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WO1996035652A1 - Emulsions of organosilicon compounds for making building materials hydrophobic - Google Patents

Emulsions of organosilicon compounds for making building materials hydrophobic Download PDF

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Publication number
WO1996035652A1
WO1996035652A1 PCT/EP1996/001993 EP9601993W WO9635652A1 WO 1996035652 A1 WO1996035652 A1 WO 1996035652A1 EP 9601993 W EP9601993 W EP 9601993W WO 9635652 A1 WO9635652 A1 WO 9635652A1
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WIPO (PCT)
Prior art keywords
radicals
aqueous emulsion
radical
emulsion according
units
Prior art date
Application number
PCT/EP1996/001993
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German (de)
French (fr)
Inventor
Hans Mayer
Ingeborg König-Lumer
Original Assignee
Wacker-Chemie Gmbh
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Filing date
Publication date
Application filed by Wacker-Chemie Gmbh filed Critical Wacker-Chemie Gmbh
Priority to EP96919755A priority Critical patent/EP0824510B1/en
Priority to DE59604176T priority patent/DE59604176D1/en
Priority to AT96919755T priority patent/ATE188685T1/en
Publication of WO1996035652A1 publication Critical patent/WO1996035652A1/en

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Classifications

    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/60After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only artificial stone
    • C04B41/61Coating or impregnation
    • C04B41/62Coating or impregnation with organic materials
    • C04B41/64Compounds having one or more carbon-to-metal of carbon-to-silicon linkages
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/45Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
    • C04B41/46Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with organic materials
    • C04B41/49Compounds having one or more carbon-to-metal or carbon-to-silicon linkages ; Organo-clay compounds; Organo-silicates, i.e. ortho- or polysilicic acid esters ; Organo-phosphorus compounds; Organo-inorganic complexes
    • C04B41/4905Compounds having one or more carbon-to-metal or carbon-to-silicon linkages ; Organo-clay compounds; Organo-silicates, i.e. ortho- or polysilicic acid esters ; Organo-phosphorus compounds; Organo-inorganic complexes containing silicon
    • C04B41/495Compounds having one or more carbon-to-metal or carbon-to-silicon linkages ; Organo-clay compounds; Organo-silicates, i.e. ortho- or polysilicic acid esters ; Organo-phosphorus compounds; Organo-inorganic complexes containing silicon applied to the substrate as oligomers or polymers
    • C04B41/4961Polyorganosiloxanes, i.e. polymers with a Si-O-Si-O-chain; "silicones"
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J3/00Processes of treating or compounding macromolecular substances
    • C08J3/02Making solutions, dispersions, lattices or gels by other methods than by solution, emulsion or suspension polymerisation techniques
    • C08J3/03Making solutions, dispersions, lattices or gels by other methods than by solution, emulsion or suspension polymerisation techniques in aqueous media
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/54Silicon-containing compounds
    • C08K5/541Silicon-containing compounds containing oxygen
    • C08K5/5415Silicon-containing compounds containing oxygen containing at least one Si—O bond
    • C08K5/5419Silicon-containing compounds containing oxygen containing at least one Si—O bond containing at least one Si—C bond
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L83/00Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon only; Compositions of derivatives of such polymers
    • C08L83/04Polysiloxanes
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D183/00Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Coating compositions based on derivatives of such polymers
    • C09D183/04Polysiloxanes
    • C09D183/08Polysiloxanes containing silicon bound to organic groups containing atoms other than carbon, hydrogen, and oxygen
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K3/00Materials not provided for elsewhere
    • C09K3/18Materials not provided for elsewhere for application to surfaces to minimize adherence of ice, mist or water thereto; Thawing or antifreeze materials for application to surfaces
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G77/00Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
    • C08G77/04Polysiloxanes
    • C08G77/14Polysiloxanes containing silicon bound to oxygen-containing groups
    • C08G77/18Polysiloxanes containing silicon bound to oxygen-containing groups to alkoxy or aryloxy groups
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G77/00Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
    • C08G77/04Polysiloxanes
    • C08G77/22Polysiloxanes containing silicon bound to organic groups containing atoms other than carbon, hydrogen and oxygen
    • C08G77/24Polysiloxanes containing silicon bound to organic groups containing atoms other than carbon, hydrogen and oxygen halogen-containing groups
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G77/00Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
    • C08G77/04Polysiloxanes
    • C08G77/22Polysiloxanes containing silicon bound to organic groups containing atoms other than carbon, hydrogen and oxygen
    • C08G77/26Polysiloxanes containing silicon bound to organic groups containing atoms other than carbon, hydrogen and oxygen nitrogen-containing groups
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2383/00Characterised by the use of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon with or without sulfur, nitrogen, oxygen, or carbon only; Derivatives of such polymers
    • C08J2383/04Polysiloxanes

