WO1996032576A1 - Operation and control of a free piston aggregate - Google Patents
Operation and control of a free piston aggregate Download PDFInfo
- Publication number
- WO1996032576A1 WO1996032576A1 PCT/NL1996/000157 NL9600157W WO9632576A1 WO 1996032576 A1 WO1996032576 A1 WO 1996032576A1 NL 9600157 W NL9600157 W NL 9600157W WO 9632576 A1 WO9632576 A1 WO 9632576A1
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- WO
- WIPO (PCT)
- Prior art keywords
- valve
- piston
- pressure
- cylinder
- displacement space
- Prior art date
Links
- 238000006073 displacement reaction Methods 0.000 claims abstract description 122
- 238000002485 combustion reaction Methods 0.000 claims abstract description 88
- 230000006835 compression Effects 0.000 claims abstract description 82
- 238000007906 compression Methods 0.000 claims abstract description 82
- 239000007788 liquid Substances 0.000 claims abstract description 41
- 230000002000 scavenging effect Effects 0.000 claims description 34
- 239000000446 fuel Substances 0.000 claims description 8
- 238000000034 method Methods 0.000 claims description 8
- 239000004568 cement Substances 0.000 claims description 3
- 230000003321 amplification Effects 0.000 claims 2
- 238000003199 nucleic acid amplification method Methods 0.000 claims 2
- CUZMQPZYCDIHQL-VCTVXEGHSA-L calcium;(2s)-1-[(2s)-3-[(2r)-2-(cyclohexanecarbonylamino)propanoyl]sulfanyl-2-methylpropanoyl]pyrrolidine-2-carboxylate Chemical compound [Ca+2].N([C@H](C)C(=O)SC[C@@H](C)C(=O)N1[C@@H](CCC1)C([O-])=O)C(=O)C1CCCCC1.N([C@H](C)C(=O)SC[C@@H](C)C(=O)N1[C@@H](CCC1)C([O-])=O)C(=O)C1CCCCC1 CUZMQPZYCDIHQL-VCTVXEGHSA-L 0.000 claims 1
- 239000002184 metal Substances 0.000 claims 1
- 239000007789 gas Substances 0.000 description 70
- 230000007423 decrease Effects 0.000 description 8
- 230000008901 benefit Effects 0.000 description 6
- 238000007789 sealing Methods 0.000 description 6
- 230000009471 action Effects 0.000 description 3
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- 238000010276 construction Methods 0.000 description 2
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- 230000003247 decreasing effect Effects 0.000 description 2
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01B—MACHINES OR ENGINES, IN GENERAL OR OF POSITIVE-DISPLACEMENT TYPE, e.g. STEAM ENGINES
- F01B11/00—Reciprocating-piston machines or engines without rotary main shaft, e.g. of free-piston type
- F01B11/02—Equalising or cushioning devices
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01L—CYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
- F01L25/00—Drive, or adjustment during the operation, or distribution or expansion valves by non-mechanical means
- F01L25/02—Drive, or adjustment during the operation, or distribution or expansion valves by non-mechanical means by fluid means
- F01L25/04—Drive, or adjustment during the operation, or distribution or expansion valves by non-mechanical means by fluid means by working-fluid of machine or engine, e.g. free-piston machine
- F01L25/06—Arrangements with main and auxiliary valves, at least one of them being fluid-driven
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
- F02B71/00—Free-piston engines; Engines without rotary main shaft
- F02B71/04—Adaptations of such engines for special use; Combinations of such engines with apparatus driven thereby
- F02B71/045—Adaptations of such engines for special use; Combinations of such engines with apparatus driven thereby with hydrostatic transmission
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
- F02B75/00—Other engines
- F02B75/02—Engines characterised by their cycles, e.g. six-stroke
- F02B2075/022—Engines characterised by their cycles, e.g. six-stroke having less than six strokes per cycle
- F02B2075/025—Engines characterised by their cycles, e.g. six-stroke having less than six strokes per cycle two
Definitions
- Claims 2 - 9 provide advantageous embodiments for this device.
- the device for the valve operation according to the inven ⁇ tion always comprises a hydraulic adjusting piston, with which the valve disc of the valve that has to be operated is adjusted.
- the fast movement from the initial position to the final position of the valve takes place under the influence of hydraulic (high) pressure on one side of the adjusting piston.
- the high pressure medium flows towards the pressure side of the adjusting piston via a main that, in the initial position, is closed by the adjusting piston itself.
- the adjusting piston must therefore be moved across a very small initial distance in order to open this main.
- This initial movement may take place with mechanical, electromagnetical and electrodynamical means because no (high) pressure is exerted on the two sides of the adjus ⁇ ting piston in the initial position and the adjusting piston can move freely to the extent that, in the case of movement from the initial position, no pressure build-up can occur by displacement of liquid as a result of said movement.
- Claims 10 - 21 offer an application of the device for operating a gas valve for a combustion chamber, and the gas or supply valves and re-setting valves used therewith.
- a method and a device for charging the combustion chamber of a free piston aggregate are provided, as described in claims 22 - 26.
- a method and a device are provided with which the fresh air or gas supply to the combustion chamber is controlled.
