WO1993018341A1 - Method and apparatus for combusting a carbonaceous material - Google Patents
Method and apparatus for combusting a carbonaceous material Download PDFInfo
- Publication number
- WO1993018341A1 WO1993018341A1 PCT/NL1992/000043 NL9200043W WO9318341A1 WO 1993018341 A1 WO1993018341 A1 WO 1993018341A1 NL 9200043 W NL9200043 W NL 9200043W WO 9318341 A1 WO9318341 A1 WO 9318341A1
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- WO
- WIPO (PCT)
- Prior art keywords
- stage
- reaction chamber
- sulphur
- fluidised
- capture agent
- Prior art date
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- 238000000034 method Methods 0.000 title claims abstract description 43
- 239000003575 carbonaceous material Substances 0.000 title claims abstract description 22
- 238000006243 chemical reaction Methods 0.000 claims abstract description 49
- 238000002485 combustion reaction Methods 0.000 claims abstract description 48
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 34
- 239000007789 gas Substances 0.000 claims abstract description 32
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims abstract description 30
- 239000002245 particle Substances 0.000 claims abstract description 26
- 239000005864 Sulphur Substances 0.000 claims abstract description 21
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims abstract description 20
- 235000019738 Limestone Nutrition 0.000 claims abstract description 19
- 239000006028 limestone Substances 0.000 claims abstract description 19
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims abstract description 17
- 239000001301 oxygen Substances 0.000 claims abstract description 17
- 229910052760 oxygen Inorganic materials 0.000 claims abstract description 17
- 239000000446 fuel Substances 0.000 claims abstract description 15
- 230000008569 process Effects 0.000 claims abstract description 14
- 230000005587 bubbling Effects 0.000 claims abstract description 13
- 229910052757 nitrogen Inorganic materials 0.000 claims abstract description 11
- 238000005243 fluidization Methods 0.000 claims abstract 4
- GQPLMRYTRLFLPF-UHFFFAOYSA-N Nitrous Oxide Chemical compound [O-][N+]#N GQPLMRYTRLFLPF-UHFFFAOYSA-N 0.000 claims description 50
- MWUXSHHQAYIFBG-UHFFFAOYSA-N nitrogen oxide Inorganic materials O=[N] MWUXSHHQAYIFBG-UHFFFAOYSA-N 0.000 claims description 41
- 239000001272 nitrous oxide Substances 0.000 claims description 23
- 239000007787 solid Substances 0.000 claims description 18
- 230000009467 reduction Effects 0.000 claims description 10
- 239000003054 catalyst Substances 0.000 claims description 8
- 239000003546 flue gas Substances 0.000 claims description 8
- 239000010881 fly ash Substances 0.000 claims description 7
- 239000002956 ash Substances 0.000 claims description 6
- 239000000203 mixture Substances 0.000 claims description 5
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims description 4
- 239000010459 dolomite Substances 0.000 claims description 4
- 229910000514 dolomite Inorganic materials 0.000 claims description 4
- 239000010419 fine particle Substances 0.000 claims description 4
- 239000002243 precursor Substances 0.000 claims description 4
- 239000002594 sorbent Substances 0.000 claims description 4
- 239000007800 oxidant agent Substances 0.000 claims description 3
- 229930195733 hydrocarbon Natural products 0.000 claims description 2
- 150000002430 hydrocarbons Chemical class 0.000 claims description 2
- 239000000567 combustion gas Substances 0.000 claims 5
- PFRUBEOIWWEFOL-UHFFFAOYSA-N [N].[S] Chemical compound [N].[S] PFRUBEOIWWEFOL-UHFFFAOYSA-N 0.000 claims 2
- 238000004064 recycling Methods 0.000 claims 2
- 230000002708 enhancing effect Effects 0.000 claims 1
- 230000005012 migration Effects 0.000 claims 1
- 238000013508 migration Methods 0.000 claims 1
- XTQHKBHJIVJGKJ-UHFFFAOYSA-N sulfur monoxide Chemical class S=O XTQHKBHJIVJGKJ-UHFFFAOYSA-N 0.000 claims 1
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L calcium sulfate Chemical compound [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 abstract description 10
- 239000001175 calcium sulphate Substances 0.000 abstract description 5
