WO1996015180A1 - Materiau absorbant - Google Patents
Materiau absorbant Download PDFInfo
- Publication number
- WO1996015180A1 WO1996015180A1 PCT/US1995/014678 US9514678W WO9615180A1 WO 1996015180 A1 WO1996015180 A1 WO 1996015180A1 US 9514678 W US9514678 W US 9514678W WO 9615180 A1 WO9615180 A1 WO 9615180A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- superabsorbent
- functional groups
- anionic
- groups
- superabsorbent material
- Prior art date
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- 239000000463 material Substances 0.000 title claims abstract description 24
- 230000002745 absorbent Effects 0.000 title description 11
- 239000002250 absorbent Substances 0.000 title description 11
- 125000000524 functional group Chemical group 0.000 claims abstract description 29
- 125000000129 anionic group Chemical group 0.000 claims abstract description 26
- 239000002253 acid Substances 0.000 claims abstract description 21
- 150000001450 anions Chemical class 0.000 claims abstract description 19
- 239000003792 electrolyte Substances 0.000 claims abstract description 13
- 210000002700 urine Anatomy 0.000 claims abstract description 9
- 210000004914 menses Anatomy 0.000 claims abstract description 7
- 229920000058 polyacrylate Polymers 0.000 claims description 12
- 238000010521 absorption reaction Methods 0.000 claims description 11
- 235000019698 starch Nutrition 0.000 claims description 11
- 239000003957 anion exchange resin Substances 0.000 claims description 10
- 229920001577 copolymer Polymers 0.000 claims description 10
- 239000008107 starch Substances 0.000 claims description 10
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 claims description 9
- 239000007788 liquid Substances 0.000 claims description 9
- 229920002472 Starch Polymers 0.000 claims description 8
- 229920005601 base polymer Polymers 0.000 claims description 7
- 125000001453 quaternary ammonium group Chemical group 0.000 claims description 4
- 229920002125 Sokalan® Polymers 0.000 claims description 3
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 3
- 229920003174 cellulose-based polymer Polymers 0.000 claims description 3
- 125000002924 primary amino group Chemical class [H]N([H])* 0.000 claims description 3
- 125000000467 secondary amino group Chemical class [H]N([*:1])[*:2] 0.000 claims description 3
- 229920003179 starch-based polymer Polymers 0.000 claims description 3
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 claims description 2
- 229920002134 Carboxymethyl cellulose Polymers 0.000 claims description 2
- 229920002153 Hydroxypropyl cellulose Polymers 0.000 claims description 2
- 229910019142 PO4 Inorganic materials 0.000 claims description 2
- 239000004372 Polyvinyl alcohol Substances 0.000 claims description 2
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 claims description 2
- 239000001768 carboxy methyl cellulose Substances 0.000 claims description 2
- 235000010948 carboxy methyl cellulose Nutrition 0.000 claims description 2
- 239000008112 carboxymethyl-cellulose Substances 0.000 claims description 2
- 239000001863 hydroxypropyl cellulose Substances 0.000 claims description 2
- 235000010977 hydroxypropyl cellulose Nutrition 0.000 claims description 2
- 229920002401 polyacrylamide Polymers 0.000 claims description 2
- 239000004584 polyacrylic acid Substances 0.000 claims description 2
- 229920002451 polyvinyl alcohol Polymers 0.000 claims description 2
- 229920001289 polyvinyl ether Polymers 0.000 claims description 2
- 229920000036 polyvinylpyrrolidone Polymers 0.000 claims description 2
- 239000001267 polyvinylpyrrolidone Substances 0.000 claims description 2
- 235000013855 polyvinylpyrrolidone Nutrition 0.000 claims description 2
- BDHFUVZGWQCTTF-UHFFFAOYSA-N sulfonic acid Chemical compound OS(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-N 0.000 claims description 2
- 229920002554 vinyl polymer Polymers 0.000 claims description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 claims 1
- 239000010452 phosphate Substances 0.000 claims 1
- 229910021653 sulphate ion Inorganic materials 0.000 claims 1
- 125000001302 tertiary amino group Chemical group 0.000 claims 1
- 150000003839 salts Chemical class 0.000 description 23
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 17
- 230000000694 effects Effects 0.000 description 15
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 13
- 150000002500 ions Chemical class 0.000 description 12
- 229920000642 polymer Polymers 0.000 description 10
- 239000011347 resin Substances 0.000 description 9
- 229920005989 resin Polymers 0.000 description 9
- 238000005342 ion exchange Methods 0.000 description 8
- 239000011780 sodium chloride Substances 0.000 description 7
- 229910001415 sodium ion Inorganic materials 0.000 description 7
- 238000006243 chemical reaction Methods 0.000 description 6
- 239000012153 distilled water Substances 0.000 description 6
- 239000000047 product Substances 0.000 description 6
- FKNQFGJONOIPTF-UHFFFAOYSA-N Sodium cation Chemical compound [Na+] FKNQFGJONOIPTF-UHFFFAOYSA-N 0.000 description 5
- 238000003756 stirring Methods 0.000 description 5
- 150000007513 acids Chemical class 0.000 description 4
- 239000008186 active pharmaceutical agent Substances 0.000 description 4
- 150000001412 amines Chemical group 0.000 description 4