- the method and the device are such, that the quantity of fresh gas and thus also the development of the pressure in the combustion cylinder can be operated and controlled remotely, for every stroke, by the control electronics.
- the moment of opening will lie within the indicated period of time, since, when opening takes place well before the exhaust ports close, fresh air or fresh combustion gas will disap- pear through the exhaust ports without having been used, as a result.
- the gas from the gas pump reaches the combus ⁇ tion cylinder via a conduit that debouches in the head or in the cylinder wall of the combustion cylinder.
- the actuated gas valve is opened by an adjusting piston, as described before.
- a free piston aggregate is provided such as described in the claims 27 - 53, and a release valve used therewith.
- figure 4 shows a valve actuation with an auxiliary adjus- ting piston
- figure 5 shows a charging of the combustion part of a free piston aggregate with a separate hydraulically driven piston gas pump
- figure 6 shows embodiments of an actuated gas valve in the head or wall of the combustion cylinder
- Figure 1 shows a known hydraulic free piston engine or free piston aggregate. The way it works is described below.
- the combustion piston 7 moves within the combustion cylinder 15, which combustion piston 7 is connected via rod 35 to the hydraulic piston 8 and to the plunger 9.
- the piston 8 moves within a cylinder 17 and, therewith, forms the first displacement space 1 (with pressure Ptc) and the second displacement space 2 (with pressure Pec) .
- the left- hand annular piston surface of piston 8 is smaller than the right-hand annular piston surface.
- the plunger 9 forms the third displacement space 3.
- the combustion engine portion especially comprises the combustion cylinder 15 and the combustion piston 7 and acts as a two-stroke combustion engine with exhaust- 13 and inlet-channel 14.
- the free piston Owing to the elasticity of the liquid, the free piston rebounds to the left even before the starting valve 12 opens. During this movement to the left a counterforce is experienced, however, under the influence of the pressure Ptc in the second displacement space 2 that is connected to the accumulator 4. Owing to this counterforce, the free piston comes to a standstill again within a very short period of time, even before channel 19 is released by the piston 8. Subsequently, the free piston moves to the left again, until the pressure in space 1 has risen so much that the piston comes to a standstill. In this way the free piston oscillates with diminishing amplitude near the LDC and finally comes to a complete standstill, especially as a result of frictional losses.
- space 2 is under high pressure during the waiting period and oil will leak via the rod seal 16.
- it is difficult to seal properly because of the varying temperatures caused by the proximity of the hot combustion piston to which rod 25 is attached.
- the combination of varying temperatures, extremely high piston speed and high pressure is undesired from a viewpoint of limitation of leakage losses.
- leakage also occurs from ac ⁇ cumulator 4 via channel 19 along the seal between piston 8 and the cylinder wall. Differences in temperature occur less frequently here, but there is a longer leakage gap, however, owing to the larger diameter of piston 8.
- FIG. 2a shows the basic embodiment of the movement device according to the invention.
- the adjusting piston 51 moves within cylinder 72.
- This adjusting piston 51 in the depicted first position or initial position, closes the main 59 in the wall of the cylinder.
- the piston or plunger combination 51 (figure 2b), together with the cylinder 72, forms a first displacement space 61 and a second displace ⁇ ment space 79.
- the piston or plunger combination can move towards the second, most right-hand position and, via rod 28, moves the mass M that mainly consists of a valve slide or valve of an air- or hydraulic piston or a gas valve.
- the first displacement space is connected to low pressure P L .
- the second displacement space 79 is also connected to low pressure P L via a large channel 72a.
- the main 59 is under high pressure Ph.
- the adjusting piston 51 can move from the first position without pressure build-up by displacing hydraulic medium in space 79. After a small first or initial movement to the right the adjusting piston 51 opens the main channel 59, causing hydraulic medium under high pressure to flow in and causing the adjusting piston 51 or the plungers 51 with the mass M to move to the second end position very quickly.
- the means for generating the initial movement are described in the figure descrip ⁇ tion and at figures 2c - 2e, as well as the means to move the adjusting piston back to the first position again.
- FIG. 2 shows a drawing of the movement device according to the invention, which is used for operating a hydraulic valve 96.
- the valve 96 which may serve as starting valve 12 of the free piston aggregate, is operated by the fast-working adjusting piston 51 that moves under the influence of a medium under high pressure that flows in via electrovalve 74 in auxiliary channel 56 and via main 59 that is opened by the adjusting piston 51.
- valve 96 In the initial position valve 96 is closed.
- the main 59 (with large passage) is under high pressure Ph and auxiliary channel 56 is connected to low pressure Pi via actuating valve 73.
- the adjusting piston 51 does not start moving because space 61 is under low pressure and main 59 is closed off and the very slight hydraulic imbalance is compensated by the left seating seal with spring 58.
- valve 68 switches to the left
- Px-Py will become positive (68 switches to the right) at the end of said stroke and during the expansion stroke.
- the main 59 will come under low pressure, after which the adjusting piston 51, under the spring force of spring 83, moves to the left and closes the valve 96.
- the star- ting valve 96 is now closed again.
- control electronics have closed actuating valve 74 and opened 73, causing space 61 to be connected to low pressure.
