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WO1996004173A1 - Palette en panneaux de fibres ondules - Google Patents

Palette en panneaux de fibres ondules Download PDF

Info

Publication number
WO1996004173A1
WO1996004173A1 PCT/US1995/008232 US9508232W WO9604173A1 WO 1996004173 A1 WO1996004173 A1 WO 1996004173A1 US 9508232 W US9508232 W US 9508232W WO 9604173 A1 WO9604173 A1 WO 9604173A1
Authority
WO
WIPO (PCT)
Prior art keywords
corrugations
runners
pallet
rails
top member
Prior art date
Application number
PCT/US1995/008232
Other languages
English (en)
Inventor
Morris A. Herring
Moris A. Herring, Jr.
Original Assignee
Herring Morris A
Herring Moris A Jr
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Herring Morris A, Herring Moris A Jr filed Critical Herring Morris A
Priority to AU30001/95A priority Critical patent/AU3000195A/en
Publication of WO1996004173A1 publication Critical patent/WO1996004173A1/fr

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D19/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D19/0004—Rigid pallets without side walls
    • B65D19/0006—Rigid pallets without side walls the load supporting surface being made of a single element
    • B65D19/0008—Rigid pallets without side walls the load supporting surface being made of a single element forming a continuous plane contact surface
    • B65D19/002—Rigid pallets without side walls the load supporting surface being made of a single element forming a continuous plane contact surface the base surface being made of more than one element
    • B65D19/0024—Rigid pallets without side walls the load supporting surface being made of a single element forming a continuous plane contact surface the base surface being made of more than one element forming discontinuous or non-planar contact surfaces
    • B65D19/0026—Rigid pallets without side walls the load supporting surface being made of a single element forming a continuous plane contact surface the base surface being made of more than one element forming discontinuous or non-planar contact surfaces and each contact surface having a stringer-like shape
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004—Details relating to pallets
    • B65D2519/00009—Materials
    • B65D2519/00014—Materials for the load supporting surface
    • B65D2519/00019—Paper
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004—Details relating to pallets
    • B65D2519/00009—Materials
    • B65D2519/00049—Materials for the base surface
    • B65D2519/00054—Paper
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004—Details relating to pallets
    • B65D2519/00009—Materials
    • B65D2519/00084—Materials for the non-integral separating spacer
    • B65D2519/00089—Paper
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004—Details relating to pallets
    • B65D2519/00258—Overall construction
    • B65D2519/00263—Overall construction of the pallet
    • B65D2519/00273—Overall construction of the pallet made of more than one piece
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004—Details relating to pallets
    • B65D2519/00258—Overall construction
    • B65D2519/00283—Overall construction of the load supporting surface
    • B65D2519/00293—Overall construction of the load supporting surface made of more than one piece
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004—Details relating to pallets
    • B65D2519/00258—Overall construction
    • B65D2519/00313—Overall construction of the base surface
    • B65D2519/00323—Overall construction of the base surface made of more than one piece
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004—Details relating to pallets
    • B65D2519/00258—Overall construction
    • B65D2519/00313—Overall construction of the base surface
    • B65D2519/00328—Overall construction of the base surface shape of the contact surface of the base
    • B65D2519/00333—Overall construction of the base surface shape of the contact surface of the base contact surface having a stringer-like shape
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004—Details relating to pallets
    • B65D2519/00258—Overall construction
    • B65D2519/00368—Overall construction of the non-integral separating spacer
    • B65D2519/00373—Overall construction of the non-integral separating spacer whereby at least one spacer is made of one piece
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004—Details relating to pallets
    • B65D2519/00258—Overall construction
    • B65D2519/00368—Overall construction of the non-integral separating spacer
    • B65D2519/00388—Cell type, e.g. honeycomb
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004—Details relating to pallets
    • B65D2519/00547—Connections
    • B65D2519/00552—Structures connecting the constitutive elements of the pallet to each other, i.e. load supporting surface, base surface and/or separate spacer
    • B65D2519/00557—Structures connecting the constitutive elements of the pallet to each other, i.e. load supporting surface, base surface and/or separate spacer without separate auxiliary elements
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004—Details relating to pallets
    • B65D2519/00547—Connections
    • B65D2519/00552—Structures connecting the constitutive elements of the pallet to each other, i.e. load supporting surface, base surface and/or separate spacer
    • B65D2519/00557—Structures connecting the constitutive elements of the pallet to each other, i.e. load supporting surface, base surface and/or separate spacer without separate auxiliary elements
    • B65D2519/00562—Structures connecting the constitutive elements of the pallet to each other, i.e. load supporting surface, base surface and/or separate spacer without separate auxiliary elements chemical connection, e.g. glued, welded, sealed