- 239000002585 base Substances 0.000 description 4
- 150000001768 cations Chemical class 0.000 description 4
- 239000001913 cellulose Substances 0.000 description 4
- 229920002678 cellulose Polymers 0.000 description 4
- 239000003456 ion exchange resin Substances 0.000 description 4
- 229920003303 ion-exchange polymer Polymers 0.000 description 4
- 230000000607 poisoning effect Effects 0.000 description 4
- -1 sulphonic groups Chemical group 0.000 description 4
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 3
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 210000001124 body fluid Anatomy 0.000 description 3
- 239000010839 body fluid Substances 0.000 description 3
- 238000005119 centrifugation Methods 0.000 description 3
- 229920001429 chelating resin Polymers 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 239000000178 monomer Substances 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 150000003512 tertiary amines Chemical group 0.000 description 3
- 238000005406 washing Methods 0.000 description 3
- NWUYHJFMYQTDRP-UHFFFAOYSA-N 1,2-bis(ethenyl)benzene;1-ethenyl-2-ethylbenzene;styrene Chemical compound C=CC1=CC=CC=C1.CCC1=CC=CC=C1C=C.C=CC1=CC=CC=C1C=C NWUYHJFMYQTDRP-UHFFFAOYSA-N 0.000 description 2
- XJUZRXYOEPSWMB-UHFFFAOYSA-N Chloromethyl methyl ether Chemical compound COCCl XJUZRXYOEPSWMB-UHFFFAOYSA-N 0.000 description 2
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 2
- 125000003277 amino group Chemical group 0.000 description 2
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 2
- 125000002091 cationic group Chemical group 0.000 description 2
- 229940061627 chloromethyl methyl ether Drugs 0.000 description 2
- 239000008367 deionised water Substances 0.000 description 2
- 238000010494 dissociation reaction Methods 0.000 description 2
- 230000005593 dissociations Effects 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 239000004745 nonwoven fabric Substances 0.000 description 2
- 230000020477 pH reduction Effects 0.000 description 2
- 125000002467 phosphate group Chemical group [H]OP(=O)(O[H])O[*] 0.000 description 2
- 231100000572 poisoning Toxicity 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 230000002441 reversible effect Effects 0.000 description 2
- 238000009938 salting Methods 0.000 description 2
- 239000011734 sodium Substances 0.000 description 2
- 229910052708 sodium Inorganic materials 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- GETQZCLCWQTVFV-UHFFFAOYSA-N trimethylamine Chemical compound CN(C)C GETQZCLCWQTVFV-UHFFFAOYSA-N 0.000 description 2
- 239000003643 water by type Substances 0.000 description 2
- 239000010457 zeolite Substances 0.000 description 2
- 229920003043 Cellulose fiber Polymers 0.000 description 1
- 206010021639 Incontinence Diseases 0.000 description 1
- UEEJHVSXFDXPFK-UHFFFAOYSA-N N-dimethylaminoethanol Chemical compound CN(C)CCO UEEJHVSXFDXPFK-UHFFFAOYSA-N 0.000 description 1
- 229910021607 Silver chloride Inorganic materials 0.000 description 1
- 241001122767 Theaceae Species 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 238000005349 anion exchange Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- BVKZGUZCCUSVTD-UHFFFAOYSA-N carbonic acid Chemical compound OC(O)=O BVKZGUZCCUSVTD-UHFFFAOYSA-N 0.000 description 1
- 238000007265 chloromethylation reaction Methods 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 239000007859 condensation product Substances 0.000 description 1
- 229960002887 deanol Drugs 0.000 description 1
- 238000002242 deionisation method Methods 0.000 description 1
- 238000005115 demineralization Methods 0.000 description 1
- 238000011033 desalting Methods 0.000 description 1
- GUJOJGAPFQRJSV-UHFFFAOYSA-N dialuminum;dioxosilane;oxygen(2-);hydrate Chemical group O.[O-2].[O-2].[O-2].[Al+3].[Al+3].O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O GUJOJGAPFQRJSV-UHFFFAOYSA-N 0.000 description 1
- 239000003085 diluting agent Substances 0.000 description 1
- 239000012972 dimethylethanolamine Substances 0.000 description 1
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical class O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 150000004673 fluoride salts Chemical class 0.000 description 1
- 239000012458 free base Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 239000003864 humus Substances 0.000 description 1
- 229910001410 inorganic ion Inorganic materials 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- TWNIBLMWSKIRAT-VFUOTHLCSA-N levoglucosan Chemical group O[C@@H]1[C@@H](O)[C@H](O)[C@H]2CO[C@@H]1O2 TWNIBLMWSKIRAT-VFUOTHLCSA-N 0.000 description 1
- 229920005610 lignin Polymers 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 229910052901 montmorillonite Inorganic materials 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- 235000021317 phosphate Nutrition 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 102000004169 proteins and genes Human genes 0.000 description 1
- 108090000623 proteins and genes Proteins 0.000 description 1
- 150000004760 silicates Chemical class 0.000 description 1
- HKZLPVFGJNLROG-UHFFFAOYSA-M silver monochloride Chemical compound [Cl-].[Ag+] HKZLPVFGJNLROG-UHFFFAOYSA-M 0.000 description 1
- HPALAKNZSZLMCH-UHFFFAOYSA-M sodium;chloride;hydrate Chemical compound O.[Na+].[Cl-] HPALAKNZSZLMCH-UHFFFAOYSA-M 0.000 description 1