- valve operation according to figure 2c brings about a fast-working and electrically controllable valve adjust ⁇ ment, in which use can be made of small and very fast-wor ⁇ king electrovalves (73, 74), which may be obtained on the market, and of standard sliding valves (96) .
- port 72a is connected to the pressure Pac in the third displacement space 3 of the energy cylinder of the free piston aggregate and channel 59 is connected to the pressure Paa in the energy accumulator 5.
- the pressure Pac is lower than Paa.
- the adjusting piston 51 can then open valve 96 and, under the influence of the pressure diffe- rence Paa-Pac, will remain in the second position.
- Pac rises to a level that is equal to or higher than Paa, as a result of which the adjusting piston, owing to the spring force and the slight pressure difference present, moves back to the first position during the expansion stroke.
- the time that is required for this back-movement can be influenced by the spring force and possibly by a resistance with, para ⁇ llel thereto, a non-return valve in channel 59 in order to achieve that valve 96 closes shortly before the end of the expansion stroke and, before that moment, maintains a large passage from the first displacement space 1 to the compression accumulator 4.
- valve actuating rod 28 is operated by two adjusting pistons 51 and 52.
- the opening of valve 96 takes place by adjusting piston 51 in a way that corresponds with the one described at figure 2c.
- the adjusting piston 51 opens channel 63 and brings it into connection with the pressure Ph in adjusting cylinder 71, causing re ⁇ setting valve 68 to switch to the right, counter to the spring force of spring 67.
- channel 59 and thus also 63 will be put under low pressure and main 60 under high pressure.
- valve 67 cannot switch valve 68 to the left, however, because non-return valve 65, bridged by the pre-stressed non ⁇ return valve 66, prevents it from doing so.
- the pressure required to open 66 cannnot be generated by spring 67.
- the adjusting piston 52 Owing to the pressure in main 60, the adjusting piston 52 can now move to the left after an electric command from the control electronics of the free piston aggregate, closing electrovalve 73 and opening 76. Valve 96 will now close. This closing takes place by adjusting piston 52 in a way that corresponds with the one described for adjus ⁇ ting piston 51.
- valve 96 which may serve as starting valve 12
- Re-setting valve 68 switches to the left, as a result of which the initial position is reached again.
- Figure 4 indicates how, in the case of a heavy adjusting piston and the mass moved by it, the speed of response of the adjusting piston 51 can be increased by means of an auxiliary adjusting piston 51a. It works as follows.
- the gas supply channel 46 debouches in the head of the combustion cylinder, but channel 46 can also debouch in the wall of the combustion cylinder 15 and be closed off there by the combustion piston 7.
- This embodiment of figures 5c and d entails that the closing of the gas supply from pressure space 137 is now attended to by the combustion piston. This ensures guaranteed, extre ⁇ mely fast closing.
- the supply valve 45 is embodied as an actuated valve 45a (figure 5c) or as a non-return valve 45 (figure 5d) and can now close much more slowly during the period of time that passes from the moment the combustion piston closes off channel 27 until the moment the combus ⁇ tion piston re-opens channel 27 during expansion.
- actuating valve 45a in the head or wall of the combustion cylinder, the operation and control of the fresh gas filling of said cylinder is enhanced even fur ⁇ ther.
- the actuated gas valve makes it possible to start the charging piston sooner and to build up the pressure in the pump cylinder 137 further, until approximately the moment the exhaust port 13 closes and the gas valve opens.
- the greater pressure difference between pump cylinder 137 and combustion cylinder 15 will cause the fresh gas to flow to the combustion space more quickly and more gas to be supplied during the very short period of time of 5 - 10 m.sec. that is available therefor.
- said greater pressure difference increases the amount of energy that is required for the charging by the required higher end pressure.
- the charging device according to the invention can also be used for the supply of fuel.
- fuel is injected on the places indicated with a triangle. Injection im ⁇ mediately into the combustion cylinder is possible too, of course. Injection of fuel into the charging part has the advantage that more time is available for evaporation and mixing before the fuel reaches the combustion cylinder as an air-fuel mixture, together with the charging air.
- Figure 6b shows an embodiment of the supply valve 45a with a very small dead volume.
- the valve may not open and must then be kept closed by a considerable force on valve stem 28.
- Figure 63 shows an embodiment of the supply valve 45a with a minimal dead volume, a passage that is as large as possible and a light valve disc 45a.
- the valve disc is a ring or band around the outer wall 38 of the cylinder, in which the wall is provided with holes 46 all around, which holes are opened or closed by rotation of the valve disc 45.
- the valve disc too, is provided with holes 36 that correspond with the holes 46 in the cylinder wall 38 when the valve is open.
- the rotation of the valve disc is made possible on account of the fact that it is provided with a cam 37 to which the operating rod 28 is attached. By moving the rod 28 back and forth, the valve disc is rotated.
- Figures 6e - 6i relate to the hydraulic valve control.
- the supply valve 45a can also be operated mechanically in a way that is customary for crankshaft combustion enginges, with rotary cams, the movement being transferred to the valve disc mechanically or hydraulically.
- valve operating times of a few milliseconds are necessary here.
