQCUTJBB-UHFFFAOYSA-N ammonium fluoride Chemical compound [NH4+].[F-] LDDQLRUQCUTJBB-UHFFFAOYSA-N 0.000 description 1
- 229910052787 antimony Inorganic materials 0.000 description 1
- WATWJIUSRGPENY-UHFFFAOYSA-N antimony atom Chemical compound [Sb] WATWJIUSRGPENY-UHFFFAOYSA-N 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 229910052785 arsenic Inorganic materials 0.000 description 1
- RQNWIZPPADIBDY-UHFFFAOYSA-N arsenic atom Chemical compound [As] RQNWIZPPADIBDY-UHFFFAOYSA-N 0.000 description 1
- 238000003556 assay Methods 0.000 description 1
- 238000000998 batch distillation Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 229910052796 boron Inorganic materials 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 150000004649 carbonic acid derivatives Chemical class 0.000 description 1
- 150000001768 cations Chemical class 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 231100000481 chemical toxicant Toxicity 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000002939 deleterious effect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000003792 electrolyte Substances 0.000 description 1
- 150000008282 halocarbons Chemical class 0.000 description 1
- 229910052736 halogen Inorganic materials 0.000 description 1
- 150000002367 halogens Chemical class 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 239000007943 implant Substances 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 239000004973 liquid crystal related substance Substances 0.000 description 1
- 239000006193 liquid solution Substances 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 229910001507 metal halide Inorganic materials 0.000 description 1
- 150000004681 metal hydrides Chemical class 0.000 description 1
- 244000005700 microbiome Species 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000005693 optoelectronics Effects 0.000 description 1
- 239000011368 organic material Substances 0.000 description 1
- 229920000620 organic polymer Polymers 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000012071 phase Substances 0.000 description 1
- 238000010587 phase diagram Methods 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 239000008213 purified water Substances 0.000 description 1
- 239000000376 reactant Substances 0.000 description 1
- 235000012239 silicon dioxide Nutrition 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- 239000003440 toxic substance Substances 0.000 description 1
- 239000012808 vapor phase Substances 0.000 description 1
- 238000007704 wet chemistry method Methods 0.000 description 1
- 238000001039 wet etching Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01C—AMMONIA; CYANOGEN; COMPOUNDS THEREOF
- C01C1/00—Ammonia; Compounds thereof
- C01C1/02—Preparation, purification or separation of ammonia
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
- H01L21/30—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
- H01L21/31—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to form insulating layers thereon, e.g. for masking or by using photolithographic techniques; After treatment of these layers; Selection of materials for these layers
- H01L21/3105—After-treatment
- H01L21/311—Etching the insulating layers by chemical or physical means
- H01L21/31105—Etching inorganic layers
- H01L21/31111—Etching inorganic layers by chemical means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J39/00—Cation exchange; Use of material as cation exchangers; Treatment of material for improving the cation exchange properties
- B01J39/04—Processes using organic exchangers
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B15/00—Peroxides; Peroxyhydrates; Peroxyacids or salts thereof; Superoxides; Ozonides
- C01B15/01—Hydrogen peroxide
- C01B15/013—Separation; Purification; Concentration
- C01B15/0135—Purification by solid ion-exchangers or solid chelating agents
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B7/00—Halogens; Halogen acids
- C01B7/19—Fluorine; Hydrogen fluoride
- C01B7/191—Hydrogen fluoride
- C01B7/195—Separation; Purification
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B7/00—Halogens; Halogen acids
- C01B7/19—Fluorine; Hydrogen fluoride
- C01B7/191—Hydrogen fluoride
- C01B7/195—Separation; Purification
- C01B7/197—Separation; Purification by adsorption
- C01B7/198—Separation; Purification by adsorption by solid ion-exchangers
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01C—AMMONIA; CYANOGEN; COMPOUNDS THEREOF
- C01C1/00—Ammonia; Compounds thereof
- C01C1/02—Preparation, purification or separation of ammonia
- C01C1/024—Purification
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01C—AMMONIA; CYANOGEN; COMPOUNDS THEREOF
- C01C1/00—Ammonia; Compounds thereof
- C01C1/16—Halides of ammonium
- C01C1/162—Ammonium fluoride
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
- H01L21/30—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
- H01L21/302—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to change their surface-physical characteristics or shape, e.g. etching, polishing, cutting
- H01L21/306—Chemical or electrical treatment, e.g. electrolytic etching
- H01L21/30604—Chemical etching
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2006/00—Physical properties of inorganic compounds
- C01P2006/80—Compositional purity
Definitions
- the present invention relates generally to semiconductor processing, and particularly to preparation of ultrapure liquid reagents.