- 239000007790 solid phase Substances 0.000 description 1
- 238000007614 solvation Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 229920001059 synthetic polymer Polymers 0.000 description 1
- 239000012610 weak anion exchange resin Substances 0.000 description 1
- 210000002268 wool Anatomy 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/02—Direct processing of dispersions, e.g. latex, to articles
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L15/00—Chemical aspects of, or use of materials for, bandages, dressings or absorbent pads
- A61L15/16—Bandages, dressings or absorbent pads for physiological fluids such as urine or blood, e.g. sanitary towels, tampons
- A61L15/42—Use of materials characterised by their function or physical properties
- A61L15/60—Liquid-swellable gel-forming materials, e.g. super-absorbents
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J3/00—Processes of treating or compounding macromolecular substances
- C08J3/02—Making solutions, dispersions, lattices or gels by other methods than by solution, emulsion or suspension polymerisation techniques
- C08J3/03—Making solutions, dispersions, lattices or gels by other methods than by solution, emulsion or suspension polymerisation techniques in aqueous media
- C08J3/075—Macromolecular gels
Definitions
- the present invention relates to an absorbent material, more particularly a material of the type commonly referred to as a "superabsorbent".
- superabsorbents are typically slightly cross-linked hydrophillic polymers.
- the polymers may differ in their chemical nature but they share the property of being capable of absorbing and retaining even under moderate pressure amounts of aqueous fluids equivalent to many times their own weight.
- superabsorbents can typically absorb up to 100 times their own weight or even more of distilled water.
- Superabsorbents have been suggested for use in many different industrial applications where advantage can be taken of their water absorbing and/or retaining properties and examples include agriculture, the building industry, the production of alkaline batteries and filters.
- the primary field of application for superabsorbents is in the production of hygienic and/or sanitary products such as disposable sanitary napkins and disposable diapers either for children or for incontinent adults.
- superabsorbents are used, generally in combination with cellulose fibres, to absorb body fluids such as menses or urine.
- body fluids such as menses or urine.
- the absorbent capacity of superabsorbents for body fluids is dramatically lower than for deionised water. It is generally believed that this effect results from the electrolyte content of body fluids and the effect is often referred to as "salt poisoning".
- the water absorption and water retention characteristics of superabsorbents are due to the presence in the polymer structure of ionisable functional groups. These groups are usually carboxyl groups, a high proportion of which are in the salt form when the polymer is dry but which undergo dissociation and solvation upon contact with water. In the dissociated state, the polymer chain will have a series of functional groups attached to it which groups have the same electric charge and thus repel one another. This leads to expansion of the polymer structure which, in turn, permits further absorption of water molecules although this expansion is subject to the constraints provided by the cross-links in the polymer structure which must be sufficient to prevent dissolution of the polymer. It is assumed that the presence of a significant concentration of electrolytes in the water interferes with dissociation of the functional groups and leads to the "salt poisoning" effect.
- Japanese Patent Application- OPI No. 57-45,057 discloses an absorbent which comprises a mixture of a superabsorbent such as a cross-linked polyacrylate with an ion exchange resin in powder or granular form.
- EP-A-0210756 relates to an absorbent structure comprising a superabsorbent and an anion exchanger, optionally together with a cation exchanger, wherein both ion exchangers are in fibrous form.
- Combining a superabsorbent with an ion exchanger attempts to alleviate the salt poisoning effect by using the ion exchanger, generally as a combination of both an anion exchanger and a cation exchanger, to reduce the salt content of the liquid.
- the ion exchanger has no direct effect on the performance of the superabsorbent and it may not be possible to reduce the salt content sufficiently to have the desired effect on the overall absorption capacity of the combination.
- the ion exchanger has no absorbing effect itself and thus acts as a diluent to the superabsorbent.
- An object of the present invention is to provide a superabsorbent with improved performance in the presence of electrolyte, for example in the case of menses or urine.
- the present invention provides a superabsorbent material which comprises a combination of
- the anionic superabsorbent preferably has from 50 to
- the cationic superabsorbent preferably has from 50 to 100% and more preferably has substantially 100% in basic form.
- anionic superabsorbents have to have functional groups in salt form before they act as superabsorbents.
