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WO1995010548A1 - Procede de production de polyethylene a large repartition de poids moleculaire - Google Patents

Procede de production de polyethylene a large repartition de poids moleculaire Download PDF

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Publication number
WO1995010548A1
WO1995010548A1 PCT/BE1993/000065 BE9300065W WO9510548A1 WO 1995010548 A1 WO1995010548 A1 WO 1995010548A1 BE 9300065 W BE9300065 W BE 9300065W WO 9510548 A1 WO9510548 A1 WO 9510548A1
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WO
WIPO (PCT)
Prior art keywords
reactor
molecular weight
vol
compound
component
Prior art date
Application number
PCT/BE1993/000065
Other languages
English (en)
Inventor
Guy Debras
Original Assignee
Fina Research S.A.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Fina Research S.A. filed Critical Fina Research S.A.
Priority to PCT/BE1993/000065 priority Critical patent/WO1995010548A1/fr
Priority to JP7511106A priority patent/JPH08504883A/ja
Publication of WO1995010548A1 publication Critical patent/WO1995010548A1/fr

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Classifications

    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F10/00Homopolymers and copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond
    • C08F10/02Ethene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F210/00Copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond
    • C08F210/16Copolymers of ethene with alpha-alkenes, e.g. EP rubbers

Definitions

  • the present invention concerns a process for producing polyethylene having a broad molecular weight distribution. More particularly, the present invention relates to the production of high density polyethylene having a broad or bimodal molecular weight distribution.
  • the molecular weight distribution is one of the basic properties that determines the properties of the polymer, and thus its end-uses.
  • the molecular weight mostly determines the mechanical properties while the molecular weight dispersion mostly determines the rheological properties .
  • the lower molecular weight portion aids in processing while the higher molecular weight portion contributes to the good impact resistance of the film, such polyethylene can be processed at higher throughput rate with lower energy requirements .
  • the MWD may be described completely by the curve obtained by gel permeation chromatography.
  • a good evaluation also called the polydispersity index, is represented by the ratio of the weight average to the number average molecular weight.
  • the required MWD will range from 10 to 30.
  • a process is furthermore known for the preparation of olefin polymers by a two-stage polymerization, a highmolecular polymer being prepared in the first stage at a low H2/C2H4 ratio and a low-molecular polymer being prepared in the second stage at high H2/C2H4 ratio (EP-A 57,352).
  • the catalyst used is, inter alia, a halogen-containing organoaluminum compound together with the reaction product of an oxygen-containing organomagnesium compound and an oxygen-containing organotitanium compound, both of which are in solution, and an aluminum halide.
  • polyalkenes with a wide molecular weight distribution and a very good homogeneity can be obtained by the process of polymerizing ethylene, optionally with at most 20 mole % of one or more other alpha-alkene of 3 to 10 carbon atoms, in two liquid full loop reactors in series at a temperature of 50 to 120°C, preferably 60 to 110°C under an absolute pressure of 1 to 100 bar in the presence of a catalyst consisting of a transition metal component (component A) which is the reaction product of an organomagnesium compound with a titanium compound and an organoaluminum compound (compound B) , the average molecular mass being regulated with hydrogen, which process comprises carrying out the polymerization such that the introduction of a co-monomer if any is carried out essentially in the first reactor and that the hydrogen concentration is at a very low concentration in the first reactor to form ethylene polymers having HLMI between 0.01 and 5g/10', while maintaining a very high hydrogen pressure in the second reactor to
  • transition metal compounds suitable for the preparation of component A there are used tetravalent halogenated titanium compounds, preferably titanium compounds of the general formula TiX n (0R)4_ n in which n is 1 to 4, X stands for chlorine or bromine, and R for identical or different hydrocarbon radicals, especially straight-chain or branched alkyl groups having 1 to 18, preferably 1 to 10, carbon atoms .
  • TiCl4 Ti(OC2H5)2Cl2,Ti(OC2H5)3Cl,Ti(OC3H7)2Cl2,Ti(OC3H7)3Cl, Ti(OiC3H7)2Cl2, Ti(OiC3H7)3Cl , Ti(OiC Ho)2Cl2 , Ti(OiC H ⁇ 3)3Cl
  • halogeno-ortho-titanic acid esters of the above formula in situ by reacting the respective ortho-titanic acid ester with HCI in a corresponding proportion.
  • This reaction is advantageously carried out at temperatures of from 0 to 200° C, the upper temperature limit being determined by the decomposition temperature of the tetravalent halogenated titanium compound used; it is advantageously carried out at temperatures of from 60 to 120° C.
  • the reaction may be effected in inert diluents, for example aliphatic or cycloaliphatic hydrocarbons as are currently used for the low pressure process such as butane, pentane, hexane, heptane, cyclohexane, methyl-cyclohexane as well as aromatic hydrocarbons, such as benzene or toluene; hydrogenated Diesel oil fractions which have been carefully freed from oxygen, sulfur compounds and moisture are also useful.