Definitions

  • the invention relates to aqueous emulsions of organosilicon compounds for the hydrophobization of porous mineral building materials, and to a process for hydrophobizing the building materials with the emulsions.
  • Aqueous emulsions of organosilicon compounds are used in building protection mainly because of their excellent impregnation against water and dirt, their environmental compatibility and physiological harmlessness.
  • US Pat. No. 4,757,106 describes the impregnation of neutral mineral building materials with an aqueous emulsion of polyorganosiloxane containing ammonium groups and polyorganosiloxane containing ethoxy groups.
  • the hydrophobic effect is lower on alkaline building materials, since the ammonium groups are neutralized and the emulsion breaks.
  • the polyorganosiloxanes can then hardly penetrate the building material.
  • EP-A-340 816 describes buffered emulsions of alkylalkoxysilanes which, although stable in storage, separate too slowly, particularly in neutral building materials, and are therefore poorly hydrophobic.
  • Emulsions which contain resinous, alkoxy group-containing polyorganosiloxanes and alkylalkoxysilanes as active ingredients are known from US Pat. No. 5,091,002. These emulsions are a compromise between shelf life and a hydrophobic effect on the surface.
  • the invention has for its object to provide storage-stable aqueous emulsions of organosilicon compounds for the hydrophobization of porous mineral building materials and building coatings, as well as a method for hydrophobicizing porous mineral building materials and building coatings, which is particularly effective with neutral and basic building materials and building coatings.
  • the invention relates to an aqueous emulsion containing the components (A) which are selected from
  • organopolysiloxane which contains, in addition to other organosiloxane units, those siloxane units which have SiC-bonded radicals containing basic nitrogen, with the proviso that the amine number of the organopolysiloxane is at least 0.01, and
  • (C) contains emulsifier.
  • the C 1 -C2o-alkyl-C2-C6-alkoxy ⁇ ilane (AI) 1 or 2 are identical or different, jurienf lls halogen-substituted, SiC-bonded monovalent C ⁇ -C2o ⁇ alkyl radicals and the remaining radicals are identical or 29ie ⁇ their C2-Cg alkoxy radicals. Methoxysilanes hydrolyze too quickly and prevent sufficient shelf life.
  • C ] _-C2o ⁇ alkyl radicals are the methyl, ethyl, n-propyl, iso-propyl, n-butyl, iso-butyl, tert-butyl, n-pentyl, iso-pentyl, neo-pentyl, tert-pentyl radical; Hexyl radicals, such as the n-hexyl radical; Heptyl residues, such as the n-heptyl residue; Octyl radicals, such as the n-octyl radical and iso-octyl radicals, such as the 2, 2,4-trimethylpentyl radical; Nonyl radicals, such as the n-nonyl radical; Decyl residues, such as the n-decyl residue and do-decyl residues, such as the n-dodecyl residue; Cycloalkyl residues, such as
  • halogen-substituted C 1 -C 2 o ⁇ A -l y k lreste are radicals having fluorine, chlorine, bromine and iodine substituted also alkyl, such as 3, 3,3-trifluoro-n-propyl, 2,2,2,2 ', 2', 2'-hexafluoroisopropyl and the heptafluoroisopropyl.
  • C 2 -Cg alkoxy radicals are the ethoxy, n-propoxy, isopropoxy, n-butoxy, iso-butoxy, sec-butoxy, ' tert-butoxy radical; Pentyloxy radicals, such as the n-pentyloxy radical and hexyloxy radicals, such as the n-hexyloxy radical.
  • the ethoxy radicals are particularly preferred.
  • alkoxy radicals can be substituted with halogen atoms, but this is not preferred.
  • the emulsion can contain an organopolysiloxane (A2) containing alkoxy groups or a mixture of several organopolysiloxanes.
  • A2 organopolysiloxane
  • the organopolysiloxanes can additionally contain hydroxyl groups, which facilitate binding to the building materials.
  • the organopolysiloxanes (A2) preferably have a viscosity of at most 2000 mm 2 / s in order to achieve a particularly good distribution on the pore surfaces in the masonry.
  • organopolysiloxanes (A2) from units of the general formula (I) are particularly suitable.
  • the organopolysiloxane (A2) preferably has a viscosity of 10 mm 2 / s to 50,000 mm 2 / s, in particular 50 mm 2 / s to 5000 mm 2 / s at 25 ° C.
  • A1 alkyl- radicals alkenyl radicals such as the vinyl, allyl, n-5-hexenyl, 4 Vinylcyclohexyl and the 3-norbornenyl radical
  • Aryl radicals such as the phenyl, biphenylyl, naphthyl and anthryl and phenanthryl radical
  • Alkaryl groups such as o-, m-, p-tolyl groups, xylyl groups and ethylphenyl groups
  • Aralkyl radicals such as the benzyl radical, the alpha and the ⁇ -phenylethyl radical.
  • the unsubstituted C 1 -C 2 -alkyl radicals and the phenyl radical are particularly preferred.
  • radicals R can be replaced by hydrogen atoms bonded directly to silicon atoms. However, this is not preferred.
  • radicals R 1 are the methyl, ethyl, n-propyl, isopropyl, n-butyl, sec.-butyl, and tert.-butyl radical; Pentyl radicals, such as the n-pentyl radical and hexyl radicals, such as the n-hexyl radical, the ethyl radicals being particularly preferred.
  • x has an average value of 0.9 to 1.1.
  • y has an average value of 0.4 to 1.2.
  • Z preferably has an average value of 0.0 to 0.2.
  • organosiloxanes (A2) are those which, by reaction of methyltrichlorosilane and optionally a C] _- Cg-alkyltrichlorosilane, phenyltrichlorosilane or are available with ethanol in water, such as the organopolysiloxanes of the empirical formulas
  • organopolysiloxanes (B) are preferably those from units of the general formula (II)
  • R 2 same or different monovalent, from basic
  • Nitrogen-free, optionally halogen-substituted, SiC-bonded -CC-C2o ⁇ hydrocarbon radicals means
  • R 3 denotes the same or different monovalent, optionally halogen-substituted, SiC-bonded basic nitrogen- containing C ] _-C 3Q hydrocarbon radicals,
  • R 4 can be the same or different and hydrogen atom or Ci ⁇ -Cg alkyl radicals, a 0, 1, 2 or 3, b 0, 1, 2 or 3, on average at least 0.05 and c 0, 1, 2 or 3, with the proviso that the sum of a, b and c is less than or equal to 3 and that the amine number of the organopolysiloxane (B) is at least 0.01.
  • the amine number denotes the number of ml of 1-N-HCl which are required to neutralize 1 g of organopolysiloxane (B).
  • the amine number of the organopolysiloxane (B) is preferably at least 0.1, in particular at least 0.2, and preferably at most 8, in particular at most 4.
  • radical R 2 examples and preferred examples of the radical R 2 are listed above for the radical R.
  • the methyl and isooctyl radicals are preferred.
  • a hydrocarbon radical in particular a methyl radical, is preferably also bonded to each silicon atom to which a hydrogen atom is bonded.
  • the radical R 3 is preferably a radical of the general formula (III)
  • R 5 can be the same or different and hydrogen or monovalent, optionally substituted C ⁇ o ⁇ hydrocarbon residue or C ⁇ _-C ⁇ o-amino hydrocarbon residue and R 6 means a divalent C 1 -C 5 hydrocarbon radical.
  • radical R 5 are the examples given for radical R for hydrocarbon radicals and hydrocarbon radicals substituted with amino groups, such as aminoalkyl radicals, the aminoethyl radical being particularly preferred.
  • At least one hydrogen atom is preferably bound to each nitrogen atom in the radicals of the general formula (III).
  • the radical R 6 is preferably a divalent hydrocarbon radical having 1 to 10 carbon atoms, particularly preferably 1 to 4 carbon atoms, in particular the n-propylene radical.
  • radical R 6 are the methylene, ethylene, propylene, butylene, cyclohexylene, octadecylene, phenylene and butenylene radical.
  • radicals R 3 are branched radicals
  • alkyl radicals R 1 also apply in full to the radical R 6 .
  • R 4 radical examples and preferred examples are listed above for the R 1 radical.
  • the methyl and ethyl radicals are preferred.
  • the preferred average value for a is 0 to 2, especially 0 to 1.8.
  • the preferred average value for b is 0.1 to 0.6, especially 0.15 to 0.30.
  • the preferred average value for c is 0 to 0.8, especially 0.01 to 0.6.
  • the organopolysiloxanes (B) preferably have a viscosity of 5 to 5000, in particular 100 to 3000 mm 2 / s at 25 ° C.
  • Organopolysiloxanes (B) can be prepared in a known manner, for example by equilibrating or condensing amino-functional silanes with organopolysiloxanes which contain alkoxy groups and / or hydroxyl groups and which are free of basic nitrogen.
  • the aqueous emulsions contain an emulsifier (C) known per se.
  • C emulsifier
  • anionic emulsifiers emulsifiers
  • Alkyl sulfates especially those with a chain length of 8 to 18 carbon atoms, alkyl and alkaryl ether sulfates with 8 to 18 carbon atoms in the hydrophobic radical and 1 to 40 ethylene oxide (EO) or propylene oxide (PO) units.
  • EO ethylene oxide
  • PO propylene oxide
  • sulfonates especially alkyl sulfonates with 8 to 18 carbon atoms, alkylarylsulfonates with 8 to 18 carbon atoms, taurides, esters and half-esters of sulfosuccinic acid with monohydric alcohols or alkylphenols with 4 to 15 carbon atoms; if appropriate, these alcohols or alkylphenols can also be ethoxylated with 1 to 40 EO units.
  • partial phosphoric acid esters and their alkali and ammonium salts especially alkyl and alkaryl phosphates with 8 to 20 carbon atoms in the organic radical, alkyl ether or alkaryl ether phosphates with 8 to 20 carbon atoms in the alkyl or alkaryl radical and 1 to 40 EO units.
  • Polyvinyl alcohol which still has 5 to 50%, preferably 8 to 20% vinyl acetate units, with a degree of polymerization of 500 to 3000.
  • Alkyl polyglycol ethers preferably those with 8 to 40 EO units and alkyl radicals with 8 to 20 C atoms.
  • Alkylaryl polyglycol ethers preferably those with 8 to 40 EO units and 8 to 20 C atoms in the alkyl and aryl radicals.
  • ethylene oxide / propylene oxide (EO / PO) block copolymers preferably those with 8 to 40 EO or PO units.
  • Natural products and their derivatives such as lecithin, lanolin, saponins, cellulose; Cellulose alkyl ethers and carboxyalkyl celluloses, the alkyl groups of which each have up to 4 carbon atoms.
  • Linear organo (poly) siloxanes containing polar groups in particular those with alkoxy groups with up to 24 C atoms and / or up to 40 EO and / or PO groups.
  • Quaternary alkyl and alkylbenzene ammonium salts in particular those whose alkyl group has 6 to 24 carbon atoms, in particular the halides, sulfates, phosphates and acetates.
  • Quaternary alkyl and alkylbenzene ammonium salts in particular those whose alkyl group has 6 to 24 carbon atoms, in particular the halides, sulfates, phosphates and acetates.
  • Alkylpyridinium, alkylimidazolinium and alkyloxazolinium salts in particular those whose alkyl chain has up to 18 carbon atoms, especially the halides, sulfates, phosphates and acetates.
  • ampholytic emulsifiers are particularly suitable as ampholytic emulsifiers:
  • Long-chain substituted amino acids such as N-alkyl-di (aminoethyl) glycine or N-alkyl-2-aminopropionic acid salts.
  • Betaines such as N- (3-acylamidopropyl) -N, N-dimethylammonium salts with a Cg-Ci ⁇ -acyl radical and alkyl imidazolium betaine.
  • Preferred emulsifiers are nonionic emulsifiers, in particular the addition products of alkylamines with ethylene oxide or propylene oxide listed above under 9, the alkyl polyglycosides listed above under 11 and the polyvinyl alcohol listed above under 5.
  • Particularly preferred polyvinyl alcohols still contain 5 to 20%, in particular 10 to 15%, vinyl acetate units and preferably have a degree of polymerization of 500 to 3000, in particular from 1200 to 2000.
  • the total amount of components (A) and (B) in the aqueous emulsions is preferably 1 to 80% by weight, in particular 10 to 75% by weight, especially 30 to 70% by weight.
  • the proportion of emulsifier (C) is preferably 0.1 to 30% by weight, in particular 2 to 10% by weight, of the total amount of components (A) and (B).
  • the emulsions can additionally contain customary fillers and thickeners, in particular reinforcing fillers, that is fillers with a BET surface area of more than 50 m / g, such as pyrogenic silica, precipitated silica and silicon-aluminum mixed oxides with a large BET surface area. Highly disperse silica is particularly suitable. It can be a type of filler, a mixture of at least two fillers can also be used. The proportion of fillers is preferably at most 5, in particular 2,% by weight of the total amount of components (A) and (B).
  • the emulsions can also contain buffer substances which stabilize the pH in the range from 5 to 8, in which the alkyltrialkoxysilanes are very resistant to hydrolysis.
  • All organic and inorganic acids and bases which are chemically inert towards the other constituents of the emulsions are suitable, in particular the alkali, alkaline earth and ammonium salts of carboxylic acids, phosphoric, carbonic and sulfuric acids.
  • Sodium carbonate, sodium hydrogen carbonate, sodium hydrogen phosphate and a mixture of acetic acid and aqueous ammonia solution are particularly preferred.
  • the preferred amount of buffer substances is preferably at most 3, in particular 1% by weight of the total amount of components (A) and (B).
  • the emulsions can contain, as additives, fungicides, bactericides, algicides, microbicides, odorous substances, corrosion inhibitors and defoamers.
  • the preferred amount of additives is at most 2, in particular 0.5,% by weight of the total amount of components (A) and (B).
  • aqueous emulsions according to the invention are produced by customary processes for the preparation of aqueous emulsions.
  • emulsifier (C) emulsifier
  • component (B) and finally component (A) are emulsified until a viscous oil phase is formed and then the rest Water was added to form a less viscous emulsion.
  • Components (A) and (B) can also be mixed and added to an emulsion of emulsifier and water.
  • the mixing is preferably carried out in pressure emulsifying machines, colloid mills or in particular in a high-speed stator-rotor stirring device according to Prof. P. Willems.
  • the invention also relates to a process for the hydrophobization of porous mineral building materials and building coatings, in which the building materials and building coatings are treated with the above aqueous emulsion.
  • the invention also relates to a process for the hydrophobization of coating compositions forming porous mineral building coatings, in which the above-mentioned aqueous emulsion is added to the coating compositions.
  • the emulsions are suitable for the hydrophobization of mineral building materials, such as natural or artificial stone, concrete, cement, sand-lime brick and aerated concrete, building materials made of clay minerals, such as brick, as an additive to render gypsum, plastering and in building materials ten coatings, such as mineral paints, silicone resin emulsion paints and plasters, dispersion silicate paints, emulsion paints, coating fillers, reinforcing compounds and primers.
  • mineral paints silicone resin emulsion paints and plasters
  • dispersion silicate paints emulsion paints
  • coating fillers such as fillers, reinforcing compounds and primers.
  • the early rain resistance is improved for architectural coatings.
  • the emulsions are also suitable for the hydrophobization of finely divided inorganic substances such as perlite, ver iculit and thermal insulation materials.
  • the emulsions are particularly suitable for hydrophobizing mineral-bound, preferably cement-bound Fiber building materials, the fibers of which consist of natural fibers or synthetic fibers.
  • Suitable natural fibers are mineral fibers such as rock wool, quartz or ceramic fibers or vegetable fibers such as cellulose.
  • Suitable synthetic fibers are, for example, glass fibers, plastic fibers and carbon fibers. It is particularly preferred to use the emulsion for waterproofing cement-bound cellulose fiber components.
  • the cellulose fibers can be, for example, jute, coconut or hemp fibers or come from paper, cardboard or waste paper.
  • the emulsions are suitable for bulk use, i.e. the emulsion is added to a hydraulic mixture for the production of components before setting or for the hydrophobization of components after setting.
  • the emulsions according to the invention can be diluted with water before they are used as water repellents and optionally binders.
  • dilution up to a total content of components (A) and (B) of 1% by weight is advantageous.
  • H2 organopolysiloxane of the empirical formula CH 3 Si (OC 2 H5) o, 8 ° l, l having an average molecular weight of about 650 g / mole and a viscosity of about 20 mm 2 / s.
  • H3 As a high-viscosity liquid resin from diligentendes Methylsilicon ⁇ CH3Si ⁇ 3 / 2 units, approximately 20 mol% of (CH3) 2Si0 2/2 units and about 10 mole% C2H5 ⁇ Si ⁇ 3/2 "units and a molecular weight of about 5000 g / mol.
  • Nl condensation product of an ⁇ , ⁇ -dihydroxymethylpolysiloxane and N (-2-aminoethyl) -3- aminopropyltrimethoxysilane in the presence of KOH with an amine number of about 0.3 and a viscosity in the terminal units each having a Si-bonded hydroxyl group of about 1500 mm 2 / s at 25 ⁇ C and a residual methoxy content of less than 5 mol%, based on the methoxy groups initially present in the N (-2-aminoethyl) -3-aminopropyltrimethoxysilane.
  • N2 condensation product analogous to Nl, but with an amine number of about 0.6, a viscosity of about 2000 mm 2 / s at 25 ° C.
  • N3 condensation product of H2 and N (-2-aminoethyl) -3- aminopropyltrimethoxysilane in the presence of KOH with an amine number of about 3.0, a viscosity of about 500 mm 2 / s at 25 ° C. and a residual methoxy content of less than 5 mol%, based on the methoxy groups initially present in the N (-2-aminoethyl) -3-aminopropyltrimethoxysilane.
  • aqueous emulsions according to the invention are prepared by first mixing some of the water with emulsifier and emulsifying amino-functional polysiloxane followed by silane and / or silicone resin. Both the above-mentioned mixing and the emulsification take place in a high-speed stator-rotor stirring device after Prof. P. Willems.
  • the compositions are listed in Table I below.
  • the emulsions EM 1 to EM 10 show no phase separation after 14 days of storage at 50 ° C., likewise after 6 months of storage at room temperature. So they are stable in storage.
  • the emulsions not according to the invention were prepared analogously to the emulsions according to the invention.
  • the compositions are listed in Table II below.
  • Example 1 Water repellant for porous mineral building materials
  • Emulsions according to the invention and not according to the invention are diluted with water to the solids content shown in Table III below.
  • the emulsions are applied to lime sandstone coated with mineral paint (silicate paint Purkristallat R from Keimtician GmbH, Diedorf) by application with a brush. After 14 days of storage at room temperature, the discoloration of the coated and hydrophobized limestone and the beading effect of dripped water are assessed by measuring the contact angle. Contact angles of> 90 ° indicate good beading effects and contact angles of ⁇ 90 ° indicate rather poor beading effects. The results are shown in Table III below.
  • Hardened concrete test specimens are immersed in the emulsions for 1 minute. After 14 days of storage at room temperature, the test specimens are broken. The thickness of the hydrophobic zone on the surface denotes the depth of penetration. With the depth of penetration, the water absorption of the concrete decreases and at the same time its hydrophobicity increases. The results are shown in Table III below.
  • Emulsion EM 2 diluted to a solids content of 10% by weight, is applied to sand-lime brick at 400 g / m 2 . After 14 days of storage at room temperature, the following properties of the hydrophobized sand-lime brick are measured analogously to Example 1:
  • Penetration depth 3 mm w value: 0.073 kg / m 2 xs half sd value: 0.02
  • sd value was measured according to DIN 52615; sd values ⁇ 0.1 m indicate high water vapor permeability, sd values> 0.1 m indicate reduced water vapor permeability.
  • the lime sandstone stored for 14 days is coated with silicone resin emulsion paint according to DIN 18363 (the content of organic resins does not exceed the content of organopolysiloxanes). Then the adhesive strength of the coating according to ISO 4624 is determined to be 2.8 N / mm 2 . Without the hydrophobic primer with emulsion EM 2, 10%, the adhesion of this silicone resin paint to sand-lime brick is only determined at 1.5 N / mm 2 .
  • Emulsion EM 7 diluted to a solids content of 10% by weight, is stored for 14 days at 50 ° C. and shows no optical change thereafter. This diluted emulsion is then applied by brush application to a 2 mm thick fiber cement board coated with crumbly lime cement plaster and then stored for 14 days at room temperature. The untreated lime cement, a w value of 1.3 kg / m 2 xs found. 1/2
  • the substrate treated in this way can be coated with silicone resin emulsion resin paints according to Example 3. After Q-UV rapid weathering of 1000 h, all of the preparations coated in this way show no spalling or changes in color while maintaining the very good beading effect.
  • Example 3 Water-repellent binders for aqueous facade paints and plasters
  • Silicone resin emulsion paints according to DIN 18363 and silicone resin plasters are examined here. These coating compositions belong to the class in which the content of organic resins does not exceed the content of organopolysiloxanes.
  • emulsion paints The production of emulsion paints is carried out with a dissolver.
  • the quantity of water provided in the recipe is placed in the mixing container.
  • the pigment wetting aids are added.
  • the fillers and pigments are then added and predispersed for about 5 minutes.
  • the hydrophobizing emulsion is then stirred in and dispersed with the entire mixture for a further 5 minutes.
  • a polymer dispersion is added and the mixture is stirred in for 1 minute until homogeneous.
  • the emulsion paint produced in this way is subsequently adjusted to processing consistency using thickeners.
  • Facade paints produced by the above process and recapture are examined for their water absorption.
  • the suction effect of a building material or that of the composite building material / coating system is measured.
  • the measurement of the capillary water absorption is described in DIN 52617.
  • the procedure used here is carried out as a short test based on the above regulation.
  • Limestone blocks (115x70x20 mm with a surface area of 0.008 m 2 ) serve as the coating medium.
  • the first coat is poured 6.5 g onto the surface and evenly distributed with a flat brush, the side surfaces also being coated.
  • the second coat of paint is applied every 24 hours.
  • the amount of paint applied is 4.5 g.
  • the coated test specimens are stored at room temperature for 24 hours and then at 50 ° C. for 24 hours. For further conditioning, there is an additional 24-hour storage at room temperature.
  • test specimens prepared in this way are placed in trays which are lined with foam and filled with water in such a way that the painted surface remains in constant contact with the surface of the foam saturated with water. - 26 -
  • the weight gain is measured as a function of time (after 2.6 and 24 hours) and compared with that of the untreated test specimen.
  • test specimen An untreated test specimen is subjected to water storage in accordance with the test method described
  • the emulsions EM 4, EM 5 and EM 6 according to the invention are used undiluted in the amount specified in the recipe as the hydrophobizing emulsion.
  • the values listed in Table IV are found:
  • a paint according to the recipe is produced by omitting the hydrophobicizing emulsion and by first in the water a silicone resin of the middle composition (CH3) i ⁇ Si O) 1.38 (OH) O, 04 ', its viscosity by adding 45 parts by weight of solvent naphtha was set to 2050 mPa ⁇ s (23 ° C.), using 8.4 parts by weight of a polyethylene oxide alkyla in as an emulsifier. Then the inorganic constituents etc. are dispersed.
  • a silicone resin of the middle composition (CH3) i ⁇ Si O) 1.38 (OH) O, 04 ' its viscosity by adding 45 parts by weight of solvent naphtha was set to 2050 mPa ⁇ s (23 ° C.), using 8.4 parts by weight of a polyethylene oxide alkyla in as an emulsifier.
  • Example 4 Water-repellent additive for aqueous, highly filled facade paints and plasters

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Abstract

The proposed aqueous emulsions contain the following components: components (A), selected from (A1) C1-C20- alkyl-C2-C6-alkoxysilanes and (A2) alkoxy groups containing organopolysiloxane; (B) organopolysiloxane which in addition to other organosiloxane units contains siloxane units with SiC-bonded groups containing basic nitrogen, a condition being that the amine value of the organopolysiloxane is at least 0.01; and (C) emulsifier. The said emulsions are used for making porous mineral building materials hydrophobic.