- 235000011132 calcium sulphate Nutrition 0.000 abstract description 5
- 238000002309 gasification Methods 0.000 abstract description 4
- 229910001873 dinitrogen Inorganic materials 0.000 abstract 1
- 239000003245 coal Substances 0.000 description 21
- 229910002089 NOx Inorganic materials 0.000 description 16
- RAHZWNYVWXNFOC-UHFFFAOYSA-N Sulphur dioxide Chemical compound O=S=O RAHZWNYVWXNFOC-UHFFFAOYSA-N 0.000 description 14
- 239000000292 calcium oxide Substances 0.000 description 12
- ODINCKMPIJJUCX-UHFFFAOYSA-N calcium oxide Inorganic materials [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 description 12
- JJWKPURADFRFRB-UHFFFAOYSA-N carbonyl sulfide Chemical compound O=C=S JJWKPURADFRFRB-UHFFFAOYSA-N 0.000 description 12
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 9
- 239000000047 product Substances 0.000 description 9
- LELOWRISYMNNSU-UHFFFAOYSA-N hydrogen cyanide Chemical compound N#C LELOWRISYMNNSU-UHFFFAOYSA-N 0.000 description 8
- AKEJUJNQAAGONA-UHFFFAOYSA-N sulfur trioxide Chemical compound O=S(=O)=O AKEJUJNQAAGONA-UHFFFAOYSA-N 0.000 description 8
- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical compound S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 description 7
- 239000006227 byproduct Substances 0.000 description 7
- 239000004291 sulphur dioxide Substances 0.000 description 7
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 6
- 239000000463 material Substances 0.000 description 6
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 5
- AGVJBLHVMNHENQ-UHFFFAOYSA-N Calcium sulfide Chemical compound [S-2].[Ca+2] AGVJBLHVMNHENQ-UHFFFAOYSA-N 0.000 description 5
- 230000015572 biosynthetic process Effects 0.000 description 5
- 230000008901 benefit Effects 0.000 description 4
- 229910002092 carbon dioxide Inorganic materials 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 239000003344 environmental pollutant Substances 0.000 description 4
- 229910052925 anhydrite Inorganic materials 0.000 description 3
- 239000001569 carbon dioxide Substances 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 229910000069 nitrogen hydride Inorganic materials 0.000 description 3
- 231100000719 pollutant Toxicity 0.000 description 3
- 235000010269 sulphur dioxide Nutrition 0.000 description 3
- MGWGWNFMUOTEHG-UHFFFAOYSA-N 4-(3,5-dimethylphenyl)-1,3-thiazol-2-amine Chemical compound CC1=CC(C)=CC(C=2N=C(N)SC=2)=C1 MGWGWNFMUOTEHG-UHFFFAOYSA-N 0.000 description 2
- 239000002028 Biomass Substances 0.000 description 2
- 229910015853 MSO4 Inorganic materials 0.000 description 2
- 230000003197 catalytic effect Effects 0.000 description 2
- 238000006555 catalytic reaction Methods 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 2
- 239000010808 liquid waste Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000007935 neutral effect Effects 0.000 description 2
- JCXJVPUVTGWSNB-UHFFFAOYSA-N nitrogen dioxide Inorganic materials O=[N]=O JCXJVPUVTGWSNB-UHFFFAOYSA-N 0.000 description 2
- 239000004058 oil shale Substances 0.000 description 2
- 239000003415 peat Substances 0.000 description 2
- 239000002006 petroleum coke Substances 0.000 description 2
- 239000003473 refuse derived fuel Substances 0.000 description 2
- 239000004576 sand Substances 0.000 description 2
- 239000010865 sewage Substances 0.000 description 2
- 239000002910 solid waste Substances 0.000 description 2
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 description 1
- 239000013543 active substance Substances 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 239000003570 air Substances 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 238000001354 calcination Methods 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- AXCZMVOFGPJBDE-UHFFFAOYSA-L calcium dihydroxide Chemical compound [OH-].[OH-].[Ca+2] AXCZMVOFGPJBDE-UHFFFAOYSA-L 0.000 description 1
- 239000000920 calcium hydroxide Substances 0.000 description 1
- 235000011116 calcium hydroxide Nutrition 0.000 description 1
- 229910001861 calcium hydroxide Inorganic materials 0.000 description 1