- Contamination is generally an overwhelmingly important concern in integrated circuit manufacturing.
- cleanup steps of one kind or another such cleanup steps may need to remove organic con ⁇ taminants, metallic contaminants, photoresist (or inorganic residues thereof), byproducts of etching, native oxides, etc.
- Plasma etching is performed with photoresist in place, and is not directly followed by high-temperature steps. Instead the resist is stripped, and a cleanup is then necessary.
- the materials which the cleanup must remove may include: photoresist residues (organic polymers); sodium; Alkaline earths (e.g. calcium or magnesium); and heavy metals (e.g. gold). Many of these do not form volatile halides, so plasma etching can't carry them away. Cleanups using wet chemistries are required.
- Integrated circuit structures use only a few dopant species (boron, arsenic, phosphorus, and sometimes antimony) to form the required p-type and n-type doped regions.
- dopant species boron, arsenic, phosphorus, and sometimes antimony
- many other species are electrically active dopants, and are highly undesirable contaminants. Many of these contaminants can have deleterious effects, such as increased junction leakage, at concentrations well below 10 13 cm "3 .
- some of the less desirable contaminants segregate into silicon, i.e. where silicon is in contact with an aqueous solution the equilibrium concentration of the contaminants will be higher in the silicon than in the solution.
- some of the less desirable contaminants have very high diffusion coefficients, so that introduction of such dopants into any part of the silicon wafer will tend to allow these contaminants to diffuse throughout, including junction locations where these contaminants will cause leakage.
- all liquid solutions which will be used on a semiconductor wafer should preferably have extremely low levels of all metal ions.
- concentration of all metals combined should be less than 300 ppt (parts per trillion), and less than 10 ppt for any one metal, and less would be better.
- contamination by both anions and cations must also be controlled. (Some anions may have adverse effects, e.g. complexed metal ions may reduce to mobile metal atoms or ions in the silicon lattice.)
- Front end facilities normally include on-site purification systems for preparation of high- purity water (referred to as "DI" water, i.e. deionized water). However, it is more difficult to obtain process chemicals in the purities needed.
- the present application discloses systems and methods for preparation of ultrapure chemicals on-site at a semiconductor manufacturing facility, so that they can be piped directly to the points of use.
- the disclosed systems are very compact units which can be located in the same building as a front end (or in an adjacent building), so that handling is avoided.
- the present inventors have developed a method for preparing ultra-high-purity liquid reagents (including aqueous HF, HC1, NH 4 OH, NH 4 F, and HNO 3 ) in an on-site system located at the semiconductor wafer production site.
- aqueous ammonia this is performed by: drawing ammonia vapor from a liquid ammonia reservoir, and scrubbing the filtered vapor with high-pH purified water (preferably ultrapure deionized water which has been allowed to equilibrate with the ammonia stream).
- high-pH purified water preferably ultrapure deionized water which has been allowed to equilibrate with the ammonia stream.
- the drawing of the ammonia vapor from the supply reservoir serves by itself as a single-stage distillation, eliminating nonvolatile and high-boiling impurities, such as alkali and alkaline earth metal oxides, carbonates and hydrides, transition metal halides and hydrides, and high-boiling hydrocarbons and halocarbons.
- the reactive volatile impurities that could be found in commercial grade ammonia, such as certain transition metal halides.
- Group III metal hydrides and halides, certain Group IV hydrides and halides, and halogens, previously thought to require distillation for removal, were discovered to be capable of removal by scrubbing to a degree of ultrapurification which is adequate for high-precision operations.
- Nitric acid is useful for wet etching of silicon, and is also used, for example, in some recipes for chemical-mechanical polishing of interconnect metallization, and in compounds for etching various heavy metals, and for defect etching.
