WO1994019174A1 - Process for producing a three-dimensional object - Google Patents
Process for producing a three-dimensional object Download PDFInfo
- Publication number
- WO1994019174A1 WO1994019174A1 PCT/EP1993/003723 EP9303723W WO9419174A1 WO 1994019174 A1 WO1994019174 A1 WO 1994019174A1 EP 9303723 W EP9303723 W EP 9303723W WO 9419174 A1 WO9419174 A1 WO 9419174A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- plastic
- electromagnetic radiation
- filling material
- solidified
- solidification
- Prior art date
Links
Classifications
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/0037—Production of three-dimensional images
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F1/00—Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
- B22F1/10—Metallic powder containing lubricating or binding agents; Metallic powder containing organic material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F10/00—Additive manufacturing of workpieces or articles from metallic powder
- B22F10/20—Direct sintering or melting
- B22F10/28—Powder bed fusion, e.g. selective laser melting [SLM] or electron beam melting [EBM]
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
- B22F3/10—Sintering only
- B22F3/1017—Multiple heating or additional steps
- B22F3/1021—Removal of binder or filler
- B22F3/1025—Removal of binder or filler not by heating only
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
- B22F3/10—Sintering only
- B22F3/105—Sintering only by using electric current other than for infrared radiant energy, laser radiation or plasma ; by ultrasonic bonding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C64/00—Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
- B29C64/10—Processes of additive manufacturing
- B29C64/165—Processes of additive manufacturing using a combination of solid and fluid materials, e.g. a powder selectively bound by a liquid binder, catalyst, inhibitor or energy absorber
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
- B29K2105/06—Condition, form or state of moulded material or of the material to be shaped containing reinforcements, fillers or inserts
- B29K2105/16—Fillers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2705/00—Use of metals, their alloys or their compounds, for preformed parts, e.g. for inserts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2709/00—Use of inorganic materials not provided for in groups B29K2703/00 - B29K2707/00, for preformed parts, e.g. for inserts
- B29K2709/02—Ceramics
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
Definitions
- the invention relates to a method for producing an object according to the preamble of claim 1.
- the object of the invention is therefore to create a method by means of which the material properties of the object, in particular its strength, temperature resistance and surface quality, can be improved.
- a polymerizable plastic 2 and a filling material 3 are processed into a homogeneous mixture 5, for example by stirring 4.
- Any liquid or powder material that can be solidified by the action of electromagnetic radiation can be considered as plastic. Examples of this can be found in the above-mentioned EP-A-0 171 069.
- Ceramic or metal powder is used as filler material, preferably aluminum oxide, tetragonal zirconium oxide or silicon nitride as ceramic powder and carbonyl iron either pure or with an addition of 1-10%, preferably about 2 or 8% nickel or a steel powder made of X2 Cr Ni Mo 17 13 2 or X2 Cr 17 as metal powder.
- the liquid or pasty mixing material 5 produced in the station 1 is filled in the second work station 6 into a container 7 in which a carrier 8 is arranged.
- the carrier 8 can be positioned in such a way that a layer of the mixed material 5 with a predetermined thickness is present between its surface and the surface of the mixed material 5 filled; this layer is irradiated by means of a laser beam generated by a laser 9 and controlled by a deflection device 10 at predetermined locations corresponding to the object, as a result of which the plastic material polymerizes or sinters around the filling material grains enclosed therein and thus a solid layer corresponding to the shape of the object forms.
- the entire object 11 is formed in the same way from a plurality of such layers.
- the object 11 is removed therefrom and residues of the still liquid or powdery mixed material are removed.
- the object 11 is then in a third work station 12 brought into a heater 13 provided with a heater 14 and heated there to remove the plastic material 2.
- This removal can take place, for example, thermally, the object 11 being heated to such an extent that the material 2 evaporates;
- this removal is preferably carried out catalytically, the plastic being decomposed aterially by heating to about 110-140 ° C. under the influence of a gas mixture of nitrogen and a few percent gaseous nitric acid supplied by a gas supply 15.