- BRPQOXSCLDDYGP-UHFFFAOYSA-N calcium oxide Chemical compound [O-2].[Ca+2] BRPQOXSCLDDYGP-UHFFFAOYSA-N 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000002803 fossil fuel Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 150000002894 organic compounds Chemical class 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- -1 steam Substances 0.000 description 1
- 239000003039 volatile agent Substances 0.000 description 1
- 238000010792 warming Methods 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23C—METHODS OR APPARATUS FOR COMBUSTION USING FLUID FUEL OR SOLID FUEL SUSPENDED IN A CARRIER GAS OR AIR
- F23C10/00—Fluidised bed combustion apparatus
- F23C10/02—Fluidised bed combustion apparatus with means specially adapted for achieving or promoting a circulating movement of particles within the bed or for a recirculation of particles entrained from the bed
- F23C10/04—Fluidised bed combustion apparatus with means specially adapted for achieving or promoting a circulating movement of particles within the bed or for a recirculation of particles entrained from the bed the particles being circulated to a section, e.g. a heat-exchange section or a return duct, at least partially shielded from the combustion zone, before being reintroduced into the combustion zone
- F23C10/08—Fluidised bed combustion apparatus with means specially adapted for achieving or promoting a circulating movement of particles within the bed or for a recirculation of particles entrained from the bed the particles being circulated to a section, e.g. a heat-exchange section or a return duct, at least partially shielded from the combustion zone, before being reintroduced into the combustion zone characterised by the arrangement of separation apparatus, e.g. cyclones, for separating particles from the flue gases
- F23C10/10—Fluidised bed combustion apparatus with means specially adapted for achieving or promoting a circulating movement of particles within the bed or for a recirculation of particles entrained from the bed the particles being circulated to a section, e.g. a heat-exchange section or a return duct, at least partially shielded from the combustion zone, before being reintroduced into the combustion zone characterised by the arrangement of separation apparatus, e.g. cyclones, for separating particles from the flue gases the separation apparatus being located outside the combustion chamber
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23C—METHODS OR APPARATUS FOR COMBUSTION USING FLUID FUEL OR SOLID FUEL SUSPENDED IN A CARRIER GAS OR AIR
- F23C10/00—Fluidised bed combustion apparatus
- F23C10/005—Fluidised bed combustion apparatus comprising two or more beds
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23C—METHODS OR APPARATUS FOR COMBUSTION USING FLUID FUEL OR SOLID FUEL SUSPENDED IN A CARRIER GAS OR AIR
- F23C6/00—Combustion apparatus characterised by the combination of two or more combustion chambers or combustion zones, e.g. for staged combustion
- F23C6/04—Combustion apparatus characterised by the combination of two or more combustion chambers or combustion zones, e.g. for staged combustion in series connection
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23J—REMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES
- F23J7/00—Arrangement of devices for supplying chemicals to fire
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23C—METHODS OR APPARATUS FOR COMBUSTION USING FLUID FUEL OR SOLID FUEL SUSPENDED IN A CARRIER GAS OR AIR
- F23C2206/00—Fluidised bed combustion
- F23C2206/10—Circulating fluidised bed
- F23C2206/101—Entrained or fast fluidised bed
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G2201/00—Pretreatment
- F23G2201/40—Gasification
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G2202/00—Combustion
- F23G2202/10—Combustion in two or more stages
- F23G2202/101—Combustion in two or more stages with controlled oxidant supply
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G2202/00—Combustion
- F23G2202/10—Combustion in two or more stages
- F23G2202/103—Combustion in two or more stages in separate chambers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G2203/00—Furnace arrangements
- F23G2203/50—Fluidised bed furnace
- F23G2203/501—Fluidised bed furnace with external recirculation of entrained bed material