- the present inventors have now discovered that on-site distillation of nitric acid can be used to obtain ultrapure nitric acid for semiconductor processing.
- the HNO 3 /H 2 O system has a high-bp azeotrope (68.5%wt HNO 3 , nbp 122°C).
- the source material for distillation is provided at a concentration higher than that of the high-bp azeotrope, so that dilution does not occur during condensation.
- a reflux condenser is preferably used, with a continuous purge to prevent impurities from accumulating. This is performed on-site, at a semiconductor manufac ⁇ turing facility, and the ultrapure chemical thus generated is routed directly, (preferably through ultraclean piping, to the point of use in a semiconductor front end.
- Figure 1 is a simplified diagram of the distillation system used in the described sample embodiment of nitric acid ultrapurification.
- Figure 2 shows measured data values achieved with the system of Figure 5.
- Figure 3 is a block diagram of a semiconductor fabrication process which is connected to use the nitric acid produced by the purification unit of Figure 1.
- Figure 4 shows a phase diagram of the H**,O/HNO 3 system.
- Figure 5 shows a benchtop apparatus used to derive actual test results.
- FIG. 1 is a simplified diagram of an on-site distillation system used for nitric acid ultrapurification at a semiconductor manufacturing facility.
- Supply tank T-3 (optionally fed from tanks T-l and T-2, to permit mixing up to concentrations above 70%) supplies nitric acid feedstock at greater than 70%wt concentration (preferably 72% wt) to the reboiler portion (R-l) of a column C-1.
- a top condenser CD-I removes heat of condensation from the vapor out from the column, and aftercooler HX-1 further cools the condensate.
- a small top stream is vented, but this is only about 0.1% of the total vapor-phase flow.
- Tanks T-4 and T-5 are used alternately to dilute the product to the desired strength, and the diluted product is fed to reservoir T-6, for metering as desired to the point of use.
- the condensate (product) draw is further cooled by heat exchanger HX-1.
- the product is then diluted, in tanks T-4 and T-5, down to the concentration (e.g. 70%wt) desired by the end-user.
- ultrapure water is used to dilute the acid.
- Typical standards for ultrapure water are a resistivity of at least about 15 megohm-cm at 25 °C (typically 18 megohm-cm at 25°C), less than about 25ppb of electrolytes, a particulate content of less than about 150/cm 3 and a particle size of less than 0.2 micron, a microorganism content of less than about 10/cm , and total organic carbon of less than 1 OOppb.
- the column will typically contain a conventional column packing to provide for a high degree of contact between liquid and gas.
- the column has a packed height of approximately 3 feet (0.9 meter) and an internal diameter of approximately 7 inches (18 cm), to achieve a packing volume of 0.84 cubic feet (24 liters), and is operated at a pressure drop of about 0.3 inches of water (0.075 kPa) or less, and less than 10% flood.
- the packing material is preferably 8x8mm, but could alternatively be 10x10mm.
- the units described up to this point may be operated in either batchwise, continuous, or semi-continuous manner. Continuous or semi-continuous operation is preferred.
- the reboiler flask 2 in this sample embodiment is heated by a 600W heating mantle 1. With this heating mantle the boil up rate is 17.4 g/min. Product is drawn between packed column 4 and condenser 5, and cooled by the following stages 7 and 8. This apparatus was operated in batch mode.
- the feedstock used was 72% wt technical grade nitric acid from Fisher. (The illustrated configuration of Figure 1 can be used to provide an admixture of fuming nitric, to bring the concentration up high enough, but the presently preferred embodiment simply uses a more concentrated feedstock.)
- the table of Figure 2 shows results from actual tests run with the bench-scale apparatus of Figure 5. This table gives measured concentrations, in parts per billion, of the various impurities listed. Note that most of the impurities were below the detection limit in the condensate.
- Nitric acid does decompose during distillation, producing a noticeable amount of red brown NO ⁇ vapor (mostly NO 2 ). Since the density of NO ⁇ vapor is heavier than air but lighter than the water-nitric acid vapor, this red brown cloud tended to stay at the bottom of the condenser during the distillation experiment, and fell down into the reboiler flask after the heater was off.
