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WO1996018767A1 - A process for dyeing polyester/cotton blends - Google Patents

A process for dyeing polyester/cotton blends Download PDF

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Publication number
WO1996018767A1
WO1996018767A1 PCT/US1995/016025 US9516025W WO9618767A1 WO 1996018767 A1 WO1996018767 A1 WO 1996018767A1 US 9516025 W US9516025 W US 9516025W WO 9618767 A1 WO9618767 A1 WO 9618767A1
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WO
WIPO (PCT)
Prior art keywords
dye
reactive
fiber
process according
dve
Prior art date
Application number
PCT/US1995/016025
Other languages
French (fr)
Inventor
Thomas Van Chambers
Christine Feuchtner
Original Assignee
Hoechst Celanese Corporation
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hoechst Celanese Corporation filed Critical Hoechst Celanese Corporation
Priority to EP95944321A priority Critical patent/EP0839225A4/en
Priority to JP8519183A priority patent/JPH10510597A/en
Publication of WO1996018767A1 publication Critical patent/WO1996018767A1/en
Priority to MXPA/A/1997/004438A priority patent/MXPA97004438A/en

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Classifications

    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/44General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
    • D06P1/673Inorganic compounds
    • D06P1/67333Salts or hydroxides
    • D06P1/6735Salts or hydroxides of alkaline or alkaline-earth metals with anions different from those provided for in D06P1/67341
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/44General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
    • D06P1/673Inorganic compounds
    • D06P1/67383Inorganic compounds containing silicon
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P3/00Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
    • D06P3/82Textiles which contain different kinds of fibres
    • D06P3/8204Textiles which contain different kinds of fibres fibres of different chemical nature
    • D06P3/8223Textiles which contain different kinds of fibres fibres of different chemical nature mixtures of fibres containing hydroxyl and ester groups
    • D06P3/8238Textiles which contain different kinds of fibres fibres of different chemical nature mixtures of fibres containing hydroxyl and ester groups using different kinds of dye
    • D06P3/8252Textiles which contain different kinds of fibres fibres of different chemical nature mixtures of fibres containing hydroxyl and ester groups using different kinds of dye using dispersed and reactive dyes