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G2203/00—Furnace arrangements
- F23G2203/50—Fluidised bed furnace
- F23G2203/503—Fluidised bed furnace with two or more fluidised beds
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23J—REMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES
- F23J2215/00—Preventing emissions
- F23J2215/10—Nitrogen; Compounds thereof
- F23J2215/101—Nitrous oxide (N2O)
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E20/00—Combustion technologies with mitigation potential
- Y02E20/34—Indirect CO2mitigation, i.e. by acting on non CO2directly related matters of the process, e.g. pre-heating or heat recovery
Definitions
- the present invention concerns a method for combusting a carbonaceous material in a two-stage process, comprising the steps of: in a first stage, combusting or gasifying said carbonaceous material under substoichio etric oxygen conditions; in a second stage, combusting at least part of the products formed in said first stage under excess stoichiometric oxygen conditions; and introducing a sulphur- capture agent into said process-
- a method is known in practice. Combustion takes place at a temperature of about 700-1200 °C, the pressure being substantially atmospheric or elevated.
- Carbonaceous materials such as coal may be burnt by contacting with oxygen-containing gas or they may be gasified by contact with an oxidising agent such as steam, carbon dioxide, air, or a mixture thereof, for instance in a fluidised-bed combustor (FBC) .
- FBC fluidised-bed combustor
- this term is used for the sake of simplicity, and that the teachings of this invention extend to other carbonaceous materials, such as different types and grades of coal, oil shale, petroleum coke, peat, (municipal) solid waste, refuse-derived fuel, refinery and sewage plant sludges, liquid wastes and solid biomass material.
- air is often used to denote any suitable oxidising gas.
- a carbonaceous material contains nitrogen and sulphur, the combustion products of these elements providing environmental problems.
- the nitrogen-containing products of combustion are mainly nitric oxide (NO) and nitrogen dioxide (NO 2 ) , often referred to as NOx, nitrous oxide (N 2 O) and molecular nitrogen (N 2 ).
- staged combustion In staged combustion, two zones are set up in series and the amount of air needed to combust a certain amount of carbonaceous material is divided into two streams. The first zone operates under fuel-rich conditions, with only a fraction of the total amount of air injected.
- N2O was not recognised as an environmental pollutant. Its role in global warming phenomena was unknown and emissions of N2O were not monitored. Recent studies, however, show unequivocally that substantial reduction in NOx emission from FBC, due to both relatively low combustion temperature (800 - 1000 * C) and staging, is accompanied by increased N 2 O levels. Combustion of fossil fuels is believed to be a major source of anthropogenic N 2 O and legislation limiting its emissions is expected to be passed in many ⁇ countries within a few years.
- Sulphur-containing products of combustion or gasification are mainly sulphur dioxide (SO 2 ) , sulphur trioxide (SO 3 ) , hydrogen sulphide (H 2 S) and carbonyl sulphide (COS) . These gases are all considered pollutants and thus are environmentally unacceptable.
- SO 2 sulphur dioxide
- SO 3 sulphur trioxide
- H 2 S hydrogen sulphide
- COS carbonyl sulphide
- a sulphur-capture.agent is mixed with the fuel in the first stage in order to form a solid sulphur-containing product to be subsequently removed.
- sulphur-capture agent CaC ⁇ 3 is mixed with the fuel, usually in the form of limestone or dolomite.
- limestone limestone
- limestone limestone
- (s) is used to indicate a solid and (g) is used to indicate a gas.
- CaS ⁇ 4 calcium sulphate
- CaS calcium sulphide
- a drawback of this known method is that the removal and subsequent disposal of sorbent need to be done with care. Further, in this known method sulphur-capture is not efficient because of the reducing conditions that prevail in the first stage.
