+

WO1995027180A1 - Improved method for minimizing contamination of freeze-dried products - Google Patents

Improved method for minimizing contamination of freeze-dried products Download PDF

Info

Publication number
WO1995027180A1
WO1995027180A1 PCT/US1994/007161 US9407161W WO9527180A1 WO 1995027180 A1 WO1995027180 A1 WO 1995027180A1 US 9407161 W US9407161 W US 9407161W WO 9527180 A1 WO9527180 A1 WO 9527180A1
Authority
WO
WIPO (PCT)
Prior art keywords
container
freeze
water vapor
venting media
sterile
Prior art date
Application number
PCT/US1994/007161
Other languages
French (fr)
Inventor
C. Brad Jones
Original Assignee
W.L. Gore & Associates, Inc.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by W.L. Gore & Associates, Inc. filed Critical W.L. Gore & Associates, Inc.
Priority to AU73560/94A priority Critical patent/AU7356094A/en
Publication of WO1995027180A1 publication Critical patent/WO1995027180A1/en

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B5/00Drying solid materials or objects by processes not involving the application of heat
    • F26B5/04Drying solid materials or objects by processes not involving the application of heat by evaporation or sublimation of moisture under reduced pressure, e.g. in a vacuum
    • F26B5/06Drying solid materials or objects by processes not involving the application of heat by evaporation or sublimation of moisture under reduced pressure, e.g. in a vacuum the process involving freezing

Landscapes

  • Engineering & Computer Science (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Molecular Biology (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Packages (AREA)
  • Medical Preparation Storing Or Oral Administration Devices (AREA)

Abstract

This invention provides a process that protects the freeze-dried material from contamination through the steps of freeze-drying, final packaging, shipping, and storing, until the material is finally ready to be used by the ultimate consumer. The process comprises: (a) placing the material into a container in which at least a portion of a side thereof is made of a water vapor permeable, sterile barrier venting media; (b) sealing the container; (c) freeze-drying the material in the container, allowing the water vapor to escape through the venting media; (d) covering the venting media with a cover that is a barrier to water vapor and oxygen transmission; and (e) maintaining the material in the container until it is ready for use.

Description


  
 



   TITLE OF THE INVENTION
 IMPROVE METHOD FOR MINIMIZING CONTAMINATION
 OF FREEZE-DRIED PRODUCTS
 FIELD OF THE INVENTION
 This invention provides a process for lyophilizing and storing material
More particularly, it relates to a process in which the material is protected from contamination by a sterile-barrier package from the time it is introduced to the lyophilization process to the time it is used by the ultimate customer.



   BACKGROUND OF THE INVENTION
 Freeze-drying or lyophilization, is used for the preservation of a wide variety of foods, pharmaceuticals, and biological products. Extreme care must be taken in the handling and processing of many of these products to minimize the opportunities for contamination. For example, freeze-drying equipment is often steam-sterilized between batches, and in many cases the entire operating area in which the equipment is located may be ouffitted as a sterile clean room to minimize the exposure of product to contaminants as it is being transported to and from the freeze-drier. In many cases, product must be re-packaged after freeze-drying, presenting yet another handling step that represents an opportunity to introduce contamination.



   Many freeze-dry processes involve presenting open containers of material to the freeze-dryer. Containers were kept open until the freeze-dry process was completed to allow a path for water vapor to be removed from the product. This practice, however, presented opportunity for contamination.



  Attempts to address this problem by making large investments in clean working areas and in maintaining cleanliness and sterility of their freeze-drying equipment between manufacturing   nuns    have been made.



   European Patent No. 343,596 describes improvements to this process.



  The improvement is the use of a   sterile-barrier    container for the freeze-dry process itself. In this improvement, material is placed in a vented, sterile barrier container, and is then freeze-dried. After freeze-drying, however, material is removed from the container and re-packaged, introducing another opportunity for contamination. In U.S. Patent Nos. 4,973,327 and 5,257,983, rigid containers are designed to allow water vapor to be withdrawn through a  port, and the port is then sealed after lyophilization so that the container can be used as the ultimate delivery vehicle. This eliminates the handling step of re-packaging after lyophilization, but   stiil    leaves open the possibility for contamination in the freeze-dry operation itself.