- the decomposition runs from the outside in, so that no internal pressure builds up and can destroy the object 11.
- the light beam is scattered on the surface of the filling material 3, so that there is no sharp boundary between solidified and non-solidified material.
- the "step effect" of the surface which usually occurs in stereographic processes due to the layered structure is therefore avoided or is greatly reduced and the surface quality is considerably improved. This improvement is particularly evident with ceramic filling material.
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- General Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Optics & Photonics (AREA)
- Powder Metallurgy (AREA)
Abstract
Description
Claims
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP94904612A EP0637281A1 (en) | 1993-02-19 | 1993-12-30 | Process for producing a three-dimensional object |
JP6518585A JPH07503680A (en) | 1993-02-19 | 1993-12-30 | Method for manufacturing 3D objects |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DEP4305201.0 | 1993-02-19 | ||
DE4305201A DE4305201C1 (en) | 1993-02-19 | 1993-02-19 | Three dimensional component mfr with laser-cured resin and filler - involves mixing steel or ceramic powder in resin, laser curing given shape, heating in nitrogen@ atmosphere and nitric acid to remove resin and then sintering filler |
Publications (1)
Publication Number | Publication Date |
---|---|
WO1994019174A1 true WO1994019174A1 (en) | 1994-09-01 |
Family
ID=6480916
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/EP1993/003723 WO1994019174A1 (en) | 1993-02-19 | 1993-12-30 | Process for producing a three-dimensional object |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP0637281A1 (en) |
JP (1) | JPH07503680A (en) |
DE (1) | DE4305201C1 (en) |
WO (1) | WO1994019174A1 (en) |
Cited By (7)
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---|---|---|---|---|
DE4439124A1 (en) * | 1994-11-02 | 1996-05-09 | Eos Electro Optical Syst | Method and device for producing a three-dimensional object |
JPH11509485A (en) * | 1995-03-31 | 1999-08-24 | ディーテイーエム・コーポレーション | Composite plastic materials for selective laser sintering |
US8584344B2 (en) | 2009-06-22 | 2013-11-19 | The Gillette Company | Method of forming a functional razor cartridge |
US9987051B2 (en) | 2015-01-27 | 2018-06-05 | K2M, Inc. | Interbody spacer |
US10028841B2 (en) | 2015-01-27 | 2018-07-24 | K2M, Inc. | Interbody spacer |
US10959855B2 (en) | 2017-05-25 | 2021-03-30 | Stryker European Holdings I, Llc | Fusion cage with integrated fixation and insertion features |
US11006981B2 (en) | 2017-07-07 | 2021-05-18 | K2M, Inc. | Surgical implant and methods of additive manufacturing |
Families Citing this family (59)
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DE4415783A1 (en) * | 1994-02-04 | 1995-08-10 | Ruediger Prof Dr Ing Rothe | Free forming of workpieces, esp. prototypes and articles in small series |
ATE225222T1 (en) * | 1994-05-27 | 2002-10-15 | Eos Electro Optical Syst | PROCESS FOR USE IN FOUNDRY TECHNOLOGY |
DE4440397C2 (en) * | 1994-11-11 | 2001-04-26 | Eos Electro Optical Syst | Methods of making molds |
DE4433118A1 (en) * | 1994-09-16 | 1996-03-21 | Eos Electro Optical Syst | Process for producing a three-dimensional object |
DE4435904A1 (en) * | 1994-10-07 | 1996-04-11 | Basf Ag | Process and injection molding compound for the production of metallic moldings |
US5749041A (en) * | 1995-10-13 | 1998-05-05 | Dtm Corporation | Method of forming three-dimensional articles using thermosetting materials |