- a further drawback of said known method is associated with the effect limestone has upon selectivity of fuel-bound nitrogen conversion to NO and N 2 O.
- the volatiles comprise such nitrogen-containing species as N 2 , ammonia (NH 3 ) and hydrogen cyanide (HCN) .
- N 2 nitrogen-containing species
- NH 3 ammonia
- HCN hydrogen cyanide
- Each of the latter two species is known to be an NO and N 2 O gas-phase precursor, with NH 3 producing mainly NO and HCN producing mainly N 2 O.
- limestone addition to an FBC results in an over-all decrease in N 2 O. emission, accompanied by an increase in NOx emission (see e.g.
- said sulphur-capture agent is introduced' in the second stage.
- the first advantage of the method according to the invention is related to the capture of sulphur.
- calcium sulphide decomposes to form CaO and SO2, which subsequently react to yield calcium sulphate according to reaction (2) .
- calcium sulphate is a neutral, environmentally acceptable solid by-product.
- sulphur retention by limestone is iproved by its taking place under oxidising conditions.
- a second advantage of the method according to the invention is related to the production of environmentally acceptable nitrogen-containing by-products.
- CaO and CaS0 4 have a strong catalytic activity towards decomposition of N 2 O into N 2 and O 2 .
- the effects of staging are improved: in the reducing atmosphere of the first stage, coal-bound nitrogen is, in the absence of limestone, converted primarily into N 2 O and 2 ; in the oxidising atmosphere of the second stage, N 2 O is decomposed into N 2 and O 2 under the catalytic action of CaO and CaSO- t , thus resulting in a "clean" nitrogen product.
- a method and apparatus for combusting carbonaceous materials which have a high combustion efficiency, low emissions of NOx, N 2 O, SO 2 , SO 3 and hydrocarbons, and which yield calcium sulphate as a safe, stable and disposable solid by-product.
- figure 1 schematically illustrates a first embodiment of a two-stage combustor according to this invention
- figure 2 schematically illustrates a second embodiment of a two-stage combustor according to this invention.
- a two-stage fluidised-bed combustor 1 comprises a first-stage bubbling fluidised bed 2 and a second- stage circulating fluidised bed 3.
- the first stage 2 operates under fuel-rich, substoichiometric conditions and is fluidised by a stream of gas introduced to the system through the gas inlet 5.
- This gas will be subsequently referred to as primary air, although, in principle, any suitable gaseous oxidising agent can be used.
- Another stream of oxidising gas is introduced through a second gas inlet 6 into the second stage 3 of the combustor 1, and this stream will be referred to as secondary air.
- the second stage 3 operates under excess oxygen conditions to facilitate complete combustion.
- Oxygen supplied with the primary air usually constitutes about 40 - 70 % of the total amount used in the combustor 1, but this value may be different depending on a particular application.
- the temperature of the first-stage combustion may be between 700 and 1200 * C, a value typical for an atmospheric fluidised-bed combustor (AFBC) .
- AFBC atmospheric fluidised-bed combustor
- the temperature in the second stage is similar, or even somewhat higher, due to the high oxygen concentration in this part of the system and due to highly turbulent combustion.
- the process of the present invention is suitable for both atmospheric and high-pressure applications, depending on particular application, type of carbonaceous material used, etc.
- Any carbonaceous materials that are appropriate for fluidised-bed combustion can be used in the process of this invention, such as different types and grades of coal, oil shale, petroleum coke, peat, (municipal) solid waste, refuse- derived fuel, refinery and sewage plant sludges, liquid wastes and solid biomass material.
- Coal is a preferred fuel and will be referred to in the detailed description of the preferred embodiment, without limiting the process of the present invention with respect to carbonaceous feed material.
- Coal is fed into the combustor 1 through a coal inlet port 4, and any suitable coal feeding device (not shown for the sake of simplicity) can be used to this end.
- Coal is usually crushed to a particle size below 5 mm and, in general, no other coal pretreatment is required.