  Furthermore, restriction of water vapor evacuation through a specific port area may place a restriction on the productivity of the freeze-dry process.



   SUMMARY OF THE INVENTION
 It is a purpose of this invention to provide a process that protects the freeze-dried material from contamination through the steps of freeze-drying, final packaging, shipping, and storing, until the material is finally ready to be used by the ultimate consumer.



   The process comprises:
 (a) placing the material into a container in which at least a portion of a side thereof is made of a water vapor permeable, sterile banier venting media;
 (b) sealing the container;
 (c) freeze-drying the material in the container, allowing the water vapor to escape through the venting media;
 (d) covering the venting media with a cover that is a barrier to water vapor and oxygen transmission; and
 (e) maintaining the material in the container until it is ready for use.



   Optionally, after step (c), the container can be filled with dry, sterile, inert gas such as nitrogen.



   Step (d) may involve providing an over-seal over the venting media itself, or it may involve placing the entire container inside a water and oxygen vaporbarrier outer package.



   By sterile   barrier    is meant a material that can be shown to resist penetration by bacteria.



   BRIEF DESCRIPTION OF THE DRAWINGS
 The figure shows an example of a container useful in the process of the invention. Figure   Ia    depicts a vial that has been filled with material and closed with a vented cap prior to lyophilization.



   Figure 1 b depicts a vial that has a vapor-impermeable seat placed over the vent in the cap after lyophilization.  



   DETAILED DESCRIPTION OF THE INVENTION
 In this invention, a water vapor-permeable, sterile barrier venting media is employed as an integral part of the container design. It can span an opening on a side of the container, whether a jar, vial, or envelope, or it can be located in the closure member of the container, such as in a lid for a jar or vial or an entire container can be made of the media.



   The material is placed inside the vented, sterile-banier container, and the container is sealed, prior to lyophilization. The sterile-barrier container remains sealed, and thus provides protection of the contents from contamination, from that point forward.



   The material and the container are placed in the freeze-dryer and subjected to the lyophilization process. Water vapor passes out of the container through the vent during the process. Particulate matter in the container is retained, and contamination from the surroundings are excluded by the sterile barrier properties of the container. Once the material is freezedried, it is protected from rehydration or oxidation by sealing the container with a material that provides an effective banier to water vapor and oxygen transmission. Depending on the specific package design, this may involve providing an over-seal over the vent area itself, or it may involve placing the entire sterile-barrier container inside a vapor-barrier outer package. In any case the sterile barrier properties of the vented container are not jeopardized in the final packaging process.

  The freeze-dried material thus has a welldefined level of protection from contamination through every handling step in its life, from lyophilization to ultimate delivery to the user.



   A representative container is shown in the Figure. Vial 10 contains liquid material 11 to be freeze-dried. Lid 12 is equipped with vent 13, which is made of a water vapor-permeable sterile barrier venting media such as a 0.2 micron nominal pore size stretched polytetrafluoroethylene (PTFE) membrane with an appropriate non-woven support backing (available from
W. L. Gore  & Associates, Inc.). In operation, material 11 is placed inside vial 10 under sterile conditions and the lid is placed on the vial. During   lyophilization,    water vapor exits through venting media 13.

  After lyophilization, a seal 14, which has been selected for its oxygen and water vapor banier properties (such as an adhesive-backed metal foil) is applied over the vent as in Figure   Ib    thus preventing degradation of freeze-dried material 15 by oxidation or rehydration during storage and handling.  



