WO1993012322A1 - Packers - Google Patents
Packers Download PDFInfo
- Publication number
- WO1993012322A1 WO1993012322A1 PCT/GB1992/002293 GB9202293W WO9312322A1 WO 1993012322 A1 WO1993012322 A1 WO 1993012322A1 GB 9202293 W GB9202293 W GB 9202293W WO 9312322 A1 WO9312322 A1 WO 9312322A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- sleeve
- wire
- packer
- deformability
- wires
- Prior art date
Links
- 239000000463 material Substances 0.000 claims abstract description 55
- 230000003014 reinforcing effect Effects 0.000 claims abstract description 42
- 239000013590 bulk material Substances 0.000 claims abstract description 8
- 230000002787 reinforcement Effects 0.000 claims description 3
- 239000013536 elastomeric material Substances 0.000 claims description 2
- 239000003129 oil well Substances 0.000 abstract description 8
- 239000012530 fluid Substances 0.000 description 8
- 239000013013 elastic material Substances 0.000 description 6
- 239000000126 substance Substances 0.000 description 6
- 238000001125 extrusion Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 3
- 238000005755 formation reaction Methods 0.000 description 3
- 230000001965 increasing effect Effects 0.000 description 3
- 230000007246 mechanism Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000005086 pumping Methods 0.000 description 3
- 238000007789 sealing Methods 0.000 description 3
- 239000011162 core material Substances 0.000 description 2
- 229920001971 elastomer Polymers 0.000 description 2
- 238000007667 floating Methods 0.000 description 2
- 239000006260 foam Substances 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 239000004215 Carbon black (E152) Substances 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 241000973252 Diagramma Species 0.000 description 1
- 229910000677 High-carbon steel Inorganic materials 0.000 description 1
- 229920000271 Kevlar® Polymers 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- NTXGQCSETZTARF-UHFFFAOYSA-N buta-1,3-diene;prop-2-enenitrile Chemical compound C=CC=C.C=CC#N NTXGQCSETZTARF-UHFFFAOYSA-N 0.000 description 1
- 239000006229 carbon black Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 239000000806 elastomer Substances 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 230000001939 inductive effect Effects 0.000 description 1
- 239000004761 kevlar Substances 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 229920002587 poly(1,3-butadiene) polymer Polymers 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 239000011435 rock Substances 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B33/00—Sealing or packing boreholes or wells
- E21B33/10—Sealing or packing boreholes or wells in the borehole
- E21B33/12—Packers; Plugs
- E21B33/127—Packers; Plugs with inflatable sleeve
- E21B33/1277—Packers; Plugs with inflatable sleeve characterised by the construction or fixation of the sleeve
Definitions
- This invention relates to packers, and concerns in particular inflatable packers suitable for sealing the annulus of an oil well borehole.
- a well such as a hydrocarbon well like an oil well
- a temporary plug known as a packer
- a packer should be easily removable, and desirably should be capable of re-use many times.
- a well such a ⁇ an oil well - and hereinafter the invention is for convenience discussed with reference to oil wells only, though it may have use in other types of well - normally has a concrete-lined elongate borehole around 18 inches (45 cm) in diameter with 12 inch (30 cm) diameter tubular piping, referred to as a "string" of tubing, disposed co-axially therein to form an annular space (the "annulus", about 3 inches [7.5 cm] across at either side) therearound.
- string the "annulus"
- mud occupies the annular volume, and formation fluids and treatment fluids pass up and down the core of the string via whatever valves, sampling chambers and other mechanisms may be contained therein.
- the packer is a device that fits within the annulus and blocks it off, like a ring-shaped plug, so as to isolate the annular space above the packer from that below other than by way of the tubing string.
- the packer must be removable (and replaceable and re-usable) , and one particular form of packer much in favour these days is of an inflatable variety, being in concept little more than an elongate elastic sleeve around four to five feet (1.2 to 1.5 m) long wrapped around and attached (usually by way of some "floating", movable mechanism) at each of its ends to the tubing of the string, which sleeve can be inflated - pumped up - like a balloon by pumping thereinto some suitable fluid from within the string tubing.
- the sleeve inflates so it expands, its outside diameter increasing, until eventually it comes into contact with the inner wall of the bore casing; if the internal pumping pressure is sufficient the sleeve is then pressed hard against that wall, and so sealingly blocks the annulus. Then, once its work is done, it can be deflated (by reducing the pressure of the fluid inside it) and either withdrawn from the borehole completely or moved to a different site within the hole and used again.