- Commercially available superabsorbents are usually available in salt form. It has now surprisingly been found according to the present invention that a combination of an anionic superabsorbent in free acid form with an anion exchanger in basic form is particularly effective as a superabsorbent in the case of electrolyte containing solutions, for example menses and urine.
- anionic superabsorbent does not behave as an ion exchanger in the sense that contacting the material in acid form with an electrolyte containing solution does not result in conversion to the salt form.
- the functional groups in anionic superabsorbents are typically carboxyl groups which act as a weak acid which does not dissociate when placed, for example, in a sodium chloride solution.
- presence of the anion exchanger has the effect of attaching chloride ions from sodium chloride solution, thereby displacing the equilibrium in favour of conversion of the anionic superabsorbent into the salt form.
- the anionic superabsorbent can be any material having superabsorbent properties in which the functional groups are anionic, namely sulphonic groups, sulphate groups, phosphate groups or carboxyl groups.
- the functional groups are carboxyl groups.
- the functional groups are attached to a slightly cross-linked acrylic base polymer.
- the base polymer may be a polyacrylamide, polyvinyl alcohol, ethylene maleic anhydride copolymer, polyvinylether, polyvinyl sulphonic acid, polyacrylic acid, polyvinylpyrrolidone and polyvinylmorpholine. Copolymers of these monomers can also be used.
- Starch and cellulose based polymers can also be used including hydroxypropyl cellulose, carboxymethyl cellulose and acrylic grafted starches.
- Particular base polymers include cross-linked polyacrylates, hydrolysed acrylonitrile grafted starch, starch polyacrylates, and isobutylene maleic anhydride copolymers, Particularly preferred base polymers are starch polyacrylates and cross-linked polyacrylates.
- the functional groups will generally be carboxyl groups.
- DS of the derivative with the functional group is defined as the number of functional groups (generally carboxyl groups) per anhydroglucose units of cellulose.
- the DS is generally from 0.1 to 1.5.
- the DS for synthetic polymers may be defined as the number of functional groups per monomer or comonomer unit.
- the DS is generally 1, for example 1 carboxyl group per monomer unit of polyacrylate.
- anionic superabsorbents are available commercially, for example Favor 922 (Stockhausen) , Sanwet IM 1500 (Sanyo) , AQU D3236 (Aqualon Company (Hercules)) or DOW 2090. (DOW).
- a particularly preferred anionic superabsorbent is FAVOR 922 (Stockhausen) .
- Commercially available anionic superabsorbents are generally sold in salt form and need to be converted to the free acid form for use according to the invention, for example by the following method:
- the sodium ion content may be determined by a potentometric method using a selective sodium sensitive electrode) .
- Ion exchange is the reversible interchange of ions between a solid and liquid in which there is no permanent change in the structure of the solid, which is the ion- exchange material.
- Ion exchange occurs in a variety of substances - e.g. silicates, phosphates, fluorides, humus, cellulose, wool, proteins, alumina, resins, lignin, cells, glass, barium sulphate, and silver chloride.
- Ion exchange materials that depend on properties other than the interchange of ions between liquid and solid phases. Ion exchange has been used on an industrial basis since 1910 with the introduction of water softening using natural and, later, synthetic zeolites.
- Inorganic ion exchange materials include both the naturally occurring materials such as the mineral zeolites (e.g. cliptonite) the green sands and clay (e.g. the montmorillonite group) , and synthetic products such as the gel zeolites, the hydrous oxides of polyvalent metals and the insoluble salts of polybaric acids with polyvalent metals.
- the naturally occurring materials such as the mineral zeolites (e.g. cliptonite) the green sands and clay (e.g. the montmorillonite group)
- synthetic products such as the gel zeolites, the hydrous oxides of polyvalent metals and the insoluble salts of polybaric acids with polyvalent metals.
- Synthetic organic products include cation and anion ion exchange resins both of strong and weak type.
- the ability of the weak base resins to sorb acids depends on their own basicity and the pH of the acid involved.
- a variety of base strengths are obtained depending on the nature of the amine functionality.
- Primary, secondary and tertiary amine functionality, or mixtures of them, can be put into various structures ranging from epichlorohydrin amine condensates and acrylic polymers, to styrene-devinyl benzene (DVB) copolymers.
- Strong base, anion exchange resins especially those based on styrene-DVB copolymer are classed as type I and II.
- Type I is a quaternarized amine product made by the reaction of trimethylamine with the copolymer after chloromethylation with chloromethyl methyl ether (CMME) .
- CMME chloromethyl methyl ether
- the type I functional group is the most strongly basic functional group available and has the greatest affinity for the weak acids that commonly are removing during a water demineralization process (e.g. silic acid and carbonic acid) .
- Type II functionality is obtained by the reaction 'of the styrene-DVB copolymer with dimethylethanolamine. This quaternary amine has lower basicity than that of the type I resin, yet it is enough to remove the weak acid anions for most applications.