- Major forces occur as a result, which preferably should be generated by hydrau- lically operated adjusting cylinders.
- the fast movements do call for comparatively large adjusting pistons, high hydraulic pressures, large passages, while electric or mechanical control valves are necessary that are light to operate and work fast.
- Figure 6f shows an embodiment with a small first adjusting piston 51 and a larger second adjusting piston 52.
- the first displacement space 61 is brought under pressure by closing valve 73 and then opening valve 74, starting from the position depicted in the drawing.
- the first adjusting piston starts off the initial movement to the right and, after a slight displacement, opens the main 59 after which the first adjusting piston quickly reaches the second end position.
- channel 63 is connected to the high pressure in displacement space 61 and channel 64 is connected to the low pressure in space 79, causing the re-setting valve 68 to switch to the right.
- Main channel 60 is now brought under high pressure, so that after the closing of valve 75 and the opening of valve 76 the closing movement of supply valve 1 will commence.
- the permanent high pressure in displacement space 61 and the force to the right that the first adjusting piston continues to exert are unable to prevent the closing movement from taking place because the piston surface of the second adjusting piston 52 is larger than the surface of 51.
- Figure 6g shows an embodiment that corresponds to the embodiment of figure 6e as far as its operation is con ⁇ cerned. In this case there is no holding piston 89 because the band or ring-shaped valve member 1 stays in any position when the operating force is cut off. Another difference is the operation of the re-setting valve 68.
- the re-setting valve is operated by pressure dif ⁇ ferences that occur in the displacement spaces of a free piston aggregate. Operation as indicated in figure 6e is possible here as well, however.
- valve 68 does not switch until the pressure dif ⁇ ference Px-Py has reached a certain threshold value.
- Figure 6h shows a valve embodiment with a very small dead space 46 in accordance with what is stated at figure 6.
- the re-setting valve 68 may also be operated by pressure differences that occur in the free piston aggregate as described at figure 6g. In that case, non-return valve 82 and the adjustable restriction 84 are unnecessary and the conduits 65 and 87 are left out. Valve 1 will open quickly and will not close until re-setting valve 68 has been switched by the external pressures Pec, Ptc and Pea.
- Figure 6i shows an embodiment in which, just as in figure 6h, only a first adjusting piston 51 is present to quickly open the band-shaped supply valve 1, also indicated in figure 6d.
- figure 6j shows the known pos ⁇ sibilities. 140 and 146 are restrictions that are adjus- table or not
- valve 45 is preferably placed in the wall of the combustion cylinder. A closing time then runs from the moment the combustion piston port in the cylinder wall closes off until the moment said piston re-opens the port.
- FIG. 7a A first embodiment thereof is shown in figure 7a, in which the dotted line indicates the non-return valve 107.
- This valve offers passage to compression accumulator 4 via the port in the cylinder wall and channel 19, but prevents the flow of liquid from accumulator 4 to the port in the cylinder wall and, therewith, leakage via the piston sealing to the first displacement space 1.
- the liquid during the entire compression stroke, will only be able to flow to the first displacement space via the starting valve 12.
- starting valve 12 must be dimensioned more largely and may not close until after the UDC.
- Figure 7a also shows a drawing of a second embodiment according to the invention.
- the combustion portion has been left out because, in figure 7a and those following, it is the same as the one in figure 1.
- the second displacement space is connected to accumulator 4 via channel 10.
- a non-return valve 26 is accommodated that only offers passage to the accumulator, but that blocks the flow from the accumulator to the second displacement space and, therewith, also leakage loss via channel 10 and the rod seal 16.
- the embodiment is also characterized by the connection between the first and second displacement space via chan ⁇ nel 29, in which a non-return valve 27 is accommodated that only offers passage in the direction of the second displacement space 2.
- Channel 29 connects the right part of space 1 with the left part of space 2 and has a connec ⁇ tion via channel 28 with a port in the wall of the hydraulic cylinder 17 that is closed by piston 8 during the final part of the expansion stroke and the first part of the compression stroke. (Channels 19 and 28 are not interconnected via the ports in the wall of the cylinder 77) .
- a combination with the non-return valve 107 described above, will cause the leakage during the waiting periods to become low because, during said waiting period, both the high pressure accumulators 4 and 5 are closed and the pressure in the displacement spaces can fall to the minimum level P L .
- the compression stroke commences and moves the free piston to the left. While doing so, the liquid in the second displacement space 2 is pressed to accumulator 4 under high pressure. As soon as the piston 8 opens the port of channel 28 in the wall of the cylinder 17, the liquid can flow from the second displacement space to the first displacement space via a large channel 28, 29. Therefore, in the presence of channel 28, non-return valve 27 may be small.
- channel 28 is closed again by piston 8.
- the liquid flows from space 1 into space 2 via non-return valve 27 until the piston comes to a standstill in the LDC.
- the starting valve 12 can be embodied in accordance with figure 2. This valve is operated by an adjusting piston 51 in conformity with earlier descriptions.
- valve 12 corresponds with the actuated valve 96 and is opened by means of a control signal from the control electronics of the free piston aggregate and must open quickly enough to be able to handle the increasing flow of oil to the first displacement space withouth great flow losses.