Description

Emulsionen von Organosiliciumverbindu-ngen für die Hydrophobierung von Baustoffen Emulsions of organosilicon compounds for the hydrophobization of building materials
Die Erfindung betrifft wäßrige Emulsionen von Organosili- ciumverbindungen für die Hydrophobierung von porösen minera¬ lischen Baustoffen, sowie ein Verfahren zum Hydrophobieren der Baustoffe mit den Emulsionen.The invention relates to aqueous emulsions of organosilicon compounds for the hydrophobization of porous mineral building materials, and to a process for hydrophobizing the building materials with the emulsions.
Wäßrige Emulsionen siliciumorganischer Verbindungen werden im Bautenschutz vor allem wegen ihrer hervorragenden Impräg¬ nierwirkung gegen Wasser und Schmutz, ihrer Umweltverträg¬ lichkeit und physiologischen Unbedenklichkeit eingesetzt.Aqueous emulsions of organosilicon compounds are used in building protection mainly because of their excellent impregnation against water and dirt, their environmental compatibility and physiological harmlessness.
In der US-A-4 ,757, 106 ist die Imprägnierung von neutralen mineralischen Baustoffen mit einer wäßrigen Emulsion aus Ammoniumgruppen aufweisendem Polyorganosiloxan und Ethoxy- gruppen aufweisendem Polyorganosiloxan beschrieben. Die hydrophobierende Wirkung ist auf alkalischen Baustoffen geringer, da die Ammoniumgruppen neutralisiert werden und die Emulsion bricht. Die Polyorganosiloxane können dann kaum in den Baustoff eindringen.US Pat. No. 4,757,106 describes the impregnation of neutral mineral building materials with an aqueous emulsion of polyorganosiloxane containing ammonium groups and polyorganosiloxane containing ethoxy groups. The hydrophobic effect is lower on alkaline building materials, since the ammonium groups are neutralized and the emulsion breaks. The polyorganosiloxanes can then hardly penetrate the building material.
Emulsionen, welche harzartige, Alkoxygruppen aufweisende Polyorganosiloxane als Wirkstoff enthalten, dringen gut in poröse Baustoffe ein und verleihen diesen gute Oberflächen- hydrophobie. Dichte Baustoffe werden jedoch nur oberfläch¬ lich und zeitlich begrenzt geschützt.Emulsions which contain resinous, alkoxy group-containing polyorganosiloxanes as active ingredients penetrate well into porous building materials and give them good surface hydrophobicity. However, dense building materials are only protected on the surface and for a limited period of time.
Emulsionen von Alkylalkoxysilanen dringen zwar gut in Bau¬ stoffe ein, sind aber nicht lagerstabil. In der EP-A-340 816 sind gepufferte Emulsionen von Alkylalkoxysilanen beschrie¬ ben, die zwar lagerstabil sind, sich aber insbesondere in neutralen Baustoffen zu langsam abscheiden und deshalb schlecht hydrophobieren.Emulsions of alkylalkoxysilanes penetrate building materials well, but are not stable in storage. EP-A-340 816 describes buffered emulsions of alkylalkoxysilanes which, although stable in storage, separate too slowly, particularly in neutral building materials, and are therefore poorly hydrophobic.
Emulsionen, welche harzartige, Alkoxygruppen aufweisende Polyorganosiloxane und Alkylalkoxysilane als Wirkstoff ent¬ halten sind aus der US-A-5,091,002 bekannt. Diese Emulsionen sind ein Kompromiß zwischen Lagerbeständigkeit und hydropho- bierender Wirkung an der Oberfläche.Emulsions which contain resinous, alkoxy group-containing polyorganosiloxanes and alkylalkoxysilanes as active ingredients are known from US Pat. No. 5,091,002. These emulsions are a compromise between shelf life and a hydrophobic effect on the surface.
Die bisher bekannten Emulsionen, welche kein Ammoniumgruppen aufweisendes Polyorganosiloxan enthalten, sind in verdünnter Form wenig lagerbeständig und zeigen eine unbefriedigende Frühwasserbeständigkeit.The previously known emulsions, which contain no polyorganosiloxane containing ammonium groups, are not very stable in diluted form and show unsatisfactory resistance to early water.
Der Erfindung liegt die Aufgabe zugrunde, lagerstabile wäßrige Emulsionen von Organosiliciu verbindungen für die Hydrophobierung von porösen mineralischen Baustoffen und Baubeschichtungen, sowie ein Verfahren zum Hydrophobieren von porösen mineralischen Baustoffen und Baubeschichtungen bereitzustellen, das bei neutralen und basischen Baustof¬ fen und Baubeschichtungen besonders wirksam ist.The invention has for its object to provide storage-stable aqueous emulsions of organosilicon compounds for the hydrophobization of porous mineral building materials and building coatings, as well as a method for hydrophobicizing porous mineral building materials and building coatings, which is particularly effective with neutral and basic building materials and building coatings.
Gegenstand der Erfindung ist eine wäßrige Emulsion, welche die Komponenten (A) , welche ausgewählt werden ausThe invention relates to an aqueous emulsion containing the components (A) which are selected from
(AI) Cι-C2o~Alkyl-C2-C6-alkoxysilanen und(AI) Cι-C2o ~ A lkyl-C2-C6-alkoxysilanes and
(A2) Alkoxygruppen enthaltendes Organopolysiloxan,(A2) organopolysiloxane containing alkoxy groups,
(B) Organopolysiloxan, das zusätzlich zu anderen Organo- siloxaneinheiten solche Siloxaneinheiten enthält, die über SiC-gebundene Reste mit basischem Stickstoff aufweisen, mit der Maßgabe, daß die Aminzahl des Organopolysiloxans mindestens 0,01 beträgt, und(B) organopolysiloxane, which contains, in addition to other organosiloxane units, those siloxane units which have SiC-bonded radicals containing basic nitrogen, with the proviso that the amine number of the organopolysiloxane is at least 0.01, and
(C) E ulgator enthält.(C) contains emulsifier.
Vorzugsweise besitzen die C1-C2o-Alkyl-C2-C6-alkoxyεilane (AI) 1 oder 2 gleiche oder verschiedene, gegebenenf lls halogensubstituierte, über SiC-gebundene einwertige Cι-C2o~ Alkylreste und die übrigen Reste sind gleiche oder verschie¬ dene C2-Cg-Alkoxyreste. Methoxysilane hydrolysieren zu schnell und verhindern eine ausreichende Lagerbeständig- keit.Preferably, the C 1 -C2o-alkyl-C2-C6-alkoxyεilane (AI) 1 or 2 are identical or different, gegebenenf lls halogen-substituted, SiC-bonded monovalent Cι-C2o ~ alkyl radicals and the remaining radicals are identical or verschie¬ their C2-Cg alkoxy radicals. Methoxysilanes hydrolyze too quickly and prevent sufficient shelf life.
Beispiele für die C]_-C2o~Alkylreste, sind der Methyl-, Ethyl-, n-Propyl-, iso-Propyl-, n-Butyl-, iso-Butyl-, tert.- Butyl-, n-Pentyl-, iso-Pentyl-, neo-Pentyl-, tert.-Pentyl- rest; Hexylreste, wie der n-Hexylrest; Heptylreste, wie der n-Heptylrest; Octylreste, wie der n-Octylrest und iso-Octyl- reste, wie der 2, 2,4-Trimethylpentylrest; Nonylreste, wie der n-Nonylrest; Decylreste, wie der n-Decylrest und Do- decylreste, wie der n-Dodecylrest; Cycloalkylreste, wie Cyclopentyl-, Cyclohexyl-, 4-Ethylcyclohexyl-, Cycloheptyl- reste, Norbornylreste und Methylcyclohexylreste.Examples of the C ] _-C2o ~ alkyl radicals are the methyl, ethyl, n-propyl, iso-propyl, n-butyl, iso-butyl, tert-butyl, n-pentyl, iso-pentyl, neo-pentyl, tert-pentyl radical; Hexyl radicals, such as the n-hexyl radical; Heptyl residues, such as the n-heptyl residue; Octyl radicals, such as the n-octyl radical and iso-octyl radicals, such as the 2, 2,4-trimethylpentyl radical; Nonyl radicals, such as the n-nonyl radical; Decyl residues, such as the n-decyl residue and do-decyl residues, such as the n-dodecyl residue; Cycloalkyl residues, such as cyclopentyl, cyclohexyl, 4-ethylcyclohexyl, cycloheptyl residues, norbornyl residues and methylcyclohexyl residues.
Beispiele für halogensubstituierte C1-C2o~A-lkylreste sind mit Fluor-, Chlor-, Brom- und Jodatomen substituierte Alkyl¬ reste, wie der 3 , 3,3-Trifluor-n-propylrest, der 2,2,2,2' ,2' ,2'-Hexafluorisopropylrest und der Heptafluoriso- propylrest.Examples of halogen-substituted C 1 -C 2 o ~ A -l y k lreste are radicals having fluorine, chlorine, bromine and iodine substituted also alkyl, such as 3, 3,3-trifluoro-n-propyl, 2,2,2,2 ', 2', 2'-hexafluoroisopropyl and the heptafluoroisopropyl.
Besonders bevorzugt sind die nicht substituierten C1-C12~A^-~ kylreste.Particularly preferred are the non-substituted C 1 -C 1 2 ~ A ^ - ~ kylreste.
Beispiele für C2-Cg-Alkoxyreste sind der Ethoxy-, n-Propoxy-, Isopropoxy-, n-Butoxy-, iso-Butoxy-, sec- Butoxy-,' tert.-Butoxyrest; Pentyloxyreste, wie der n-Pentyl- oxyrest und Hexyloxyreste, wie der n-Hexyloxyrest. Die Ethoxyreste sind besonders bevorzugt.Examples of C 2 -Cg alkoxy radicals are the ethoxy, n-propoxy, isopropoxy, n-butoxy, iso-butoxy, sec-butoxy, ' tert-butoxy radical; Pentyloxy radicals, such as the n-pentyloxy radical and hexyloxy radicals, such as the n-hexyloxy radical. The ethoxy radicals are particularly preferred.
Die Alkoxyreste können mit Halogenatomen substituiert sein, jedoch ist dies nicht bevorzugt.The alkoxy radicals can be substituted with halogen atoms, but this is not preferred.
Die Emulsion kann ein Alkoxygruppen enthaltendes Organopoly¬ siloxan (A2) oder ein Gemisch mehrerer Organopolysiloxane enthalten. Die Organopolysiloxane können zusätzlich Hydroxylgruppen enthalten, die eine Bindung an die Baustoffe erleichtern.The emulsion can contain an organopolysiloxane (A2) containing alkoxy groups or a mixture of several organopolysiloxanes. The organopolysiloxanes can additionally contain hydroxyl groups, which facilitate binding to the building materials.
Die Organopolysiloxane (A2) weisen vorzugsweise eine Visko¬ sität von höchstens 2000 mm2/s auf, um eine besonders gute Verteilung auf den Porenoberflächen im Mauerwerk zu errei¬ chen.The organopolysiloxanes (A2) preferably have a viscosity of at most 2000 mm 2 / s in order to achieve a particularly good distribution on the pore surfaces in the masonry.
Besonders geeignet sind die Organopolysiloxane (A2) aus Ein¬ heiten der allgemeinen Formel (I)The organopolysiloxanes (A2) from units of the general formula (I) are particularly suitable
RχSi(OR-)y(OH)z04_χ_y.z (I) in derR χ Si (OR-) y (OH) z 0 4 _ χ _ y . z (I) in the
R gleiche oder verschiedene einwertige, gegebenenfalls halogensubstituierte, über SiC-gebundene
Figure imgf000007_0001
wasserstoffreste, R1 gleiche oder verschiedene einwertige Ci-Cg-Alkylreste, x 0, 1, 2 oder 3, durchschnittlich 0,8 bis 1,8, y 0,1 2, oder 3, durchschnittlich 0,01 bis 2,0 und z 0, 1, 2 oder 3, durchschnittlich 0,0 bis 0,5 bedeuten, mit der Maßgabe, daß die Summe von x, y und z höchstens 3,5 beträgt.
R same or different monovalent, optionally halogen-substituted, via SiC-bonded
Figure imgf000007_0001
hydrogen radicals, R 1 identical or different monovalent Ci-Cg-alkyl radicals, x 0, 1, 2 or 3, on average 0.8 to 1.8, y 0.1 2, or 3, on average 0.01 to 2.0 and z means 0, 1, 2 or 3, on average 0.0 to 0.5, with the proviso that the sum of x, y and z is at most 3.5.
Vorzugsweise besitzt das Organopolysiloxan (A2) eine Visko¬ sität von 10 mm2/s bis 50000 mm2/s, insbesondere 50 mm2/s bis 5000 mm2/s bei 25°C.The organopolysiloxane (A2) preferably has a viscosity of 10 mm 2 / s to 50,000 mm 2 / s, in particular 50 mm 2 / s to 5000 mm 2 / s at 25 ° C.
Beispiele für die
Figure imgf000007_0002
sind die vorstehend bei den Organoalkoxysilanen (AI) aufgeführten C1-C2o~Alkylreste und halogensubstituierten C]_- C2o~A1kyl- reste, die Alkenylreste, wie der Vinyl-, Allyl—, n-5- Hexenyl-, 4-Vinylcyclohexyl- und der 3-Norbornenylrest; Arylreste, wie der Phenyl-, Biphenylyl-, Naphthyl- und Anthryl- und Phenanthrylrest; Alkarylreste, wie o-, m-, p- Tolylreste, Xylylreste und Ethylphenylreste; Aralkylreste, wie der Benzylrest, der alpha- und der ß-Phenylethylrest. Besonders bevorzugt sind die nicht substituierten Cι-Cτ_2~ Alkylreste und der Phenylrest.
Examples of that
Figure imgf000007_0002
are the C listed above for the organoalkoxysilanes (AI) 1 ~ -C2o alkyl radicals and halogen-substituted C] _- C 2 o ~ A1 alkyl- radicals, alkenyl radicals such as the vinyl, allyl, n-5-hexenyl, 4 Vinylcyclohexyl and the 3-norbornenyl radical; Aryl radicals, such as the phenyl, biphenylyl, naphthyl and anthryl and phenanthryl radical; Alkaryl groups such as o-, m-, p-tolyl groups, xylyl groups and ethylphenyl groups; Aralkyl radicals, such as the benzyl radical, the alpha and the β-phenylethyl radical. The unsubstituted C 1 -C 2 -alkyl radicals and the phenyl radical are particularly preferred.
Obwohl in der vorstehend aufgeführten Formel nicht aufge¬ führt, kann ein Teil der Reste R durch direkt an Silicium- atome gebundene Wasserstoffatome ersetzt sein. Dies ist jedoch nicht bevorzugt.Although not listed in the formula above, some of the radicals R can be replaced by hydrogen atoms bonded directly to silicon atoms. However, this is not preferred.
Beispiele für die Reste R1 sind der Methyl-, Ethyl-, n-Pro- pyl-, Isopropyl-, n-Butyl-, sec.-Butyl-, und tert.-Butyl- rest; Pentylreste, wie der n-Pentylrest und Hexylreste, wie der n- Hexylrest, wobei die Ethylreste besonders bevorzugt sind.Examples of the radicals R 1 are the methyl, ethyl, n-propyl, isopropyl, n-butyl, sec.-butyl, and tert.-butyl radical; Pentyl radicals, such as the n-pentyl radical and hexyl radicals, such as the n-hexyl radical, the ethyl radicals being particularly preferred.