Definitions

  • This invention generally relates to pallets and other devices used for goods and material handling, supporting, transporting and the like. More specifically, this invention relates to corrugated fiberboard pallets that are lightweight, inexpensive to manufacture, readily disposable, easy to recycle and able to be made water resistant.
  • pallets have been used for the handling, supporting and transporting, for example, of goods and material.
  • such pallets have been made from wood.
  • Wooden pallets have wooden runners upon which boards are nailed or stapled to produce a deck on which goods are stacked or otherwise placed. The wooden runners elevate the deck above a floor or other supporting surface. This enables the tines of a forklift truck or other transport device to be inserted beneath the deck.
  • the runners are notched to provide four-way entry of a forklift or a pallet j •_.
  • pallet manufacturers have substituted less expensive or lighter weight materials either in whole or in part for wood, and have produced pallets which by reason of their cost may be used more readily on a disposable or one-trip basis.
  • decks made of corrugated paperboard have been substituted for the traditional boards.
  • runners formed from plastics or foam in a honeycomb configuration have taken the place of traditional wooden runners. Pallets so made cost considerably less than the traditional wooden pallets. Moreover, such pallets are considerably lighter than wooden pallets, and thus, are much easier to handle.
  • paperboard pallets of the foregoing construction have advantages over traditional wooden pallets, they may not possess the strength of wooden pallets, either in compression or in shear.
  • a pallet that utilizes plastic or foam for its supporting legs may collapse if shifted laterally over a floor while the runners are in contact with the floor. This sometimes occurs when forklift operators try to manipulate the pallets laterally over a floor. This is known as side-shifting.
  • An object of the present invention is to provide a corrugated fiberboard pallet that is lightweight and is made from relatively inexpensive material, yet is strong and is capable of supporting heavy loads.
  • Another object is to provide such a corrugated fiberboard pallet that is inexpensive and can be used on a disposable one-trip basis, yet is durable enough to be used on more than one occasion, so that it can be recycled.
  • An additional object is to provide a corrugated fiberboard pallet that is completely biodegradable and may be disposed of (if not recycled) in a regular landfill.
  • Yet another object is to provide a pallet of the type stated that can withstand so-called side-shifting, and one that is very strong in both compression and shear, for example.
  • Still another object is to provide a pallet of the type stated that provides adequate four-way entry of a fork ⁇ lift, pallet jack or other transport device.
  • the present invention provides a corrugated fiberboard pallet, comprising: a multiple- ply, corrugated fiberboard top member having a uniform upper surface and a lower surface, corrugations of the multiple-ply top member extending in a first direction; a plurality of multiple-ply corrugated fiberboard runners, each having an upper surface and a lower surface, the upper surface of each of which being affixed to the lower surface of the top member and corrugations of each of which extending in one of the first direction and a direction transverse to the first direction; a plurality of multiple-ply, corrugated fiberboard supports, each having an upper surface and a lower planar surface, the upper surface of each of which being affixed to the lower surface of a respective one of the runners and corrugations of each of which extending in one of the first direction and a direction transverse to the first direction; and a plurality of multiple-ply corrugated fiberboard rails each having an planar surface and a lower surface, the upper surface
  • the present invention also provides a corrugated fiberboard pallet, comprising a multiple-ply, corrugated fiberboard top member having a uniform upper surface and a lower surface, corrugations of the multiple-ply top member extending in a first direction; a plurality of multiple- ply corrugated fiberboard runners, each having an upper surface and a lower surface, the upper surface of each of which being affixed to the lower surface of the top member and corrugations of each of which extending in one of the first direction and a direction transverse to the first direction; and a plurality of multiple-ply corrugated fiberboard rails each having an upper surface and a lower surface, the upper surface of each of which being affixed to respective ones of the runners and corrugations of which extending in one of the first direction and the direction transverse to the first direction.