- the amount of this decomposition depends on the assay and the amount of the boiling acid as well as the time of distillation.
- the 71.4% acid was found to decompose much more readily than the 69.4 to 70.0% acid of other experiment.
- Figure 3 is a block diagram of a semiconductor fabrication process which is connected to use the nitric acid produced by the purification unit of Figure 1.
- incoming wafers are thoroughly cleaned and tested ("Wafer preparation”). Nitric acid may be used at this step to remove metallic surface contaminants.
- the n- wells and/or p- wells are formed (for a CMOS process), together with the field isolation regions (typically LOCOS or some variant thereof).
- a VT implant is performed, a sacrificial oxide is grown and stripped, a gate oxide is grown, an insulated gate is formed (e.g. of a suicided polysilicon on the gate oxide) and patterned, and source/drain regions are formed (typically in multiple steps, to provide LDD or graded-drain structures).
- a first interlevel dielectric (“ILD”) is now formed, and a second polysilicon (or polycide) layer is now deposited and patterned.
- a second ILD is now formed and patterned, and a first metallization layer (“Metal- 1") is now formed and patterned.
- a third ILD is now formed and patterned, and a second metallization layer (“Metal-2”) is now formed and patterned.
- CMP may be used to planarize the upper ILD layers above or beneath the metal layers.
- a protective overcoat is deposited, and patterned to expose contact pad locations.
- the disclosed innovative techniques are not strictly limited to manufacture of integrated circuits, but can also be applied to manufacturing discrete semiconductor components, such as optoelectronic and power devices.
- the disclosed innovative techniques can also be adapted to manufacture of other technologies where integrated circuit manufacturing methods have been adopted, such as in thin-film magnetic heads and active-matrix liquid-crystal displays; but the primary application is in integrated circuit manufacturing, and applications of the disclosed techniques to other areas are secondary.
- piping for ultrapure chemical routing in semiconductor front ends may include in-line or pressure reservoirs. Thus references to "direct" piping in the claims do not preclude use of such reservoirs, but do preclude exposure to uncontrolled atmospheres.
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Inorganic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Physics & Mathematics (AREA)
- Power Engineering (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- General Chemical & Material Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Physics & Mathematics (AREA)
- Analytical Chemistry (AREA)
- Cleaning Or Drying Semiconductors (AREA)
- Weting (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
- Mechanical Treatment Of Semiconductor (AREA)
- Separation Using Semi-Permeable Membranes (AREA)
Abstract
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AU60934/96A AU6093496A (en) | 1995-06-05 | 1996-06-05 | On-site manufacture of ultra-high-purity nitric acid for sem iconductor processing |
KR1019970708704A KR19990022225A (ko) | 1995-06-05 | 1996-06-05 | 반도체 공정용 초순도 질산의 온-사이트 제조 시스템 |
JP9501593A JPH11507004A (ja) | 1995-06-05 | 1996-06-05 | 半導体処理用超高純度硝酸の現場での製造 |
EP96918226A EP0835168A4 (fr) | 1995-06-05 | 1996-06-05 | Production sur place d'acide nitrique d'ultra haute purete pour le traitement de semiconducteurs |