  • inert diluents for example aliphatic or cycloaliphatic hydrocarbons as are currently used for the low pressure process such as butane, pentane, hexane, heptane, cyclohex
  • reaction product of magnesium alcoholate and tetravalent halogenated titanium compound which is insoluble in hydrocarbons is freed from unreacted titanium compound by washing it several times with one of the above inert diluents in which the titanium- (IV) -compound used is readily soluble.
  • magnesium alcoholates preferably those of the general formula Mg(OR)2 are used, in which R stands for identical or different hydrocarbon radicals, preferably straight-chain or branched alkyl groups having 1 to 10 carbon atoms; magnesium alcoholates having alkyl groups of from 1 to 4 carbon atoms are preferred. Examples thereof are Mg(OCH3)2, M (OC2H5)2, Mg(OC3H7)2, Mg(OiC 3 H 7 )2, Mg(OC4H 9 ) 2 . Mg(OiC4H 9 ) 2 , Mg(OCH 2 -CH2-C 6 H 5 )2.
  • R stands for identical or different hydrocarbon radicals, preferably straight-chain or branched alkyl groups having 1 to 10 carbon atoms; magnesium alcoholates having alkyl groups of from 1 to 4 carbon atoms are preferred. Examples thereof are Mg(OCH3)2, M (OC2H5)2, Mg(OC3H7)2, Mg(OiC 3 H 7 )2, Mg(OC4H 9
  • the magnesium alcoholates can be prepared by known methods, for example by reacting magnesium with alcohols, especially monohydric aliphatic alcohols.
  • Magnesium alcoholates of the general formula X-Mg-OR in which X stands for halogen, (S ⁇ 4) 2 carboxylate, especially acetate or OH, and R has the above meaning, may also be used.
  • These compounds are, for example, obtained by reacting alcoholic solutions of the corresponding anhydrous acids with magnesium.
  • the titanium content of component A may be within the range of from 0.05 to lOmg.-atom, per gram of component A. It can be controlled by the reaction time, the reaction temperature and the concentration of the tetravalent halogenated titanium compound used.
  • the concentration of the titanium component fixed on the magnesium compound is advantageously in the range of from 0.005 to 1.5 mmol, preferably from 0.03 to 0.8mmol, per litre of dispersing agent or reactor volume. Generally, even higher concentrations are possible.
  • the organo-aluminum compounds used may be reaction products of aluminum-trialkyl or aluminum-dialkyl hydrides with hydrocarbon radicals having 1 to 16 carbon atoms, preferably Al(iBu)3 or Al(iBu)2H and diolefins containing 4 to 20 carbon atoms, preferably isoprene; for example aluminum isoprenyl.
  • chlorinated organo-aluminum compounds for example dialkyl-aluminum monochlorides of the formula R2A1C1 or alkyl-aluminum sesquichlorides of the formula R3AI2CI3 , in which formulae R stands for identical or different hydrocarbon radicals , preferably alkyl groups having 1 to 16 carbon atoms , preferably 2 to 12 carbon atoms, for example (C2H5)2A1C1, (iC4H 9 )2AlCl, (C 2 H 5 )3Al2Cl3.
  • R stands for identical or different hydrocarbon radicals , preferably alkyl groups having 1 to 16 carbon atoms , preferably 2 to 12 carbon atoms, for example (C2H5)2A1C1, (iC4H 9 )2AlCl, (C 2 H 5 )3Al2Cl3.
  • component B aluminum-trialkyls of the formula AIR3 or aluminum-dialkyl hydrides of the formula AIR2H, in which formulae R stands for identical or different hydrocarbons , preferably alkyl groups having 1 to 16, preferably 2 to 6, carbon atoms, for example Al(C2H5)3, Al(C2H5)2H, Al(C3H7)3, Al(C3H7)2H, Al(iC4H 9 )3, or Al(iC4H 9 )2H.
  • formulae R stands for identical or different hydrocarbons , preferably alkyl groups having 1 to 16, preferably 2 to 6, carbon atoms, for example Al(C2H5)3, Al(C2H5)2H, Al(C3H7)3, Al(C3H7)2H, Al(iC4H 9 )3, or Al(iC4H 9 )2H.
  • the organoaluminum may be used in a concentration of from 0,5 to 10 mmol per litre of reactor volume.
  • the polymerization of ethylene is carried out slurry in two liquid full loop reactors connected in series.
  • alpha-olefin having from 3 to 10 carbon may be cited, and preferably 1-hexene is used.
  • Ethylene is injected with the comonomer in the first loop reactor together the precontacted catalyst.
  • the catalyst may comprise an usual electron-donor such as isoalkylphthalate .
  • the polymerisation is carried out at a temperature of from 50 to
  • 120°C preferably from 60 to 110°C at a pressure of 1 to 100 bar, and preferably 30 to 50 bar.
  • the residence time in the first reactor may be shorter or larger than in the second reactor, depending on the HMW/LMW ratio desired for the end polymer.
  • the hydrogen is maintained at a low concentration comprised between 0.005-0.07 vol% in the first reactor and between
  • the ethylene polymer stream obtained in the first reactor is transferred in the second loop reactor.
  • the polymerization is pursued at a pressure comprised between 30 and 50 bar; at a temperature between 50 and 100°C and preferably between 80 and 110°C.
  • the residence time is generally comprised between 0.5 and 1 hour.
  • this part represents from 10 to 90% and preferable 30 to 70wt% of the bimodal polymer.
  • One of the feature of the present invention resides in the fact that the ethylene, catalyst and comonomer are injected in the first reactor leads to better mechanical properties.
  • the following examples are given to illustrate the process of the invention without limiting its scope.
  • Isobutane 35 gk/h is used as diluant. Tibal concentration is given with regard to iC4 amount.