- this difference may be so large as to be beyond the unaided ability of the sleeve material to withstand, resulting in the sleeve expanding enormously at one or other end and, inevitably, rupturing - exploding like an over- inflated balloon. It is desirable, therefore, to provide the sleeve with some form of built-in support that will limit its expansion, and so prevent it rupturing under the expected pressure difference across it (usually of the order of 6000 lbs/sq in, or about 41 MPa), and to this end it has been common to provide the sleeve with internal reinforcing elements of a wire- or thread-like nature much like the similar reinforcing cords found in modern tyres.
- the reinforcing elements tried so far have taken many different forms, and been made of many different types of material. In general, though, they have been wire-like - usually actually of metal wire, and so occasionally referred to hereinafter as "wires" - and laid as several layers of a multiplicity of generally parallel and contiguous (touching side to side) individual elements.
- all the individual wires are parallel, even with those in different layers, and run straight up and down (along a meridian of) the sleeve, but the sleeves made with such layers of reinforcing wires embedded in the basic "elastic" sleeve material suffer all too frequently from disastrous failures of the type where, as in use the sleeve expands, the sleeve extrudes between adjacent wires, and the sleeve material splits, and then ruptures, parallel to the wires.
- a different version provides the wires in two groups, the wires in each being parallel to each other but being at a small angle, of the order of 10* or so, to the wires in the other, the whole laid in the sleeve material so as to extend therealong with each group as either a right- or a left-hand helix.
- the angle of the wires might have been expected to provide some component of the reinforcing effect in a direction around the sleeve (as well as the main effect along the sleeve), and so prevent the sleeve splitting along its length, and while undoubtedly this has indeed been found nevertheless the sleeves still suffer from extrusion, splitting and concomitant rupture.
- the present invention seeks to solve this same problem but in a quite different manner, one occasioned by a detailed study, and closer understanding, of the factors involved.
- the general structure of a wire-reinforced sleeve is that of a set of reinforcing wires embedded within a thick sheet of elastic material (usually rubber).
- the structure may in fact be a three-layer one, rather like an old-fashioned motorcar tyre, and having an inner inflation layer of elastic material (comparable to the inner tube of the tyre) with outside it a sequence of first a reinforcing layer (like the carcass of the tyre proper, with the reinforcing wires embedded in a thin matrix layer of elastic material) and second an outer sealing layer of more - and possibly different - elastic material (like the outer, or tread, part of the tyre).
- this desired end can be arranged either by modifying the nature of the material in the wire region, so that it has a different elasticity that causes its deformability to "match" that of the wire-free surrounding bulk material, or by modifying the physical structure of the elastic sleeve material in the wire region, so that, even with the same elasticity, it has the required matching deformability (or "compliance"), or by modifying the very nature of the wires themselves, so that taken as a whole the wire- filled region has the desired matching deformability.
- the invention provides a packer of the wire-reinforced inflatable sleeve type, wherein the deformability of the region containing the wire reinforcing elements is matched to that of the bulk material making up the rest of the sleeve, so that, when the sleeve is elastically deformed, the tendency for the reinforcing elements to de-bond is reduced or even eliminated, and as a result the deformation is more uniform throughout the relevant part of the sleeve, and the reinforcing elements retain their equal spacing thereby minimizing the largest gap of unsupported sleeve material .
- the invention relates to a packer of the wire- reinforced inflatable sleeve type.
- This type has already been briefly described hereinbefore; basically it takes the form of an elongate sleeve of some suitable elastic material wrapped around and attached (usually by way of a "floating", movable collar-like mechanism commonly referred to as a "shoe") at both of its ends to the tubing of the string.
- the sleeve can be inflated by pumping thereinto some suitable fluid from within the string tubing, and the sleeve has internal reinforcing elements of a wire-, thread- or cord-like nature which are embedded therein usually as several layers of a multiplicity of generally parallel individual elements.
- the elements can be in crossing groups, but preferably they are all parallel, even with those in different layers, and run straight up and down (along a meridian of) the sleeve, most preferably with a small but significant regular spacing between adjacent elements.