- Valve 96 is closed in the initial position of the free piston in the LDC. After the opening, the compression stroke commences. Under the influence of this pressure difference Ptc-Pcc that is created between points Px and Py of the re-setting valve 68 in figure 2c, for instance, valve 68 switches to the left, after which valve 96 closes. After the UDC, the pressure difference Ptc-Pea reverses the sign and switches 68 to the right, as a result of which the initial position is reached again.
- Figure 7b shows an embodiment of the hydraulic portion of the free piston engine in which channel 28 as in figure 71 has been left out.
- the non-return valves 26 and 27 must have greater dimensions here. For the rest, the operation and the technical effect are comparable to the embodiment of figure 7a.
- Figure 7c shows an embodiment of non-return valve 27, 30 or 11, in which the closing force of the valve may be enhanced hydraulically.
- a piston 90 is pre ⁇ sent, which will exert a force onto valve disc 93 in the closing direction of the non-return valve when there is pressure difference over said piston.
- Space 98 is con- nected to the discharge channel 29 of the non-return valve. As long as space 104 is kept at the same pressure level as 98, only the valve spring provides the per ⁇ manently present closing force.
- Enhancement of the closing force is activated during the final part of the expansion stroke.
- the fast closing decreases the springing back of the free piston after the LDC because the pressure fall in spaces 1 and 3 commences earlier.
- Enhancement of the closing force according to the invention is a general ⁇ ly usable means for fast closing non-return valves with nevertheless little flow losses.
- the enhancement of the valve force is necessary in the indicated embodiments according to the invention.
- the activation of the enhancement of the closing force takes place by connecting space 99 to a level of low pressure with the aid of electrically or hydraulically operated valves or by connection to a point of the conduit system at which the development of the pressure already follows the desired pattern, as is described at figures 7f and 7g, for instance.
- Figure 7d shows an embodiment of the hydraulic portion of the free piston engine in which space 2 is permanently connected to a pressure accumulator 33 in which there is a pressure Pm that is lower than Pea but high enough to prevent cavitation in space 2 during the expansion stroke. Owing to the fact that Pm is lower than Pea, the leakage via the rod seal 16 will decrease as well. At the same time, however, a stronger spring-back of the free piston with respect to the embodiment according to figure 1 will take place. In order to overcome this drawback, a release valve is suggested in the embodiments according to the invention, which release valve is described at figures 8a and 8b.
- Figure 7e shows an embodiment of the free piston aggregate according to the invention in which channel 19 (whether or not provided with non-return valve 107) of figures 1, 2, 3 and 4 has been left out.
- the advantage of leaving out channel 19 is that, during the waiting period of the free piston, leakage can no longer occur from the high pressure accumulator 4 via channel 19.
- the flow of liquid from accumulator 4 takes place via starting valve 12 during the entire compression stroke.
- This valve 12 must therefore offer a large passage and may only close after the UDC.
- a small non-return valve 11 may be used.
- the operation of valve 12 may for instance be carried out according to figure 3, in which the control electronics determine the exact closing time.
- Figure 7f shows an embodiment in which both channel 19 and channel 28 have been left out.
- the statement at figure 7b applies here as well.
- the enhancement of the closing force may be easily ob ⁇ tained here for valve 27, by connecting space 104 of figure 7c to main 60 of figure 3.
- space 104 of figure 7c may be connected to low pressure during the closed position of the starting valve 12 and said closed position only occurs during the final part of the expan ⁇ sion stroke and during the waiting period, also the enhan ⁇ cement of the closing force will be active during said period.
- Figure 7g shows an embodiment in which channels 19 and 28 have been left out and displacement space 2 is permanently connected to accumulator 105 with pressure Pm. It should be noted that the non-return valve 32 to accumulator 5 has been left out here too. This means that enhancement of closing force must be applied for valve 30.
- the control of the enhancement of the closing force may here be obtained by connecting space 104 of figure 7c to channel 94 of figure 7g with a port in the cylinder wall 17, or to main 60 of figure 3. Owing to the fact that channel 94 is only connected to the lower pressure Pm during the righthand position of the free piston, the hydraulic enhancement of the closing force is only active during that time.
- Figure 8a shows a drawing of the signaller for a release valve 100 in figure 8b.
- This release valve is necessary because the pressure in displacement space 2 to Pm has been decreased, which may cause the spring-back of the free piston to increase too much.
- the signaller works as follows. Piston 90 is connected to the valve disc 93 of the non-return valve of figure 7c. The spring-mounted pin 106 breaks off the connection with piston 90 just before non-return valve 93 closes. The free piston then still moves to the LDC and will come to a standstill at a known period of time after pin 106 has broken off the contact with piston 90. Breaking off the contact with the pin 106 that has electrically insulated bearings entails the breaking of the electric contact of point 109 with mass.
- the control electronics convert this signal into a starting signal for the release valve, taking correction data, if any, into account.
- This starting signal arrives at exactly the right moment when, as a result of the opening of the release valve 100 on time, the liquid pressure in displacement spaces 1 and 3 has fallen to P L the moment the piston comes to a standstill in the LDC. Spring-back no longer takes place then and the problems connected therewith stay away.