  • Figure 1 is a perspective view of a first embodiment of a corrugated fiberboard pallet of the present invention
  • Figure 2 is a front elevational view of the first embodiment
  • Figure 3 is a side elevational view as seen from the right side of Figure 1;
  • Figure 4 is a top plan view of the first embodiment
  • Figure 5 is a bottom plan view of the first embodiment, looking up from beneath the pallet shown in Figure 1;
  • Figure 6 is a partial cutaway elevational view showing a partial arrangement of corrugations of the top member of the first embodiment
  • Figure 7 is a perspective view of a second embodiment of a corrugated fiberboard pallet of the present invention.
  • Figure 8 is a front elevational view of the second embodiment
  • Figure 9 is a side elevational view of the second embodiment as seen from the right side of Figure 7;
  • Figure 10 is a top plan view of the second embodiment.
  • Figure 11 is a bottom plan view of the second embodiment, looking up from beneath Figure 7.
  • Figure 12 is a perspective view of a third embodiment of a corrugated fiberboard pallet of the present invention.
  • Figure 13 is a front elevational view of the third embodiment;
  • Figure 14 is a side elevational view of the third embodiment as seen from the right side of Figure 12;
  • Figure 15 is a top plan view of the third embodiment
  • Figure 16 is a bottom plan view of the third embodiment, looking up beneath the pallet shown in Figure 12;
  • Figure 17 is a partial cutaway elevational view showing a partial arrangement of corrugations of the top member of the third embodiment.
  • Reference numeral 100 in Figure 1 generally indicates a corrugated fiberboard pallet constructed in accordance with the present invention. As used herein, the term
  • fiberboard refers to and includes corrugated fiberboard, cardboard, chipboard, paperboard and like paper products that are relatively stiff and capable of withstanding substantial loads when manufactured to produce the pallet of the present invention.
  • the fiberboard may also be derived from recycled materials including cardboard, paper, rags, sawdust and the like. Manufacturing using the materials discussed above renders the pallet of this invention readily recyclable and/or biodegradable. Further, such a pallet is inexpensive to manufacture using standard techniques.
  • the corrugated fiberboard pallet 100 includes a multiple- ply corrugated fiberboard top member 110 which constitutes a deck or surface for supporting goods or materials.
  • Top member 110 which may, for instance, be square or rectangular in shape, may be constructed of flute corrugated fiberboard, cardboard or paperboard, as will be discussed below.
  • a typical pallet 100 having top member 110 may be on the order of 40" x 40" to 40" x 48" to 59
  • a conventional size for European distribution might be 800 mm x 1200 mm.
  • Pallet 100 may be less than 3" in height and weigh between ten and twenty pounds. Regardless of the size required by the consumer, the configuration of the pallet 100 generally remains the same.
  • top member 110 When multiple-ply corrugated fiberboard forms the top member 110, it is desirable to have corrugations 115 extending in the same direction, with flat layers of fiberboard separating the corrugated layers. These flat layers may also form the top and bottom layers of top member 110. It is desirable to have the top member 110 be continuous, that is, without voids or openings. Thus, top member 110 has an upper planar surface and a lower planar surface with corrugations of the multiple-ply member extending in a first direction. If necessary, however, top member 110 can have voids, openings or serrations for venting or draining purposes.
  • top member 110 it is preferred to use two-ply corrugated fiberboard, constituted of either one B- and one C-flute or a double C-flute arrangement.
  • one ply is defined as a single sheet of double- wall corrugated fiberboard.
  • One flute corresponds to one corrugation.
  • A-flutes are the largest in height and width, relative to B- and C-flutes.
  • B-flutes are narrower and thinner than both A-flutes and C-flutes. Since B- flutes are denser than C-flutes, B-flutes tend to be heavier than C-flutes. Also C-flutes tend to be heavier than A-flutes.
