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WO1996034161B1 - Shingle having ribs and cavity on its underside - Google Patents

Shingle having ribs and cavity on its underside

Info

Publication number
WO1996034161B1
WO1996034161B1 PCT/US1996/004828 US9604828W WO9634161B1 WO 1996034161 B1 WO1996034161 B1 WO 1996034161B1 US 9604828 W US9604828 W US 9604828W WO 9634161 B1 WO9634161 B1 WO 9634161B1
Authority
WO
WIPO (PCT)
Prior art keywords
headlap
tab
roofing shingle
shingle
extending
Prior art date
Application number
PCT/US1996/004828
Other languages
French (fr)
Other versions
WO1996034161A1 (en
Filing date
Publication date
Application filed filed Critical
Priority to BR9608257A priority Critical patent/BR9608257A/en
Priority to AU53876/96A priority patent/AU699725B2/en
Priority to DE69616540T priority patent/DE69616540T2/en
Priority to JP8532548A priority patent/JPH11504403A/en
Priority to PL96323081A priority patent/PL323081A1/en
Priority to MX9708183A priority patent/MX9708183A/en
Priority to EA199800211A priority patent/EA000202B1/en
Priority to EP96910775A priority patent/EP0823011B1/en
Priority to AT96910775T priority patent/ATE207997T1/en
Publication of WO1996034161A1 publication Critical patent/WO1996034161A1/en
Publication of WO1996034161B1 publication Critical patent/WO1996034161B1/en

Links

Abstract

A roofing shingle (10, 56, 58, 60) includes organic, resinous material and an inorganic filler material, the shingle (10, 56, 58, 60) having a top surface (12), two side surfaces (14), an upper end (16), and a lower or butt end (18), defining a cavity (40) on the underside of the shingle (10, 56, 58, 60), with ribs (44, 46) positioned within the cavity (40). When applied to a roof, the shingle (10, 56, 58, 60) has the appearance of wooden shake shingle and provides a Class A fire barrier when tested according to ASTM test E108-93 for flame spread, burning brand, and intermittent flame.