   Instead of a vial, a vented bag or pouch can be used. The entire bag or a portion of the bag can be made of the water vapor-permeable sterile barrier venting media, to maximize the available area for water vapor removal in the lyophilization process. The procedure is much the same as with the vial. The bag is filled with material, sealed, and placed in the freeze-dryer. The material is freeze-dried inside the sealed bag, the water vapor   escaping    through the water vapor-permeable area. After freeze-drying, the vented bag can then be placed in an oxygen and water vapor-impermeable outer bag, which is then sealed to protect the freeze-dried material from degradation during storage and handling. Of course, if the bag is only partly made of the barrier material, only that area need be sealed.



   In practice, the venting media can be any venting media that is water vapor-permeable but which provides effective resistance to bacterial penetration. Sterile papers, non-woven polymer films such as a polyolefin, e.g. spun bonded   TyvekS)    and porous polymer membranes such as expanded porous polytetrafluoroethylene are examples. Best performance will be obtained with venting media that are hydrophobic, as such materials resist leakage under a wide range of conditions. Additional considerations in selecting materials for use as a venting media include the materials' resistance to water vapor flow versus effective pore size. Pore sizes in the 2.0 to 3.0 micrometers range will yield performance in bacterial challenge tests that is generally associated with "sterile barrier" media. The smaller the pore size, the more reliable the sterile barrier performance. 

  For the aforesaid, porous polytetrafluoroethylene, which has a microstructure of nodes interconnected with fibrils, nominal pore sizes of 0.1 micrometer, or 0.2 or up to 3 or more micrometers are useful. On the other hand, smaller nominal pore sizes in a given media will also yield higher resistance to vapor flow, which can effect productivity in lyophilization. Stretched, porous PTFE is a preferred venting media based on its combination of hydrophobicity and water vapor flow for a given nominal pore size. By hydrophobic is meant that the media is resistant to penetration by water. 

Claims

CLAIMS:
1. A process for freeze-drying and storing material which comprises: (a) placing the material into a container in which at least a portion of a side thereof is made of a water vapor permeable, sterile barrier venting media; (b) sealing the container; (c) freeze-drying the material in the container, allowing the water vapor to escape through the venting media; (d) covering the venting media with a cover that is a barrier to water vapor and oxygen transmission; and (e) maintaining the material in the container until it is ready for use.
2. The process of Claim 1 in which, after step (c), the container is filled with dry, sterile, inert gas, nitrogen.
3. The process of Claim 1 in which the venting media is, additionally, hydrophobic.
4. The process of Claim 1 in which the sterile barrier venting media is made of stretched, porous polytetrafluoroethylene.
5,. The process of Claim 1 in which the container is in the form of a vial with a vented lid.
6. The process of Claim 1 in which the container is in the form of a bag.
7. The process of Claim 1 in which the container is in the form of a box.
8. The process of Claim 1 in which the entire container is formed of the venting media.
9. A process for freeze-drying and storing material which comprises: (a) placing the material into a container having an opening, and which has a cap for covering said opening that has at least a portion thereof made of a water vapor-permeable, sterile-barrier venting media; (b) sealing the container by securely attaching the cap over said opening; (c) freeze-drying the material in the container allowing the water vapor to escape through the venting media; (d) covering the venting media with a cover that provides a barrier to water vapor and oxygen transmission; and (e) maintaining the material in the container until it is ready for use.
10. The process of Claim 9 in which, after step (c), the container is filled with dry, sterile, inert gas, nitrogen.
11. The process of Claim 9 in which the venting media is, additionally, hydrophobic.
12. The process of Claim 9 in which the sterile barrier venting media is made of stretched, porous polytetrafluoroethylene.
13,. The process of Claim 9 in which the container is in the form of a vial with a vented lid.
14. The process of Claim 9 in which the container is in the form of a bag.
15. The process of Claim 9 in which the container is in the form of a box.
PCT/US1994/007161 1994-04-04 1994-06-24 Improved method for minimizing contamination of freeze-dried products WO1995027180A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
AU73560/94A AU7356094A (en) 1994-04-04 1994-06-24 Improved method for minimizing contamination of freeze-dried products