Definitions

  • TITLE A PROCESS FOR DYEING POLYESTER/COTTON BLENDS
  • This invention is directed to the dyeing of cotton and polyester blends using
  • Blends of cotton and polyester fibers are important textiles used in the
  • Cotton fibers are dyed using fiber reactive dyes of the vinyl sulfone,
  • the fiber reactive dyes are generally applied to the fiber under alkaline
  • the fiber reactive dyes are also provided.
  • hydrophilic have a high degree of affinity for cellulosic cotton fibers and are stable
  • Polyester fibers on the other hand are hydrophobic and are generally dyed
  • disperse dyes which are also hydrophobic.
  • the disperse dyes are sparingly
  • disperse dye dispersion can be sensitive to electrolytes which tend to cause
  • polyester/cotton blends are dyed by three well known
  • exhaust dyeing procedures which are: (1) a conventional two bath procedure; (2) a
  • polyester/cotton blend is then removed from this
  • blend is then dyed under alkaline conditions at a temperature from about 60° -
  • the reverse two bath procedure comprises a reversal in the order of dyeing
  • the dye bath is then acidified to lower the pH and a disperse dye is
  • polyester portion of the blend is dyed at 120°C to 130°C.
  • the dye bath is held at the selected temperature for an
  • the dye bath is then heated to about 120°C to 140°C to dye
  • the amount of electrolyte and alkali used in the dye bath is dependent upon
  • the appropriate amount of alkali and electrolyte may be determined by:
  • the electrolyte concentration will typically range from
  • the fiber reactive, vinyl sulfone concentration typically the amount of alkali
  • the low salt that temperature for a time of about 15 minutes to several hours, preferably about 30
  • the low salt fiber reactive dyes useful in the invention provide high
  • This invention is directed to a method of dyeing polyester/cotton blends
  • Polyester/cotton blends may be dyed according to
  • the process of the invention comprises dyeing polyester/cotton blends by the exhaust dyeing method.
  • an aqueous dye bath is
  • the dye bath containing the polyester/cotton blend is heated to 40°C to 1 10°C to effect dyeing of the cotton portion of the blend with the fiber
  • the dye bath is held at the selected temperature for an
  • the dye bath is then heated to about 120°C to 140°C to dye
  • the amount of electrolyte and alkali used in the dye bath is dependent upon
  • the appropriate amount of alkali and electrolyte may be determined by:
  • the electrolyte concentration will typically range from about 25 grams per liter at one percent of a fiber reactive dye to about 50 grams per
  • the fiber reactive, vinyl sulfone concentration typically the amount of alkali
  • the low salt. fiber reactive, dyes can be used in their free acid form or the alkali salt form,
  • the process of the invention provides high quality dyeings with the
  • the process of the invention provides a color yield of
  • the fiber reactive dyes useful in the invention have the following properties:
  • fiber reactive dye is a low salt dye for the purpose of this invention.
  • Z is a group capable of being eliminated by the action of an alkaline reagent.
  • Z may be sulfato, phosphato, chlorine, bromine, thiosulfato, etc.
  • the dye may contain one or more monofluorotriazine or monochlorotriazine reactive
  • These dyes are defined as low salt, fiber reactive dyes for the purpose of this
  • Remazol® EF Yellow 2R was dyed at 140°F according to the above
  • Cibacron Yellow LS R was dyed according to the above procedure (160°F
  • the dye yield was 2.037. This dye was acceptable as the high temperature color
  • these low salt, fiber reactive, dyes that are useful in the invention
  • the fiber reactive component may be of the
  • vinyl sulfone series which are well known in the art.
  • the dye Z may be sulfato, phosphato, chlorine, bromine, thiosulfato, etc.
  • the dye may contain one or more monofluorotriazine or monochlorotriazine reactive
  • Remazol® Red M-RB Remazol® EF Red BS
  • Cibacron® Yellow C-R dyes available from Ciba-Geigy Corporation, Summit, NJ,
  • monohalotriazine (monochloro or monofluorotriazine) group may also be used in the invention.
  • the monochlorotriazine and monofluorotriazine groups have the
  • An exemplary low salt dye useful in the invention having at least two
  • monohalotriazine groups is a dye of the formula:
  • monofluorotriazine reactive group type useful in the process of the invention are :
  • Procion® Red HE-313 (Reactive Red 120), Procion® Orange HE-R, (Reactive Orange 84), Procion® Blue HE-GN, (Reactive Blue 187:1) dyes available from ICI
  • Cibacron® Blue LS 3R Cibacron® Scarlet LS.
  • Low salt fiber reactive dyes having one or more fiber reactive
  • dichloroquinoxalones groups may be used in the invention.
  • dichloroquinoxalone group has the formula:
  • fiber reactive group that may be used in the process of this invention is:
  • Levafix® Golden Yellow EG available from DyStar LP. Charlotte, NC.
  • trihalopyrimidine series may also be used in the process of the invention.
  • trihalopyrimidine reactive group has the formula:
  • X is independently selected from Cl and F; preferably at least one X
  • Exemplary low salt, fiber reactive dyes having one trihalopyrimidine group having one trihalopyrimidine group
  • Exemplary dyes of the trihalopyrimidine reactive group type are Levafix® E-3GA, (Reactive Orange 64).
  • Levafix® Red E-6BA (Reactive Red 159), available from DyStar LP. Charlotte,
  • salt fiber reactive dyes within the scope of this invention include dyes wherein the
  • fiber reactive groups may be of different types; e.g. a dichloroquinoxalone group and one or more fiber reactive groups selected from vinyl sulfone, monochlorotriazine.
  • Levafix® Navy E-BNA dye available from Levafix®
  • alkali-stable disperse dye are commercially available from
  • Dianix® Yellow AC-E Dye Dianix® Blue BG-FS 200 Dye (Disperse Blue 73)
  • Dianix® Yellow H2G-FS Dye Dianix® Dark Blue B-SE 200 Dye (Disperse Yellow 160)
  • Dianix® Blue GR-E 140 Dye Dianix® Yellow UN-SE 200 New Dye (Disperse Blue 81)
  • Dianix® Orange UN-SE New Dye Dianix® Turquoise Blue G-FS 200 Dye
  • Dianix Orange GS-E Dye (Disperse Orange 73)
  • Dianix® Red F-BE 220 Dye (Disperse Red 60) Dianix® Grey R-SE Dye
  • Dianix® Red AC-E Dye Dianix® Black RB-FS 200 Dye
  • the process of the invention is conducted within a pH ranging from about 8 to about 1 1 ; preferably in the range of from about 8.5 to 10.5.
  • alkali are sodium, potassium and lithium hydroxides and
  • exemplary buffers include sodium
  • metasilicate is a preferred combination for controlling the pH of the dye bath.
  • the pH may be controlled by a metered addition of alkali solution to the
  • a dye bath was prepared at approximately 32°C (90°F) following ingredients
  • Remol ® DC surfactant an anionic phosphate ester of a fatty alcohol
  • CDU's Density Units
  • Example 1 was repeated using as the fiber reactive, vinyl sulfone dye CI Reactive Violet 5. The color yield was measured on the dyed fabric and it was 0.672
  • Example 1 The procedure of Example 1 was repeated except the dye bath contained the
  • the color yield on the dyed specimen was 2.381.
  • Example 2 was repeated except the fiber reactive, vinyl sulfone used was CI
  • Reactive Red 180 The color yield on the dyed fabric was 0.88 CDU. In comparison to the dyeing of Example 2 the color yield on this dyeing was 37%
  • a dyebath was prepared at 100°F consisting of the following:
  • dyebath at a liquor ratio of 10:1 dye bath : weight of fabric ) as follows:
  • the temperature of the dyebath was raised at a rate of 2°F / minute to a

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Dispersion Chemistry (AREA)
  • Coloring (AREA)

Abstract

A single bath process for exhaust dyeing polyester and cotton fiber blends by the use of a fiber reactive, vinyl sulfone dye in admixture with a disperse dye under alkaline pH conditions.