  • the plies of a sheet of double-wall corrugated cardboard can be configurations of one B-flute and one C-flute, double C-flute, double A-flute or one A-flute and one C- flute.
  • a triple-wall sheet may be substituted for the double-wall sheet, in which case, a configuration of three A-flutes or two A-flutes and one C-flute can be used.
  • B-flutes can be used as desired.
  • top member 110 Attached to and extending from the lower planar surface of top member 110 are suitable structural supports or runners 120.
  • a plurality of longitudinally extending multiple-ply corrugated fiberboard runners 120 are provided, each having an upper planar surface, a lower planar surface and end-plies 125.
  • the upper planar surface of each of runners 120 is affixed to the lower planar surface of the top member 110.
  • corrugations 127 of each of the runners 120 extend in the direction in which the corrugations 115 of the top member extend.
  • runners 120 could be arranged so that the corrugations 127 extend in a direction transverse to the direction in which the corrugations 115 of the top member extend.
  • these corrugations 125 of the runners 120 are also orthogonal to the corrugations 115 of the top member 110, in a preferred embodiment.
  • the present invention is not limited to the use of four runners.
  • the arrangement of the runners 120 has been chosen to handle the stress presented by a load of boxes, goods or material of varying size so that weight is distributed evenly over the pallet 100 in a unitized load.
  • the pallet 100 has no weight limitations, other than the capacity of the forklift or lift truck, since it is capable of withstanding large loads and is itself light in weight.
  • each of the runners 120 Attached to and extending from each of the runners 120 are a plurality of homogeneous, multiple-ply corrugated fiberboard structural supports 130 arranged in a grid array.
  • Each of the supports 130 has an upper planar surface, a lower planar surface and end-plies 135.
  • the upper planar surface of each of the supports 130 is affixed to the lower surface of a respective one of the runners 120.
  • corrugations 137 of each of the supports 130 extend in a direction transverse to the direction of the corrugations 115 of the top member 110.
  • the supports 130 can be arranged so that corrugations 137 extend in the same direction as the corrugations 115 of the top member 110.
  • Figure 1 shows that these corrugations 135 are also orthogonal to the corrugations 115 of the top member 110.
  • the runners 120 and supports 130 are suitably spaced on pallet 100 to accommodate therebetween the forks of a forklift from all four sides or a pallet jack from two sides.
  • the spaced arrangement of the runners 120 and supports 130 is such that openings or windows 150 and 160 are presented of generally rectangular configuration, through which openings the forks of the lift truck or pallet jack may pass for lifting the pallet 100. With four-way entry provided, fork blades need not be adjusted for lifting from any direction.
  • a plurality of longitudinally extending multiple-ply corrugated fiberboard rails 140 are provided, each having an upper planar surface, a lower planar surface and end- plies 145.
  • the upper planar surface of each of the rails 140 is affixed to a respective grouping of the supports 130.
  • corrugations 147 of the rails 140 extend in the direction transverse to the direction of the corrugations 115 of the top member.
  • the rails 140 can be arranged such that corrugations 147 extend in the same direction as the corrugations 115 of the top member.
  • the corrugations 147 of rails 140 extend orthogonally to the corrugations 115 of the top member.
  • Rails 140 serve to elevate pallet 100. Such elevation is useful to keep loads on pallet 100 elevated from wet surfaces. Rails 140 then act as a suitable buffer between the floor of a warehouse or a loading dock, for example, which may be damp or wet. Thus, the goods or items being carried by the pallet 100 are protected from such adverse ambient conditions. Further, rails 140 are useful in beam racking of the pallets 100, which occurs when floor space is limited.
  • each of the runners 120, supports 130 and rails 140 are made from either ten plies of double C-flutes or eleven plies of double B-C-flute corrugated fiberboard.
  • other ply and flute arrangements can be util zed as strength and weight criteria dictate.
  • six plies of triple-wall corrugated cardboard may be used in any of the A-, B- and C-flute combinations discussed above.
  • these preferred arrangements provide optimum balance between strength and weight.