- Figure 8b shows a diagram of the release valve 100.
- This valve is operated by an adjusting piston 51 and functions in accordance with the description for the starting valve of figure 2.
- valve 96 of the star- ting valve 96 present as well, is constructed in such a way that, simultaneously with the opening of the connec ⁇ tion between space 1 and the compression accumulator 4, the connection between channel 113 and low pressure P L is interrupted and vice versa.
- the release valve 10 only has effect as along as starting valve 12 is closed and is put out of operation when valve 12 opens.
- the starting valve will open before the free piston reaches the LDC.
- the release valve will not be in operation then, but that is unnecessary in this situation anyhow, because the free piston has to start on the next compression stroke after it has reached the LDC.
- channel 59 in figure 8b can be con ⁇ nected to channel 59 of figures 2 or 3 or be operated by an electrovalve or another valve that connects 59 to a space of high or low pressure.
- FIG 9a an embodiment of a free piston aggregate with valve kl is given. It works as follows. In the depicted position the starting valve 12 and valve kl are closed and the free piston is located at the expansion-end position near the lower dead centre. In order to start the free piston 8, both the starting valve 12 and valve kl are opened. Pressure oil now flows via the starting valve into the first displacement space 1 and from the second displacement space 2 into the compression accumulator 4 via valve Kl. During the first part of the expansion or energy stroke to the right, pressure oil flows from the first displacement space 1 via the starting valve 12 and via non-return valve 11 into the compression accumulator 4, while pressure oil flows from the first displacement space l into the second displacement space via non-return valve 27. Shortly before the end of the expansion stroke (in the position indicated by the dotted line) valve kl and starting valve 12 are both closed.
- the hydraulic medium flows from the first displacement space 1 via non-return valve 11 into accumulator 4 and pressure medium flows from the first displacement space 1 via non-return valve 27 into the second displacement space 2 until the free piston 8 comes to a standstill in the lower dead centre.
- valve kl is present in conduit 29. This valve is bridged by non-return valve 27. During the compression stroke of the free piston 8 less oil will now flow through the starting valve 12, as a result of which a smaller one may be used.
- conduit 10 has been added to embodiment 9b again. This has been done for the purpose of preventing high rises in pressure in the first displacement space during the spring-back of the free piston.
- non ⁇ return valve 26 has been introduced.
- valve 12 and valve kl must open simultaneously in order to ensure an immediate start.
- 9c kl may open a bit later than 12.
- 9a - 9c kl may close a bit sooner or later than starting valve 12.
- 11 and 27 are small non-return valves with a relatively high closing force.
- valves 12 and kl are given. These valves must open very quickly and also close at a rather specific moment in time and are controlled by a signal of little energy issued by the control electronics of the free piston aggregate. In order to meet these requirements and the requirement of a large passage, these valves may be operated as indicated in figure 3.
- the adjus- ting piston operates a sliding or scavenging valve 132 that opens both the starting valve and kl in one position, and, in the other position, closes both the valves.
- conduit 24 is connected to space 1
- conduit 29 is connected to space 2 and conduit 23 to accumulator 4.
- Valve 132 can also be moved by a single adjusting piston according to figure 2e.
- a decelerated movement to the left of 51 may therefore be needed and, if necessary, is achieved with non-return valve 121 and the flow resistance 122.
- Actuation by means of adjustion piston 51 in conformity with figure 9f, as described here, may also be used, com ⁇ bined with only non-return valve 11 as starting valve, or combined with valves 96 and 136. When these movements with an adjusting piston 51 take place, 72a is always connected to the outlet of the actuated valve.
- non ⁇ return valve 11 on its own, or 11 and 27 may also be brought about with an actuation in conformity with figure 2c or 2d, while the re-setting valve 68, however, is operated via channels in the wall of the adjusting cylinder in accordance with the operation of re-setting valve 68 in figures 6h and 6i.
- valves 11 and 27 work as normal non ⁇ return valves, offering passage from space 1 via conduit 24 into accumulator 4 via conduit 23 and into space 2 via conduit 29, respectively.
- the combined valve in figure 9e holds all the valves shown in figures 9b and 9c.
- the non ⁇ return valves 11 and 27 may also be placed one after the other and as shown in figure 9f.
- Figures 10a - 10c show embodiments in which the third and second displacement spaces are integrated.
- the supply to the energy accumulator 5 takes place from space 2 via non ⁇ return valve 30, except in figure 10c.
- the low pressure accumulator 6 and the compression ac ⁇ cumulator 4 are integrated as well.
- the energy and compression accumulators are integrated. All this will result in low-leakage embodiments according to the invention, which are relatively simple but do have the disadvantage that the lowest pressure level (which was P L at first) will end up being higher and the pressure variations in the energy accumulator 5 should be small by preference or necessity. For some applications this need not be a problem, however.
- figure 10a which has been derived from the embodiment according to figures 7a and 7b, liquid is pressed into the energy accumulator 5 during the compression stroke with a pressure Paa that is higher than Pea.
- the compression pressure Pea is the lowest system pressure and is kept as low as possible by giving piston 8 a relatively large diameter.
- All the energy given out by the combus ⁇ tion gases to the free piston is supplied to the compres ⁇ sion accumulator 4.