- the amount of oxygen introduced into the first stage 2 constitutes only a fraction of the total oxygen needed for complete combustion, preferably 40 - 70 %, as mentioned before.
- most coal-bound nitrogen is converted to molecular nitrogen (N 2 ) and nitrous oxide (N 2 O) , the production of NOx thus being minimised.
- the sulphur-containing combustion products at this stage are mainly SO 2 , H 2 S and COS, in proportions depending on particular operating conditions.
- the whole inventory of all these species is subsequently transferred to the second stage 3.
- Small particles of coal are also .entrained in the stream of gas leaving the first stage 2, and they undergo further combustion in the oxidising atmosphere of the second stage 3.
- particles of a sulphur- capture agent preferably limestone or dolomite, are introduced, preferably having a particle size in the submillimeter range. These particles may be introduced separately, but preferably they are introduced together with the secondary air, as illustrated in fig.1.
- the limestone particles are stored in a bunker 7. The limestone particles are dispersed in the stream of secondary air 6 and the resulting mixture enters the second combustion stage 3.
- the second combustion stage 3 may operate either as a typical circulating fluidised-bed combustor (CFBC) , with limestone and secondary air introduced together or separately, or as a cyclonic CFBC, with limestone and secondary air introduced together through at least one, but preferably through a plurality of tangentially disposed inlet ports, as illustrated schematically in fig. 1, in quantities sufficient to generate a highly turbulent swirl.
- CFBC circulating fluidised-bed combustor
- High heat- and mass-transfer coefficients can be achieved in this zone, which facilitates heat recovery, efficient combustion, sulphur capture as well as solid-catalysed NOx and N 2 O reduction to N 2 .
- Sulphur removal takes place essentially only in the second stage, i.e. under oxidising conditions, which makes it possible to obviate difficulties associated with sulphur capture in a reducing environment.
- the limestone is ground preferably to submillimeter particle size to improve sulphur removal efficiency.
- the molar calcium-to-sulphur ratio typically used in FBC varies between 1 and 5. In combustors built according to the present invention, relatively low values of this ratio are possible (e.g. 1.5 - 2.5) due to small limestone particle size and high turbulence in the CFBC.
- flue gas is directed to a stack, as indicated at 10, whereas solids are recycled to the bottom of the second combustion stage 2, as indicated at 9.
- Fly ash and spent sorbent are removed from the system using any suitable method, which may be a known per se method, as indicated at 11. Similarly, a conventional method may be used to withdraw ash 12 from the bubbling fluidised bed.
- the gas velocity in the second combustion stage 3 is ⁇ preferably substantially higher than in the bottom part of the combustor 1, in order to prevent transfer of solids (such as sand or other inert material particles that constitute a circulating fluidised bed of the second zone, or the particles of a sulphur-capture agent introduced with the secondary air) from the second stage 3 to the first stage 2.
- solids such as sand or other inert material particles that constitute a circulating fluidised bed of the second zone, or the particles of a sulphur-capture agent introduced with the secondary air
- a relatively narrow passageway between said first reaction chamber 2 and said second reaction chamber 3 is provided.
- a grid 14, preferably a perforated plate may be provided between said first reaction chamber 2 and said second reaction chamber 3.
- the apparatus and method of the invention can be used for coal gasification by steam, carbon dioxide, air, mixture thereof, or by any other suitable gasifying agent, realised in the first, i_e. bubbling, fluidised bed, followed by combustion of the generated gases and char in the second stage operating as a CFBC as described before.
- gasification can be considered an extreme case of oxygen- starved combustion, and that any conventional gasifying agent, • such as steam or carbon dioxide, can be employed.
- said fine particles of limestone or dolomite may be introduced via a separate entrance port.
- Another modification may involve the use of other catalysts or sorbents, in addition to or instead of a sulphur-capture agent.
- the role of such additives may be, for instance, enhancement of NOx and 2O reduction to molecular nitrogen.
- the active agent for sulphur-capture as described is CaO.