Vorzugsweise hat x einen durchschnittlichen Wert von 0,9 bis 1,1. Vorzugsweise hat y einen durchschnittlichen Wert von 0,4 bis 1,2. Vorzugsweise hat z einen durchschnittlichen Wert von 0,0 bis 0,2.Preferably x has an average value of 0.9 to 1.1. Preferably y has an average value of 0.4 to 1.2. Z preferably has an average value of 0.0 to 0.2.
Beispiele für Organosiloxane (A2) sind solche, die durch Um¬ setzung von Methyltrichlorsilan und gegebenenfalls einem C]_- Cg-Alkyltrichlorsilan, oder Phenyltrichlorsilan mit Ethanol in Wasser erhältlich sind, wie die Organopolysiloxane der SummenformelnExamples of organosiloxanes (A2) are those which, by reaction of methyltrichlorosilane and optionally a C] _- Cg-alkyltrichlorosilane, phenyltrichlorosilane or are available with ethanol in water, such as the organopolysiloxanes of the empirical formulas
CH3Si(OC2H5)0 8O1/1 oderCH 3 Si (OC 2 H5) 0 8 O 1/1 or
C6H5Si(OC2H5)0f71/14.C 6 H 5 Si (OC2H5) 0f71/14 .
Die Organopolysiloxane (B) sind vorzugsweise solche aus Ein¬ heiten der allgemeinen Formel (II)The organopolysiloxanes (B) are preferably those from units of the general formula (II)
R2 aR3 b(0R )cSi04_a_b_c (II),R 2 a R 3 b (0R) c Si0 4 _ a _ b _ c (II),
in derin the
R2 gleiche oder verschiedene einwertige, von basischemR 2 same or different monovalent, from basic
Stickstoff freie, gegebenenfalls halogensubstituierte, SiC-gebundene Cι-C2o~KohlenwasserStoffreste bedeutet,Nitrogen-free, optionally halogen-substituted, SiC-bonded -CC-C2o ~ hydrocarbon radicals means
R3 gleiche oder verschiedene einwertige, gegebenenfalls halogensubstituierte, SiC-gebundene basischen Stickstoff aufweisende C]_-C3Q-Kohlenwasserstoffreste bedeutet,R 3 denotes the same or different monovalent, optionally halogen-substituted, SiC-bonded basic nitrogen- containing C ] _-C 3Q hydrocarbon radicals,
R4 gleich oder verschieden sein kann und Wasserstoffatom oder Ci^-Cg-Alkylreste, a 0 , 1 , 2 oder 3 , b 0, 1, 2 oder 3, durchschnittlich mindestens 0,05 und c 0, 1, 2 oder 3 ist, mit der Maßgabe, daß die Summe aus a, b und c kleiner oder gleich 3 ist und daß die Aminzahl des Organopolysiloxans (B) mindestens 0,01 beträgt.R 4 can be the same or different and hydrogen atom or Ci ^ -Cg alkyl radicals, a 0, 1, 2 or 3, b 0, 1, 2 or 3, on average at least 0.05 and c 0, 1, 2 or 3, with the proviso that the sum of a, b and c is less than or equal to 3 and that the amine number of the organopolysiloxane (B) is at least 0.01.
Die Aminzahl bezeichnet die Anzahl der ml 1-n-HCl, die zum Neutralisieren von 1 g Organopolysiloxan (B) erforderlich sind. Die Aminzahl des Organopolysiloxans (B) beträgt vor¬ zugsweise mindestens 0,1, insbesondere mindestens 0,2, und vorzugsweise höchstens 8, insbesondere höchstens 4.The amine number denotes the number of ml of 1-N-HCl which are required to neutralize 1 g of organopolysiloxane (B). The amine number of the organopolysiloxane (B) is preferably at least 0.1, in particular at least 0.2, and preferably at most 8, in particular at most 4.
Beispiele und bevorzugte Beispiele für den Rest R2 sind vor¬ stehend bei Rest R aufgeführt. Insbesondere sind der Methyl- und der Isooctylrest bevorzugt.Examples and preferred examples of the radical R 2 are listed above for the radical R. In particular, the methyl and isooctyl radicals are preferred.
Vorzugsweise ist an jedes Siliciumatom, an das ein Wasser¬ stoffatom gebunden ist, auch ein Kohlenwasserstoffrest, ins¬ besondere ein Methylrest, gebunden.A hydrocarbon radical, in particular a methyl radical, is preferably also bonded to each silicon atom to which a hydrogen atom is bonded.
Bevorzugt handelt es sich bei Rest R3 um einen Rest der all¬ gemeinen Formel (III)The radical R 3 is preferably a radical of the general formula (III)
R5 2NR6- (III) ,R 5 2 NR 6 - (III),
worinwherein
R5 gleich oder verschieden sein kann und Wasserstoff oder einwertiger, gegebenenfalls substituierter Cι-Cιo~Koh- lenwasserstoffrest oder Cτ_-Cιo-Aminokohlenwasserstoff- rest und R6 einen zweiwertigen Cι-Ci5-Kohlenwasserstoffrest bedeu¬ tet.R 5 can be the same or different and hydrogen or monovalent, optionally substituted Cιo ~ hydrocarbon residue or Cτ_-Cιo-amino hydrocarbon residue and R 6 means a divalent C 1 -C 5 hydrocarbon radical.
Beispiele für Rest R5 sind die für Rest R gegebenen Beispie¬ le für Kohlenwasserstoffreste sowie mit Aminogruppen substi¬ tuierte Kohlenwasserstoffreste, wie Aminoalkylreste, wobei der Aminoethylrest besonders bevorzugt ist.Examples of radical R 5 are the examples given for radical R for hydrocarbon radicals and hydrocarbon radicals substituted with amino groups, such as aminoalkyl radicals, the aminoethyl radical being particularly preferred.
Vorzugsweise ist an jedes Stickstoffatom in den Resten der allgemeinen Formel (III) mindestens ein Wasserstoffatom ge¬ bunden.At least one hydrogen atom is preferably bound to each nitrogen atom in the radicals of the general formula (III).
Bevorzugt handelt es sich bei Rest R6 um zweiwertige Kohlen¬ wasserstoffreste mit 1 bis 10 Kohlenstoffatomen, besonders bevorzugt 1 bis 4 Kohlenstoffatomen, insbesondere um den n- Propylenrest.The radical R 6 is preferably a divalent hydrocarbon radical having 1 to 10 carbon atoms, particularly preferably 1 to 4 carbon atoms, in particular the n-propylene radical.
Beispiele für Rest R6 sind der Methylen-, Ethylen-, Propy- len-, Butylen-, Cyclohexylen-, Octadecylen-, Phenylen- und Butenylenrest.Examples of radical R 6 are the methylene, ethylene, propylene, butylene, cyclohexylene, octadecylene, phenylene and butenylene radical.
Bevorzugte Beispiele für Reste R3 sindPreferred examples of radicals R 3 are
H2N(CH2)3-, . H 2 N (CH 2) 3 -.
H2N(CH2)2NH(CH2)2-,H 2 N (CH 2 ) 2NH (CH 2 ) 2 -,
H2N(CH2)2NH(CH2)3-,H 2 N (CH 2 ) 2 NH (CH 2 ) 3 -,
H2N(CH2)2-,H 2 N (CH 2 ) 2 -,
H3CNH(CH2)3-,H 3 CNH (CH 2 ) 3 -,
C2H5NH(CH2)3-,C 2 H 5 NH (CH 2 ) 3 -,
H3CNH(CH2)2-,H 3 CNH (CH 2 ) 2 -,
C2H5NH(CH2)2-,C 2 H 5 NH (CH 2 ) 2 -,
H2N(CH2)4-,H 2 N (CH 2 ) 4 -,
H2N(CH2)5-,H 2 N (CH 2 ) 5 -,
H(NHCH2CH2)3-,H (NHCH 2 CH 2 ) 3 -,
C4H9NH(CH2)2NH(CH2)2-, cyclθ-C6H11NH(CH2)3-, cyclo-C6HnNH (CH2 ) 2- , (CH3 ) 2N (CH2 ) 3- , (CH3 ) 2N (CH2 ) 2- , (C2H5) 2N (CH2 ) 3- und (C2H5) 2N (CH2 ) 2- •C 4 H 9 NH (CH 2 ) 2 NH (CH 2 ) 2 -, cyclθ-C 6 H 11 NH (CH 2 ) 3 -, cyclo-C 6 HnNH (CH 2 ) 2-, (CH 3 ) 2 N (CH 2 ) 3 -, (CH 3 ) 2 N (CH 2 ) 2 -, (C 2 H5) 2 N (CH2) 3 - and (C 2 H 5 ) 2 N (CH2) 2- •
Die Beispiele für Alkylreste R1 gelten im vollen Umfang auch für den Rest R6.The examples of alkyl radicals R 1 also apply in full to the radical R 6 .
Beispiele und bevorzugte Beispiele für den Rest R4 sind vor¬ stehend bei Rest R1 aufgeführt. Insbesondere sind der Methyl- und der Ethylrest bevorzugt.Examples and preferred examples of the R 4 radical are listed above for the R 1 radical. In particular, the methyl and ethyl radicals are preferred.
Der bevorzugte durchschnittliche Wert für a ist 0 bis 2, insbesondere 0 bis 1,8.The preferred average value for a is 0 to 2, especially 0 to 1.8.
Der bevorzugte durchschnittliche Wert für b ist 0,1 bis 0,6, insbesondere 0,15 bis 0,30.The preferred average value for b is 0.1 to 0.6, especially 0.15 to 0.30.
Der bevorzugte durchschnittliche Wert für c ist 0 bis 0,8, insbesondere 0,01 bis 0,6.The preferred average value for c is 0 to 0.8, especially 0.01 to 0.6.
Vorzugsweise haben die Organopolysiloxane (B) eine Viskosi¬ tät von 5 bis 5000, insbesondere von 100 bis 3000 mm2/s bei 25°C.The organopolysiloxanes (B) preferably have a viscosity of 5 to 5000, in particular 100 to 3000 mm 2 / s at 25 ° C.
Organopolysiloxane (B) können in bekannter Weise, beispiels¬ weise durch Äquilibrieren bzw. Kondensieren von aminofunk- tionellen Silanen mit Organopolysiloxanen, die Alkoxygruppen und/oder Hydroxylgruppen enthalten und die frei von basi¬ schem Stickstoff sind, hergestellt werden.Organopolysiloxanes (B) can be prepared in a known manner, for example by equilibrating or condensing amino-functional silanes with organopolysiloxanes which contain alkoxy groups and / or hydroxyl groups and which are free of basic nitrogen.
Die wässrigen Emulsionen enthalten einen an sich bekannten Emulgator (C) . Als anionische Emulgatoren eignen sich besonders:The aqueous emulsions contain an emulsifier (C) known per se. The following are particularly suitable as anionic emulsifiers:
1. Alkylsulfate, besonders solche mit einer Kettenlänge von 8 bis 18 C-Atomen, Alkyl- und Alkarylethersulfate mit 8 bis 18 C-Atomen im hydrophoben Rest und 1 bis 40 Ethylenoxid (EO)- bzw. Propylenoxid(PO)einheiten.1. Alkyl sulfates, especially those with a chain length of 8 to 18 carbon atoms, alkyl and alkaryl ether sulfates with 8 to 18 carbon atoms in the hydrophobic radical and 1 to 40 ethylene oxide (EO) or propylene oxide (PO) units.
2. Sulfonate, besonders Alkylsulfonate mit 8 bis 18 C- Ato en, Alkylarylsulfonate mit 8 bis 18 C-Atomen, Tauride, Ester und Halbester der Sulfobernsteinsäure mit einwertigen Alkoholen oder Alkylphenolen mit 4 bis 15 C-Atomen; gegebe¬ nenfalls können diese Alkohole oder Alkylphenole auch mit 1 bis 40 EO-Einheiten ethoxyliert sein.2. sulfonates, especially alkyl sulfonates with 8 to 18 carbon atoms, alkylarylsulfonates with 8 to 18 carbon atoms, taurides, esters and half-esters of sulfosuccinic acid with monohydric alcohols or alkylphenols with 4 to 15 carbon atoms; if appropriate, these alcohols or alkylphenols can also be ethoxylated with 1 to 40 EO units.
3. Alkali- und Ammoniumsalze von Carbonsäuren mit 8 bis 20 C-Atomen im Alkyl-, Aryl-, Alkaryl- oder Aralkylrest.3. Alkali and ammonium salts of carboxylic acids with 8 to 20 carbon atoms in the alkyl, aryl, alkaryl or aralkyl radical.
4. Phosphorsäureteilester und deren Alkali- und Ammonium¬ salze, besonders Alkyl- und Alkarylphosphate mit 8 bis 20 C- Ato en im organischen Rest, Alkylether- bzw. Alkarylether- phosphate mit 8 bis 20 C-Atomen im Alkyl- bzw. Alkarylrest und 1 bis 40 EO-Einheiten.4. partial phosphoric acid esters and their alkali and ammonium salts, especially alkyl and alkaryl phosphates with 8 to 20 carbon atoms in the organic radical, alkyl ether or alkaryl ether phosphates with 8 to 20 carbon atoms in the alkyl or alkaryl radical and 1 to 40 EO units.
Als nichtionische Emulgatoren eignen sich besonders:The following are particularly suitable as nonionic emulsifiers:
5. Polyvinylalkohol, der noch 5 bis 50 %, vorzugsweise 8 bis 20 % Vinylacetateinheiten aufweist, mit einem Polymerisa¬ tionsgrad von 500 bis 3000.5. Polyvinyl alcohol which still has 5 to 50%, preferably 8 to 20% vinyl acetate units, with a degree of polymerization of 500 to 3000.
6. Alkylpolyglycolether, vorzugsweise solche mit 8 bis 40 EO-Einheiten und Alkylresten von 8 bis 20 C-Atomen.6. Alkyl polyglycol ethers, preferably those with 8 to 40 EO units and alkyl radicals with 8 to 20 C atoms.
7. Alkylarylpolyglycolether, vorzugsweise solche mit 8 bis 40 EO-Einheiten und 8 bis 20 C-Atomen in den Alkyl- und Arylresten. 8. Ethylenoxid/Propylenoxid(EO/PO)-Blockcopolymere, vorzugs¬ weise solche mit 8 bis 40 EO- bzw. PO-Einheiten.7. Alkylaryl polyglycol ethers, preferably those with 8 to 40 EO units and 8 to 20 C atoms in the alkyl and aryl radicals. 8. ethylene oxide / propylene oxide (EO / PO) block copolymers, preferably those with 8 to 40 EO or PO units.
9. Additionsprodukte von Alkylaminen mit Alkylresten von 8 bis 22 C-Atomen mit Ethylenoxid oder Propylenoxid.9. Addition products of alkylamines with alkyl radicals of 8 to 22 carbon atoms with ethylene oxide or propylene oxide.
10. Fettsäuren mit 6 bis 24 C-Atomen.10. Fatty acids with 6 to 24 carbon atoms.
11. Alkylpolyglykoside der allgemeinen Formel R*-0-Zo, worin R* einen linearen oder verzweigten, gesättigten oder unge¬ sättigten Alkylrest mit im Mittel 8 - 24 C-Atomen und Z0 einen Oligoglykosidrest mit im Mittel o = 1 - 10 Hexose- oder Pentoseeinheiten oder Gemischen davon bedeuten.11. Alkyl polyglycosides of the general formula R * -0-Z o , in which R * is a linear or branched, saturated or unsaturated alkyl radical with an average of 8-24 carbon atoms and Z 0 is an oligoglycoside radical with an average of o = 1-10 Mean hexose or pentose units or mixtures thereof.
12. Naturstoffe und deren Derivate, wie Lecithin, Lanolin, Saponine, Cellulose; Cellulosealkylether und Carboxyalkyl- cellulosen, deren Alkylgruppen jeweils bis zu 4 Kohlenstoff- atome besitzen.12. Natural products and their derivatives, such as lecithin, lanolin, saponins, cellulose; Cellulose alkyl ethers and carboxyalkyl celluloses, the alkyl groups of which each have up to 4 carbon atoms.
13. Polare Gruppen enthaltende lineare Organo(poly)siloxane, insbesondere solche mit Alkoxygruppen mit bis zu 24 C-Atomen und/oder bis zu 40 EO- und/oder PO-Gruppen.13. Linear organo (poly) siloxanes containing polar groups, in particular those with alkoxy groups with up to 24 C atoms and / or up to 40 EO and / or PO groups.
Als kationische Emulgatoren eignen sich besonders:The following are particularly suitable as cationic emulsifiers:
14. Salze von primären, sekundären und tertiären Fettaminen mit 8 bis 24 C-Atomen mit Essigsäure, Schwefelsäure, Salzsäure und Phosphorsäuren.14. Salts of primary, secondary and tertiary fatty amines with 8 to 24 carbon atoms with acetic acid, sulfuric acid, hydrochloric acid and phosphoric acids.