Description

TITLE: A PROCESS FOR DYEING POLYESTER/COTTON BLENDS
BACKGROUND OF THE INVENTION
CROSS REFERENCE TO RELATED APPLICATION
This application is a continuation-in-part of US Patent Application Serial No.
08/355,711 filed December 13, 1995, now .
Technical Field
This invention is directed to the dyeing of cotton and polyester blends using
mixtures of disperse and fiber reactive dyes.
Background
In the prior, above-identified patent application we disclose the use of low
salt, vinyl sulfone fiber reactive dyes and disperse dyes in a one bath process for
dyeing polyester and cotton fiber blends. We have now discovered that the process
of our invention is also applicable to numerous other fiber reactive dyes capable of
providing high color yield under a low electrolyte dye bath concentration at a high
dye bath temperature and this application is directed to the broader aspects of our
invention.
Blends of cotton and polyester fibers are important textiles used in the
manufacture of clothing and other textile products. Unfortunately, the dyes and process conditions used to color cotton are different than the dyes and processes
used to dye polyester fibers.
Cotton fibers are dyed using fiber reactive dyes of the vinyl sulfone,
dichloroquinoxalone, halotriazine, and halopyrimidine types which are well known
in the art. The fiber reactive dyes are generally applied to the fiber under alkaline
conditions at a temperature from about 40° to 110°C from an aqueous solution
containing an electrolyte which promotes exhausting the dye from the dye bath to
the fiber. These dyes form a covalent chemical bond with the hydroxy groups of the
cotton and exhibit excellent fastness properties. The fiber reactive dyes are also
hydrophilic, have a high degree of affinity for cellulosic cotton fibers and are stable
under alkaline pH conditions but they are not as thermally stable as some other dyes.
Polyester fibers on the other hand are hydrophobic and are generally dyed
with disperse dyes which are also hydrophobic. The disperse dyes are sparingly
soluble in water and must be dispersed in water with the aid of a dispersing agent,
generally a surfactant in combination with other auxiliaries. Disperse dyes color the polyester fiber by diffusion into the fiber under the influence of heat and dyeing
auxiliaries. Unfortunately, disperse dyes are generally not stable at higher pH and
are normally applied at pH 5-7 at a temperature of 120° - 140°C. Additionally, the
disperse dye dispersion can be sensitive to electrolytes which tend to cause
dispersion instability. In commercial practice polyester/cotton blends are dyed by three well known
exhaust dyeing procedures which are: (1) a conventional two bath procedure; (2) a
reverse two bath procedure and (3) a one bath, multi step procedure.
In the conventional two bath procedure the polyester/cotton blend is first
dyed with a disperse dye in a dye bath at pH 5-7 at 120° - 140°C to dye the polyester
fiber component of the blend. The polyester/cotton blend is then removed from this
first dye bath and transferred to a second dye bath containing a fiber reactive dye,
electrolyte and alkali. Alternatively the disperse dye bath is removed from the dye
vessel and replaced with the fiber reactive dye bath. The cotton component of the
blend is then dyed under alkaline conditions at a temperature from about 60° -
110°C. The reverse two bath procedure comprises a reversal in the order of dyeing
versus the conventional process; first dyeing the cotton with the fiber reactive dye
and then the polyester with the disperse dye in separate dye baths. In the one bath
multi-step procedure, a single dye bath is prepared and the cotton portion of the blend is dyed under alkaline conditions and low temperature in the presence of
electrolyte. The dye bath is then acidified to lower the pH and a disperse dye is
added and the polyester portion of the blend is dyed at 120°C to 130°C.
US Patent No. 4,359,322 (Neal) discloses a one process for dyeing polyester
cotton blends with alkaline-stable disperse dyes and fiber reactive dyes of the vinyl to 40°C to 1 10°C to effect dyeing of the cotton portion of the blend with the fiber
reactive dye component. The dye bath is held at the selected temperature for an
appropriate time to exhaust the fiber reactive dye into the cotton fiber; generally
from abut 15 minutes to about one hour. Excellent results have been obtained at
80°C for 30 minutes. The dye bath is then heated to about 120°C to 140°C to dye
the polyester portion of the blend with the alkali-stable disperse dye. Excellent
results have been obtained at 130°C for 30 minutes. The dye bath is then cooled and
the fabric rinsed and dried. Normal dye bath auxiliaries may be employed in the