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US22215394A 1994-04-04 1994-04-04
US08/222,153 1994-04-04

Publications (1)

Publication Number Publication Date
WO1995027180A1 true WO1995027180A1 (en) 1995-10-12

Family

ID=22831084

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US1994/007161 WO1995027180A1 (en) 1994-04-04 1994-06-24 Improved method for minimizing contamination of freeze-dried products

Country Status (2)

Country Link
AU (1) AU7356094A (en)
WO (1) WO1995027180A1 (en)

Cited By (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1997011155A1 (en) * 1995-09-22 1997-03-27 Government Of The United States Of America, Represented By The Secretary Of The Department Of Health And Human Services Container for drying biological samples, method of making such container, and method of using same
WO2000036353A1 (en) * 1998-12-12 2000-06-22 University Of Strathclyde Method for drying a material in a container having one or more pierced holes
US6312648B1 (en) 1998-01-12 2001-11-06 The United States Of America As Represented By The Department Of Health And Human Services Applicator system
EP1958618A1 (en) * 2007-02-15 2008-08-20 Octapharma AG Method for freeze-drying with optimum reconstitution of biopolymers
WO2008130602A1 (en) * 2007-04-19 2008-10-30 E. I. Du Pont De Nemours And Company Container for freeze-drying
EP2157387A1 (en) * 2008-08-19 2010-02-24 DRK-Blutspendedienst West gemeinnützige Gesellschaft mit beschränkter Haftung A non-collapsible and non-foldable container for lyophilization of a product
WO2016034719A3 (en) * 2014-09-04 2016-06-23 Petr Dejmek A process and a container for dehydration of a product
US9561893B2 (en) 2013-12-05 2017-02-07 Vascular Solutions, Inc. System and method for freeze-drying and packaging
US10793327B2 (en) 2017-10-09 2020-10-06 Terumo Bct Biotechnologies, Llc Lyophilization container and method of using same
US10806665B2 (en) 2016-01-18 2020-10-20 Teleflex Life Sciences Limited System and method for freeze-drying and packaging
US10945959B2 (en) 2019-03-07 2021-03-16 Teleflex Life Sciences Limited System and method for freeze-drying and packaging
CN113736134A (en) * 2021-11-08 2021-12-03 国家电投集团氢能科技发展有限公司 Modified expanded polytetrafluoroethylene, preparation method thereof, composite ion exchange membrane and application thereof
US11536512B1 (en) * 2021-09-16 2022-12-27 Thomas John Harkins, JR. Apparatus and method for lyophilization
US11604026B2 (en) 2019-03-14 2023-03-14 Terumo Bct Biotechnologies, Llc Lyophilization loading tray assembly and system
US11723870B1 (en) 2022-01-31 2023-08-15 Thomas John Harkins, JR. Assembly, apparatus and method for lyophilization
US11957790B1 (en) 2022-01-31 2024-04-16 Thomas John Harkins, JR. Combination lyophilization and dispensing syringe assembly and methods of using same

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB995930A (en) * 1961-11-28 1965-06-23 Leybold Hochvakuum Anlagen Method of freeze drying
GB1259039A (en) * 1969-09-25 1972-01-05
EP0343596A2 (en) * 1988-05-26 1989-11-29 Roche Diagnostics GmbH Container for freeze drying under sterile conditions
US4973327A (en) * 1989-11-01 1990-11-27 Cryopharm Blood bag for lyophilization
US5257983A (en) * 1991-04-12 1993-11-02 Cryopharm Corporation Blood bag for lyophilization

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB995930A (en) * 1961-11-28 1965-06-23 Leybold Hochvakuum Anlagen Method of freeze drying
GB1259039A (en) * 1969-09-25 1972-01-05
EP0343596A2 (en) * 1988-05-26 1989-11-29 Roche Diagnostics GmbH Container for freeze drying under sterile conditions
US4973327A (en) * 1989-11-01 1990-11-27 Cryopharm Blood bag for lyophilization
US5257983A (en) * 1991-04-12 1993-11-02 Cryopharm Corporation Blood bag for lyophilization