  • such arrangements make the pallet of the present invention exceptionally strong in compression, relative to other pallet configurations.
  • certain designs of the pallet 100 of the present invention can withstand loads up to 30,000 lbs!
  • the pallet of the present invention also shows significant strength in shear, and withstands side-shifting.
  • the upper planar surface of each of the runners 120 is affixed to the lower planar surface of the top member 110
  • the upper planar surface of each of the supports 130 is affixed to the lower planar surface of respective ones of the runners 120
  • the upper planar surface of each of the rails 140 is affixed to a lower surface of a respective grouping of the supports 130.
  • this affixing is performed by suitable adhesive or glue (not shown) .
  • this adhesive should be of a waterbase type.
  • Other fastening means such as nails, staples and the like may be used.
  • Figure 2 is a front elevational view of the pallet 100 of the first embodiment.
  • Figure 2 shows the corrugations 115 of top member 110. These corrugations 115 of top member 110 are also shown in partial cutaway form in Figure 6.
  • corrugations 127 of runners 120 extend in the direction in which the corrugations 115 of the top member 110 extend.
  • the upper planar surface of each runner 120 is affixed by gluing, for instance, to the bottom planar surface of the top member 115.
  • An upper planar surface each of the supports 130 is affixed to a lower planar surface of a respective one of runners 120.
  • corrugations 137 of the supports 130 extend in the same direction as those of the rails 140, as shown in Figure 3.
  • three rails 140 are provided, each being affixed to a respective grouping of supports 130.
  • the runners 120, supports 130 and rails 140 are arranged such that a product of the number of runners 120 and rails 140 equals the number of supports 130.
  • An upper planar surface of each of rails 140 is affixed to a respective grouping of runners 130.
  • Corrugations 137 of supports 130 and corrugations 147 of rails 140 extend in the same direction, in this embodiment. However, as discussed above, other arrangements are envisioned in the present invention. Corrugations 137 of supports 130 and corrugations 147 of rails 140 are also orthogonal to corrugations 115 of top member 110 to increase structural integrity.
  • Figure 2 further shows generally rectangular shaped openings or windows 150 while Figure 3 depicts generally rectangular shaped openings or windows 160, which are generated by the configuration of the elements in pallet 100.
  • Openings 150 and 160 allow both two-way and four-way entry of pallet handling devices such as lift trucks, pallet jacks and hand trucks. Specifically, four-way entry is provided for lift trucks, while two-way entry is provided for pallet jacks.
  • Figure 3 is a side elevational view of the pallet 100 of the first embodiment.
  • Figure 3 shows corrugations 137 of supports 130 and corrugations 147 of rails 140 extending in a direction transverse to corrugations 115 of top member 110.
  • Corrugations 137 of supports 130 and corrugations 147 of rails 140 are also orthogonal to corrugations 115 of top member 110 to increase structural integrity.
  • Figure 4 is a top plan view of the pallet 100 of the first embodiment, showing the direction in which corrugations 115 of the top member 110 extend.
  • Figure 5 is a bottom plan view of the pallet 100 of the first embodiment, looking up from beneath the pallet shown in Figure 1.
  • Figure 5 shows the arrangement of rails 140 and runners 120.
  • Corrugations 147 of rails 140 extend in a direction transverse to the direction in which those of the top member 110 extend.
  • Corrugations 127 of runners 120 extend in a direction transverse to the direction in which those of the rails 140 extend.
  • Figure 6 shows a partial cutaway view showing a partial arrangement of corrugations 115 of top member 110.
  • Figures 7 through 11 depict a second embodiment of the corrugated fiberboard pallet of the present invention.
  • Figure 7 is a perspective view of a corrugated fiberboard pallet 700 in a second embodiment of the present invention. It will be noted that pallet 700 is essentially the same as pallet 100, only having top member 110 being affixed to the lower rails 140, rather than to the upper runners 120. That is, pallet 100 has been flipped over, with top member 110 then being affixed to the top of such a configuration in the manner discussed below.
  • pallet 700 has a multiple-ply corrugated fiberboard top member 710, having an upper planar surface and a lower planar surface. Corrugations 715 of the multiple-ply top member extend in a first direction.