US08/759,213 US6214173B1 (en) | 1996-06-05 | 1996-12-05 | On-site manufacture of ultra-high-purity nitric acid |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/US1995/007649 WO1996039358A1 (fr) | 1995-06-05 | 1995-06-05 | Purification de gaz ammoniac jusqu'au niveau requis pour son utilisation dans la fabrication de composants electroniques |
KEPCT/US95/07649 | 1995-06-06 |
Related Child Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US67401696A Continuation-In-Part | 1996-06-05 | 1996-07-01 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO1996039263A1 true WO1996039263A1 (fr) | 1996-12-12 |
Family
ID=22249322
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/US1995/007649 WO1996039358A1 (fr) | 1994-01-07 | 1995-06-05 | Purification de gaz ammoniac jusqu'au niveau requis pour son utilisation dans la fabrication de composants electroniques |
PCT/US1996/009215 WO1996039263A1 (fr) | 1995-06-05 | 1996-06-05 | Production sur place d'acide nitrique d'ultra haute purete pour le traitement de semiconducteurs |
Family Applications Before (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/US1995/007649 WO1996039358A1 (fr) | 1994-01-07 | 1995-06-05 | Purification de gaz ammoniac jusqu'au niveau requis pour son utilisation dans la fabrication de composants electroniques |
Country Status (5)
Country | Link |
---|---|
EP (2) | EP0830316A1 (fr) |
JP (2) | JPH11506411A (fr) |
KR (2) | KR19990022281A (fr) |
AU (2) | AU2862495A (fr) |
WO (2) | WO1996039358A1 (fr) |
Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0970744A2 (fr) | 1998-07-07 | 2000-01-12 | Air Products And Chemicals, Inc. | Générateur chimique avec conditions de mélange controlées et avec régulation à réaction et ajustement de la concentration |
US7091043B2 (en) | 1999-12-10 | 2006-08-15 | Showa Denko K.K. | Method for measuring water concentration in ammonia |
US7871249B2 (en) | 1998-04-16 | 2011-01-18 | Air Liquide Electronics U.S. Lp | Systems and methods for managing fluids using a liquid ring pump |
US7980753B2 (en) | 1998-04-16 | 2011-07-19 | Air Liquide Electronics U.S. Lp | Systems and methods for managing fluids in a processing environment using a liquid ring pump and reclamation system |
CN105056563A (zh) * | 2015-08-11 | 2015-11-18 | 浙江尚能电子材料有限公司 | 一种硝酸精馏系统及其精馏方法 |
EP3118157A1 (fr) * | 2015-07-14 | 2017-01-18 | Instytut Lotnictwa | Procédé à étape unique pour la production de peroxyde d'essai élevée (hlp) à des fins de propulsion de peroxyde d'hydrogène et système de production de celui-ci |
US10316469B2 (en) | 2014-12-16 | 2019-06-11 | Ecolab Usa Inc. | On-line control and reaction process for pH adjustment |
CN110589784A (zh) * | 2019-10-08 | 2019-12-20 | 中国计量科学研究院 | 一种实验室级超纯硝酸的精细串联纯化系统与纯化方法 |
US10739795B2 (en) | 2016-06-17 | 2020-08-11 | Air Liquide Electronics U.S. Lp | Deterministic feedback blender |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6576138B2 (en) * | 2000-12-14 | 2003-06-10 | Praxair Technology, Inc. | Method for purifying semiconductor gases |
KR101470311B1 (ko) * | 2013-07-24 | 2014-12-08 | 코아텍주식회사 | 공업용 암모니아 정제장치 |
KR102505203B1 (ko) | 2022-08-01 | 2023-03-02 | 제이엔에프주식회사 | 질산정제폐열 재활용 효율이 우수하고, 금속이온 용출이 적은 탄탈륨 소재 리보일러를 이용한 초고순도 질산정제시스템 |
Citations (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4144092A (en) * | 1975-03-10 | 1979-03-13 | Ruthner Industrieanlagen-Aktiengesellschaft | Process for regenerating a nitric acid-hydrofluoric acid pickling solution |
US4756899A (en) * | 1987-02-12 | 1988-07-12 | Allied-Signal Inc. | Manufacture of high purity low arsenic anhydrous hydrogen fluoride |
US4828660A (en) * | 1986-10-06 | 1989-05-09 | Athens Corporation | Method and apparatus for the continuous on-site chemical reprocessing of ultrapure liquids |
US4929435A (en) * | 1987-02-12 | 1990-05-29 | Allied-Signal Inc. | Manufacture of high purity low arsenic anhydrous hydrogen fluoride |