15. Quarternäre Alkyl- und Alkylbenzolammoniumsalze, insbe¬ sondere solche, deren Alkylgruppe 6 bis 24 C-Atome besitzen, insbesondere die Halogenide, Sulfate, Phosphate und Acetate. 16. Alkylpyridinium-, Alkylimidazolinium- und Alkyloxazoli- niumsalze, insbesondere solche, deren Alkylkette bis zu 18 C-Atome besitzt, speziell die Halogenide, Sulfate, Phosphate und Acetate.15. Quaternary alkyl and alkylbenzene ammonium salts, in particular those whose alkyl group has 6 to 24 carbon atoms, in particular the halides, sulfates, phosphates and acetates. 16. Alkylpyridinium, alkylimidazolinium and alkyloxazolinium salts, in particular those whose alkyl chain has up to 18 carbon atoms, especially the halides, sulfates, phosphates and acetates.
Als Ampholytische Emulgatoren eignen sich besonders:The following are particularly suitable as ampholytic emulsifiers:
17. Langkettig substituierte Aminosäuren, wie N-Alkyl-di- (aminoethyl-)glycin oder N-Alkyl-2-aminopropionsäuresalze.17. Long-chain substituted amino acids, such as N-alkyl-di (aminoethyl) glycine or N-alkyl-2-aminopropionic acid salts.
18. Betaine, wie N-(3-Acylamidopropyl)-N,N-dimethylammonium- salze mit einem Cg-Ciβ-Acylrest und Alkyl-imidazolium-Beta- ine.18. Betaines, such as N- (3-acylamidopropyl) -N, N-dimethylammonium salts with a Cg-Ciβ-acyl radical and alkyl imidazolium betaine.
Bevorzugt als Emulgatoren sind nichtionische Emulgatoren, insbesondere die vorstehend unter 9. aufgeführten Additions¬ produkte von Alkylaminen mit Ethylenoxid oder Propylenoxid, die vorstehend unter 11. aufgeführten Alkylpolyglykoside und der vorstehend unter 5. aufgeführte Polyvinylalkohol. Beson¬ ders bevorzugte Polyvinylalkohole enthalten noch 5 bis 20 %, insbesondere 10 bis 15 % Vinylacetateinheiten und weisen vorzugsweise einen Polymerisationsgrad von 500 bis 3000, insbesondere von 1200 bis 2000 auf.Preferred emulsifiers are nonionic emulsifiers, in particular the addition products of alkylamines with ethylene oxide or propylene oxide listed above under 9, the alkyl polyglycosides listed above under 11 and the polyvinyl alcohol listed above under 5. Particularly preferred polyvinyl alcohols still contain 5 to 20%, in particular 10 to 15%, vinyl acetate units and preferably have a degree of polymerization of 500 to 3000, in particular from 1200 to 2000.
Die Gesamtmenge der Komponenten (A) und (B) in den wassrigen Emulsionen beträgt vorzugsweise 1 bis 80 Gew.-%, insbesonde¬ re 10 bis 75 Gew.-%, speziell 30 bis 70 Gew.-%.The total amount of components (A) and (B) in the aqueous emulsions is preferably 1 to 80% by weight, in particular 10 to 75% by weight, especially 30 to 70% by weight.
Der Anteil des Emulgators (C) beträgt vorzugsweise 0,1 bis 30 Gew.-%, insbesondere 2 bis 10 Gew.-% der Gesamtmenge der Komponenten (A) und (B) .The proportion of emulsifier (C) is preferably 0.1 to 30% by weight, in particular 2 to 10% by weight, of the total amount of components (A) and (B).
Die Emulsionen können zusätzlich übliche Füllstoffe und Ver- dickungsmittel, insbesondere verstärkende Füllstoffe, also Füllstoffe mit einer BET-Oberflache von mehr als 50 m /g, wie pyrogen hergestellte Kieselsäure, gefällte Kieselsäure und Silicium-Aluminium-Mischoxide großer BET-Oberfläche ent¬ halten. Besonders geeignet ist hochdisperse Kieselsäure. Es kann eine Art von Füllstoff, es kann auch ein Gemisch von mindestens zwei Füllstoffen eingesetzt werden. Der Anteil an Füllstoffen beträgt vorzugsweise höchstens 5, insbesondere 2 Gew.-% der Gesamtmenge der Komponenten (A) und (B) .The emulsions can additionally contain customary fillers and thickeners, in particular reinforcing fillers, that is fillers with a BET surface area of more than 50 m / g, such as pyrogenic silica, precipitated silica and silicon-aluminum mixed oxides with a large BET surface area. Highly disperse silica is particularly suitable. It can be a type of filler, a mixture of at least two fillers can also be used. The proportion of fillers is preferably at most 5, in particular 2,% by weight of the total amount of components (A) and (B).
Die Emulsionen können auch noch Puffersubstanzen enthalten, die den pH-Wert im Bereich von 5 bis 8 stabilisieren, in dem die Alkyltrialkoxysilane sehr hydrolysebeständig sind. Ge¬ eignet sind alle organischen und anorganischen Säuren und Basen, die sich gegenüber den übrigen Bestandteilen der Emulsionen chemisch inert verhalten, insbesondere die Alkali-, Erdalkali- und Ammoniumsalze von Carbonsäuren, Phosphor-, Kohlen- und Schwefelsäure. Besonders bevorzugt sind Natriumcarbonat, Natriumhydrogencarbonat, Natriumhydro- genphosphat, und ein Gemisch aus Essigsäure und wässriger Ammoniaklösung. Die bevorzugte Menge an Puffersubstanzen be¬ trägt vorzugsweise höchstens 3, insbesondere 1 Gew.-% der Gesamtmenge der Komponenten (A) und (B) .The emulsions can also contain buffer substances which stabilize the pH in the range from 5 to 8, in which the alkyltrialkoxysilanes are very resistant to hydrolysis. All organic and inorganic acids and bases which are chemically inert towards the other constituents of the emulsions are suitable, in particular the alkali, alkaline earth and ammonium salts of carboxylic acids, phosphoric, carbonic and sulfuric acids. Sodium carbonate, sodium hydrogen carbonate, sodium hydrogen phosphate and a mixture of acetic acid and aqueous ammonia solution are particularly preferred. The preferred amount of buffer substances is preferably at most 3, in particular 1% by weight of the total amount of components (A) and (B).
Die Emulsionen können zusätzlich zu den vorstehend beschrie¬ benen Bestandteilen als Zusatzstoffe Fungizide, Bakterizide, Algicide, Mikrobicide, Geruchsstoffe, Korrosionsinhibitoren und Entschäumer enthalten. Die bevorzugte Menge an Zusatz¬ stoffen beträgt höchstens 2, insbesondere 0,5 Gew.-% der Ge¬ samtmenge der Komponenten (A) und (B) .In addition to the constituents described above, the emulsions can contain, as additives, fungicides, bactericides, algicides, microbicides, odorous substances, corrosion inhibitors and defoamers. The preferred amount of additives is at most 2, in particular 0.5,% by weight of the total amount of components (A) and (B).
Die erfindungsgemäßen wassrigen Emulsionen werden nach üb¬ lichen Verfahren zur Herstellung von wassrigen Emulsionen hergestellt. Vorzugsweise wird zunächst nur ein Teil des Wassers mit Emulgator (C) vermischt, danach die Komponente (B) und schließlich die Komponente (A) emulgiert, bis eine viskose Ölphase entsteht und anschließend das restliche Wasser zur Bildung einer weniger viskosen Emulsion zue ul- giert. Die Komponenten (A) und (B) können auch vermischt und zu einer Emulsion aus Emulgator und Wasser gegeben werden. Das Mischen erfolgt vorzugsweise in Druckemulgiermaschinen, Kolloidmühlen oder insbesondere in einer schnellaufenden Stator-Rotor-Rührvorrichtung nach Prof. P. Willems.The aqueous emulsions according to the invention are produced by customary processes for the preparation of aqueous emulsions. Preferably, only part of the water is first mixed with emulsifier (C), then component (B) and finally component (A) are emulsified until a viscous oil phase is formed and then the rest Water was added to form a less viscous emulsion. Components (A) and (B) can also be mixed and added to an emulsion of emulsifier and water. The mixing is preferably carried out in pressure emulsifying machines, colloid mills or in particular in a high-speed stator-rotor stirring device according to Prof. P. Willems.
Ebenfalls Gegenstand der Erfindung ist ein Verfahren zur Hydrophobierung von porösen mineralischen Baustoffen und Baubeschichtungen, bei dem die Baustoffe und Baubeschichtun¬ gen mit der vorstehenden wäßrigen Emulsion behandelt wer¬ den.The invention also relates to a process for the hydrophobization of porous mineral building materials and building coatings, in which the building materials and building coatings are treated with the above aqueous emulsion.
Ebenfalls Gegenstand der Erfindung ist ein Verfahren zur Hydrophobierung von porösen mineralischen Baubeschich¬ tungen bildenden Beschichtungsmitteln, bei dem die Beschich- tungsmittel mit der vorstehenden wäßrigen Emulsion versetzt werden.The invention also relates to a process for the hydrophobization of coating compositions forming porous mineral building coatings, in which the above-mentioned aqueous emulsion is added to the coating compositions.
Die Emulsionen eignen sich zur Hydrophobierung von minerali¬ schen Baustoffen, wie Natur- oder Kunststein, Beton, Zement, Kalksandstein und Porenbeton, Baustoffen aus Tonmineralien, wie Ziegel, als Hydrophobierungs- und gegebenenfalls als Bindemittel wirkender Zusatz zu Gips, Verputzen und in Bau- tenbeschichtungen, wie Mineralfarben, Siliconharzemulsions- farben und -putzen, Dispersionssilikatfarben, Dispersions¬ farben, Streichfüller, Armierungsmassen und Grundierungen. Insbesondere wird die Frühregenfestigkeit bei Bautenbe- schichtungsmitteln verbessert.The emulsions are suitable for the hydrophobization of mineral building materials, such as natural or artificial stone, concrete, cement, sand-lime brick and aerated concrete, building materials made of clay minerals, such as brick, as an additive to render gypsum, plastering and in building materials ten coatings, such as mineral paints, silicone resin emulsion paints and plasters, dispersion silicate paints, emulsion paints, coating fillers, reinforcing compounds and primers. In particular, the early rain resistance is improved for architectural coatings.
Die Emulsionen sind auch geeignet zur Hydrophobierung von feinteiligen anorganischen Stoffen, wie Perlit, Ver iculit und Wärmedämmstoffen.The emulsions are also suitable for the hydrophobization of finely divided inorganic substances such as perlite, ver iculit and thermal insulation materials.
Die Emulsionen sind besonders geeignet zur Hydrophobierung von mineralisch gebundenen, vorzugsweise zementgebundenen Faserbaustoffen, deren Fasern aus Naturfasern oder Synthese¬ fasern bestehen. Geeignete Naturfasern sind Mineralfasern, wie Steinwolle, Quarz- oder Keramikfasern oder Pflanzenfa¬ sern, wie Zellulose. Geeignete Synthesefasern sind bei¬ spielsweise Glasfasern, Kunststoffasern und Kohlefasern. Be¬ sonders bevorzugt ist die Verwendung der Emulsion zur Hydro¬ phobierung von zementgebundenen Zellulosefaserbauteilen. Die Zellulosefasern können beispielsweise Jute-, Kokos- oder Hanffasern sein oder aus Papier, Karton oder Altpapier stam¬ men.The emulsions are particularly suitable for hydrophobizing mineral-bound, preferably cement-bound Fiber building materials, the fibers of which consist of natural fibers or synthetic fibers. Suitable natural fibers are mineral fibers such as rock wool, quartz or ceramic fibers or vegetable fibers such as cellulose. Suitable synthetic fibers are, for example, glass fibers, plastic fibers and carbon fibers. It is particularly preferred to use the emulsion for waterproofing cement-bound cellulose fiber components. The cellulose fibers can be, for example, jute, coconut or hemp fibers or come from paper, cardboard or waste paper.
Die Emulsionen eignen sich für die Anwendung in Masse, d.h. die Emulsion wird einer hydraulischen Mischung zur Herstel¬ lung von Bauteilen vor dem Abbinden zugesetzt oder für die Hydrophobierung von Bauteilen nach dem Abbinden.The emulsions are suitable for bulk use, i.e. the emulsion is added to a hydraulic mixture for the production of components before setting or for the hydrophobization of components after setting.
Die erfindungsgemäßen Emulsionen können vor ihrer Verwendung als .Hydrophobierungs- und gegebenenfalls Bindemittel mit Wasser verdünnt werden. Bei der Oberflächenimprägnierung von Baustoffen nach dem Abbinden ist eine Verdünnung bis zu einem Gesamtgehalt der Komponenten (A) und (B) von 1 Gew-% günstig.The emulsions according to the invention can be diluted with water before they are used as water repellents and optionally binders. When impregnating the surface of building materials after setting, dilution up to a total content of components (A) and (B) of 1% by weight is advantageous.
In den folgenden Beispielen beziehen sich alle Angaben von Teilen und Prozentsätzen, soweit nichts anderes angegeben ist, auf das Gewicht. Sofern nicht anders angegeben, werden die nachstehenden Beispiele bei einem Druck der umgebenden Atmosphäre, also etwa bei 0,10 MPa, und bei Raumtemperatur, also bei etwa 20°C, bzw. bei einer Temperatur, die sich beim Zusammengeben der Reaktanden bei Raumtemperatur ohne zusätz¬ liche Heizung oder Kühlung einstellt, durchgeführt. Alle in den Beispielen angeführten Viskositätsangaben beziehen sich auf eine Temperatur von 25°C. Der Festgehalt der Emulsionen bezeichnet die Summe aller Komponenten, mit Ausnahme von Wasser.In the following examples, all parts and percentages are by weight unless otherwise stated. Unless otherwise stated, the examples below are carried out at a pressure of the surrounding atmosphere, that is to say at about 0.10 MPa, and at room temperature, that is to say at about 20 ° C., or at a temperature which is zero when the reactants are combined at room temperature sets additional heating or cooling. All viscosity data given in the examples refer to a temperature of 25 ° C. The solid content of the emulsions denotes the sum of all components, with the exception of water.