- any precursor of CaO such as Ca(OH)2 or CaC03, the latter being preferred because it is relative cheap and easily and abundantly obtainable.
- FIG. 2 Another preferred embodiment 20 of the invention is presented in fig. 2.
- This combustor 20 differs from the above- described combustor 1 in the relative position of the first and second combustion stages 2 and 3. As shown in fig. 2, the stages 2, 3 are separated by a weir 21, over which material processed in stage 2 is transferred to the oxygen-rich stage 3.
- this configuration requires an additional ash disposal conduit 12a, as well as an additional fluidising gas inlet 5a, this configuration has an advantage over the embodiment shown in fig. 1 in the relative ease with which clearance between both stages 2 and 3 can be controlled by changing the height of weir 21.
- the gas inlet 5a can be considered as a secondary air inlet, with the gas inlet 6 being considered as optional.
- the element of swirl in the circulated fluidised bed is an optional feature of the system.
- the degree of entrainment of coal particles into the upper, circulating fluidised-bed region can be controlled by varying the coal feed rate into the reactor and/or the inlet flow rate of the gas.
- first combustion stage 2 is described as being a bubbling stage and the second combustion stage 3 is described as being a circulating stage
- other combinations of combustion types are also possible, such as bubbling-bubbling, circulating-circulating, or circulating- bubbling.
- Moving beds are also conceivable.
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Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
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PCT/NL1992/000043 WO1993018341A1 (en) | 1992-03-05 | 1992-03-05 | Method and apparatus for combusting a carbonaceous material |
AU14499/92A AU1449992A (en) | 1992-03-05 | 1992-03-05 | Method and apparatus for combusting a carbonaceous material |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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PCT/NL1992/000043 WO1993018341A1 (en) | 1992-03-05 | 1992-03-05 | Method and apparatus for combusting a carbonaceous material |
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WO1993018341A1 true WO1993018341A1 (en) | 1993-09-16 |
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PCT/NL1992/000043 WO1993018341A1 (en) | 1992-03-05 | 1992-03-05 | Method and apparatus for combusting a carbonaceous material |
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Cited By (13)
Publication number | Priority date | Publication date | Assignee | Title |
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NL9301828A (en) * | 1993-10-21 | 1995-05-16 | Univ Delft Tech | Process and apparatus for burning solid fuel |
WO1996021824A1 (en) * | 1995-01-10 | 1996-07-18 | Von Roll Umwelttechnik Ag | Process for the heat treatment of waste material |
EP0685688A3 (en) * | 1994-05-30 | 1997-02-05 | Ishikawajima Harima Heavy Ind | Combustion method and apparatus. |
EP0851173A3 (en) * | 1996-12-30 | 1999-07-28 | Combustion Engineering, Inc. | A method of controlling nitrous oxide in circulating fluidized bed steam generators |
WO2008112345A1 (en) * | 2007-03-13 | 2008-09-18 | Alstom Technology Ltd | Secondary air flow biasing apparatus and method for circulating fluidized bed boiler systems |
WO2008095984A3 (en) * | 2007-02-07 | 2009-01-22 | Univ Freiberg Tech Bergakad | Method and device for the combustion of solid fuels |
WO2013032537A1 (en) | 2011-04-06 | 2013-03-07 | Ineos Bio Sa | Method of operation of process to produce syngas from carbonaceous material |
US8580152B2 (en) | 2010-04-13 | 2013-11-12 | Ineos Usa Llc | Methods for gasification of carbonaceous materials |
US8585789B2 (en) | 2010-04-13 | 2013-11-19 | Ineos Usa Llc | Methods for gasification of carbonaceous materials |