  • top member 710 is two-ply corrugated fiberboard in a 15 configuration of one B-flute and one C-flute, double C- flute, double A-flute, or one A-flute and one C-flute. While the preferred embodiments provide the most strength, other arrangements of A-, B- or C-flutes, alone or in combination, are envisioned.
  • a plurality of longitudinally extending multiple-ply corrugated fiberboard runners 720 are provided.
  • Runners 720 each have an upper planar surface, a lower planar surface and end-plies 725.
  • the upper planar surface of each of the runners 720 is affixed to the lower planar surface of the top member 710.
  • corrugations 727 of each the runners 720 extend in the direction in which the corrugations 715 of the top member 710 extend.
  • the corrugations 727 of the runners 720 are also orthogonal to the corrugations 715 of the top member 710.
  • a plurality of homogeneous multiple-ply, corrugated fiberboard supports 730 each have an upper planar surface a lower planar surface and end-plies 735.
  • An upper planar surface of each of the supports 730 is affixed to the lower planar surface of respective ones of the runners
  • corrugations 737 of each of the supports 730 extend in the direction in which the corrugations 715 of the top member 710 extend. Corrugations 737 of the supports 730 are also orthogonal to the corrugations 715 of the top member 710.
  • a plurality of longitudinally extending multiple-ply corrugated fiberboard rails 740 each have an upper planar surface, a lower planar surface and end-plies 745.
  • the upper planar surface of each of the rails 740 is affixed to a respective grouping of the supports 730.
  • corrugations 747 of the rails 740 extend in a direction transverse to the direction that the corrugations 715 of the top member 710 extend.
  • Corrugations 745 of the rails 740 are also orthogonal to the corrugations 715 of the top member 710.
  • the runners 720, supports 730 and rails 740 can be arranged such that their respective corrugations extend either in the direction in which the corrugations 715 of the top member extend or in a direction transverse to that direction.
  • respective elements of pallet 700 are affixed by gluing, for example.
  • gluing for example, water-based glue such as X3801 manufactured by H.B. Fuller Company may be used.
  • Figure 8 is a front elevational view of pallet 700 of the second embodiment.
  • Figure 9 is a side elevational view of pallet 700 of the second embodiment, as seen from the right side of Figure 7.
  • Figure 8 shows generally rectangular shaped openings or windows 750, while Figure 9 shows generally rectangular shaped openings or windows 760 which allow two-way and four-way entry of pallet moving devices such as hand trucks, pallet jacks and lift trucks, as discussed above with respect to Figure 3.
  • Figure 10 is a top plan view of the pallet 700 of the second embodiment showing the direction in which corrugations 715 of the top member 710 extend.
  • Figure 11 is a bottom plan view of the pallet 700 of the second embodiment, looking up from beneath Figure 7.
  • Figure 11 shows corrugations 747 of rails 740, which extend in the direction transverse to the direction that corrugations 715 of top member 710 extend.
  • Corrugations 727 of runners 720 extend in a direction transverse to that direction.
  • these directions can be rearranged, as desired.
  • other configurations could be used as applications require.
  • these preferred embodiments provide optimum balance between strength and weight.
  • the number of the plurality of supports 730 equals the product of the number of plurality of runners 720 and the number of the plurality of the rails 740.
  • each of the plurality of supports has a common dimension with a respective one of the plurality of runners and a respective one of the plurality of rails.
  • the height of each of the plurality of supports is substantially equal to the height of the top member, and the height of each of the plurality of runners and that of each of the plurality of rails is substantially equal to twice the height of the top member.
  • respective runners and rails extend an entire dimension of the pallet so that these respective members and the supports may be readily aligned during manufacturing.
  • Figures 12 through 17 depict a third embodiment of the corrugated fiberboard pallet of the present invention.