BeispieleExamples
Als Komponente (A) werden eingesetzt:The following are used as component (A):
Hl: iso-OctyltriethoxysilanHl: iso-octyltriethoxysilane
H2: Organopolysiloxan der Summenformel CH3Si(OC2H5)o,8°l,l mit einem durchschnittlichen Molekulargewicht von etwa 650 g/Mol und einer Viskosität von etwa 20 mm2/s.H2: organopolysiloxane of the empirical formula CH 3 Si (OC 2 H5) o, 8 ° l, l having an average molecular weight of about 650 g / mole and a viscosity of about 20 mm 2 / s.
H3: Als hochviskose Flüssigkeit vorliegendes Methylsilicon¬ harz aus CH3Siθ3/2-Einheiten, mit etwa 20 Mol-% (CH3)2Si02/2-Einheiten und etwa 10 Mol-% C2H5θSiθ3/2" Einheiten und einem Molekulargewicht von etwa 5000 g/Mol.H3: As a high-viscosity liquid resin from vorliegendes Methylsilicon¬ CH3Siθ3 / 2 units, approximately 20 mol% of (CH3) 2Si0 2/2 units and about 10 mole% C2H5θSiθ 3/2 "units and a molecular weight of about 5000 g / mol.
H4: Pulverförmig vorliegendes Methylsiliconharz ausH4: Methyl silicone resin in powder form
CH3Siθ3/2~Einneiten, mit etwa 3 Mol-% (CH3)2Siθ2/2~Ein- heiten und etwa 4 Mol-% C2H5θSiθ3/2~ inheiten, einem Molekulargewicht von etwa 5000 g/Mol und einem Erwei¬ chungspunkt von etwa 50°C.CH 3 SiO 3/2 ~ nne E i th, m it about 3 mole% of units (CH 3) 2Siθ2 / 2 ~ in- and about 4 mole% C2H5θSiθ 3/2 ~ NIT, a molecular weight of about 5000 g / Mol and a softening point of about 50 ° C.
Als Komponente (B) werden eingesetzt:The following are used as component (B):
Nl: Kondensationsprodukt aus eines in den endständigen Ein¬ heiten je eine Si-gebundene Hydroxylgruppe aufweisenden α,ω-Dihydroxymethylpolysiloxans und N(-2-Aminoethyl)-3- aminopropyltrimethoxysilan in Gegenwart von KOH mit einer Aminzahl von etwa 0,3, einer Viskosität von etwa 1500 mm2/s bei 25βC und einem Restmethoxygehalt von weniger als 5 Mol-%, bezogen auf die anfangs im N(-2- Aminoethyl)-3-aminopropyltrimethoxysilan vorhandenen Methoxygruppen. N2: Kondensationsprodukt analog Nl, jedoch mit einer Amin¬ zahl von etwa 0,6, einer Viskosität von etwa 2000 mm2/s bei 25°C.Nl: condensation product of an α, ω-dihydroxymethylpolysiloxane and N (-2-aminoethyl) -3- aminopropyltrimethoxysilane in the presence of KOH with an amine number of about 0.3 and a viscosity in the terminal units each having a Si-bonded hydroxyl group of about 1500 mm 2 / s at 25 β C and a residual methoxy content of less than 5 mol%, based on the methoxy groups initially present in the N (-2-aminoethyl) -3-aminopropyltrimethoxysilane. N2: condensation product analogous to Nl, but with an amine number of about 0.6, a viscosity of about 2000 mm 2 / s at 25 ° C.
N3: Kondensationsprodukt aus H2 und N(-2-Aminoethyl)-3- aminopropyltrimethoxysilan in Gegenwart von KOH mit einer Aminzahl von etwa 3,0, einer Viskosität von etwa 500 mm2/s bei 25°C und einem Restmethoxygehalt von weni¬ ger als 5 Mol-%, bezogen auf die anfangs im N(-2-Amino- ethyl)-3-aminopropyltrimethoxysilan vorhandenen Methoxy- gruppen.N3: condensation product of H2 and N (-2-aminoethyl) -3- aminopropyltrimethoxysilane in the presence of KOH with an amine number of about 3.0, a viscosity of about 500 mm 2 / s at 25 ° C. and a residual methoxy content of less than 5 mol%, based on the methoxy groups initially present in the N (-2-aminoethyl) -3-aminopropyltrimethoxysilane.
Als Komponente (C) werden eingesetzt:The following are used as component (C):
El: GenaminR 200 von Hoechst AG, Frankfurt, ein U setzungs- produkt aus Stearylamin und EthylenoxidEl: Genamin R 200 from Hoechst AG, Frankfurt, a reaction product made from stearylamine and ethylene oxide
E2: GlukoponR 225 von Henkel KGaA, Düsseldorf, ein Fettalko¬ hol C8-C10 Glykosid in wäßriger LösungE2: Glukopon R 225 from Henkel KGaA, Düsseldorf, a fatty alcohol C8-C10 glycoside in aqueous solution
E3: PolyviolR W 25/140 von Wacker-Chemie GmbH, München, ein Polyvinylalkohol mit einem Polymerisationsgrad von etwa 1600, der noch 11 - 14 % Acetoxyethyleneinheiten auf¬ weistE3: Polyviol R W 25/140 from Wacker-Chemie GmbH, Munich, a polyvinyl alcohol with a degree of polymerization of about 1600, which still has 11-14% acetoxyethylene units
Herstellung der erfindun sσe äßen EmulsionenProduction of the external emulsions
Die erfindungsgemäßen wäßrigen Emulsionen werden dadurch hergestellt, daß zunächst ein Teil des Wassers mit Emulgier¬ mittel vermischt wird und aminofunktionelles Polysiloxan ge¬ folgt von Silan und/oder Siliconharz emulgiert wird. Sowohl das zunächst erwähnte Vermischen als auch das Emulgieren er¬ folgt in einer schneilaufenden Stator-Rotor-Rührvorrichtung nach Prof. P. Willems. Die Zusammensetzungen sind nachste¬ hend in Tabelle I aufgeführt.The aqueous emulsions according to the invention are prepared by first mixing some of the water with emulsifier and emulsifying amino-functional polysiloxane followed by silane and / or silicone resin. Both the above-mentioned mixing and the emulsification take place in a high-speed stator-rotor stirring device after Prof. P. Willems. The compositions are listed in Table I below.
Tabelle ITable I
Figure imgf000020_0001
Figure imgf000020_0001
Die Emulsionen EM 1 bis EM 10 zeigen nach 14 Tagen Lagerung bei 50°C keinerlei Phasentrennung, ebenso nach 6 Monaten Lagerung bei Raumtemperatur. Sie sind also lagerstabil.The emulsions EM 1 to EM 10 show no phase separation after 14 days of storage at 50 ° C., likewise after 6 months of storage at room temperature. So they are stable in storage.
Bemerkenswert ist der sehr gute Abperleffekt von Wasser, wenn Verdünnungen der Emulsionen EM 1 bis EM 10 mit etwa 1 bis 10% Wirkstoffgehalt auf mineralische Oberflächen appli- ziert werden. Bei den behandelten Oberflächen werden Kon¬ taktwinkel von > 90° gemessen. Herstellung der nicht erfindunσsσemäßen EmulsionenThe very good water repellency effect is remarkable if dilutions of emulsions EM 1 to EM 10 with an active ingredient content of about 1 to 10% are applied to mineral surfaces. Contact angles of> 90 ° are measured on the treated surfaces. Preparation of the emulsions not according to the invention
Die nicht erfindungsgemäßen Emulsionen wurden analog den er¬ findungsgemäßen Emulsionen hergestellt. Die Zusammensetzun¬ gen sind nachstehend in Tabelle II aufgeführt.The emulsions not according to the invention were prepared analogously to the emulsions according to the invention. The compositions are listed in Table II below.
Tabelle IITable II
Figure imgf000021_0001
Figure imgf000021_0001
Beispiel 1: Hydrophobierungsmittel für poröse mineralische BaustoffeExample 1: Water repellant for porous mineral building materials
Erfindungsgemäße und nicht erfindungsgemäße Emulsionen wer¬ den mit Wasser auf den in der nachstehenden Tabelle III Festgehalt verdünnt.Emulsions according to the invention and not according to the invention are diluted with water to the solids content shown in Table III below.
Vor der Anwendung an porösen mineralischen Baustoffen werden erfindungsgemäße und nicht erfindungsgemäße Emulsionen 14 Tage bei 50°C gelagert und optisch beurteilt. Die in der nachstehenden Tabelle III aufgeführten Symbole weisen fol¬ gende Bedeutungen auf: +++ : keine optische VeränderungBefore use on porous mineral building materials, emulsions according to the invention and not according to the invention are stored for 14 days at 50 ° C. and visually assessed. The symbols listed in Table III below have the following meanings: +++: no optical change
++ : leichte Agglomeration (Aufrahmen) , durch Schütteln reversibel + : starke Agglomeration (Aufrahmen) , durch Schütteln reversibel : irreversible Phasentrennung durch Koaleszenz.++: slight agglomeration (creaming), reversible by shaking +: strong agglomeration (creaming), reversible by shaking: irreversible phase separation by coalescence.
Eine 6-monatige Lagerung der Emulsionen bei Raumtemperatur bewirkt die gleichen Veränderungen.Storage of the emulsions for 6 months at room temperature causes the same changes.
Die Emulsionen werden auf mit Mineralfarbe (Silikatfarbe PurkristallatR der Keimfarben GmbH, Diedorf) beschichteten Kalksandstein durch Applikation mit dem Pinsel, aufgetragen. Nach 14 tägigem Lagern bei Raumtemperatur wird die Verfärbung des beschichteten und hydrophobierten Kalk¬ sandsteins, sowie der Abperleffekt von aufgetropftem Wasser durch Messen des Kontaktwinkels beurteilt. Kontaktwinkel von > 90° bezeichnen gute Abperleffekte und Kontaktwinkel von < 90° bezeichnen eher schlechte Abperleffekte. Die Ergebnisse sind in der nachstehenden Tabelle III aufgeführt.The emulsions are applied to lime sandstone coated with mineral paint (silicate paint Purkristallat R from Keimfarben GmbH, Diedorf) by application with a brush. After 14 days of storage at room temperature, the discoloration of the coated and hydrophobized limestone and the beading effect of dripped water are assessed by measuring the contact angle. Contact angles of> 90 ° indicate good beading effects and contact angles of <90 ° indicate rather poor beading effects. The results are shown in Table III below.
Ausgehärtete Betonprobekörper werden 1 Minute in die Emul¬ sionen getaucht. Nach 14 tägigem Lagern bei Raumtemperatur werden die Probekörper gebrochen. Die Dicke der hydrophoben Zone an der Oberfläche bezeichnet die Eindringtiefe. Mit der Eindringtiefe sinkt die Wasseraufnahme des Betons und steigt gleichzeitig dessen Hydrophobie. Die Ergebnisse sind in der nachstehenden Tabelle III aufgeführt.Hardened concrete test specimens are immersed in the emulsions for 1 minute. After 14 days of storage at room temperature, the test specimens are broken. The thickness of the hydrophobic zone on the surface denotes the depth of penetration. With the depth of penetration, the water absorption of the concrete decreases and at the same time its hydrophobicity increases. The results are shown in Table III below.
Die Emulsionen werden auf Kalksandstein durch Applikation mit dem Pinsel aufgetragen. Nach 14 tägi¬ gem Lagern bei Raumtemperatur wird die Wasseraufnahme durch Messen des Wasseraufnahmekoeffizienten w nach DIN 52617 be¬ urteilt. Werte w < 0,1 kg/m2xs1/2 bezeichnen eine äußerst geringe Wasseraufnahme.
Figure imgf000023_0001
Beispiel 2: Hydrophobierendes G-rundier ngs ittel für minera¬ lische Beschichtungen auf mineralischen Baustoffen
The emulsions are applied to sand-lime brick by application with a brush. After 14 days of storage at room temperature, the water absorption is assessed by measuring the water absorption coefficient w according to DIN 52617. Values w <0.1 kg / m 2 xs 1/2 denote an extremely low water absorption.
Figure imgf000023_0001
Example 2: Hydrophobizing G-rounding agent for mineral coatings on mineral building materials
Auf 10 Gew.-% Festgehalt verdünnte Emulsion EM 2 wird auf Kalksandstein mit 400 g/m2 aufgetragen. Nach 14 tägigem Lagern bei Raumtemperatur werden nachstehende Eigenschaften des hydrophobierten Kalksandsteins analog Beispiel 1 gemes¬ sen:Emulsion EM 2, diluted to a solids content of 10% by weight, is applied to sand-lime brick at 400 g / m 2 . After 14 days of storage at room temperature, the following properties of the hydrophobized sand-lime brick are measured analogously to Example 1:
Abperleffekt: sehr gutWater repellent effect: very good
Kontaktwinkel: 130°Contact angle: 130 °
Eindringtiefe: 3 mm w-Wert: 0,073 kg/m2xs1/2 sd-Wert: 0,02Penetration depth: 3 mm w value: 0.073 kg / m 2 xs half sd value: 0.02
Der sd-Wert wurde nach DIN 52615 gemessen; sd-Werte < 0,1 m weisen auf hohe Wasserdampfdurchlässigkeit hin, sd-Werte > 0,1 m auf verringerte Wasserdampfdurchlässigkeiten.The sd value was measured according to DIN 52615; sd values <0.1 m indicate high water vapor permeability, sd values> 0.1 m indicate reduced water vapor permeability.
Der 14 Tage gelagerte Kalksandstein wird mit Siliconharz- emulsionεfarbe nach DIN 18363 (der Gehalt an organischen Harzen übersteigt nicht den Gehalt an Organopolysiloxanen) bestrichen. Dann wird die Haftzugefestigkeit der Beschich¬ tung nach ISO 4624 bestimmt zu 2,8 N/mm2. Ohne die hydropho- bierende Grundierung mit Emulsion EM 2, 10 %ig, wird die Haftung dieser Siliconharzfarbe auf Kalksandstein nur mit 1,5 N/mm2 ermittelt.The lime sandstone stored for 14 days is coated with silicone resin emulsion paint according to DIN 18363 (the content of organic resins does not exceed the content of organopolysiloxanes). Then the adhesive strength of the coating according to ISO 4624 is determined to be 2.8 N / mm 2 . Without the hydrophobic primer with emulsion EM 2, 10%, the adhesion of this silicone resin paint to sand-lime brick is only determined at 1.5 N / mm 2 .
Auf 10 Gew.-% Festgehalt verdünnte Emulsion EM 7 wird 14 Tage bei 50°C gelagert und zeigt danach keine optische Ver¬ änderung. Anschließend wird diese verdünnte Emulsion durch Pinselauftrag auf eine 2 mm dick mit mürbem Kalkzementputz beschichtete Faserzementplatte aufgetragen und danach 14 Tage bei Raumtemperatur gelagert. Beim unbehandelten Kalkzementputz wird ein w-Wert von 1,3 kg/m2xs1/2 gefunden.Emulsion EM 7, diluted to a solids content of 10% by weight, is stored for 14 days at 50 ° C. and shows no optical change thereafter. This diluted emulsion is then applied by brush application to a 2 mm thick fiber cement board coated with crumbly lime cement plaster and then stored for 14 days at room temperature. The untreated lime cement, a w value of 1.3 kg / m 2 xs found. 1/2