Cited By (31)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1997011155A1 (en) * 1995-09-22 1997-03-27 Government Of The United States Of America, Represented By The Secretary Of The Department Of Health And Human Services Container for drying biological samples, method of making such container, and method of using same
US5958778A (en) * 1995-09-22 1999-09-28 The United States Of America As Represented By The Department Of Health And Human Services Container for drying biological samples, method of making such container, and method of using same
US6503455B1 (en) 1995-09-22 2003-01-07 The United States Of America As Represented By The Department Of Health And Human Services Container for dying biological samples, method of making such container, and method of using same
US6312648B1 (en) 1998-01-12 2001-11-06 The United States Of America As Represented By The Department Of Health And Human Services Applicator system
WO2000036353A1 (en) * 1998-12-12 2000-06-22 University Of Strathclyde Method for drying a material in a container having one or more pierced holes
US8518452B2 (en) 2007-02-15 2013-08-27 Octapharma Ag Method for stabilizing blood plasma components in a lyophilizate using carbon dioxide and phosphoric acid
EP2431024A1 (en) 2007-02-15 2012-03-21 Octapharma AG Method for stabilising blood plasma contents in a lyophilisate
EP1958618A1 (en) * 2007-02-15 2008-08-20 Octapharma AG Method for freeze-drying with optimum reconstitution of biopolymers
WO2008130602A1 (en) * 2007-04-19 2008-10-30 E. I. Du Pont De Nemours And Company Container for freeze-drying
EP2157387A1 (en) * 2008-08-19 2010-02-24 DRK-Blutspendedienst West gemeinnützige Gesellschaft mit beschränkter Haftung A non-collapsible and non-foldable container for lyophilization of a product
US10882654B2 (en) 2013-12-05 2021-01-05 Teleflex Life Sciences Limited System and method for freeze-drying and packaging
US9561893B2 (en) 2013-12-05 2017-02-07 Vascular Solutions, Inc. System and method for freeze-drying and packaging
US10377520B2 (en) 2013-12-05 2019-08-13 Teleflex Innovations S.A.R.L. System and method for freeze-drying and packaging
US11279510B2 (en) 2013-12-05 2022-03-22 Teleflex Life Sciences Limited System and method for freeze-drying and packaging
WO2016034719A3 (en) * 2014-09-04 2016-06-23 Petr Dejmek A process and a container for dehydration of a product
US10806665B2 (en) 2016-01-18 2020-10-20 Teleflex Life Sciences Limited System and method for freeze-drying and packaging
US11634257B2 (en) 2017-10-09 2023-04-25 Terumo Bct Biotechnologies, Llc Lyophilization container and method of using same
US10793327B2 (en) 2017-10-09 2020-10-06 Terumo Bct Biotechnologies, Llc Lyophilization container and method of using same
US10945959B2 (en) 2019-03-07 2021-03-16 Teleflex Life Sciences Limited System and method for freeze-drying and packaging
US11740019B2 (en) 2019-03-14 2023-08-29 Terumo Bct Biotechnologies, Llc Lyophilization loading tray assembly and system
US11604026B2 (en) 2019-03-14 2023-03-14 Terumo Bct Biotechnologies, Llc Lyophilization loading tray assembly and system
US11609043B2 (en) 2019-03-14 2023-03-21 Terumo Bct Biotechnologies, Llc Lyophilization container fill fixture, system and method of use
US11609042B2 (en) 2019-03-14 2023-03-21 Terumo Bct Biotechnologies, Llc Multi-part lyophilization container and method of use
US11747082B2 (en) 2019-03-14 2023-09-05 Terumo Bct Biotechnologies, Llc Multi-part lyophilization container and method of use
US11815311B2 (en) 2019-03-14 2023-11-14 Terumo Bct Biotechnologies, Llc Lyophilization container fill fixture, system and method of use
US11994343B2 (en) 2019-03-14 2024-05-28 Terumo Bct Biotechnologies, Llc Multi-part lyophilization container and method of use
US11536512B1 (en) * 2021-09-16 2022-12-27 Thomas John Harkins, JR. Apparatus and method for lyophilization
CN113736134A (en) * 2021-11-08 2021-12-03 国家电投集团氢能科技发展有限公司 Modified expanded polytetrafluoroethylene, preparation method thereof, composite ion exchange membrane and application thereof
US11723870B1 (en) 2022-01-31 2023-08-15 Thomas John Harkins, JR. Assembly, apparatus and method for lyophilization
US11890379B2 (en) 2022-01-31 2024-02-06 Thomas John Harkins, JR. Lyophilization syringe
US11957790B1 (en) 2022-01-31 2024-04-16 Thomas John Harkins, JR. Combination lyophilization and dispensing syringe assembly and methods of using same