process; e.g. scouring agents, leveling aids, water softeners etc.
The amount of electrolyte and alkali used in the dye bath is dependent upon
the amount of low salt, fiber reactive, dye used in the dye bath. Deep shades require
more dye which in turn requires more electrolyte and more alkali.
The appropriate amount of alkali and electrolyte may be determined by
simple experimentation. The electrolyte concentration will typically range from
about 25 grams per liter at one percent of a fiber reactive dye to about 50 grams per
liter at a six percent fiber reactive dye level (percentages by weight on fabric) at a
liquor ratio of 10: 1. Similarly, the amount of alkali required will be dependent on
the fiber reactive, vinyl sulfone concentration. Typically the amount of alkali
required will be in the range from about 0.5 to about 3 percent over a dye concentration from about one weight percent to six weight percent. The low salt. that temperature for a time of about 15 minutes to several hours, preferably about 30
minutes at 100°C most preferably at about 75°C to about 85°C. The dye bath is then
heated to a temperature of about 120° - 140°C for about 15 minutes to about 1.0
hour preferably about 30 minutes and the dye bath is cooled, the fabric rinsed and
dried. The low salt fiber reactive dyes useful in the invention provide high
performance and uniform dyeings. The process of the invention achieves these
superior dyeings at lower costs for energy, raw materials and high productivity while
simultaneously providing the environmental advantage of a low salt effluent.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
This invention is directed to a method of dyeing polyester/cotton blends and
dye compositions useful therein. Polyester/cotton blends may be dyed according to
the invention by a single bath exhaust dyeing procedure using alkali-stable disperse
dyes and low salt, fiber reactive dyes in an aqueous dye bath solution under alkaline
pH conditions.
The process of the invention comprises dyeing polyester/cotton blends by the exhaust dyeing method. In the process of the invention an aqueous dye bath is
prepared containing an alkali-stable disperse dye component, a low salt, fiber
reactive dye component, an electrolyte and an alkali component. According to the
process of the invention, the dye bath containing the polyester/cotton blend is heated to 40°C to 1 10°C to effect dyeing of the cotton portion of the blend with the fiber
reactive dye component. The dye bath is held at the selected temperature for an
appropriate time to exhaust the fiber reactive dye into the cotton fiber; generally
from abut 15 minutes to about one hour. Excellent results have been obtained at
80°C for 30 minutes. The dye bath is then heated to about 120°C to 140°C to dye
the polyester portion of the blend with the alkali-stable disperse dye. Excellent
results have been obtained at 130°C for 30 minutes. The dye bath is then cooled and
the fabric rinsed and dried. Normal dye bath auxiliaries may be employed in the
process; e.g. scouring agents, leveling aids, water softeners etc.
The amount of electrolyte and alkali used in the dye bath is dependent upon
the amount of low salt, fiber reactive, dye used in the dye bath. Deep shades require more dye which in turn requires more electrolyte and more alkali.
The appropriate amount of alkali and electrolyte may be determined by
simple experimentation. The electrolyte concentration will typically range from about 25 grams per liter at one percent of a fiber reactive dye to about 50 grams per
liter at a six percent fiber reactive dye level (percentages by weight on fabric) at a
liquor ratio of 10: 1. Similarly, the amount of alkali required will be dependent on
the fiber reactive, vinyl sulfone concentration. Typically the amount of alkali
required will be in the range from about 0.5 to about 3 percent over a dye
concentration from about one weight percent to six weight percent. The low salt. fiber reactive, dyes can be used in their free acid form or the alkali salt form,
preferably in the salt form.
The process of the invention provides high quality dyeings with the
following advantages: high productivity through reduced cycle time, lower energy
usage, high dye bath exhaust (improved color yield and build up) and low
environment emissions. The process of the invention provides a color yield of
approximately 90% of the strength achieved under normal dyeing conditions. In
addition, in the conventional dyeing procedures for polyester/cotton blends, a fiber
reactive dye usually loses 20 to 50% of its strength. This loss in color yield is
avoided with the process and compositions of this invention.
The fiber reactive dyes useful in the invention have the following