Folgende Eigenschaften des so hydrophobierten Kalkzement- putzes werden gefunden:The following properties of the water-repellent lime cement plaster are found:
Abperleffekt: sehr gutWater repellent effect: very good
Kontaktwinkel: 125°Contact angle: 125 °
Eindringtiefe: 2 mm w-Wert: 0,068 kg/m xs1/2 Penetration depth: 2 mm w value: 0.068 kg / m xs 1/2
Auffallend ist die verbesserte Oberflächenfestigkeit des Kalkze entputzes nach der Applikation von 10 %iger EM 7.What is striking is the improved surface strength of the lime plaster after the application of 10% EM 7.
Der so behandelte Untergrund kann mit Siliconharzemulsions- harzfarben nach Beispiel 3 beschichtet werden. Alle so be¬ schichteten Präparate zeigen nach Q-UV-Schnellbewitterung von 1000 h keinerlei Abplatzungen oder farbliche Veränderun¬ gen bei Erhalt des sehr guten Abperleffekts.The substrate treated in this way can be coated with silicone resin emulsion resin paints according to Example 3. After Q-UV rapid weathering of 1000 h, all of the preparations coated in this way show no spalling or changes in color while maintaining the very good beading effect.
Beispiel 3: Hydrophobierende Bindemittel für wäßrige Fassa¬ denanstrichmittel und PutzeExample 3: Water-repellent binders for aqueous facade paints and plasters
Untersucht werden hier Siliconharzemulsionsfarben nach DIN 18363 und Siliconharzputze. Diese Beschichtungs ittel gehö¬ ren zu der Klasse, bei denen der Gehalt an organischen Har¬ zen den Gehalt an Organopolysiloxanen nicht übersteigt.Silicone resin emulsion paints according to DIN 18363 and silicone resin plasters are examined here. These coating compositions belong to the class in which the content of organic resins does not exceed the content of organopolysiloxanes.
Übliche Siliconharzanstrichmittel und -putze weisen nach ihrer Applikation zunächst über eine gewisse Zeit ("Auswaschperiode") noch eine relativ hohe Wasseraufnahmefä¬ higkeit auf, durch die die anfängliche Beständigkeit gegen Witterungseinflüsse wie Regen eingeschränkt ist. Nachstehend wird demonstriert, wie die erfindungsgemäßen Emulsionen Dispersionsfarben für Fassaden Frühregenfestig¬ keit verleihen.Conventional silicone resin paints and plasters initially still have a relatively high water absorption capacity for a certain period of time (“washout period”), which limits the initial resistance to weathering influences such as rain. The following demonstrates how the emulsions according to the invention impart early rain resistance to facade paints.
Die Herstellung von Dispersionsfarben wird mit einem Dissol- ver ausgeführt. Dabei wird die in der Rezeptur vorgesehene Menge Wasser im Mischbehälter vorgelegt. Es werden die Pig- mentbenetzungshilfsmittel zugefügt. Danach werden die Füll¬ stoffe und Pigmente zugegeben und ca. 5 Minuten vordisper- giert. Nachdem die Pigment- und Füllstoffagglomerate zer¬ schlagen sind, wird nun die hydrophobierende Emulsion unter¬ gerührt und weitere 5 Minuten mit der gesamten Mischung dis- pergiert. Als letzter Schritt wird eine Polymerdispersion zugesetzt und 1 Minute bis zur homogenen Verteilung unterge¬ rührt. Die auf diese Weise gefertigte Dispersionsfarbe wird mit Verdickungsmittel auf Verarbeitungskonsistenz nachträg¬ lich eingestellt.The production of emulsion paints is carried out with a dissolver. The quantity of water provided in the recipe is placed in the mixing container. The pigment wetting aids are added. The fillers and pigments are then added and predispersed for about 5 minutes. After the pigment and filler agglomerates have been broken up, the hydrophobizing emulsion is then stirred in and dispersed with the entire mixture for a further 5 minutes. As the last step, a polymer dispersion is added and the mixture is stirred in for 1 minute until homogeneous. The emulsion paint produced in this way is subsequently adjusted to processing consistency using thickeners.
RezepturRecipe
210,7 Gew.-Teile Wasser210.7 parts by weight of water
8,4 Gew.-Teile Natriumpolyphosphat-Lösung (10 %ig in8.4 parts by weight of sodium polyphosphate solution (10% in
H20) 1,4 Gew.-Teile Pigmentebenetzungshilfe (auf Basis Polyacrylsäure) 70,2 Gew.-Teile Talkum (Teilchengröße 20 μm) 70,2 Gew.-Teile Gefälltes Calciumcarbonat (mittlere Teilchengröße 0,3 μm) 140,4 Gew.-Teile Calciumcarbonat (Füllstoff Calcit-Type, mittlere Teilchengröße 5 μm) 140,4 Gew.-Teile Calciumcarbonat (Füllstoff Calcit-Type, mittlere Teilchengröße 15 μm) 140,4 Gew.-Teile Titandioxid, Rutiltype 140,4 Gew.-Teile hydrophobierende EmulsionH 2 0) 1.4 parts by weight of pigment wetting aid (based on polyacrylic acid) 70.2 parts by weight of talc (particle size 20 μm) 70.2 parts by weight of precipitated calcium carbonate (average particle size 0.3 μm) 140.4 Parts by weight of calcium carbonate (filler calcite-type, average particle size 5 μm) 140.4 parts by weight of calcium carbonate (filler calcite-type, average particle size 15 μm) 140.4 parts by weight of titanium dioxide, rutile type 140.4 parts by weight of hydrophobicizing emulsion
56.2 Gew.-Teile Dispersion aus Styrol und Acrylsäure- ester, 50 %ig in H2O (Poly erdispersion)56.2 parts by weight dispersion of styrene and acrylic acid ester, 50% in H2O (polymer dispersion)
21.3 Gew.-Teile Verdickungsmittel (Hydroxyethylcellu- lose 2,5 %ige Lösung in H2O)21.3 parts by weight of thickener (hydroxyethyl cellulose 2.5% solution in H 2 O)
1000,0 Gew.-Teile1000.0 parts by weight
Prüfungexam
Nach obigem Verfahren und obiger Rezemptur hergestellte Fas¬ sadenfarben werden auf ihre Wasseraufnahme untersucht. Dabei wird die Saugwirkung eines Baustoffes beziehungsweise die des Verbundsystems Baustoff/Beschichtung gemessen. Die Mes¬ sung der kapillaren Wasseraufnahme ist in der DIN 52617 be¬ schrieben. Das hier angewendete Verfahren wird als Kurztest in Anlehnung an obige Vorschrift ausgeführt. Als Anstrich¬ träger dienen Kalksandstein-Scheiben (115x70x20 mm mit einer Oberfläche von 0,008 m2) . Bei der Beschichtung der Anstrich- träger werden als erster Anstrich 6,5 g auf die Oberfläche gegossen und mit einem Flachpinsel gleichmäßig verteilt, wo¬ bei die Seitenflächen ebenfalls beschichtet werden. Im Ab¬ stand von 24 Stunden erfolgt der zweite Anstrich. Die aufge¬ tragene Menge Farbe beträgt 4,5 g. Die beschichteten Probe¬ körper werden 24 Stunden bei Raumtemperatur und anschließend 24 Stunden bei 50°C gelagert. Zur weiteren Konditionierung erfolgt eine zusätzliche 24stündige Lagerung bei Raumtempe¬ ratur.Facade paints produced by the above process and recapture are examined for their water absorption. The suction effect of a building material or that of the composite building material / coating system is measured. The measurement of the capillary water absorption is described in DIN 52617. The procedure used here is carried out as a short test based on the above regulation. Limestone blocks (115x70x20 mm with a surface area of 0.008 m 2 ) serve as the coating medium. When coating the paints, the first coat is poured 6.5 g onto the surface and evenly distributed with a flat brush, the side surfaces also being coated. The second coat of paint is applied every 24 hours. The amount of paint applied is 4.5 g. The coated test specimens are stored at room temperature for 24 hours and then at 50 ° C. for 24 hours. For further conditioning, there is an additional 24-hour storage at room temperature.
Die so vorbereiteten Probekörper werden in Schalen, die mit Schaumstoff ausgelegt und mit Wasser gefüllt sind, so einge¬ bracht, daß die gestrichene Oberfläche ständig mit der mit Wasser gesättigten SchaumstoffOberfläche in Kontakt bleibt. - 26 -The test specimens prepared in this way are placed in trays which are lined with foam and filled with water in such a way that the painted surface remains in constant contact with the surface of the foam saturated with water. - 26 -
Die Gewichtszunahme wird - in Abhängigkeit von der Zeit (nach 2,6 und 24 Stunden) - gemessen und mit derjenigen des unbehandelten Probekörpers verglichen.The weight gain is measured as a function of time (after 2.6 and 24 hours) and compared with that of the untreated test specimen.
Referenzreference
Ein unbehandelter Probekörper wird gemäß der beschriebenen Prüfmethode einer Wasserlagerung unterzogenAn untreated test specimen is subjected to water storage in accordance with the test method described
Dauer der Lagerung [Std.] Wasseraufnahme [kg/m2] 2 2,98Duration of storage [hrs.] Water absorption [kg / m 2 ] 2 2.98
6 3,016 3.01
24 3,124 3.1
Erfindungsgemäße FassadenfarbeFacade paint according to the invention
In vorstehender Rezeptur werden als hydrophobierende Emul¬ sion die erfindungsgemäßen Emulsionen EM 4, EM 5 bzw. EM 6 in der in der Rezeptur angegebenen Menge unverdünnt einge¬ setzt. Bei der Prüfung auf Wasseraufnahme werden die in Tabelle IV aufgeführten Werte gefunden:In the above recipe, the emulsions EM 4, EM 5 and EM 6 according to the invention are used undiluted in the amount specified in the recipe as the hydrophobizing emulsion. When testing for water absorption, the values listed in Table IV are found:
Tabelle IVTable IV
Dauer der Lagerung Wasseraufnahme [kg/m2]Duration of storage water absorption [kg / m 2 ]
(Std.) EM 4 EM 5 EM 6(Hours) EM 4 EM 5 EM 6
2 0,15 0,10 0,202 0.15 0.10 0.20
6 0,25 0,20 0,356 0.25 0.20 0.35
24 0,33 0,33 0,45 Nicht erfindungsgemäße Fassadenfarbe24 0.33 0.33 0.45 Facade paint not according to the invention
Eine Farbe gemäß Rezeptur wird hergestellt, indem die hydro¬ phobierende Emulsion weggelassen wird und indem in dem Was¬ ser zunächst ein Silikonharz der mittleren Zusammensetzung (CH3) i^Si O) 1.38 (OH) O,04' dessen Viskosität durch Zugabe, von 45 Gew.-Teilen Solventnaphtha auf 2050 mPa-s (23°C) ein¬ gestellt war, unter Verwendung von 8,4 Gew. -Teilen eines Polyethylenoxid-alkyla ins als Emulgator dispergiert wird. Anschließend werden die anorganischen Bestandteile usw. dis¬ pergiert.A paint according to the recipe is produced by omitting the hydrophobicizing emulsion and by first in the water a silicone resin of the middle composition (CH3) i ^ Si O) 1.38 (OH) O, 04 ', its viscosity by adding 45 parts by weight of solvent naphtha was set to 2050 mPa · s (23 ° C.), using 8.4 parts by weight of a polyethylene oxide alkyla in as an emulsifier. Then the inorganic constituents etc. are dispersed.
Dauer der Lagerung Wasseraufnahme [kg/m2] (Std.)Duration of storage water absorption [kg / m 2 ] (hours)
2 0,402 0.40
6 2,906 2.90
24 3,1024 3.10
Diese Probe wird anschließend neu eingelagert. Bei dieser zweiten Lagerung werden dann nachstehende Werte erzielt:This sample is then re-stored. The following values are then achieved with this second storage:
Dauer der Lagerung Wasseraufnahme [kg/m2] (Std.)Duration of storage water absorption [kg / m 2 ] (hours)
2 0,102 0.10
8 0,258 0.25
24 0,5024 0.50
Beispiel 4: Hydrophobierungsadditiv für wäßrige hochgefüllte Fassadenanstrichinittel und PutzeExample 4: Water-repellent additive for aqueous, highly filled facade paints and plasters
Betrachtet werden hier hochgefüllte, eher bindemittelarme Fassadenanstrichmittel mit hoher kapillarer Wasseraufnahme, wie Disperεionssilikatfarben und -putze, hochgefüllte Be- schichtungen auf Dispersionsbasis, Dispersionskalkfarben, Streichfüller und Armierungsmassen, Mineralfarben, Mineral¬ putze, Kalkfarben u.a. Die Pigmentvolumen-Konzentration (PVK) der Beschichtungen liegt typischerweise bei über 50%. Überlicherweise liegt die Wasseraufnahme der vorgenannten Beschichtungsmittel bei mindestens 3 kg/m2 nach 24 Std. , be¬ stimmt nach dem in Beispiel 3 beschriebenen Kurztest.Here, highly filled, rather low-binder facade paints with high capillary water absorption are considered, as Disperεionssilikatfarben and plasters, highly filled coatings based on dispersion, Dispersionskalkfarben, S treichfüller and reinforcing compounds, mineral paints, plasters Mineral¬, whitewash etc. The pigment volume concentration (PVC) of the coatings is typically about 50%. Ü b Erlich enough, is the water absorption of the aforementioned coating agent is at least 3 kg / m 2 to 24 t S d. , ¬ be true to that described in Example 3 short test.
Der Zusatz von nur 1% der unverdünnten erfindungsgemäßen Emulsionen als Hydrophobierugsadditiv zu den nachstehend in Tabelle V aufgeführten Beschichtungsmitteln, senkt diese kapillare Wasseraufnahme drastisch. Die Wasseraufnähme wurde bestimmt nach dem Kurztest in Anlehnung an DIN 52617 auf Kalksandstein.The addition of only 1% of the undiluted inventive ß s emulsions Hydrophobierugsadditiv to those listed in Table V below coating agents, reduces this capillary water absorption dramatically. The water uptake WUR e d determined by the short test in accordance with DIN 5 2 6 17 sand-lime brick.
Tabelle VTable V
Besc ichtungs i ttei asserauf ahme Zusatz je [kg/m2] 1 Gew.-%Coating additive Additive per [kg / m 2 ] 1% by weight
Dispersionssilikatfarbe 6,4 0,23 EM 3Dispersion silicate paint 6.4 0.23 EM 3
Sumpfkalkputz 7,4 0,35 EM 9Marsh lime plaster 7.4 0.35 EM 9
Dispersionsfuilfarbe 3,4 (PVK 70) 0,62 EM 10 Dispersion paint 3.4 (PVK 70) 0.62 EM 10