- the energy users are connected between Paa and Pea.
- the pressures Pea and Paa are basically constant.
- Paa may be increased by supplying liquid to 5 at an increased pressure Paa during a part of the compression stroke and by supplying liquid to 4 during the remaining part of the stroke.
- a short-circuit conduit 38 with a cut-off valve. This conduit is indicated in the figure by means of the dotted line. When the cut-off valve is open, the increased pressure in 5 is attainable.
- the embodiments 10b and 10c have been derived from those in figures 7b and 7d.
- the free piston engine pumps liquid from the medium pressure accumulator with pressure Pm (the lowest system pressure here) into the energy accumulator 5 or into the integrated accumulator 4/5.
- Pea is lower than Paa.
- Paa and Pea are equal and high.
- the pressure ratios are determined by the difference between the left- and righthand piston surface of piston 8. Pressure Pm is so high that cavitati- on in the second displacement space still cannot take place during the expansion stroke.
- the pressure level Paa is basically constant but may be increased in 10b by partial supply from space 2 during the compression stroke via conduit 38.
- Figures lOd and lOe show an embodiment in which the func- tion of the first and third displacement space is integra ⁇ ted.
- Paa is equal to or higher than Pea depending on the fuel supply.
- the users are connected between 4 and 5.
- Figure lOd has been derived from the embodiment according to figures 7d and 7g, while the embodiment lOe has been derived from figures 7a, 7b, 7e and 7f.
- the stroke volume of the second displacement space can be kept relatively small and Pm can be kept relatively low by using the release valve of figures 8a and 8b.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Valve Device For Special Equipments (AREA)
- Fluid-Pressure Circuits (AREA)
Abstract
Description
Claims
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP96908391A EP0839265A1 (en) | 1995-04-10 | 1996-04-10 | Operation and control of a free piston aggregate |
AU51638/96A AU5163896A (en) | 1995-04-10 | 1996-04-10 | Operation and control of a free piston aggregate |
Applications Claiming Priority (8)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
NL1000098 | 1995-04-10 | ||
NL1000098A NL1000098C2 (en) | 1995-04-10 | 1995-04-10 | Device for generating fast movement for controlling free piston aggregate in particular |
NL1000479 | 1995-06-01 | ||
NL1000479A NL1000479C2 (en) | 1995-06-01 | 1995-06-01 | Device for generating fast movement for controlling free piston aggregate in particular |
NL1001750A NL1001750C2 (en) | 1995-11-27 | 1995-11-27 | Device for generating fast movement for controlling free piston aggregate in particular |
NL1001750 | 1995-11-27 | ||
NL1001939 | 1995-12-20 | ||
NL1001939A NL1001939C2 (en) | 1995-04-10 | 1995-12-20 | Device for generating fast movement for controlling free piston aggregate in particular |
Publications (1)
Publication Number | Publication Date |
---|---|
WO1996032576A1 true WO1996032576A1 (en) | 1996-10-17 |
Family
ID=27483683
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/NL1996/000157 WO1996032576A1 (en) | 1995-04-10 | 1996-04-10 | Operation and control of a free piston aggregate |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP0839265A1 (en) |
AU (1) | AU5163896A (en) |
CA (1) | CA2217864A1 (en) |
WO (1) | WO1996032576A1 (en) |
Cited By (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
NL1007912C2 (en) | 1997-12-24 | 1999-06-25 | Potma Beheer B V T | Low loss flow control for hydromotors and cylinders operating from an accumulator such as using a free-piston unit. |
WO1999034100A1 (en) * | 1997-12-24 | 1999-07-08 | T. Potma Beheer B.V. | Device for digital hydraulic pressure transformation (dhpt) |
US6152091A (en) * | 1999-02-22 | 2000-11-28 | Caterpillar Inc. | Method of operating a free piston internal combustion engine with a variable pressure hydraulic fluid output |
US6158401A (en) * | 1999-02-24 | 2000-12-12 | Caterpillar Inc. | Method of operating a free piston internal combustion engine with pulse compression |
US6206656B1 (en) | 1999-02-22 | 2001-03-27 | Caterpillar Inc. | Method of operating a free piston internal combustion engine with high pressure hydraulic fluid upon misfire or initial start-up |
NL1013996C2 (en) * | 1999-12-30 | 2001-07-03 | Innas Free Piston Bv | Free piston unit for generating hydraulic energy. |
US6269783B1 (en) | 1999-02-22 | 2001-08-07 | Caterpillar Inc. | Free piston internal combustion engine with pulse compression |
WO2003102386A1 (en) | 2002-05-30 | 2003-12-11 | Cargine Engineering Ab | A device and a method for the generation of pressure pulses |
RU2618689C1 (en) * | 2016-05-31 | 2017-05-10 | Анатолий Александрович Рыбаков | Way of the air gap magnetic flux drag reduction among linear electric power generator anchors of the free-piston energy module with the external combustion shaft |