US4952386A (en) * | 1988-05-20 | 1990-08-28 | Athens Corporation | Method and apparatus for purifying hydrogen fluoride |
US4980032A (en) * | 1988-08-12 | 1990-12-25 | Alameda Instruments, Inc. | Distillation method and apparatus for reprocessing sulfuric acid |
US5164049A (en) * | 1986-10-06 | 1992-11-17 | Athens Corporation | Method for making ultrapure sulfuric acid |
US5288333A (en) * | 1989-05-06 | 1994-02-22 | Dainippon Screen Mfg. Co., Ltd. | Wafer cleaning method and apparatus therefore |
US5346557A (en) * | 1991-10-29 | 1994-09-13 | Hi-Silicon, Co., Ltd. | Process for cleaning silicon mass and the recovery of nitric acid |
US5362469A (en) * | 1991-10-31 | 1994-11-08 | Solvay Fluor Und Derivate Gmbh | Preparation of ultrapure hydrogen fluoride |
US5496778A (en) * | 1994-01-07 | 1996-03-05 | Startec Ventures, Inc. | Point-of-use ammonia purification for electronic component manufacture |
US5500098A (en) * | 1993-08-05 | 1996-03-19 | Eco-Tec Limited | Process for regeneration of volatile acids |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3401095A (en) * | 1964-07-09 | 1968-09-10 | Gnii Pi Azotnoj | Method of purifying nitric acid |
US3383173A (en) * | 1965-12-30 | 1968-05-14 | Chevron Res | Ammonia purification |
DD268230A1 (de) * | 1987-12-28 | 1989-05-24 | Dresden Komplette Chemieanlag | Verfahren zur reinigung von ammoniakdampf |
SU1650579A1 (ru) * | 1988-07-18 | 1991-05-23 | Ленинградский институт текстильной и легкой промышленности им.С.М.Кирова | Способ очистки газообразного аммиака от масла и механических примесей |
US5242468A (en) * | 1991-03-19 | 1993-09-07 | Startec Ventures, Inc. | Manufacture of high precision electronic components with ultra-high purity liquids |
-
1995
- 1995-06-05 EP EP95923915A patent/EP0830316A1/fr not_active Withdrawn
- 1995-06-05 KR KR1019970708760A patent/KR19990022281A/ko not_active Abandoned
- 1995-06-05 JP JP9500388A patent/JPH11506411A/ja active Pending
- 1995-06-05 WO PCT/US1995/007649 patent/WO1996039358A1/fr active IP Right Grant
- 1995-06-05 AU AU28624/95A patent/AU2862495A/en not_active Abandoned
-
1996
- 1996-06-05 WO PCT/US1996/009215 patent/WO1996039263A1/fr active IP Right Grant
- 1996-06-05 KR KR1019970708704A patent/KR19990022225A/ko not_active Abandoned
- 1996-06-05 AU AU60934/96A patent/AU6093496A/en not_active Abandoned
- 1996-06-05 JP JP9501593A patent/JPH11507004A/ja active Pending
- 1996-06-05 EP EP96918226A patent/EP0835168A4/fr not_active Withdrawn
Patent Citations (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4144092A (en) * | 1975-03-10 | 1979-03-13 | Ruthner Industrieanlagen-Aktiengesellschaft | Process for regenerating a nitric acid-hydrofluoric acid pickling solution |
US4828660A (en) * | 1986-10-06 | 1989-05-09 | Athens Corporation | Method and apparatus for the continuous on-site chemical reprocessing of ultrapure liquids |
US5164049A (en) * | 1986-10-06 | 1992-11-17 | Athens Corporation | Method for making ultrapure sulfuric acid |
US4756899A (en) * | 1987-02-12 | 1988-07-12 | Allied-Signal Inc. | Manufacture of high purity low arsenic anhydrous hydrogen fluoride |
US4929435A (en) * | 1987-02-12 | 1990-05-29 | Allied-Signal Inc. | Manufacture of high purity low arsenic anhydrous hydrogen fluoride |
US4952386A (en) * | 1988-05-20 | 1990-08-28 | Athens Corporation | Method and apparatus for purifying hydrogen fluoride |
US4980032A (en) * | 1988-08-12 | 1990-12-25 | Alameda Instruments, Inc. | Distillation method and apparatus for reprocessing sulfuric acid |
US5288333A (en) * | 1989-05-06 | 1994-02-22 | Dainippon Screen Mfg. Co., Ltd. | Wafer cleaning method and apparatus therefore |