Claims

Patentansprüche claims
Wäßrige Emulsion, welche die KomponentenAqueous emulsion containing the components
(A) , welche ausgewählt werden aus(A) which are selected from
(AI) C1-C2o~Alkyl-C2-C6-alkoxysilanen und(AI) C 1 -C 2 o ~ A lkyl-C 2 -C 6 -alkoxysilanen and
(A2) Alkoxygruppen enthaltendes Organopolysiloxan,(A2) organopolysiloxane containing alkoxy groups,
(B) Organopolysiloxan, das zusätzlich zu anderen Organosiloxaneinheiten solche Siloxaneinheiten enthält, die über SiC-gebundene Reste mit basischem Stickstoff aufweisen, mit der Maßgabe, daß die Aminzahl des Organopolysiloxans mindestens 0,01 beträgt, und(B) organopolysiloxane which, in addition to other organosiloxane units, contains those siloxane units which have residues with basic nitrogen which are bonded via SiC, with the proviso that the amine number of the organopolysiloxane is at least 0.01, and
(C) Emulgator enthält.(C) contains emulsifier.
Wäßrige Emulsion nach Anspruch 1, bei der die C1-C2o~ Alkyl-C2-Cg-alkoxysilane (AI) 1 oder 2 gleiche oder verschiedene, gegebenenfalls halogensubstituierte, über SiC-gebundene einwertige 0^-02Q-Alkylreste besitzen und die übrigen Reste gleiche oder verschiedene C2-Cg- Alkoxyreste sind.Aqueous emulsion according to Claim 1, in which the C 1 -C 2 o -alkyl-C2-Cg-alkoxysilanes (Al) have 1 or 2 identical or different, optionally halogen-substituted, monovalent 0 ^ -0 2Q- alkyl radicals bonded via SiC and the remaining radicals are the same or different C 2 -Cg alkoxy radicals.
Wäßrige Emulsion nach Anspruch 1 oder 2, bei der die Organopolysiloxane (A2) aus Einheiten der allgemeinen Formel (I)Aqueous emulsion according to Claim 1 or 2, in which the organopolysiloxanes (A2) consist of units of the general formula (I)
RxSi(0Rx);y(OH)' zO4,-x-y-z (I)RxSi (0R x ) ; y (OH) 'zO4, -xyz (I)
aufgebaut sind, in der R gleiche oder verschiedene einwertige, gegebenenfalls halogensubstituierte, über SiC-gebundene C1-C2o~κ°h_ lenwasserstoffreste, R1 gleiche oder verschiedene einwertige Ci-Cg-Alkylreste, x 0, 1, 2 oder 3, durchschnittlich 0,8 bis 1,8, y 0, 1, 2, oder 3, durchschnittlich 0,01 bis 2,0 und z 0, 1, are constructed, in which R are identical or different monovalent, optionally halogen-substituted, SiC-bonded C 1 -C 2 o ~ h _ κ ° lenwasserstoffreste, R 1 are identical or different monovalent Ci-Cg-alkyl radicals, x 0, 1, 2 or 3, on average 0.8 to 1.8, y 0, 1, 2, or 3, on average 0.01 to 2.0 and z 0, 1,
2 oder 3, durchschnittlich 0,0 bis 0,5 bedeuten, mit der Maßgabe, daß die Summe von x, y und z höchstens2 or 3 mean 0.0 to 0.5 on average, with the proviso that the sum of x, y and z is at most
3,5 beträgt.Is 3.5.
4. Wäßrige Emulsion nach einem der Ansprüche 1 bis 3, bei der die Organopolysiloxane (B) aus Einheiten der allgemeinen Formel (II)4. Aqueous emulsion according to one of claims 1 to 3, in which the organopolysiloxanes (B) consist of units of the general formula (II)
R2 aR3 b(OR4)cSiθ4_a_b_c (II),R 2 a R 3 b (OR4) c Siθ 4 _ a _ b _ c (II),
aufgebaut sind, in derare built in the
R2 gleiche oder verschiedene einwertige, von basischemR 2 same or different monovalent, from basic
Stickstoff freie, gegebenenfalls halogensubstituierte, . SiC-gebundene Cι-C2o~Konlenwasserstoffreste bedeutet,Nitrogen free, optionally halogen substituted,. SiC-bonded Cι-C2o ~ l con enwassersto ff radicals,
R3 gleiche oder verschiedene einwertige, gegebenenfalls halogensubstituierte, SiC-gebundene basischen Stickstoff aufweisende Cι-C3o~Kohlenwasserstoffreste bedeutet,R 3 denotes the same or different monovalent, optionally halogen-substituted, SiC-bonded basic nitrogen-containing C 1 -C 3 o ~ hydrocarbon radicals,
R4 gleich oder verschieden sein kann und Wasserstoffatom oder Ci-Cg-Alkylreste, a 0, 1, 2 oder 3, b 0, 1, 2 oder 3, durchschnittlich mindestens 0,05 und c 0, 1, 2 oder 3 ist, mit der Maßgabe, daß die Summe aus a, b und c kleiner oder gleich 3 ist und daß die Aminzahl des Organopolysiloxans (B) mindestens 0,01 beträgt.R 4 can be the same or different and is hydrogen atom or Ci-Cg-alkyl radicals, a 0, 1, 2 or 3, b 0, 1, 2 or 3, on average at least 0.05 and c is 0, 1, 2 or 3, with the proviso that the sum of a, b and c is less than or equal to 3 and that the amine number of the organopolysiloxane (B) is at least 0.01.
5. Wäßrige Emulsion nach Anspruch 4, bei der5. An aqueous emulsion according to claim 4, wherein
Rest R3 ein Rest der allgemeinen Formel (III)Radical R 3 is a radical of the general formula (III)
R5 2NR6- (III) , ist, worin R5 gleich oder verschieden sein kann und Wasserstoff oder einwertiger, gegebenenfalls substituierter CI~C1 -R 5 2 NR 6 - (III), in which R 5 can be identical or different and is hydrogen or monovalent, optionally substituted CI ~ C 1 -
Kohlenwasserstoffrest oder Cι~C1o~Hydrocarbon residue or Cι ~ C 1 o ~
Aminokohlenwasserstoffrest und R6 einen zweiwertigen Ci-C-^-Kohlenwasserstoffrest bedeutet.Amino hydrocarbon radical and R 6 is a divalent Ci-C - ^ - hydrocarbon radical.
6. Wäßrige Emulsion nach einem der Ansprüche 1 bis 5, bei der die Organopolysiloxane (B) eine Viskosität von 5 bis 5000 mm2/s bei 25°C aufweisen.6. Aqueous emulsion according to one of claims 1 to 5, in which the organopolysiloxanes (B) have a viscosity of 5 to 5000 mm 2 / s at 25 ° C.
7. Wäßrige Emulsion nach einem der Ansprüche 1 bis 6, bei der der Emulgator (C) ausgewählt wird aus Polyvinylalkohol, der noch 5 bis 50 % Vinylacetateinheiten aufweist, mit einem Polymerisationsgrad von 500 bis 3000,7. Aqueous emulsion according to one of claims 1 to 6, in which the emulsifier (C) is selected from polyvinyl alcohol, which still has 5 to 50% vinyl acetate units, with a degree of polymerization of 500 to 3000,
Additionsprodukten von Alkylaminen mit Alkylresten von 8 bis 22 C-Atomen mit Ethylenoxid oder Propylenoxid und Alkylpolyglykosiden der allgemeinen Formel R*-0-Zo, worin R* einen linearen oder verzweigten, gesättigten oder ungesättigten Alkylrest mit im Mittel 8 - 24 C- Atomen und Z0 einen Oligoglykosidrest mit im Mittel o = 1 - 10 Hexose- oder Pentoseeinheiten oder Gemischen davon bedeuten.Addition products of alkylamines with alkyl radicals of 8 to 22 carbon atoms with ethylene oxide or propylene oxide and alkylpolyglycosides of the general formula R * -0-Z o , in which R * is a linear or branched, saturated or unsaturated alkyl radical with an average of 8-24 carbon atoms and Z 0 is an oligoglycoside residue with an average of o = 1-10 hexose or pentose units or mixtures thereof.
8. Wäßrige Emulsion nach einem der Ansprüche 1 bis 7, bei der der Anteil des Emulgators (C) 0,1 bis 30 Gew.-% der Gesamtmenge der Komponenten (A) und (B) beträgt.8. Aqueous emulsion according to one of claims 1 to 7, in which the proportion of emulsifier (C) is 0.1 to 30 wt .-% of the total amount of components (A) and (B).
9. Verfahren zur Hydrophobierung von porösen mineralischen Baustoffen und Baubeschichtungen, bei dem die Baustoffe und Baubeschichtungen mit der wäßrigen Emulsion gemäß Anspruch 1 bis 8 behandelt werden. 9. A process for the hydrophobization of porous mineral building materials and building coatings, in which the building materials and building coatings are treated with the aqueous emulsion according to claims 1 to 8.
10. Verfahren zur Hydrophobierung von poröse mineralische Baubeschichtungen bildenden Beschichtungsmitteln, bei dem die Beschichtungsmittel mit der wäßrigen Emulsion gemäß Anspruch 1 bis 8 versetzt werden. 10. A process for the hydrophobization of coating compositions forming porous mineral building coatings, in which the coating compositions are mixed with the aqueous emulsion according to claims 1 to 8.
PCT/EP1996/001993 1995-05-11 1996-05-10 Emulsions of organosilicon compounds for making building materials hydrophobic WO1996035652A1 (en)

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EP96919755A EP0824510B1 (en) 1995-05-11 1996-05-10 Emulsions of organosilicon compounds for making building materials hydrophobic
DE59604176T DE59604176D1 (en) 1995-05-11 1996-05-10 EMULSIONS OF ORGANOSILICIUM COMPOUNDS FOR HYDROPHOBIZING CONSTRUCTION MATERIALS
AT96919755T ATE188685T1 (en) 1995-05-11 1996-05-10 EMULSIONS OF ORGANOSILICON COMPOUNDS FOR THE HYDROPHOBIZATION OF BUILDING MATERIALS

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EP0819665A1 (en) * 1996-07-11 1998-01-21 Wacker-Chemie GmbH Aqueous creams of organosilicon compounds for hydrophobing building materials
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CN111630018A (en) * 2018-01-19 2020-09-04 瓦克化学股份公司 Alkylsilicone resins as additives for hydrophobicizing fibre cements
CN111630018B (en) * 2018-01-19 2022-07-12 瓦克化学股份公司 Alkylsilicone resins as additives for hydrophobicizing fibre cements
CN108726914A (en) * 2018-07-05 2018-11-02 南雄鼎成新材料科技有限公司 A kind of organosilan emulsion-type waterproofing gypsum agent and preparation method thereof

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