US8999021B2 (en) | 2010-04-13 | 2015-04-07 | Ineos Usa Llc | Methods for gasification of carbonaceous materials |
CN105698163A (en) * | 2016-01-27 | 2016-06-22 | 华北电力大学 | Oxygen-enriched combustion device and method of solid fuel circulating fluidized bed |
CN105861104A (en) * | 2015-01-21 | 2016-08-17 | 宋文奇 | Method for solving contamination due to combustion of high sodium coal by forming composite sodium compound |
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1992
- 1992-03-05 AU AU14499/92A patent/AU1449992A/en not_active Abandoned
- 1992-03-05 WO PCT/NL1992/000043 patent/WO1993018341A1/en active Application Filing
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WO1981001873A1 (en) * | 1979-12-26 | 1981-07-09 | Battelle Development Corp | No x reduction in multisolid fluidized bed combustors |
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Cited By (22)
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NL9301828A (en) * | 1993-10-21 | 1995-05-16 | Univ Delft Tech | Process and apparatus for burning solid fuel |
EP0685688A3 (en) * | 1994-05-30 | 1997-02-05 | Ishikawajima Harima Heavy Ind | Combustion method and apparatus. |
US5662049A (en) * | 1994-05-30 | 1997-09-02 | Ishikawajima-Harima Jukogyo Kabushiki Kaisha | Combustion method and apparatus |
WO1996021824A1 (en) * | 1995-01-10 | 1996-07-18 | Von Roll Umwelttechnik Ag | Process for the heat treatment of waste material |
CH690790A5 (en) * | 1995-01-10 | 2001-01-15 | Von Roll Umwelttechnik Ag | A process for the thermal treatment of waste material. |
EP0851173A3 (en) * | 1996-12-30 | 1999-07-28 | Combustion Engineering, Inc. | A method of controlling nitrous oxide in circulating fluidized bed steam generators |
DE102008009132B4 (en) * | 2007-02-07 | 2011-01-27 | Technische Universität Bergakademie Freiberg | Process and apparatus for burning solid fuels |
WO2008095984A3 (en) * | 2007-02-07 | 2009-01-22 | Univ Freiberg Tech Bergakad | Method and device for the combustion of solid fuels |
WO2008112345A1 (en) * | 2007-03-13 | 2008-09-18 | Alstom Technology Ltd | Secondary air flow biasing apparatus and method for circulating fluidized bed boiler systems |
US7938071B2 (en) | 2007-03-13 | 2011-05-10 | Alstom Technology Ltd. | Secondary air flow biasing apparatus and method for circulating fluidized bed boiler systems |
US8999021B2 (en) | 2010-04-13 | 2015-04-07 | Ineos Usa Llc | Methods for gasification of carbonaceous materials |
US8580152B2 (en) | 2010-04-13 | 2013-11-12 | Ineos Usa Llc | Methods for gasification of carbonaceous materials |
US8585789B2 (en) | 2010-04-13 | 2013-11-19 | Ineos Usa Llc | Methods for gasification of carbonaceous materials |
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US8894885B2 (en) | 2011-04-06 | 2014-11-25 | Ineos Bio Sa | Apparatus and methods for tar removal from syngas |
US9028571B2 (en) | 2011-04-06 | 2015-05-12 | Ineos Bio Sa | Syngas cooler system and method of operation |
US9045706B2 (en) | 2011-04-06 | 2015-06-02 | Ineos Bio Sa | Method of operation of process to produce syngas from carbonaceous material |
US9051523B2 (en) | 2011-04-06 | 2015-06-09 | Ineos Bio Sa | Apparatus and process for gasification of carbonaceous materials to produce syngas |
EP3453747A1 (en) | 2011-04-06 | 2019-03-13 | Jupeng Bio (HK) Limited | Process to produce syngas from carbonaceous material |
CN105861104A (en) * | 2015-01-21 | 2016-08-17 | 宋文奇 | Method for solving contamination due to combustion of high sodium coal by forming composite sodium compound |
CN105698163A (en) * | 2016-01-27 | 2016-06-22 | 华北电力大学 | Oxygen-enriched combustion device and method of solid fuel circulating fluidized bed |
CN114963165A (en) * | 2022-06-09 | 2022-08-30 | 浙江大学 | System and method for controlling discharge of nitric oxide of circulating fluidized bed boiler by calcium sulfate |
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