Claims

AMENDED CLAIMS[received by the International Bureau on 28 October 1996 (28.10.96); original claims 1-18 replaced by amended claims 1-39 (9 pages)]
1. A roofing shingle (10) made from a composition comprising an organic, resinous material and an inorganic filler material, the roofing shingle having a structure comprising: (a) a top surface (12) forming an upper, headlap portion (22) and a lower, tab portion (20);
(b) means defining a cavity (40) under said top surface, said means defining a cavity comprising a first side surface (14) extending downward from said top surface and having a bottom edge, a second side surface (14) extending downward from said top surface and having a bottom edge, an upper end (16) surface extending downward from said top surface and having a bottom edge, and a butt end (18) surface extending downward from said top surface and having a bottom edge, said bottom edges of the first side surface, the second side surface, the upper end surface and the butt end surface generally lying in a common plane (42); (c) a plurality of ribs (44,46) within said cavity and extending downward from said top surface, said plurality of ribs including supporting ribs extending from said top surface to said common plane and recessed (50) ribs (44) under said tab portion extending from said top surface to a point above said common plane; and (d) at least one strip (24,28) in the headlap portion for receiving fasteners.
2. A roofing shingle (10) according to claim 1, wherein the structure has a generally rectangular perimeter defined by said first side surface (14), said second side surface (14), said upper end (16) surface and said butt end (18) surface, with the headlap portion (22) having an upper end defined by the upper end surface and the tab portion (20) having a lower end defined by the butt end surface.
3. A roofing shingle ( 10) according to claim 2, wherein the structure further comprises: a grooved break line (34) between and parallel to said first and second side surfaces (14) extending from said upper end (16) to a midpoint between the upper end and the lower end (18); and a cutout portion (62) between and parallel to said first and second side surfaces extending from said midpoint to said lower end.
4. A roofing shingle (10) according to claim 3, wherein the grooved break line (34) and the cutout portion (62) are at a distance of about 5.5 inches (140 mm) from the first side surface (14) and a distance of about 7.5 inches (190 mm) from the second side surface (14).
5. A roofing shingle (10) according to claim 3, wherein the grooved break line (34) defines an attachment strip (61) of a strength that enables the structure to be fastened to a roof deck (66) without separating along the break line and the structure to be alternatively separated by hand into two smaller shingles (58,60).
6. A roofing shingle (10) according to claim 2, wherein said at least one strip (24,28) comprises a nailing strip (24) adjacent the upper end having spaced-apart ridges
(26) parallel to said first and second side surfaces (14) for aligning with the recessed (50) ribs (44) of an overlying shingle.
7. A roofing shingle (10) according to claim 2, wherein the tab portion (20) is divided into a lower tab part (36) extending from the lower end (18) and an upper tab part extending from the lower tab part to the headlap portion (22), and the headlap portion has an upper headlap part (38) extending from the upper end (16) and a lower headlap part extending from the upper headlap part to the tab portion, where the upper tab part and the lower headlap part have an equal and constant thickness, the lower tab part has a thickness greater than the thickness of the upper tab part and lower headlap part, and the upper headlap part has a thickness less than the thickness of the upper tab part and lower headlap part
8. A roofing shingle (10) according to claim 7, wherein the thickness of the lower tab part (36) increases toward the lower end (18) and the thickness of the upper headlap part (38) decreases toward the upper end (16).
9. A roofing shingle (10) according to claim 2, wherein the tab portion
(20) of the top surface (12) contains grooved markings giving the shingle an appearance like a wooden shake shingle.
10. A roofing shingle (10) according to claim 2, wherein: said composition is fire resistant such that a plurality of shingles applied to a roofing deck forms a Class A fire barrier;
-16- said resinous material is present in the composition in an amount of from about 12 to about 35 percent by weight, the resinous material comprising polyester resin derived from input stock containing polyethylene terephthalate; and said inorganic filler material is present in the composition in an amount of from about 65 to about 88 percent by weight, the filler material consisting essentially of one or more ingredients selected from the group consisting of clay particles, slate particles, shale particles and glass fibers, the filler material imparting a color to the shingle.
11. A roofing shingle (10) according to claim 2, wherein said filler material comprises at least one ingredient selected from slate dust, green shale, red clay and white clay.
12. A roofing shingle (10 according to claim 2, wherein the composition comprises reinforcement fibers.
13. A roofing shingle (10) made from a composition comprising an organic, resinous material and an inorganic filler material, the roofing shingle having a structure comprising:
(a) a top surface (12) forming an upper, headlap portion (22) and a lower, tab portion (20);
(b) means defining a cavity (40) under said top surface, said means defining a cavity comprising a first side surface (14) extending downward from said top surface, a second side surface (14) extending downward from said top surface, an upper end (16) surface extending downward from said top surface, and a butt end (18) surface extending downward from said top surface;
(c) recessed (50) ribs (44) within said cavity under said tab portion extending downward from said top surface; and
(d) at least one strip (24) in the headlap portion adjacent the upper end having spaced-apart ridges (26) parallel to said two side surfaces for aligning with the recessed ribs of an overlying shingle, and means for receiving fasteners between adjacent ridges.
14. A roofing shingle (10) according to claim 13, wherein the structure is integrally molded and has a rectangular perimeter defined by said first side surface (14), said
-17- second side surface (14), said upper end (16) surface and said butt end (18) surface, with the headlap portion (22) having an upper end defined by the upper end surface and the tab portion (20) having a lower end defined by the butt end surface.
15. A roofing shingle ( 10) according to claim 14, wherein the structure further comprises a grooved break line (34) between and parallel to said first and second side surfaces (14) extending from said upper end (16) to a midpoint between the upper end and the lower end (18), and a cutout portion (62) between and parallel to said first and second side surfaces extending from said midpoint to said lower end.
16. A roofing shingle (10) according to claim 15, wherein the grooved break line (34) and the cutout portion (62) are at a distance of about 5.5 inches (140 mm) from the first side surface (14) and a distance of about 7.5 inches (190 mm) from the second side surface (14).
17. A roofing shingle (10) according to claim 14, wherein the tab portion (20) is divided into a lower tab part (36) extending from the lower end (18) and an upper tab part extending from the lower tab part to the headlap portion (22), and the headlap portion has an upper headlap part (38) extending from the upper end (16) and a lower headlap part extending from the upper headlap part to the tab portion, where the upper tab part and the lower headlap part have an equal and constant thickness, the lower tab part has a thickness greater than the thickness of the upper tab part and lower headlap part, and the upper headlap part has a thickness less than the thickness of the upper tab part and lower headlap part.
18. A roofing shingle ( 10) according to claim 17, wherein the thickness of the lower tab part (36) increases toward the lower end (18) and the thickness of the upper headlap part (38) decreases toward the upper end (16).
19. A roofing shingle (10) according to claim 18, wherein the top surface
(12) contains grooved markings giving the shingle an appearance like a wooden shake shingle, and oblique surfaces (23) in said butt end (18).
20. A roofing shingle (10) according to claim 17, wherein: said composition is fire resistant;