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Transition And Organic Metals Composition Catalysts For Addition Polymerization (AREA)
  • Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)

Abstract

Procédé d'homo- ou de co-polymérisation d'éthylène dans deux réaceurs à boucle contenant un liquide et raccordés en série, le poids moléculaire moyen étant régulé au moyen de l'hydrogène, ce procédé se caractérisant par l'introduction du comonomère (si celui-ci est présent) dans le premier réacteur, et par une concentration d'hydrogène respectivement très faible et très forte dans les premier et second réacteurs.
PCT/BE1993/000065 1993-10-15 1993-10-15 Procede de production de polyethylene a large repartition de poids moleculaire WO1995010548A1 (fr)

Priority Applications (2)

Application Number Priority Date Filing Date Title
PCT/BE1993/000065 WO1995010548A1 (fr) 1993-10-15 1993-10-15 Procede de production de polyethylene a large repartition de poids moleculaire
JP7511106A JPH08504883A (ja) 1993-10-15 1993-10-15 幅広い分子量分布を示すポリエチレンの製造方法

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/BE1993/000065 WO1995010548A1 (fr) 1993-10-15 1993-10-15 Procede de production de polyethylene a large repartition de poids moleculaire

Publications (1)

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WO1995010548A1 true WO1995010548A1 (fr) 1995-04-20

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Country Status (2)

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WO (1) WO1995010548A1 (fr)