DE69716332T2 (en) * | 1996-04-15 | 2003-02-20 | Teijin Seiki Co. Ltd., Osaka | Use of a photo-curable resin composition for producing an object by means of stereolithography |
JP3786467B2 (en) * | 1996-05-29 | 2006-06-14 | Jsr株式会社 | Stereolithography equipment |
WO1998006560A1 (en) * | 1996-08-08 | 1998-02-19 | Sri International | Apparatus for automated fabrication of three-dimensional objects, and associated methods of use |
DE19715582B4 (en) | 1997-04-15 | 2009-02-12 | Ederer, Ingo, Dr. | Method and system for generating three-dimensional bodies from computer data |
US5980813A (en) * | 1997-04-17 | 1999-11-09 | Sri International | Rapid prototyping using multiple materials |
US5980812A (en) * | 1997-04-30 | 1999-11-09 | Lawton; John A. | Solid imaging process using component homogenization |
DE19809657B4 (en) * | 1998-03-06 | 2006-03-23 | Stierlen, Peter, Dipl.-Ing. | Process for producing a ceramic component |
US7418993B2 (en) | 1998-11-20 | 2008-09-02 | Rolls-Royce Corporation | Method and apparatus for production of a cast component |
US6932145B2 (en) | 1998-11-20 | 2005-08-23 | Rolls-Royce Corporation | Method and apparatus for production of a cast component |
EP1152848B1 (en) * | 1998-11-20 | 2011-08-17 | Rolls-Royce Corporation | Method and apparatus for production of a cast component |
DE19906564C2 (en) * | 1999-02-17 | 2001-01-25 | Peschges Klaus Juergen | Process for the production of three-dimensional objects by means of stereolithography |
DE10039144C1 (en) * | 2000-08-07 | 2001-11-22 | Fraunhofer Ges Forschung | Production of precise components comprises laser sintering a powder mixture made from a mixture of iron powder and further powder alloying elements |
DE102005058118A1 (en) * | 2005-11-29 | 2007-06-06 | Siemens Ag | Method for producing ceramic components, in particular casting molds |
US10226919B2 (en) | 2007-07-18 | 2019-03-12 | Voxeljet Ag | Articles and structures prepared by three-dimensional printing method |
DE102007050953A1 (en) | 2007-10-23 | 2009-04-30 | Voxeljet Technology Gmbh | Device for the layered construction of models |
DE102010006939A1 (en) | 2010-02-04 | 2011-08-04 | Voxeljet Technology GmbH, 86167 | Device for producing three-dimensional models |
GB2477828A (en) * | 2010-02-12 | 2011-08-17 | Univ Warwick | Three-Dimensional Optical and Material Structures manufactured using stereolithography |
DE102010013732A1 (en) | 2010-03-31 | 2011-10-06 | Voxeljet Technology Gmbh | Device for producing three-dimensional models |
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DE102010015451A1 (en) | 2010-04-17 | 2011-10-20 | Voxeljet Technology Gmbh | Method and device for producing three-dimensional objects |
DE102010056346A1 (en) | 2010-12-29 | 2012-07-05 | Technische Universität München | Method for the layered construction of models |
DE102011007957A1 (en) | 2011-01-05 | 2012-07-05 | Voxeljet Technology Gmbh | Device and method for constructing a layer body with at least one body limiting the construction field and adjustable in terms of its position |
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Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1990003893A1 (en) * | 1988-10-05 | 1990-04-19 | Michael Feygin | An improved apparatus and method for forming an integral object from laminations |
WO1992008592A1 (en) * | 1990-11-09 | 1992-05-29 | Dtm Corporation | Controlled gas flow for selective laser sintering |