Also Published As

Publication number Publication date
AU7356094A (en) 1995-10-23

Similar Documents

Publication Publication Date Title
WO1995027180A1 (en) Improved method for minimizing contamination of freeze-dried products
US3229813A (en) Sterile package
US5596814A (en) Vented vial stopper for processing freeze-dried products
US20170182195A1 (en) Vent valve arrangement for a sterilization container held under vacuum
AU680748B2 (en) Process of sterilization
US5732837A (en) Vented vial closure member for freeze-drying which minimizes contamination of freeze-dried products
US7296678B2 (en) Packaging for the transport of sterile objects or objects to be sterilised
US4998400A (en) Medical fluid-filled plastic container and methods of making same
WO1996031748A1 (en) A freeze-drying bag and method for minimizing contamination of freeze-dried products
US20110226762A1 (en) Sterile packing and sterilization method using this packing
EP2396228B1 (en) A sterilisation bag
US6230883B1 (en) Modified atmosphere packaging method
US20050023179A1 (en) Fragile-product cage for vacuum packaging appliances
JPH05221461A (en) Packaging bag
US8231003B2 (en) Protected filter units for safety filtration and method for production thereof
JPH0525503B2 (en)
JP5592080B2 (en) Cell culture method and cell culture system
FR2740108A1 (en) WATERPROOF PACKAGING FOR DRYING, IN PARTICULAR LYOPHILIZATION, AND PROCESS FOR DRYING, IN PARTICULAR LYOPHILIZATION, USING SUCH PACKAGING
US20220315305A1 (en) Package, a method and use
JP2901669B2 (en) Manufacturing method of radiation sterilized medical device
FR2738057A1 (en) Sealed packaging assembly for drying e.g. vaccines and antibiotics
JPH0834729B2 (en) Chemical solution container storage
JPH0226869Y2 (en)
JPH0398881A (en) Method for packing crystallized acrylamide
WO2024137748A1 (en) Freeze-drying tray assembly

Legal Events

Date Code Title Description
AK Designated states

Kind code of ref document: A1

Designated state(s): AT AU BB BG BR BY CA CH CN CZ DE DK ES FI GB HU JP KP KR KZ LK LU LV MG MN MW NL NO NZ PL PT RO RU SD SE SK UA UZ VN

AL Designated countries for regional patents

Kind code of ref document: A1

Designated state(s): AT BE CH DE DK ES FR GB GR IE IT LU MC NL PT SE

DFPE Request for preliminary examination filed prior to expiration of 19th month from priority date (pct application filed before 20040101)
121 Ep: the epo has been informed by wipo that ep was designated in this application
REG Reference to national code

Ref country code: DE

Ref legal event code: 8642

122 Ep: pct application non-entry in european phase
NENP Non-entry into the national phase

Ref country code: CA

点击 这是indexloc提供的php浏览器服务,不要输入任何密码和下载