- Quaternary amine functionality has been introduced into pyridinic and acrylate polymers with limited commercial application.
- the anion exchanger is preferably an anion exchange resin containing functional groups in basic form.
- Suitable functional groups include amine groups, i.e. primary, secondary and tertiary amine groups and quaternary ammonium groups.
- Anion exchange resins which are commercially available and may be used in the present invention are:
- Amberlite IRA 400 - This is a strong anion exchanger having quaternary ammonium functionality which is available in the chloride form. For use in the present invention it is necessary to convert it to OH " form, for example by NaOH treatment in a chromatographic column and washing with distilled water. The total exchange capacity is 3.8 meq/g of dry resin.
- Amberlite IRA 68 This a weak basic anion exchanger having tertiary amine functionality which is available in the free base form.
- the total exchange capacity is 5.6 meq (milliequivalents/g of dry resin) .
- Amberlite ion exchangers are a trade mark of Rohn.
- ION exchanger type III from Merck - This is a strong anion exchanger resin, the exchange capacity is about 5 meq/g.
- ION exchanger type II form Merck - This is a weak anion exchange resin, the exchange capacity is about 5 meq/g.
- Preferred anion exchange resins include Duolite A-102- OH, (Dia-prosim, France) which is a strong anionic exchange resin having quaternary ammonium functionality. The ion exchange capacity is 1.3 meq/ml. Other suitable anion exchange resins can be found in the product ranges of manufacturers such as Rohn and Merck.
- the weight ratio of anionic superabsorbent to anionic exchanger is in the range 1:20 to 1:1 depending on molecular weight and ion exchange capacity, preferably the weight ratio is 1:2 to 1:4
- the absorbent material according to the invention is particularly suitable for use in applications where it is desired to absorb electrolyte containing aqueous liquids.
- liquids include in particular menses and urine and the absorbent material can be used as the filling in catamenials and diapers generally in admixture with a fibrous absorbent such as cellulose fluff.
- the absorbent according to the invention can be present as granules or fibres.
- the absorbent materials according to the invention show particularly good absorption of electrolyte containing aqueous liquids as is demonstrated below in the following examples by tests carried out using saline solution (1% NaCl) and synthetic urine.
- the test was performed to show that, when in contact with an aqueous saline solution, an anion exchange resin in basic form together with an anionic superabsorbent in acid form act as an anion and cationic exchange mixture and thus deionization of the saline solution occurs.
- the anionic superabsorbent is then converted to the salt form and thus has improved absorbency due to the low salt content of the solution.
- 1% NaCl solution 150ml was placed in contact with the anion exchange resin A102 OH (3.9g), in a 250ml beaker for 2 hours under continuous stirring. This step allows the chloride ions from the solution to be replaced by the hydroxide ions from the resin.
- the solution was then drawn up by a Pasteur pipette and transferred into another 2501 beaker containing 0.25g of Favor H being stirred. The addition of solution was stopped when the gel did not swell any further. Thereafter the gel was placed into a nonwover. tissue tea bag type envelope, which had one edge which was not sealed, and the absorbency after centrifugation at 60 x g for 10 minutes was measured as follows:
- 1% NaCl represents a stringent test of the superabsorbent. Studies in the literature show that the salt content of urine varies depending on a number of factors but 1% by weight represents the maximum likely to the encountered in practice.
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- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Dispersion Chemistry (AREA)
- Materials Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Epidemiology (AREA)
- Hematology (AREA)
- Life Sciences & Earth Sciences (AREA)
- Animal Behavior & Ethology (AREA)
- General Health & Medical Sciences (AREA)
- Public Health (AREA)
- Veterinary Medicine (AREA)
- Manufacturing & Machinery (AREA)
- Solid-Sorbent Or Filter-Aiding Compositions (AREA)
- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Absorbent Articles And Supports Therefor (AREA)
- Manufacture Of Macromolecular Shaped Articles (AREA)
Abstract
Priority Applications (9)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
MX9703445A MX201287B (es) | 1994-11-10 | 1995-11-13 | Material absorbente. |
EP95940682A EP0791031A4 (fr) | 1994-11-10 | 1995-11-13 | Materiau absorbant |
JP8516231A JPH10509611A (ja) | 1994-11-10 | 1995-11-13 | 吸収性材料 |
CA002204888A CA2204888C (fr) | 1994-11-10 | 1995-11-13 | Materiau absorbant |
KR1019970703134A KR100372137B1 (ko) | 1994-11-10 | 1995-11-13 | 흡수물질 |
US08/836,123 US5804605A (en) | 1994-11-10 | 1995-11-13 | Absorbent material |
BR9509651A BR9509651A (pt) | 1994-11-10 | 1995-11-13 | Material superabsorvente e utilização do mesmo |
AU42350/96A AU4235096A (en) | 1994-11-10 | 1995-11-13 | Absorbent material |
CZ971406A CZ140697A3 (en) | 1994-11-10 | 1995-11-13 | Superabsorptive material |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
IT94TO000889A IT1267494B1 (it) | 1994-11-10 | 1994-11-10 | Materiale assorbente, ad esempio di tipo superassorbente, e relativo uso. |
ITTO94A000889 | 1994-11-10 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO1996015180A1 true WO1996015180A1 (fr) | 1996-05-23 |
Family
ID=11412879
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/US1995/014678 WO1996015180A1 (fr) | 1994-11-10 | 1995-11-13 | Materiau absorbant |
Country Status (12)
Country | Link |
---|---|
EP (1) | EP0791031A4 (fr) |
JP (1) | JPH10509611A (fr) |
KR (1) | KR100372137B1 (fr) |
CN (1) | CN1068888C (fr) |
AU (1) | AU4235096A (fr) |
BR (1) | BR9509651A (fr) |
CA (1) | CA2204888C (fr) |
CZ (1) | CZ140697A3 (fr) |
HU (1) | HUT77798A (fr) |
IT (1) | IT1267494B1 (fr) |
MX (1) | MX201287B (fr) |
WO (1) | WO1996015180A1 (fr) |
Cited By (19)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1998024832A1 (fr) * | 1996-12-02 | 1998-06-11 | Kimberly-Clark Worldwide, Inc. | Composition absorbante |
WO1999025745A1 (fr) * | 1997-11-19 | 1999-05-27 | Amcol International Corporation | Gels superabsorbants a base de poly(vinylamine) et procede de fabrication |
WO1999025748A1 (fr) * | 1997-11-19 | 1999-05-27 | Amcol International Corporation | Gels extremement absorbants a base de poly(vinylguanidine) |
WO1999025393A3 (fr) * | 1997-11-19 | 1999-09-02 | Amcol International Corp | Particules multicomposant a gel superabsorbant |
US5962578A (en) * | 1997-11-19 | 1999-10-05 | Amcol International Corporation | Poly(dialkylaminoalkyl (meth)acrylamide)-based superabsorbent gels |
US5981689A (en) * | 1997-11-19 | 1999-11-09 | Amcol International Corporation | Poly(vinylamine)-based superabsorbent gels and method of manufacturing the same |
WO2000009612A1 (fr) * | 1998-08-13 | 2000-02-24 | Nippon Shokubai Co., Ltd. | Composition polymere reticulee gonflant dans l'eau et son procede de production |
US6072101A (en) * | 1997-11-19 | 2000-06-06 | Amcol International Corporation | Multicomponent superabsorbent gel particles |
US6121509A (en) * | 1998-01-07 | 2000-09-19 | The Procter & Gamble Company | Absorbent polymer compositions having high sorption capacities under an applied pressure and improved integrity when wet |
US6232520B1 (en) | 1997-02-19 | 2001-05-15 | The Procter & Gamble Company | Absorbent polymer compositions having high sorption capacities under an applied pressure |
US6342298B1 (en) | 1997-11-19 | 2002-01-29 | Basf Aktiengesellschaft | Multicomponent superabsorbent fibers |
US6534554B1 (en) | 1999-10-27 | 2003-03-18 | Basf Aktiengesellschaft | Multicomponent ion exchange resins |
WO2003037392A1 (fr) * | 2001-10-26 | 2003-05-08 | Basf Aktiengesellschaft | Particules superabsorbantes a constituants multiples susceptibles de former un gel |
US6623576B2 (en) | 1998-10-28 | 2003-09-23 | Basf Aktiengesellschaft | Continuous manufacture of superabsorbent/ion exchange sheet material |
US6639120B1 (en) | 1997-12-12 | 2003-10-28 | Kimberly-Clark Worldwide, Inc. | Structure having balanced pH profile |
US6881792B2 (en) | 1999-12-27 | 2005-04-19 | Nippon Shokubai Co., Ltd. | Production processes for basic water-absorbent resin and water-absorbing agent, and use thereof |
EP1624002A1 (fr) * | 2004-08-07 | 2006-02-08 | The Procter & Gamble Company | Particules de polymères du type superabsorbant avec les fonctionalisants, et un procédé pour leur préparation |