- the materials and dimensions employed for the sleeve and the reinforcing elements can be any of those used or suggested for use in the Art.
- the sleeve is conveniently made of one or several polymers of various types (depending on temperature and chemical environment), typically an acrylonitrile butadiene polymer mixed with carbon black. It can have a length around one metre, its outside diameter being selected according to the diameter of the hole to be sealed. Common expansion ratios are from 1,25 to 2.0 (with extremes up to 3.0). For example, to seal a hole of 4 in (10 cm) internal diameter a sleeve of 2 to 3 in (5 to 7.5 cm) outside diameter would be selected and then inflated to 4 in.
- the reinforcing elements are preferably made of a high-carbon steel wire (possibly copper or zinc coated) of around 0.02 in (0.5 mm) diameter but more generally (0.5 to 1 mm), or perhaps a natural or synthetic fibre (the latter made from a polymer such as KEVLAR [RTM] ) .
- the reinforcing elements are disposed parallely side by side, but most preferably - in some embodiments, at least - they are not contiguous - that is, each does not actually touch its neighbours - but are slightly spaced one from the other.
- the actual spacing that is optimum depends upon a number of factors, including the nature of the reinforcing element itself (as will become clearer hereinafter), but it should not be so large that there is any significant risk of the elastic sleeve material being extruded by the applied pressure through the spaces. In general, it may be said that the spacing should be not greater than roughly the effective diameter/width of the reinforcing elements.
- the inventive feature of the sleeve-type packer of the invention might be said to reside in the fact that the deformability of the region containing the reinforcing elements is matched to that of the bulk material making up the rest of the sleeve.
- this can be achieved, these being notionally divisible into three main groups: one wherein the nature of material in the wire region is modified, or chosen, so that it has a different elasticity that gives it the needed deformability; one wherein the physical structure of the elastic sleeve material in the wire region is modified so that, even with the same elasticity, it has the required matching deformability; and one wherein the very nature of the wires themselves is modified, or chosen, so that taken as a whole the wire-filled region has the desired matching deformability.
- One way to achieve matching deformability is suitably to modify, or choose, the nature of material in the wire region, so that it has an appropriately different elasticity from that of the bulk, wire-free material (one that gives it the required deformability).
- the need is for the wire-containing region to have a much higher elasticity, so that it can deform further, and more readily, despite the smaller effective dimensions of the material being deformed.
- the wire-containing layer may be attained by making the wire-containing layer from a less-vulcanised (cross-linked) version of the material used for the bulk of the sleeve, or by using a foamed version of that bulk material (foamed elastomers commonly are far more elastic than their unfoamed analogues), or even by employing a completely different elastomeric material for the wire-containing layer.
- Becau ⁇ e deformability is a bulk property it can be modified - and, specifically, increased (so that a greater deformation is caused by a smaller applied force ) - by simply reducing the bulk of the material in the relevant region (while, of course, keeping the between-wire dimension in the deformation direction constant).
- the wire-containing reinforcing layer may (conveniently when it is produced as a separate item subsequently to be bonded to inner inflation and/or outer sealing layers) be provided with narrow slots, or cuts, therein extending normally (that is, perpendicularly) from the surface on one ( or both ) sides down into the material between the reinforcing wires in such a way that the effective bulk of the material resisting deformation is very much reduced - a thinned version of itself.
- the layer as a whole will deform - stretch - by a process rather like that of a concertina opening, involving twisting and bending of the material as well as true elastic stretching. Both this ability to twist and bend and the reduced bulk of the effective sleeve material provides additional deformability, and by appropriately adjusting the slot size and depth so it can be arranged that the deformability in the wire region matches that of the bulk sleeve material.
- An alternative method of reducing the effective bulk of the material in the wire region is to provide the wire layer not with slots but with tubular holes extending between and parallel with the wires themselves (this is, in a sense, rather like making the reinforcing layer of a foamed material, albeit with much larger, and more regular "cells" than conventionally found in a foam).
- the size (diameter), position, spacing and number of these holes so the deformability of the wire region can be adjusted to whatever value is necessary to match that of the bulk sleeve material.
- the "wire" reinforcing element may thus itself be in the form of an independently-existing tubular body positioned in, and surrounded by, the material of the sleeve's reinforced region.