characteristics: (a) they may be used at a low electrolyte concentration in the dye
bath; e.g. in an amount of 50 grams/liter or less, preferably 40 grams/liter or less
while providing high color yield i.e. at least 80% of the color yield obtained when
dyed at 1 10 to 140 grams per liter dye bath electrolyte concentration, preferably at
lesat 85% and most preferably 90% or more; (b) they provide high fixation and high
color yield at a dye bath pH of from about 8 to 1 1 preferably about 8.5 to 10.5 and
(c) they are thermally stable at dye bath temperatures in the 110° to 140°C range.
The following test procedure is used to determine whether a particular water soluble,
fiber reactive dye is a low salt dye for the purpose of this invention. After where Z is a group capable of being eliminated by the action of an alkaline reagent.
Z may be sulfato, phosphato, chlorine, bromine, thiosulfato, etc. In the alternative,
the dye may contain one or more monofluorotriazine or monochlorotriazine reactive
groups and one vinyl sulfone group. Generally it has been found that dyes of the vinyl sulfone, monochlorotriazine and monofluorotriazine having a single reactive
substituent are not acceptable for use in this invention. However, an exception to
this finding is a dye having one reactive group and a cyanamide substituent on an s-
triazine group.
Exemplary vinyl sulfone dyes and mixed vinyl sulfone, monochlorotriazine,
monofluorotriazine dyes useful in the invention follow. In the dye list which follows the following abbreviations are used for the reactive groups:
VS - vinyl sulfone MCT - monochlorotriazine MFT - monofluorotriazine
Reactive Yellow 1 Dye
Figure imgf000010_0001
2 VS groups
10 process conditions (140-160°F) when dyed in accordance with the process of the
invention; more preferably about 85% and most preferably about 90% or more.
These dyes are defined as low salt, fiber reactive dyes for the purpose of this
description.
The following screening tests illustrate the performance criteria.
Remazol® EF Yellow 2R was dyed at 140°F according to the above
procedure (145°F for 45 minutes) and gave a color yield of 1.9 CDU's when the
same dye was dyed at 175°F - 265°F according to the above procedure the color
yield was 0.775 CDU's. This dye was unacceptable since the high temperature color
yield is only 55% of the low temperature value (0.775/1.9 x 100 = 55%).
Cibacron Yellow LS R was dyed according to the above procedure (160°F
for 45 minutes), and the color yield at 160°F was 2.1 CDU's and at 175°F - 265°F
the dye yield was 2.037. This dye was acceptable as the high temperature color
yield was 97% of the low temperature color yield.
Typically, these low salt, fiber reactive, dyes that are useful in the invention
may be further characterized as follows: The fiber reactive component may be of the
vinyl sulfone series which are well known in the art. The vinyl sulfone dyes useful
in the invention should contain at least two fiber reactive groups of the general
formula — SO2Y, where Y represents the vinyl group or the group — CH2CH2Z where Z is a group capable of being eliminated by the action of an alkaline reagent.
Z may be sulfato, phosphato, chlorine, bromine, thiosulfato, etc. In the alternative, the dye may contain one or more monofluorotriazine or monochlorotriazine reactive
groups and one vinyl sulfone group. Generally it has been found that dyes of the
vinyl sulfone, monochlorotriazine and monofluorotriazine having a single reactive
substituent are not acceptable for use in this invention. However, an exception to
this finding is a dye having one reactive group and a cyanamide substituent on an s-
triazine group.
Exemplary vinyl sulfone dyes and mixed vinyl sulfone, monochlorotriazine,
monofluorotriazine dyes useful in the invention follow. In the dye list which
follows the following abbreviations are used for the reactive groups:
VS - vinyl sulfone MCT - monochlorotriazine MFT - monofluorotriazine
Reactive Yellow 1 Dye
Figure imgf000012_0001
2 VS groups Reactive Scarlet 1 Dve
Figure imgf000013_0001
1 VS group & 1 MFT group
Reactive Red 1 Dye
Figure imgf000013_0002
2 VS groups & 1 MCT group
Reactive Red 2 Dye
Figure imgf000013_0003
2 VS groups & 1 MCT group
Reactive Red 3 Dve
Figure imgf000014_0001
3 VS groups & 1 MCT group
Reactive Orange 1 Dye
Figure imgf000014_0002
1 VS group & 1 MCT
Reactive Red Violet 1 Dye
Figure imgf000014_0003
2 VS groups & 1 MCT group Reactive Red Violet 2 Dve
Figure imgf000015_0001
2 VS groups & 1 MCT group
Reactive Red Violet 3 Dve
Figure imgf000015_0002
2 VS groups & 1 MCT group
Reactive Violet 1 Dve
Figure imgf000015_0003
2 VS groups and 1 MCT group Reactive Red Violet 4 Dye
Figure imgf000016_0001
2 VS groups & 1 MCT group
Reactive Red Violet 5 Dve
Figure imgf000016_0002