US7012105B2 (en) | 1997-12-12 | 2006-03-14 | Kimberly-Clark Worldwide, Inc. | Structure having balanced pH profile |
US7285615B2 (en) | 2003-09-02 | 2007-10-23 | Nippon Shokubai Co., Ltd. | Particulate water-absorbent resin composition |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102775765B (zh) * | 2012-08-13 | 2014-03-12 | 宜兴丹森科技有限公司 | 一种具有离子交换功能的亲水性聚氨酯软质泡沫材料及其应用 |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5461085A (en) * | 1993-12-17 | 1995-10-24 | Mitsui Toatsu Chemicals, Incorporated | Superabsorbent polymer and process for producing same |
US5466731A (en) * | 1992-05-22 | 1995-11-14 | Courtaulds Fibres (Holdings) Limited | Fibre and film of a water-absorbent water-insoluble material having a matrix of a copolymer |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5735938A (en) * | 1980-08-11 | 1982-02-26 | Shinko Kagaku Kogyo Kk | Water absorbent |
PH23760A (en) * | 1985-05-15 | 1989-11-03 | Procter & Gamble | Disposable absorbent articles |
PH26954A (en) * | 1985-05-15 | 1992-12-03 | Procter & Gamble | Disposable absorbent articles |
US4818598A (en) * | 1985-06-28 | 1989-04-04 | The Procter & Gamble Company | Absorbent structures |
-
1994
- 1994-11-10 IT IT94TO000889A patent/IT1267494B1/it active IP Right Grant
-
1995
- 1995-11-13 CZ CZ971406A patent/CZ140697A3/cs unknown
- 1995-11-13 JP JP8516231A patent/JPH10509611A/ja not_active Ceased
- 1995-11-13 KR KR1019970703134A patent/KR100372137B1/ko not_active Expired - Fee Related
- 1995-11-13 AU AU42350/96A patent/AU4235096A/en not_active Abandoned
- 1995-11-13 HU HU9800948A patent/HUT77798A/hu unknown
- 1995-11-13 WO PCT/US1995/014678 patent/WO1996015180A1/fr active IP Right Grant
- 1995-11-13 MX MX9703445A patent/MX201287B/es not_active IP Right Cessation
- 1995-11-13 BR BR9509651A patent/BR9509651A/pt not_active IP Right Cessation
- 1995-11-13 CN CN95197177A patent/CN1068888C/zh not_active Expired - Fee Related
- 1995-11-13 CA CA002204888A patent/CA2204888C/fr not_active Expired - Fee Related
- 1995-11-13 EP EP95940682A patent/EP0791031A4/fr not_active Withdrawn
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5466731A (en) * | 1992-05-22 | 1995-11-14 | Courtaulds Fibres (Holdings) Limited | Fibre and film of a water-absorbent water-insoluble material having a matrix of a copolymer |
US5461085A (en) * | 1993-12-17 | 1995-10-24 | Mitsui Toatsu Chemicals, Incorporated | Superabsorbent polymer and process for producing same |
Non-Patent Citations (1)
Title |
---|
See also references of EP0791031A4 * |
Cited By (40)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6951895B1 (en) | 1996-12-02 | 2005-10-04 | Kimberly-Clark Worldwide, Inc. | Absorbent composition |
WO1998024832A1 (fr) * | 1996-12-02 | 1998-06-11 | Kimberly-Clark Worldwide, Inc. | Composition absorbante |
US6232520B1 (en) | 1997-02-19 | 2001-05-15 | The Procter & Gamble Company | Absorbent polymer compositions having high sorption capacities under an applied pressure |
US6159591A (en) * | 1997-11-19 | 2000-12-12 | Amcol International Corporation | Multicomponent superabsorbent gel particles |
US6222091B1 (en) | 1997-11-19 | 2001-04-24 | Basf Aktiengesellschaft | Multicomponent superabsorbent gel particles |
US5981689A (en) * | 1997-11-19 | 1999-11-09 | Amcol International Corporation | Poly(vinylamine)-based superabsorbent gels and method of manufacturing the same |
WO1999025394A3 (fr) * | 1997-11-19 | 1999-11-25 | Amcol International Corp | Gels superabsorbants a base de poly(dialkylaminoalkyle (meth)acrylamide) |
EP2011462A1 (fr) | 1997-11-19 | 2009-01-07 | Basf Se | Particules de gel superabsorbant multicomposants |
US6072101A (en) * | 1997-11-19 | 2000-06-06 | Amcol International Corporation | Multicomponent superabsorbent gel particles |
US6087448A (en) * | 1997-11-19 | 2000-07-11 | Amcol International Corporation | Solid superabsorbent material containing a poly(vinylguanidine) and an acidic water-absorbing resin |
WO1999025393A3 (fr) * | 1997-11-19 | 1999-09-02 | Amcol International Corp | Particules multicomposant a gel superabsorbant |
US6121409A (en) * | 1997-11-19 | 2000-09-19 | Amcol International Corporation | Poly(vinylamine)-based superabsorbent gels and method of manufacturing the same |
US6596921B2 (en) | 1997-11-19 | 2003-07-22 | Basf Aktiengesellschaft | Multicomponent superabsorbent gel particles |