US5346557A (en) * | 1991-10-29 | 1994-09-13 | Hi-Silicon, Co., Ltd. | Process for cleaning silicon mass and the recovery of nitric acid |
US5362469A (en) * | 1991-10-31 | 1994-11-08 | Solvay Fluor Und Derivate Gmbh | Preparation of ultrapure hydrogen fluoride |
US5500098A (en) * | 1993-08-05 | 1996-03-19 | Eco-Tec Limited | Process for regeneration of volatile acids |
US5496778A (en) * | 1994-01-07 | 1996-03-05 | Startec Ventures, Inc. | Point-of-use ammonia purification for electronic component manufacture |
Non-Patent Citations (1)
Title |
---|
See also references of EP0835168A4 * |
Cited By (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7871249B2 (en) | 1998-04-16 | 2011-01-18 | Air Liquide Electronics U.S. Lp | Systems and methods for managing fluids using a liquid ring pump |
US7980753B2 (en) | 1998-04-16 | 2011-07-19 | Air Liquide Electronics U.S. Lp | Systems and methods for managing fluids in a processing environment using a liquid ring pump and reclamation system |
US8702297B2 (en) | 1998-04-16 | 2014-04-22 | Air Liquide Electronics U.S. Lp | Systems and methods for managing fluids in a processing environment using a liquid ring pump and reclamation system |
EP0970744A2 (fr) | 1998-07-07 | 2000-01-12 | Air Products And Chemicals, Inc. | Générateur chimique avec conditions de mélange controlées et avec régulation à réaction et ajustement de la concentration |
US6224252B1 (en) | 1998-07-07 | 2001-05-01 | Air Products And Chemicals, Inc. | Chemical generator with controlled mixing and concentration feedback and adjustment |
US7091043B2 (en) | 1999-12-10 | 2006-08-15 | Showa Denko K.K. | Method for measuring water concentration in ammonia |
US8317388B2 (en) | 1999-12-20 | 2012-11-27 | Air Liquide Electronics U.S. Lp | Systems for managing fluids in a processing environment using a liquid ring pump and reclamation system |
US10316469B2 (en) | 2014-12-16 | 2019-06-11 | Ecolab Usa Inc. | On-line control and reaction process for pH adjustment |
EP3118157A1 (fr) * | 2015-07-14 | 2017-01-18 | Instytut Lotnictwa | Procédé à étape unique pour la production de peroxyde d'essai élevée (hlp) à des fins de propulsion de peroxyde d'hydrogène et système de production de celui-ci |
CN105056563A (zh) * | 2015-08-11 | 2015-11-18 | 浙江尚能电子材料有限公司 | 一种硝酸精馏系统及其精馏方法 |
US10739795B2 (en) | 2016-06-17 | 2020-08-11 | Air Liquide Electronics U.S. Lp | Deterministic feedback blender |
CN110589784A (zh) * | 2019-10-08 | 2019-12-20 | 中国计量科学研究院 | 一种实验室级超纯硝酸的精细串联纯化系统与纯化方法 |
Also Published As
Publication number | Publication date |
---|---|
JPH11507004A (ja) | 1999-06-22 |
EP0835168A1 (fr) | 1998-04-15 |
KR19990022281A (ko) | 1999-03-25 |
EP0830316A1 (fr) | 1998-03-25 |
EP0835168A4 (fr) | 1998-08-26 |
AU6093496A (en) | 1996-12-24 |
KR19990022225A (ko) | 1999-03-25 |
JPH11506411A (ja) | 1999-06-08 |
AU2862495A (en) | 1996-12-24 |
WO1996039358A1 (fr) | 1996-12-12 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
US5722442A (en) | On-site generation of ultra-high-purity buffered-HF for semiconductor processing | |
US5785820A (en) | On-site manufacture of ultra-high-purity hydrofluoric acid for semiconductor processing | |
US6050283A (en) | System and method for on-site mixing of ultra-high-purity chemicals for semiconductor processing | |
EP0831978B1 (fr) | Purification d'ammoniac sur site pour la fabrication de semiconducteurs | |
JP3351770B2 (ja) | 複数の作業部位を含む半導体製造ラインに超高純度液体化学薬品を提供する方法 | |
EP0835168A1 (fr) | Production sur place d'acide nitrique d'ultra haute purete pour le traitement de semiconducteurs | |
US5846387A (en) | On-site manufacture of ultra-high-purity hydrochloric acid for semiconductor processing | |