Cited By (18)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1997003124A1 (fr) * 1995-07-10 1997-01-30 Borealis Polymers Oy Composition de gainage de cable
WO1997036942A1 (fr) * 1996-04-01 1997-10-09 The Dow Chemical Company Polymerisation en solution d'olefines
US5977251A (en) * 1996-04-01 1999-11-02 The Dow Chemical Company Non-adiabatic olefin solution polymerization
US6165387A (en) * 1997-02-04 2000-12-26 Borealis A/S Composition for electric cables
US6180721B1 (en) 1998-06-12 2001-01-30 Borealis Polymers Oy Insulating composition for communication cables
US6185349B1 (en) 1998-12-18 2001-02-06 Borealis Polymers Oy Multimodal polymer composition
US6268442B1 (en) 1997-11-18 2001-07-31 Borealis A/S Process for the reduction of reactor fouling
US6416860B1 (en) 1997-10-20 2002-07-09 Borealis A/S Electric cable and a method and composition for the production thereof
WO2002018461A3 (fr) * 2000-08-25 2002-08-29 Equistar Chem Lp Polyethylene de densite moyenne et de poids moleculaire eleve
US6586509B1 (en) 1998-07-03 2003-07-01 Borealis Technology Oy Composition for electric cables comprising thiodiol fatty acid diesters
US6645588B1 (en) 1995-07-10 2003-11-11 Borealis Technology Oy Coating composition
US6734131B2 (en) 2001-04-30 2004-05-11 W. R. Grace & Co.-Conn. Heterogeneous chromium catalysts and processes of polymerization of olefins using same
EP1359167A4 (fr) * 2000-12-21 2004-08-25 Japan Polychem Corp Polymeres d'ethylene
US6921804B2 (en) 2003-03-25 2005-07-26 Equistar Chemicals L.P. Cascaded polyolefin slurry polymerization employing disengagement vessel between reactors
US6924340B2 (en) 2002-04-04 2005-08-02 Equistar Chemicals L.P. Process for removal of intermediate hydrogen from cascaded polyolefin slurry reactors
US7714072B2 (en) 2003-05-12 2010-05-11 Dow Global Technologies Inc Polymer composition and process to manufacture high molecular weight-high density polyethylene and film therefrom
WO2011095629A1 (fr) * 2010-02-05 2011-08-11 Total Petrochemicals Research Feluy Polyéthylène bimodal pour des applications de moulage par soufflage
CN116041592A (zh) * 2018-09-17 2023-05-02 切弗朗菲利浦化学公司 改性负载型铬催化剂和由其生产的基于乙烯的聚合物

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0989141A1 (fr) * 1998-09-25 2000-03-29 Fina Research S.A. Elaboration de polyéthylène multimodal
EP1842861A1 (fr) * 2006-04-03 2007-10-10 Total Petrochemicals Research Feluy Procédé pour améliorer la polymerisation d'éthylène et d'un ou de plusieurs comonomère(s) optionnel(s) dans un réacteur à boucles
JP6519414B2 (ja) * 2014-09-05 2019-05-29 日本ポリエチレン株式会社 エチレン系重合体組成物及びそれよりなる成形体
JP6519415B2 (ja) * 2014-09-05 2019-05-29 日本ポリエチレン株式会社 エチレン系重合体組成物及びそれよりなる成形体

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0057420A2 (fr) * 1981-01-30 1982-08-11 Sumitomo Chemical Company, Limited Procédé de préparation de polymères d'éthylène
EP0274536A1 (fr) * 1986-07-04 1988-07-20 Mitsui Petrochemical Industries, Ltd. Composition a base de polyolefine pour le moulage par injection
WO1992012181A1 (fr) * 1990-12-28 1992-07-23 Neste Oy Procede d'homopolymerisation et de copolymerisation d'ethene

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0057420A2 (fr) * 1981-01-30 1982-08-11 Sumitomo Chemical Company, Limited Procédé de préparation de polymères d'éthylène
EP0274536A1 (fr) * 1986-07-04 1988-07-20 Mitsui Petrochemical Industries, Ltd. Composition a base de polyolefine pour le moulage par injection
WO1992012181A1 (fr) * 1990-12-28 1992-07-23 Neste Oy Procede d'homopolymerisation et de copolymerisation d'ethene