- the reinforcing element may take the form of a tube but yet not have an independent existence as such, being instead merely a collection of sub-elements, each conveniently in the form of a thread of a suitable substance, uniformly positioned within and lining a tubular hole through the reinforced region. The hole is then rather like one of the parallel holes mentioned hereinbefore for modifying the structure of the region's material.
- Figure 1 shows a vertical section through a packer of the inflatable sleeve type in place on a tubing string down the borehole of an oil well;
- Figure 2 shows a perspective view (from above) of part of the reinforcing layer within the packer of Figure 1, depicting (in a grossly exaggerated manner) the layout of the meridianal reinforcing elements therein;
- Figures 3A to D show, by way of sections through the sleeve material in both unstretched and stretched form, representations of several different ways of achieving the desired matching deformability.
- the inflatable sleeve packer shown in Figure 1 comprises in essence a tubular sleeve (11) sealingly mounted at each end into one of two "shoes" (12t., 12b) slidably mounted on the hollow mandrel (13) of a tubing string.
- the mandrel is shown positioned down the borehole (generally 14) of an oil well, the hole being lined with a layer (15) of concrete.
- the sleeve 11 is made of an elastically deformable material having running up and down therealong, internally thereof, a multiplicity of wire-like reinforcing elements.
- Figure 2 depicts, in grossly exaggerated form, the general layout of the top portion (corresponding to the portion referenced generally 16 in Figure 1) of the reinforcing elements (as 21) - closely spaced, and running in parallel along meridians of the sleeve.
- the sleeve 11 is shown inflated by fluid pumped thereinto via a (valved) aperture (17) from within the mandrel 13.
- a (valved) aperture (17) from within the mandrel 13.
- the sleeve's outer surface bears sealingly against the inner surface of the borehole's lining 15, so as to separate the borehole section above the packer from that below (except by way of any through passageway - not shown here - in the mandrel itself).
- the sleeve contracts to fit more or less tightly around the mandrel 13, and it can either be moved up the mandrel (and up the rest of the tubing string) and then removed from the borehole entirely or it can be moved up or down along the mandrel to wherever it is next required.
- Figures 3A to D show sections through a number of different sleeve materials of the invention, illustrating the several ways in which matching deformability can be attained.
- Figure 3A there is shown a sleeve in which the wire-containing region (31) is a layer of a foamed material in which the individual wires (as 32) are uniformly retained (mostly in a relative positional manner rather than in any absolute way) .
- the wire-containing foam layer easily stretches likewise to match the deformation in the inner and outer layers (33i_, 33o , thus avoiding setting up any de-bonding shear forces across the (notional) boundaries around the individual wires. Accordingly, the relative positioning of the wires 32 remains the same - uniform - and there is little if any chance of the sleeve inner layer 33i being extruded through the wires, and then rupturing.
- Figures 3B and 3C show two different ways of attaining matching deformability by changing the structure of the sleeve material in the wire region.
- an oblong-section slot (as 41) has been formed extending all along the sleeve between each pair of adjacent wires 32, while in the sleeve of Figure 3B a tubular hole (as 42) has been similarly formed.
- the effect is much the same; the infinite elasticity of the empty space defined by the slot or hole, coupled with the much easier deformation of the remaining sleeve material between the wires, means that the deformability of the wire-containing region as a whole is much increased, to the point at which it matches that of the surrounding bulk sleeve material, and so when the sleeve stretches there are again avoided the sort of shear-inducing forces that would otherwise tear the wires loose and cause non-uniform expansion (and wire separation). Accordingly, sleeve extrusion and rupture is prevented.
- the embodiment of Figure 3D is one wherein the reinforcement takes the form of a multiplicity of meridianal tubular holes (as 44) lined with thread-like reinforcing elements (as 45).
- the effect of these holes 44 is much the same as that of the similar holes 42 in the Figure 3C embodiment, and it will be clear how, in operation, the holed region can easily deform to match the deformation of the surrounding sleeve material without any significant danger that the reinforcing elements 45 lining the holes will tear loose, causing non-uniform inflation, sleeve extrusion, and consequent sleeve rupture and failure.