CN107762560A (en) * | 2017-11-13 | 2018-03-06 | 北京工业大学 | A kind of thermo-electric converting device available for small-sized organic Rankine bottoming cycle residual neat recovering system |
US10290054B2 (en) | 2005-08-26 | 2019-05-14 | Jpmorgan Chase Bank, N.A. | Systems and methods for performing scoring optimization |
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NL6814405A (en) * | 1968-10-08 | 1970-04-10 | ||
US4599861A (en) * | 1985-05-13 | 1986-07-15 | Beaumont Richard W | Internal combustion hydraulic engine |
US4724801A (en) * | 1987-01-15 | 1988-02-16 | Olin Corporation | Hydraulic valve-operating system for internal combustion engines |
WO1993010342A1 (en) * | 1991-11-19 | 1993-05-27 | Innas B.V. | Free-piston engine having a fluid energy unit |
WO1996003575A1 (en) * | 1994-07-27 | 1996-02-08 | Innas Free Piston B.V. | Hydraulic switching valve, and a free-piston engine provided therewith |
-
1996
- 1996-04-10 WO PCT/NL1996/000157 patent/WO1996032576A1/en not_active Application Discontinuation
- 1996-04-10 CA CA 2217864 patent/CA2217864A1/en not_active Abandoned
- 1996-04-10 AU AU51638/96A patent/AU5163896A/en not_active Abandoned
- 1996-04-10 EP EP96908391A patent/EP0839265A1/en not_active Ceased
Patent Citations (5)
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NL6814405A (en) * | 1968-10-08 | 1970-04-10 | ||
US4599861A (en) * | 1985-05-13 | 1986-07-15 | Beaumont Richard W | Internal combustion hydraulic engine |
US4724801A (en) * | 1987-01-15 | 1988-02-16 | Olin Corporation | Hydraulic valve-operating system for internal combustion engines |
WO1993010342A1 (en) * | 1991-11-19 | 1993-05-27 | Innas B.V. | Free-piston engine having a fluid energy unit |
WO1996003575A1 (en) * | 1994-07-27 | 1996-02-08 | Innas Free Piston B.V. | Hydraulic switching valve, and a free-piston engine provided therewith |
Cited By (17)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
NL1007912C2 (en) | 1997-12-24 | 1999-06-25 | Potma Beheer B V T | Low loss flow control for hydromotors and cylinders operating from an accumulator such as using a free-piston unit. |
WO1999034100A1 (en) * | 1997-12-24 | 1999-07-08 | T. Potma Beheer B.V. | Device for digital hydraulic pressure transformation (dhpt) |
US6564547B1 (en) | 1997-12-24 | 2003-05-20 | T. Potma Beheer, B.V. | Device for digital hydraulic pressure transformation (DHPT) |
US6463895B2 (en) | 1999-02-22 | 2002-10-15 | Caterpillar Inc | Free piston internal combustion engine with pulse compression |
US6206656B1 (en) | 1999-02-22 | 2001-03-27 | Caterpillar Inc. | Method of operating a free piston internal combustion engine with high pressure hydraulic fluid upon misfire or initial start-up |
US6269783B1 (en) | 1999-02-22 | 2001-08-07 | Caterpillar Inc. | Free piston internal combustion engine with pulse compression |
US6152091A (en) * | 1999-02-22 | 2000-11-28 | Caterpillar Inc. | Method of operating a free piston internal combustion engine with a variable pressure hydraulic fluid output |
US6158401A (en) * | 1999-02-24 | 2000-12-12 | Caterpillar Inc. | Method of operating a free piston internal combustion engine with pulse compression |
NL1013996C2 (en) * | 1999-12-30 | 2001-07-03 | Innas Free Piston Bv | Free piston unit for generating hydraulic energy. |
WO2001049998A3 (en) * | 1999-12-30 | 2001-12-06 | Innas Free Piston Bv | Free-piston unit for generating hydraulic energy |
WO2003102386A1 (en) | 2002-05-30 | 2003-12-11 | Cargine Engineering Ab | A device and a method for the generation of pressure pulses |
JP2005528564A (en) * | 2002-05-30 | 2005-09-22 | カージン・エンジニアリング・アクチボラグ | Pressure pulse generator and pressure pulse generation method |
EP1532348B1 (en) * | 2002-05-30 | 2012-03-21 | Cargine Engineering AB | A device and a method for the generation of pressure pulses |
US10290054B2 (en) | 2005-08-26 | 2019-05-14 | Jpmorgan Chase Bank, N.A. | Systems and methods for performing scoring optimization |
RU2618689C1 (en) * | 2016-05-31 | 2017-05-10 | Анатолий Александрович Рыбаков | Way of the air gap magnetic flux drag reduction among linear electric power generator anchors of the free-piston energy module with the external combustion shaft |
CN107762560A (en) * | 2017-11-13 | 2018-03-06 | 北京工业大学 | A kind of thermo-electric converting device available for small-sized organic Rankine bottoming cycle residual neat recovering system |
CN107762560B (en) * | 2017-11-13 | 2023-12-22 | 北京工业大学 | Thermal-electric conversion device for small organic Rankine cycle waste heat recovery system |
Also Published As
Publication number | Publication date |
---|---|
EP0839265A1 (en) | 1998-05-06 |
AU5163896A (en) | 1996-10-30 |
CA2217864A1 (en) | 1996-10-17 |
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