-18- said resinous material is present in the composition in an amount of from about 12 to about 35 percent by weight, the resinous material comprising polyester resin derived from input stock containing polyethylene terephthalate; and said inorganic filler material is present in the composition in an amount of from about 65 to about 88 percent by weight, the filler material consisting essentially of one or more ingredients selected from the group consisting of clay particles, slate particles, shale particles and glass fibers, the filler material imparting a color to the shingle.
21. A roofing shingle ( 10) according to claim 13, wherein said filler material comprises at least one ingredient selected from slate dust, green shale, red clay and white clay.
22. A roofing shingle (10) made from a composition comprising an organic, resinous material and an inorganic filler material, the roofing shingle having a structure comprising: (a) a top surface (12) forming an upper, headlap portion (22) and a lower, tab portion (20);
(b) means defining a cavity (40) under said top surface, said means defining a cavity comprising a first side surface (14), a second side surface (14), an upper end (16) surface and a butt end (18) surface all extending downward from said top surface, with the headlap portion having an upper end defined by the upper end surface and the tab portion having a lower end defined by the butt end surface;
(c) a plurality of ribs (44,46) within said cavity extending downward from said top surface; and (d) a grooved break line (34) between and parallel to said first and second side surfaces (14) extending from said upper end (16) to a midpoint between the upper end and the lower end (18), and a cutout portion (62) between and parallel to said first and second side surfaces extending from said midpoint to said lower end.
23. A roofing shingle (10) according to claim 22, wherein the grooved break line (34) and the cutout portion (62) are at a distance of about 5.5 inches (140 mm)
-19- from the first side surface (14) and a distance of about 7.5 inches (190 mm) from the second side surface (14).
24. A roofing shingle (10) according to claim 22, wherein the structure has a generally rectangular perimeter defined by said first side surface (14), said second side surface (14), said upper end (16) surface and said butt end (18) surface.
25. A roofing shingle (10) according to claim 24, wherein the tab portion (20) is divided into a lower tab part (36) extending from the lower end (18) and an upper tab part extending from the lower tab part to the headlap portion (22), and the headlap portion has an upper headlap part (38) extending from the upper end (16) and a lower headlap part extending from the upper headlap part to the tab portion, where the upper tab part and the lower headlap part have an equal and constant thickness, the lower tab part has a thickness greater than the thickness of the upper tab part and lower headlap part, and the upper headlap part has a thickness less than the thickness of the upper tab part and lower headlap part.
26. A roofing shingle (10) according to claim 25, wherein the thickness of the lower tab part (36) increases toward the lower end (18) and the thickness of the upper headlap part (38) decreases toward the upper end (16).
27. A roofing shingle (10) according to claim 22, wherein the tab portion
(20) of the top surface (12) contains grooved markings giving the shingle an appearance like a wooden shake shingle.
28. A roofing shingle (10) according to claim 27, wherein: said composition is fire resistant and has a color imparted by the filler material; said resinous material is present in the composition in an amount of from about 12 to about 35 percent by weight, the resinous material comprising polyester resin derived from input stock containing polyethylene terephthalate; and said inorganic filler material is present in the composition in an amount of from about 65 to about 88 percent by weight, the filler material consisting essentially of one or more ingredients selected from the group consisting of clay particles, slate particles, shale particles and glass fibers.
-20-
29. A roofing shingle ( 10) according to claim 22, wherein said filler material comprises at least one ingredient selected from slate dust, green shale, red clay and white clay.
30. A roofing shingle (10) according to claim 29, wherein the structure is integrally molded and further comprises a first nailing strip (24) in the headlap portion (22) adjacent the upper end (16) and a second nailing strip (28) in the headlap portion adjacent the tab portion (20), said first and second side surfaces (14) having opposing curved portions (32) across from said midpoint.
31. A roofing shingle (10) according to claim 22, wherein the structure has a generally rectangular perimeter defined by said first side surface (14), said second side surface (14), said upper end (16) surface and said butt end (18) surface, and said plurality of ribs (44,46) includes side ribs (46) generally perpendicular to said first and second side surfaces.
32. A roofing shingle (10) made from a composition comprising an organic, resinous material and an inorganic filler material, the shingle having a structure comprising:
(a) a top surface (12) forming an upper, headlap portion (22) and a lower, tab portion (20);
(b) means defining a cavity (40) under said top surface, said means defining a cavity comprising a first side surface (14), a second side surface
(14), an upper end (16) surface and a butt end (18) surface all extending downward from said top surface to a common plane (42); and
(c) a plurality of ribs (44,46) within said cavity extending downward from said top surface to the common plane or a point above the common plane; wherein the tab portion is divided into a lower tab part (36) extending from a lower end (18) defined by the butt end surface and an upper tab part extending from the lower tab part to the headlap portion, and the headlap portion has an upper headlap part (38) extending from an upper end (16) defined by the upper end surface and a lower headlap part extending from the upper headlap part to the tab portion (20), where the upper tab part and the lower headlap part have an equal and constant thickness, the lower tab part has a thickness greater than the thickness of the upper
-21- tab part and lower headlap part, and the upper headlap part has a thickness less than the thickness of the upper tab part and lower headlap part.
33. A roofing shingle (10) according to claim 32, wherein the thickness of the lower tab part (36) increases toward the lower end (18) and the thickness of the upper headlap part (38) decreases toward the upper end (16).
34. A roofing shingle (10) according to claim 32, wherein the tab portion (20) of the top surface (12) contains grooved markings giving the shingle an appearance like a wooden shake shingle.
35. A roofing shingle (10) according to claim 32, wherein: said filler material comprises at least one ingredient selected from slate dust, green shale, red clay and white clay; and said structure is integrally molded and has a generally rectangular perimeter defined by said first side surface (14), said second side surface (14), said upper end (16) surface and said butt end (18) surface.
36. A roofing shingle (10) according to claim 32, wherein the structure is integrally molded and further comprises a grooved break line (34) defining a thin attachment strip (61) between and parallel to said first and second side surfaces (14) extending from said upper end (16) to a midpoint between the upper end and the lower end (18), and a cutout portion (62) between and parallel to said first and second side surfaces extending from said midpoint to said lower end.
37. A roofing shingle (10) according to claim 36, wherein the attachment strip (61) and the cutout portion (62) are at a distance from said first side surface (14) that is less than the distance from said second side surface (14), and the attachment strip has a thickness (63) narrowing toward one of the first and second side surfaces.
38. A roofing shingle (10) according to claim 32, wherein the structure is integrally molded and has a generally rectangular perimeter defined by said first side surface
(14), said second side surface (14), said upper end (16) surface and said butt end (18) surface, and said plurality of ribs (44,46) includes side ribs (46) generally perpendicular to said first and second side surfaces and recessed (50) ribs (44) generally parallel to said first and second side surfaces.
-22-
39. A roofing shingle (10) according to claim 32, wherein said butt end (18) has a plurality of oblique surfaces (23) at differing angles.
-23-
PCT/US1996/004828 1995-04-24 1996-04-10 Shingle having ribs and cavity on its underside WO1996034161A1 (en)