US6194631B1 (en) | 1997-11-19 | 2001-02-27 | Amcol International Corporation | Poly (vinylamine)-based superabsorbent gels and method of manufacturing the same |
US5962578A (en) * | 1997-11-19 | 1999-10-05 | Amcol International Corporation | Poly(dialkylaminoalkyl (meth)acrylamide)-based superabsorbent gels |
WO1999025748A1 (fr) * | 1997-11-19 | 1999-05-27 | Amcol International Corporation | Gels extremement absorbants a base de poly(vinylguanidine) |
US6235965B1 (en) | 1997-11-19 | 2001-05-22 | Basf Aktiengesellschaft | Multicomponent superabsorbent gel particles |
WO1999025745A1 (fr) * | 1997-11-19 | 1999-05-27 | Amcol International Corporation | Gels superabsorbants a base de poly(vinylamine) et procede de fabrication |
US6342298B1 (en) | 1997-11-19 | 2002-01-29 | Basf Aktiengesellschaft | Multicomponent superabsorbent fibers |
US6376072B2 (en) | 1997-11-19 | 2002-04-23 | Basf Aktiengesellschaft | Multicomponent superabsorbent fibers |
US6392116B1 (en) | 1997-11-19 | 2002-05-21 | Basf Aktiengesellschaft | Diapers having improved acquisition rates |
US6509512B1 (en) | 1997-11-19 | 2003-01-21 | Basf Aktiengesellschaft | Multicomponent superabsorbent gel particles |
US6603056B2 (en) | 1997-11-19 | 2003-08-05 | Basf Aktiengesellschaft | Multicomponent superabsorbent gel particles |
US6555502B1 (en) | 1997-11-19 | 2003-04-29 | Basf Aktiengesellschaft | Multicomponent superabsorbent gel particles |
US6596922B2 (en) | 1997-11-19 | 2003-07-22 | Basf Aktiengesellschaft | Multicomponent superabsorbent gel particles |
US6590137B2 (en) | 1997-11-19 | 2003-07-08 | Bask Aktiengesellschaft | Multicomponent superabsorbent gel particles |
US6639120B1 (en) | 1997-12-12 | 2003-10-28 | Kimberly-Clark Worldwide, Inc. | Structure having balanced pH profile |
US7012105B2 (en) | 1997-12-12 | 2006-03-14 | Kimberly-Clark Worldwide, Inc. | Structure having balanced pH profile |
US7317135B2 (en) | 1997-12-12 | 2008-01-08 | Kimberly-Clark Worldwide, Inc. | Structure having balanced pH profile |
US6121509A (en) * | 1998-01-07 | 2000-09-19 | The Procter & Gamble Company | Absorbent polymer compositions having high sorption capacities under an applied pressure and improved integrity when wet |
US6333109B1 (en) | 1998-08-13 | 2001-12-25 | Nippon Shokubai Co., Ltd. | Water-swellable crosslinked polymer composition and production |
WO2000009612A1 (fr) * | 1998-08-13 | 2000-02-24 | Nippon Shokubai Co., Ltd. | Composition polymere reticulee gonflant dans l'eau et son procede de production |
US6623576B2 (en) | 1998-10-28 | 2003-09-23 | Basf Aktiengesellschaft | Continuous manufacture of superabsorbent/ion exchange sheet material |
US6534554B1 (en) | 1999-10-27 | 2003-03-18 | Basf Aktiengesellschaft | Multicomponent ion exchange resins |
US6881792B2 (en) | 1999-12-27 | 2005-04-19 | Nippon Shokubai Co., Ltd. | Production processes for basic water-absorbent resin and water-absorbing agent, and use thereof |
WO2003037392A1 (fr) * | 2001-10-26 | 2003-05-08 | Basf Aktiengesellschaft | Particules superabsorbantes a constituants multiples susceptibles de former un gel |
US7285615B2 (en) | 2003-09-02 | 2007-10-23 | Nippon Shokubai Co., Ltd. | Particulate water-absorbent resin composition |
WO2006017716A3 (fr) * | 2004-08-07 | 2006-05-26 | Procter & Gamble | Particules polymères superabsorbantes comprenant des fonctionnalisants et procédé de fabrication de celles-ci |
EP1624002A1 (fr) * | 2004-08-07 | 2006-02-08 | The Procter & Gamble Company | Particules de polymères du type superabsorbant avec les fonctionalisants, et un procédé pour leur préparation |
US7655830B2 (en) | 2004-08-07 | 2010-02-02 | The Procter & Gamble Co. | Superabsorbent polymer particles comprising functionalizers and method of making them |
Also Published As
Publication number | Publication date |
---|---|
MX9703445A (es) | 1998-07-31 |
JPH10509611A (ja) | 1998-09-22 |
CA2204888C (fr) | 2001-01-30 |
KR100372137B1 (ko) | 2003-03-15 |
IT1267494B1 (it) | 1997-02-05 |
CZ140697A3 (en) | 1997-10-15 |
KR970707218A (ko) | 1997-12-01 |
MX201287B (es) | 2001-04-10 |
AU4235096A (en) | 1996-06-06 |
CN1171802A (zh) | 1998-01-28 |
BR9509651A (pt) | 1997-09-16 |
CN1068888C (zh) | 2001-07-25 |
CA2204888A1 (fr) | 1996-05-23 |
ITTO940889A1 (it) | 1996-05-10 |
ITTO940889A0 (it) | 1994-11-10 |
EP0791031A4 (fr) | 2000-07-12 |
EP0791031A1 (fr) | 1997-08-27 |
HUT77798A (hu) | 1998-08-28 |
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