2 VS groups & 1 MCT group
Reactive Red Violet 6 Dye
Figure imgf000016_0003
2 VS groups & 1 MCT group Reactive Blue 1 Dye
Figure imgf000017_0001
2 VS groups & 1 MCT
Reactive Blue 2 Dye
Figure imgf000017_0002
1 VS group & 1 cyanamide group
Reactive Blue 3 Dye
Figure imgf000017_0003
2 VS groups & 1 MCT group Reactive Blue 4 Dve
Figure imgf000018_0001
VS group & 1 MCT group
Reactive Blue 5 Dve
Figure imgf000018_0002
2 VS groups
Reactive Blue 6 Dye
Figure imgf000018_0003
2 VS groups Exemplary commercial dyes of the vinyl sulfone type and mixed vinyl
sulfone, monochlorotriazine or monofluorotriazine reactive group type useful in this
invention are: Remazol® Red M-RB, Remazol® EF Red BS, Remazol® EF Blue
FB, Remazol® Brilliant Yellow 3 GL, Remazol EF Red 2 BT dyes which are
available from DyStar L.P., Charlotte, NC, USA; Cibacron® Orange C-G,
Cibacron® Yellow C-R dyes available from Ciba-Geigy Corporation, Summit, NJ,
USA.
Low salt fiber-reactive dyes containing two or more reactive
monohalotriazine (monochloro or monofluorotriazine) group may also be used in the invention. The monochlorotriazine and monofluorotriazine groups have the
formula:
Figure imgf000019_0001
An exemplary low salt dye useful in the invention having at least two
monohalotriazine groups is a dye of the formula:
Figure imgf000020_0001
X = Cl or F
Exemplary commercial dyes of the bis-monochlorotriazine and bis-
monofluorotriazine reactive group type useful in the process of the invention are :
Procion® Red HE-313, (Reactive Red 120), Procion® Orange HE-R, (Reactive Orange 84), Procion® Blue HE-GN, (Reactive Blue 187:1) dyes available from ICI
Ld, UK; and Cibacron® Blue LS 3R, Cibacron® Scarlet LS. and Cibacron Yellow
LS R dyes available from Ciba-Geigy Corporation, Summit, N. J.
Low salt fiber reactive dyes having one or more fiber reactive
dichloroquinoxalones groups may be used in the invention. The
dichloroquinoxalone group has the formula:
Figure imgf000020_0002
An exemplary low salt, fiber reactive dye having one dichloroquinoxalone
fiber reactive group that may be used in the process of this invention is:
Figure imgf000021_0001
An exemplary commercial dye of the dichloroquinoxalone reactive group
type is Levafix® Golden Yellow EG available from DyStar LP. Charlotte, NC.
A low salt, fiber reactive dye containing one or more reactive groups of the
trihalopyrimidine series may also be used in the process of the invention. The
trihalopyrimidine reactive group has the formula:
Figure imgf000021_0002
wherein X is independently selected from Cl and F; preferably at least one X
substituent is selected from F.
Exemplary low salt, fiber reactive dyes having one trihalopyrimidine group
that may be used in the process of this invention are:
Figure imgf000022_0001
and
Figure imgf000022_0002
Exemplary dyes of the trihalopyrimidine reactive group type are Levafix® E-3GA, (Reactive Orange 64). Levafix® Scarlet E-2GA, (Reactive Red 123), and
Levafix® Red E-6BA, (Reactive Red 159), available from DyStar LP. Charlotte,
NC.
The foregoing description is intended to be illustrative and not limiting. Low
salt fiber reactive dyes within the scope of this invention include dyes wherein the
fiber reactive groups may be of different types; e.g. a dichloroquinoxalone group and one or more fiber reactive groups selected from vinyl sulfone, monochlorotriazine.
monofluorotriazine and trihalopyrimidine or multiple fiber reactive groups selected from the same class e.g. two trichloropyrimidine groups or two
dichloroquinoxalones etc. An exemplary dye having different fiber reactive groups
which provides excellent results is Levafix® Navy E-BNA dye (available from
DyStar L.P., Charlotte, N.C.) with one vinyl sulfone fiber reactive group and one
difluoromonochloropyrimidine group.
The alkali-stable disperse dyes useful in this invention are characterized by
being chemically stable in the pH range from about 8 to about 11. An alkali-stable
disperse dye also be further characterized in that it does not undergo random tone
shifts at high temperature and alkaline conditions and that the disperse dye
dispersion provides level dyeings. These dyes are known; see for example US
Patent No. 4,359,322, col. 11-12. Exemplary alkali-stable disperse dyes useful in
this invention have the following formulae:
Disperse Yellow 1 Dye
Figure imgf000023_0001
Disperse Yellow 2 Dye
Figure imgf000024_0001
Disperse Red 1 Dye
Figure imgf000024_0002
Disperse Violet 1 Dve
Figure imgf000024_0003
Disperse Violet 2 Dye
Figure imgf000024_0004
11 Disperse Orange 1 Dye
Figure imgf000025_0001
Disperse Blue 1 Dve
Figure imgf000025_0002
Disperse Blue 2 Dve
Figure imgf000025_0003
Exemplary alkali-stable disperse dye are commercially available from
DyStar L.P., Charlotte, NC; e. g. the following disperse dyes:
Dianix® Yellow 5G-E Dye Dianix® Blue FBL-E Dye
Dianix® Yellow AC-E Dye Dianix® Blue BG-FS 200 Dye (Disperse Blue 73) Dianix® Yellow H2G-FS Dye Dianix® Dark Blue B-SE 200 Dye (Disperse Yellow 160)
Dianix® Blue GR-E 140 Dye Dianix® Yellow UN-SE 200 New Dye (Disperse Blue 81) Dianix® Blue GRN-E 200 Dye
Dianix® Orange UN-SE New Dye Dianix® Turquoise Blue G-FS 200 Dye Dianix Orange GS-E Dye (Disperse Orange 73)
Dianix® Navy BG-SE 200 Dye
Dianix® Red F-BE 220 Dye (Disperse Red 60) Dianix® Grey R-SE Dye
Dianix® Red AC-E Dye Dianix® Black RB-FS 200 Dye
Dianix® Red HBL-A Dye Resolin® Yellow 5GL 200 Dye
Dianix® Red UN-SE Dye Resolin® Red F3BS 150 Dye
Dianix® Rubine KB-FS Dye Resolin® Red Violet FBL 200 Dye Dianix® Violet FHRL-SE Dye Resolin® Blue F2GS Dye
The process of the invention is conducted within a pH ranging from about 8 to about 1 1 ; preferably in the range of from about 8.5 to 10.5. The pH of the dye
bath is controlled by the use of an alkali, preferably in conjunction with a buffering
agent. Exemplary alkali are sodium, potassium and lithium hydroxides and
carbonates, preferably potassium hydroxide. Exemplary buffers include sodium
bicarbonate, disodium hydrogen phosphate, borax, potassium hydrogen phosphate
and sodium metasilicate. A mixture of potassium hydroxide and sodium
metasilicate is a preferred combination for controlling the pH of the dye bath.
Optionally, the pH may be controlled by a metered addition of alkali solution to the
dve bath. The following examples illustrate the invention. These examples are to be
considered illustrative and are not intended to limit the scope of the invention or the
claims. Percentages unless indicated otherwise are weight percent based upon the
weight of fabric.
Example 1
A dye bath was prepared at approximately 32°C (90°F) following ingredients
at a liquor ratio of 10: 1.
2.0% Reactive Red Violet 5 Dye
0.8% Disperse Violet 1 Dye 40.0 g/1 Glauber's Salt (sodium sulfate)
1.5% Remol® FB alkali (mixture of KOH & Na2SiO3)
2.0% Remol® DC surfactant (an anionic phosphate ester of a fatty alcohol)
A test specimen of a 50:50 polyester/cotton fabric in the amount of 10 grams
was added to the bath. The temperature of the dye bath was raised from 32°C to
approximately 80°C (175°F) at the rate of about 1°C per minute (2°F/min) and held
at 80°C for 45 minutes. The dye bath temperature was then raised to approximately
130°C at the rate of l°C/minute and held at 130°C for 30 minutes. The bath was
then cooled to 90°C and the fabric was rinsed and dried. The color yield in Color
Density Units (CDU's) was measured on the fabric using a computer assisted
spectrophotometer. The color yield on the fabric was 1.801 CDU's. The Remol
FB alkali and Remol® DC surfactant used in this example are products available
from Hoechst Celanese Corporation, Somerville. New Jersey. 08876, USA. Comparative Example 1 Example 1 was repeated using as the fiber reactive, vinyl sulfone dye CI Reactive Violet 5. The color yield was measured on the dyed fabric and it was 0.672
CDU's. In comparison to the dyeing of Example 1, the color yield on this dyeing
was 37% (0.672/1.801) of that of Example 1.
Example 2
The procedure of Example 1 was repeated except the dye bath contained the
following ingredients.
2.0% Reactive Red- 1 Dye
0.8% Disperse Red-1 Dye
40.0 g/1 Glauber's Salt
1.5% Remol® FB alkali
2.0% Remol® DC
The color yield on the dyed specimen was 2.381.
Comparative Example 2
Example 2 was repeated except the fiber reactive, vinyl sulfone used was CI
Reactive Red 180. The color yield on the dyed fabric was 0.88 CDU. In comparison to the dyeing of Example 2 the color yield on this dyeing was 37%
(0.88/2.381 ) of that of Example 2.
Example 3
A dyebath was prepared at 100°F consisting of the following:
1.50 % Levafix® Scarlet E-2GA 2.50 % Remazol® EF Red BS 1.00 % Levafix® Blue E-GRN 0.30 % Dianix® Orange G-SE 0.35 % Resolin® Red F3BS 50.0 g/1 Glauber's Salt 2.00 % Solegal P ( auxiliary ) 2.50% Remol FB ( alkali )
A 20/80 polyester / cotton fabric was dyeing from the above prepared
dyebath at a liquor ratio of 10:1 ( dye bath : weight of fabric ) as follows:
The temperature of the dyebath was raised at a rate of 2°F / minute to a
temperature of 175°F (80°C) and run for 15 minutes. The temperature was then
raised at a rate of 3°F / minute to a temperature of 265°F and run for 20 minutes. The
dyebath was cooled and dropped. The fabric was rinsed, soaped, rinsed, and dried.
The result was a maroon colored dyeing with good levelness, fabric coverage, color
yield, and fastness properties.
Having described the present invention in detail, it is obvious that one skilled
in the art will be able to make variations and modifications thereto without departing
from the scope of the invention.