  • Figure 12 is a perspective view of a corrugated fiberboard pallet 900 in a third embodiment of the present invention. It will be noted that pallet 900 is similar to pallets 100 and 700, discussed above, except that pallet 900 utilizes no supports. Rather, runners 920 are affixed directly to rails 940, as will be discussed below. In Figure 12, pallet 900 has a multiple-ply corrugated fiberboard top member 910, having an upper planar surface and a lower planar surface. Corrugations 915 of the multiple-ply top member extend in a first direction.
  • top member 910 is two-ply corrugated fiberboard in a configuration of one B-flute and one C-flute, double C- flute, double A-flute or one A-flute and one C-flute. While the preferred embodiments provide the most strength, other arrangements of A-, B- or C-flutes, alone or in combination, are envisioned.
  • a plurality of longitudinally extending multiple-ply corrugated fiberboard runners 920 are provided. Four runners 920 are shown. However, the present invention is not limited to the use of four runners. Runners 920 each have an upper planar surface, a lower planar surface and end-plies 925. The upper planar surface of each of the runners 920 is affixed to the lower planar surface of the top member 910. As shown, corrugations 927 of each of the runners 920 extend in the direction in which the corrugations 915 of the top member 910 extend. The corrugations 927 of the runners 920 are also orthogonal to the corrugations 915 of the top member 910.
  • a plurality of longitudinally extending multiple-ply corrugated fiberboard rails 940 each have an upper planar surface, a lower planar surface and end-plies 945.
  • rails 940 and runners 920 are like elements.
  • the upper planar surface of each of the rails 940 is affixed to respective ones of the runners 920.
  • corrugations 947 of the rails 940 extend in a direction transverse to the direction in which the corrugations 915 of the top member 910 extend.
  • Corrugations 947 of the rails 940 are also orthogonal to the corrugations 915 of the top member 910.
  • the runners 920 and rails 940 can be arranged such that their respective corrugations extend either in the direction in which the corrugations 915 of the top member extend or in a direction transverse to that direction.
  • respective elements of pallet 900 are affixed by gluing, for example.
  • Figure 13 is a front elevational view of pallet 900 of the third embodiment.
  • Figure 14 is a side elevational view of pallet 900 of the third embodiment, as seen from the right side of Figure 12.
  • Figure 13 shows generally rectangular shaped openings or windows 950, while Figure 14 shows generally rectangular shaped openings or windows 960 that allow two-way and four-way entry of pallet moving devices such as hand trucks, pallet jacks and lift trucks, as discussed above.
  • Figure 15 is a top plan view of the pallet 900 of the third embodiment showing the direction in which corrugations 915 of the top member 910 extend.
  • Figure 16 is a bottom plan view of the pallet 900 of the second embodiment, looking up from beneath Figure 12.
  • Figure 16 shows corrugations 947 of rails 940, which extend in the direction transverse to the direction in which corrugations 915 of top member 910 extend.
  • corrugations 927 of runners 920 extend in the direction in which the corrugations 915 of the top member extend. However, as discussed above, these directions can be rearranged, as desired.
  • Figure 17 shows a partial cutaway elevational view showing a partial arrangement of corrugations 915 of top member 910 of the third embodiment.
  • planar e.g., substantially flat
  • present invention is not limited to elements having planar surfaces.
  • a multiple-ply, corrugated bottom member (not shown) can be affixed to respective rails in any of the embodiments discussed above.
  • Such a bottom member can be similar to the respective top members discussed above.
  • pallet 100, pallet 700 and pallet 900 may be made water resistant by coating externally facing members with a water resistant material.
  • a coating known as X-300 made by Michelman Company may be utilized.
  • other similar water-resistant chemicals that are biodegradable and recyclable are known in the industry.
  • securing tabs can be affixed to the runners or top members in the respective embodiments.
  • suitable wrapping may be affixed to a respective top member of each of the pallets.
  • a load may then be secured by shrinking wrap over a product load and securing to a respective top member.
  • a product load and a respective pallet become one unitized and self-contained unit. This safeguards against product-shifting in transporting or handling.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Pallets (AREA)