US6350425B2 (en) | On-site generation of ultra-high-purity buffered-HF and ammonium fluoride | |
JPH11509980A (ja) | 半導体処理用超高純度塩酸の現場での製造 | |
WO1995019211A1 (fr) | Recyclage de substances de nettoyage de tranches | |
US5846386A (en) | On-site ammonia purification for semiconductor manufacture | |
US6001223A (en) | On-site ammonia purification for semiconductor manufacture | |
KR100379886B1 (ko) | 반도체공정용초순도완충HF의온-사이트(on-site)발생시스템 | |
WO1996039651A1 (fr) | Systeme et procede de melange in situ de produits chimiques a purete ultraelevee pour l'elaboration de semi-conducteurs | |
JPH11507001A (ja) | 半導体処理用超高純度弗化水素酸の現場での製造 | |
US6214173B1 (en) | On-site manufacture of ultra-high-purity nitric acid | |
EP0846654B1 (fr) | Fabrication in-situ de peroxyde d'hydrogène de pureté ultra élevée | |
WO1996039264A1 (fr) | Fabrication sur site d'acide chlorhydrique ultrapur pour le traitement des semi-conducteurs | |
CN1187152A (zh) | 用于半导体加工的超高纯硝酸的现场制造 | |
EP0833705A1 (fr) | Fabrication sur site d'acide fluorhydrique ultra-pur destine au traitement des semi-conducteurs | |
KR19990022280A (ko) | 반도체 처리용 초고순도 플루오르화수소산을 동일계상에서 제조하는 방법 | |
CN1189787A (zh) | 半导体加工用超高纯盐酸的现场制备 | |
EP0836524A1 (fr) | Generation sur site de peroxyde d'hydrogene tamponne a purete ultra-haute pour le traitement de semi-conducteurs | |
Tsukamoto et al. | Development of ozonated ultrapure water supplying system using direct-dissolving method | |
KR19990022228A (ko) | 반도체 공정용 초순도 염산의 온-사이트 제조 |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
WWE | Wipo information: entry into national phase |
Ref document number: 96194493.5 Country of ref document: CN |
|
ENP | Entry into the national phase |
Ref document number: 1996 674110 Country of ref document: US Date of ref document: 19960701 Kind code of ref document: A Ref document number: 1996 674130 Country of ref document: US Date of ref document: 19960701 Kind code of ref document: A |
|
AK | Designated states |
Kind code of ref document: A1 Designated state(s): AL AM AT AU AZ BB BG BR BY CA CH CN CZ DE DK EE ES FI GB GE HU IL IS JP KE KG KP KR KZ LK LR LS LT LU LV MD MG MK MN MW MX NO NZ PL PT RO RU SD SE SG SI SK TJ TM TR TT UA UG US UZ VN AM AZ BY KG KZ MD RU TJ TM |
|
AL | Designated countries for regional patents |
Kind code of ref document: A1 Designated state(s): KE LS MW SD SZ UG AT BE CH DE DK ES FI FR GB GR IE IT LU MC NL PT SE BF BJ CF CG CI CM GA |
|
DFPE | Request for preliminary examination filed prior to expiration of 19th month from priority date (pct application filed before 20040101) | ||
121 | Ep: the epo has been informed by wipo that ep was designated in this application | ||
ENP | Entry into the national phase |
Ref document number: 1997 501593 Country of ref document: JP Kind code of ref document: A |
|
WWE | Wipo information: entry into national phase |
Ref document number: 1019970708704 Country of ref document: KR |
|
WWE | Wipo information: entry into national phase |
Ref document number: 1996918226 Country of ref document: EP |
|
REG | Reference to national code |
Ref country code: DE Ref legal event code: 8642 |
|
WWP | Wipo information: published in national office |
Ref document number: 1996918226 Country of ref document: EP |
|
NENP | Non-entry into the national phase |
Ref country code: CA |
|
WWP | Wipo information: published in national office |
Ref document number: 1019970708704 Country of ref document: KR |
|
WWW | Wipo information: withdrawn in national office |
Ref document number: 1996918226 Country of ref document: EP |
|
WWG | Wipo information: grant in national office |
Ref document number: 1019970708704 Country of ref document: KR |