WO1992010343A1 (en) * | 1990-12-07 | 1992-06-25 | Board Of Regents, The University Of Texas System | Producing parts by compound formation of precursor powders |
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US4575330A (en) * | 1984-08-08 | 1986-03-11 | Uvp, Inc. | Apparatus for production of three-dimensional objects by stereolithography |
JPS6340650A (en) * | 1986-08-01 | 1988-02-22 | Kawasaki Steel Corp | Apparatus for reducing center segregation in continuously casting slab |
JPH0698686B2 (en) * | 1988-03-14 | 1994-12-07 | 三井造船株式会社 | Optical modeling method |
US5204055A (en) * | 1989-12-08 | 1993-04-20 | Massachusetts Institute Of Technology | Three-dimensional printing techniques |
JPH0471825A (en) * | 1990-07-13 | 1992-03-06 | Asahi Denka Kogyo Kk | Optical shaping method |
-
1993
- 1993-02-19 DE DE4305201A patent/DE4305201C1/en not_active Revoked
- 1993-12-30 JP JP6518585A patent/JPH07503680A/en active Pending
- 1993-12-30 WO PCT/EP1993/003723 patent/WO1994019174A1/en not_active Application Discontinuation
- 1993-12-30 EP EP94904612A patent/EP0637281A1/en not_active Withdrawn
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1990003893A1 (en) * | 1988-10-05 | 1990-04-19 | Michael Feygin | An improved apparatus and method for forming an integral object from laminations |
WO1992008592A1 (en) * | 1990-11-09 | 1992-05-29 | Dtm Corporation | Controlled gas flow for selective laser sintering |
WO1992010343A1 (en) * | 1990-12-07 | 1992-06-25 | Board Of Regents, The University Of Texas System | Producing parts by compound formation of precursor powders |
Cited By (17)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE4439124A1 (en) * | 1994-11-02 | 1996-05-09 | Eos Electro Optical Syst | Method and device for producing a three-dimensional object |
JPH11509485A (en) * | 1995-03-31 | 1999-08-24 | ディーテイーエム・コーポレーション | Composite plastic materials for selective laser sintering |
US8584344B2 (en) | 2009-06-22 | 2013-11-19 | The Gillette Company | Method of forming a functional razor cartridge |
US9687988B2 (en) | 2009-06-22 | 2017-06-27 | The Gillette Company | Functional razor cartridge |
US10660763B2 (en) | 2015-01-27 | 2020-05-26 | K2M, Inc. | Spinal implant |
US10028841B2 (en) | 2015-01-27 | 2018-07-24 | K2M, Inc. | Interbody spacer |
USD824518S1 (en) | 2015-01-27 | 2018-07-31 | K2M, Inc. | Spinal implant |
US10271958B2 (en) | 2015-01-27 | 2019-04-30 | K2M, Inc. | Interbody spacer |
US9987051B2 (en) | 2015-01-27 | 2018-06-05 | K2M, Inc. | Interbody spacer |
US10849764B2 (en) | 2015-01-27 | 2020-12-01 | K2M, Inc. | Interbody spacer |
US11285016B2 (en) | 2015-01-27 | 2022-03-29 | K2M, Inc. | Vertebral plate systems and methods of use |
US11382763B2 (en) | 2015-01-27 | 2022-07-12 | K2M, Inc. | Interbody spacer |
US11638651B2 (en) | 2015-01-27 | 2023-05-02 | K2M, Inc. | Spinal implant |
US10959855B2 (en) | 2017-05-25 | 2021-03-30 | Stryker European Holdings I, Llc | Fusion cage with integrated fixation and insertion features |
US11583412B2 (en) | 2017-05-25 | 2023-02-21 | Stryker European Operations Holdings Llc | Fusion cage with integrated fixation and insertion features |
US11006981B2 (en) | 2017-07-07 | 2021-05-18 | K2M, Inc. | Surgical implant and methods of additive manufacturing |
US11701146B2 (en) | 2017-07-07 | 2023-07-18 | K2M, Inc. | Surgical implant and methods of additive manufacturing |
Also Published As
Publication number | Publication date |
---|---|
JPH07503680A (en) | 1995-04-20 |
EP0637281A1 (en) | 1995-02-08 |
DE4305201C1 (en) | 1994-04-07 |
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