Abstract

Une palette (100) en panneaux de fibres ondulés comprend un élément supérieur (110) constitué de couches multiples de panneaux de fibres ondulés, une pluralité de traverses (120) constituées de couches multiples de panneaux ondulés, une pluralité de supports (130) constitués de couches multiples de panneaux de fibres ondulés et une pluralité de rails (140) s'étendant longitudinalement et constitués de couches multiples de panneaux de fibres ondulés. Les ondulations du premier élément sont orientées suivant une première direction. La surface supérieure de chacune des traverses (120) est fixée à la surface inférieure de l'élément supérieur et les ondulations de ces traverses sont orientées suivant la première direction ou transversalement par rapport à la première direction. La surface supérieure de chacun des supports (130) est fixée à la surface inférieure des traverses respectives (120). Les ondulations de chacun des supports et des rails sont également orientées suivant la première direction ou transversalement par rapport à la première direction. Les rails ont chacun une surface supérieure et une surface inférieure, la surface supérieure de chaque rail étant fixée à un ensemble respectif de supports (130).
PCT/US1995/008232 1994-07-12 1995-07-12 Palette en panneaux de fibres ondules WO1996004173A1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
AU30001/95A AU3000195A (en) 1994-07-12 1995-07-12 Corrugated fiberboard pallet

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US27402794A 1994-07-12 1994-07-12
US08/274,027 1994-07-12

Publications (1)

Publication Number Publication Date
WO1996004173A1 true WO1996004173A1 (fr) 1996-02-15

Family

ID=23046463

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US1995/008232 WO1996004173A1 (fr) 1994-07-12 1995-07-12 Palette en panneaux de fibres ondules

Country Status (3)

Country Link
AU (1) AU3000195A (fr)
IL (1) IL114569A0 (fr)
WO (1) WO1996004173A1 (fr)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2956383A1 (fr) * 2010-02-18 2011-08-19 Jean Pierre Lootvoet Palette en carton ondule destinee a la manutention d'une charge

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5129329A (en) * 1990-08-14 1992-07-14 Clasen Hank A Corrugated cardboard pallet

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5129329A (en) * 1990-08-14 1992-07-14 Clasen Hank A Corrugated cardboard pallet

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2956383A1 (fr) * 2010-02-18 2011-08-19 Jean Pierre Lootvoet Palette en carton ondule destinee a la manutention d'une charge
EP2380816A1 (fr) * 2010-02-18 2011-10-26 Jean Pierre Lootvoet Palette en carton ondulé destinée à la manutention d'une charge

Also Published As

Publication number Publication date
IL114569A0 (en) 1995-11-27
AU3000195A (en) 1996-03-04

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