Cited By (30)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1997003124A1 (fr) * 1995-07-10 1997-01-30 Borealis Polymers Oy Composition de gainage de cable
US6645588B1 (en) 1995-07-10 2003-11-11 Borealis Technology Oy Coating composition
US6329054B1 (en) 1995-07-10 2001-12-11 Borealis Polymers Oy Cable and method for using a cable-sheathing composition including an ethylene polymer mixture
WO1997036942A1 (fr) * 1996-04-01 1997-10-09 The Dow Chemical Company Polymerisation en solution d'olefines
US5977251A (en) * 1996-04-01 1999-11-02 The Dow Chemical Company Non-adiabatic olefin solution polymerization
RU2190627C2 (ru) * 1996-04-01 2002-10-10 Дзе Дау Кемикал Компани Полимеризация олефинов из раствора
US6165387A (en) * 1997-02-04 2000-12-26 Borealis A/S Composition for electric cables
US6416860B1 (en) 1997-10-20 2002-07-09 Borealis A/S Electric cable and a method and composition for the production thereof
US6268442B1 (en) 1997-11-18 2001-07-31 Borealis A/S Process for the reduction of reactor fouling
US6180721B1 (en) 1998-06-12 2001-01-30 Borealis Polymers Oy Insulating composition for communication cables
US6586509B1 (en) 1998-07-03 2003-07-01 Borealis Technology Oy Composition for electric cables comprising thiodiol fatty acid diesters
US6185349B1 (en) 1998-12-18 2001-02-06 Borealis Polymers Oy Multimodal polymer composition
WO2002018461A3 (fr) * 2000-08-25 2002-08-29 Equistar Chem Lp Polyethylene de densite moyenne et de poids moleculaire eleve
US6770715B2 (en) 2000-08-25 2004-08-03 Equistar Chemicals, Lp High molecular weight, medium density polyethylene
US6486270B1 (en) 2000-08-25 2002-11-26 Equistar Chemicals, Lp High molecular weight, medium density polyethylene
KR100848525B1 (ko) * 2000-12-21 2008-07-25 닛폰포리프로가부시키가이샤 에틸렌계 중합체
EP1359167A4 (fr) * 2000-12-21 2004-08-25 Japan Polychem Corp Polymeres d'ethylene
US6953831B2 (en) 2000-12-21 2005-10-11 Japan Polychem Corporation Ethylene polymers
US6734131B2 (en) 2001-04-30 2004-05-11 W. R. Grace & Co.-Conn. Heterogeneous chromium catalysts and processes of polymerization of olefins using same
US6924340B2 (en) 2002-04-04 2005-08-02 Equistar Chemicals L.P. Process for removal of intermediate hydrogen from cascaded polyolefin slurry reactors
US7396892B2 (en) 2002-04-04 2008-07-08 Equistar Chemicals L.P. Process for removal of intermediate hydrogen from cascaded polyolefin slurry reactors
US6921804B2 (en) 2003-03-25 2005-07-26 Equistar Chemicals L.P. Cascaded polyolefin slurry polymerization employing disengagement vessel between reactors
US7714072B2 (en) 2003-05-12 2010-05-11 Dow Global Technologies Inc Polymer composition and process to manufacture high molecular weight-high density polyethylene and film therefrom
WO2011095629A1 (fr) * 2010-02-05 2011-08-11 Total Petrochemicals Research Feluy Polyéthylène bimodal pour des applications de moulage par soufflage
CN102844333A (zh) * 2010-02-05 2012-12-26 道达尔研究技术弗吕公司 用于吹塑应用的双峰聚乙烯
US8609792B2 (en) 2010-02-05 2013-12-17 Total Research & Technology Feluy Bimodal polyethylene for blow-moulding applications
KR101430847B1 (ko) * 2010-02-05 2014-08-18 토탈 리서치 앤드 테크놀로지 펠루이 취입-성형 적용물용 바이모달 폴리에틸렌
EA022576B1 (ru) * 2010-02-05 2016-01-29 Тотал Ресерч Энд Текнолоджи Фелюи Способ получения бимодальной полиэтиленовой смолы для выдувного формования
CN116041592A (zh) * 2018-09-17 2023-05-02 切弗朗菲利浦化学公司 改性负载型铬催化剂和由其生产的基于乙烯的聚合物
CN116041592B (zh) * 2018-09-17 2024-04-02 切弗朗菲利浦化学公司 改性负载型铬催化剂和由其生产的基于乙烯的聚合物

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