Claims

WE CLAIM:
ClaimJL
A process for dyeing blends of polyester and cotton fibers which comprises
exhaust dyeing said blend in a dye bath which comprises a water-soluble, fiber-
reactive dye component and an alkali-stable disperse dye component in admixture in
the presence of an electrolyte and an alkali wherein the pH of said dye bath is from
about 8 to 1 1; wherein the concentration of said electrolyte is less than about 50
grams per liter, and wherein said fiber reactive dye component comprises at least
one low salt, fiber-reactive dye.
Claim 2
A process according to Claim 1 wherein said low salt, fiber reactive dye
comprises at least two fiber reactive groups independently selected from vinyl sulfone, monochlorotriazine and monofluorotriazine fiber reactive groups.
Claim 3
A process according to Claim 1 wherein said low salt, fiber reactive dye comprises at least one fiber reactive group selected from the dichloroquinoxalone
and trihalopyrimidine fiber reactive groups; wherein the trihalopyrimidine halo
substituents are independently selected from chloro and fluoro. Claim 4
A process according to Claim 3 wherein said trihalopyrimidine comprises at
least one fluoro substituent.
Claim 5
A process according to Claim 1 wherein said low salt, fiber reactive dye has
at least one fiber reactive group selected from the vinyl sulfone monochlorotriazine
and monofluorotriazine fiber reactive groups and at least one cyanamide substituted
s-triazine group.
Claim 6
A process according to Claim 1 wherein said low salt, fiber reactive dye has
at least one fiber reactive group selected from the vinyl sulfone fiber reactive group
and at least one cyanamide substituted s-triazine group.
Claim 7
A process according to Claim 1 wherein a mixture of potassium hydroxide
and sodium metasilicate is used to control the dye bath pH.
Claim 8
A process according to Claim 2 wherein a mixture of potassium hydroxide
and sodium metasilicate is used to control the dye bath pH. Claim 9
A process according to Claim 3 wherein a mixture of potassium hydroxide and sodium metasilicate is used to control the dye bath pH.
Claim 10
A process according to Claim 4 wherein a mixture of potassium hydroxide
and sodium metasilicate is used to control the dye bath pH.
Claim 1 1
A process according to Claim 5 wherein a mixture of potassium hydroxide
and sodium metasilicate is used to control the dye bath pH.
Claim 12 A process according to Claim 6 wherein a mixture of potassium hydroxide
and sodium metasilicate is used to control the dye bath pH.
Claim 13
A process according to Claim 2 wherein said fiber reactive dye component
comprises at least one low salt fiber reactive dye selected from: Reactive Yellow 1 Dye
Figure imgf000033_0001
Reactive Scarlet 1 Dye
Figure imgf000033_0002
Reactive Red 1 Dye
Figure imgf000033_0003
Reactive Red 2 Dve
Figure imgf000034_0001
Reactive Red 3 Dye
Figure imgf000034_0002
Reactive Orange 1 Dve
S02C2H4θS03H ,
Figure imgf000034_0003
Reactive Red Violet 1 Dye
Figure imgf000035_0001
Reactive Red Violet 2 Dye
Figure imgf000035_0002
Reactive Red Violet 3 Dye
Figure imgf000035_0003
Reactive Violet 1 Dye
Figure imgf000036_0001
Reactive Red Violet 4 Dve
Figure imgf000036_0002
Reactive Red Violet 5 Dve
Figure imgf000036_0003
Reactive Red Violet 6 Dve
Figure imgf000037_0001
Reactive Blue 1 Dve
Figure imgf000037_0002
Reactive Blue 2 Dye
Figure imgf000037_0003
Reactive Blue 3 Dve
Figure imgf000038_0001
Reactive Blue 4 Dve
Figure imgf000038_0002
Reactive Blue 5 Dye
Figure imgf000038_0003
and Reactive Blue 6 Dve
Figure imgf000039_0001
Claim 14 A process according to Claim 13 wherein said pH is controlled by a mixture
of potassium hydroxide and sodium metasilicate.
PCT/US1995/016025 1994-12-13 1995-12-12 A process for dyeing polyester/cotton blends WO1996018767A1 (en)

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JP8519183A JPH10510597A (en) 1994-12-13 1995-12-12 Dyeing method of polyester / cotton blend
MXPA/A/1997/004438A MXPA97004438A (en) 1994-12-13 1997-06-12 A procedure for dying polyester mixtures / something

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US08/355,711 1994-12-13

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JP3235985B2 (en) 1998-03-16 2001-12-04 旭化成株式会社 Dyeing method for mixed products
CN102260416A (en) * 2011-06-10 2011-11-30 天津德凯化工股份有限公司 Pale purple active dye and preparation method thereof
CN102268192A (en) * 2011-06-10 2011-12-07 天津德凯化工股份有限公司 Heliotrope active dye and preparation method thereof
CN102321386A (en) * 2011-06-10 2012-01-18 天津德凯化工股份有限公司 Pale purple active dye and preparation method thereof
CN111172790A (en) * 2020-01-22 2020-05-19 鲁泰纺织股份有限公司 One-step dyeing method for polyester cotton or polyester regenerated fiber
CN114163839A (en) * 2021-12-10 2022-03-11 上海雅运新材料有限公司 Red dye composition and application and dyeing method thereof

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DE19923989A1 (en) * 1999-05-26 2000-11-30 Dystar Textilfarben Gmbh & Co Water-soluble fiber-reactive dyes, processes for their preparation and their use

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP3235985B2 (en) 1998-03-16 2001-12-04 旭化成株式会社 Dyeing method for mixed products
CN102260416A (en) * 2011-06-10 2011-11-30 天津德凯化工股份有限公司 Pale purple active dye and preparation method thereof
CN102268192A (en) * 2011-06-10 2011-12-07 天津德凯化工股份有限公司 Heliotrope active dye and preparation method thereof
CN102321386A (en) * 2011-06-10 2012-01-18 天津德凯化工股份有限公司 Pale purple active dye and preparation method thereof
CN111172790A (en) * 2020-01-22 2020-05-19 鲁泰纺织股份有限公司 One-step dyeing method for polyester cotton or polyester regenerated fiber
CN114163839A (en) * 2021-12-10 2022-03-11 上海雅运新材料有限公司 Red dye composition and application and dyeing method thereof

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MX9704438A (en) 1997-10-31
JPH10510597A (en) 1998-10-13

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