Priority Applications (9)

Application Number Priority Date Filing Date Title
BR9608257A BR9608257A (en) 1995-04-24 1996-04-10 Tiles having ribs and cavity on their inner side
AU53876/96A AU699725B2 (en) 1995-04-24 1996-04-10 Shingle having ribs and cavity on its underside
DE69616540T DE69616540T2 (en) 1995-04-24 1996-04-10 ROOF SHINGLE WITH RIBS AND CAVITY ON ITS BOTTOM
JP8532548A JPH11504403A (en) 1995-04-24 1996-04-10 Roof with lower rib and cavity
PL96323081A PL323081A1 (en) 1995-04-24 1996-04-10 Shingle having ribs and a cavity on its underside
MX9708183A MX9708183A (en) 1995-04-24 1996-04-10 Shingle having ribs and cavity on its underside.
EA199800211A EA000202B1 (en) 1995-04-24 1996-04-10 Shingle having ribs and cavity on its underside
EP96910775A EP0823011B1 (en) 1995-04-24 1996-04-10 Shingle having ribs and cavity on its underside
AT96910775T ATE207997T1 (en) 1995-04-24 1996-04-10 ROOF SHINGLE WITH RIBS AND CAVITY ON ITS BOTTOM

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US42752995A 1995-04-24 1995-04-24
US08/427,529 1995-04-24

Publications (2)

Publication Number Publication Date
WO1996034161A1 WO1996034161A1 (en) 1996-10-31
WO1996034161B1 true WO1996034161B1 (en) 1996-12-19

Family

ID=23695257

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US1996/004828 WO1996034161A1 (en) 1995-04-24 1996-04-10 Shingle having ribs and cavity on its underside

Country Status (15)

Country Link
US (2) US6021611A (en)
EP (1) EP0823011B1 (en)
JP (1) JPH11504403A (en)
KR (1) KR19990007995A (en)
CN (1) CN1186532A (en)
AT (1) ATE207997T1 (en)
AU (1) AU699725B2 (en)
BR (1) BR9608257A (en)
CA (1) CA2219026A1 (en)
DE (1) DE69616540T2 (en)
EA (1) EA000202B1 (en)
MX (1) MX9708183A (en)
PL (1) PL323081A1 (en)
TW (1) TW313612B (en)
WO (1) WO1996034161A1 (en)

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