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Geology (AREA)
- Mining & Mineral Resources (AREA)
- Physics & Mathematics (AREA)
- Environmental & Geological Engineering (AREA)
- Fluid Mechanics (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Consolidation Of Soil By Introduction Of Solidifying Substances Into Soil (AREA)
Abstract
Un packer de la forme d'un manchon élastique, allongé gonflable est généralement utilisé comme bouchon provisoire pour obturer une partie d'un forage de puits de pétrole. Pour éviter une rupture du manchon, celui-ci est généralement pourvu d'éléments de renforcement analogues à un fil métallique interne. Ces manchons comportent des détériorations lorsque un de ceux-ci est extrudé entre des fils adjacents et se rompt. L'invention propose une solution où la déformabilité de la région du manchon renforcée par le fil et la déformabilité du matériau en vrac constituant le reste du manchon s'adaptent l'une à l'autre. Les déformabilités sont adaptées de façon à ce que la tendance des fils à se délier soit réduite. Ceci s'obtient en modifiant la nature du matériau dans la région du fil, ou la structure physique du matériau, ou en modifiant la nature des fils eux-mêmes.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GB9126543.9 | 1991-12-13 | ||
GB9126543A GB2262553B (en) | 1991-12-13 | 1991-12-13 | Packers |
Publications (1)
Publication Number | Publication Date |
---|---|
WO1993012322A1 true WO1993012322A1 (fr) | 1993-06-24 |
Family
ID=10706248
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/GB1992/002293 WO1993012322A1 (fr) | 1991-12-13 | 1992-12-10 | Packers |
Country Status (2)
Country | Link |
---|---|
GB (1) | GB2262553B (fr) |
WO (1) | WO1993012322A1 (fr) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
RU2145660C1 (ru) * | 1995-08-04 | 2000-02-20 | Дриллфлекс | Надувной трубчатый рукав для трубооборудования или уплотнения скважины или трубы |
US7828054B2 (en) | 2004-06-08 | 2010-11-09 | Schlumberger Technology Corporation | Packer cable sealing system |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5507341A (en) * | 1994-12-22 | 1996-04-16 | Dowell, A Division Of Schlumberger Technology Corp. | Inflatable packer with bladder shape control |
US6296054B1 (en) * | 1999-03-12 | 2001-10-02 | Dale I. Kunz | Steep pitch helix packer |
GB0417328D0 (en) * | 2004-08-04 | 2004-09-08 | Read Well Services Ltd | Apparatus and method |
US8413717B2 (en) | 2009-05-15 | 2013-04-09 | Schlumberger Technology Corporation | System and method for enhancing packer operation and longevity |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2420226A (en) * | 1944-11-03 | 1947-05-06 | Gates Rubber Co | Oil well packer |
US4500095A (en) * | 1983-11-03 | 1985-02-19 | The Goodyear Tire & Rubber Company | Inflatable oil well hole plug with reinforcing wires |
US4614346A (en) * | 1982-03-12 | 1986-09-30 | The Gates Rubber Company | Inflatable unitary packer element having elastic recovery |
US4886117A (en) * | 1986-10-24 | 1989-12-12 | Schlumberger Technology Corporation | Inflatable well packers |
US4967846A (en) * | 1984-04-04 | 1990-11-06 | Completion Tool Company | Progressively inflated packers |
GB2248078A (en) * | 1990-09-24 | 1992-03-25 | Otis Eng Co | Seal elements for multiple well packers |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4349204A (en) * | 1981-04-29 | 1982-09-14 | Lynes, Inc. | Non-extruding inflatable packer assembly |
FR2506893B1 (fr) * | 1981-05-27 | 1986-01-03 | Caoutchouc Manuf Plastique | Dispositif d'obturation temporaire des canalisations ou trous de forage |
-
1991
- 1991-12-13 GB GB9126543A patent/GB2262553B/en not_active Expired - Fee Related
-
1992
- 1992-12-10 WO PCT/GB1992/002293 patent/WO1993012322A1/fr active Application Filing
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2420226A (en) * | 1944-11-03 | 1947-05-06 | Gates Rubber Co | Oil well packer |
US4614346A (en) * | 1982-03-12 | 1986-09-30 | The Gates Rubber Company | Inflatable unitary packer element having elastic recovery |
US4500095A (en) * | 1983-11-03 | 1985-02-19 | The Goodyear Tire & Rubber Company | Inflatable oil well hole plug with reinforcing wires |
US4967846A (en) * | 1984-04-04 | 1990-11-06 | Completion Tool Company | Progressively inflated packers |
US4886117A (en) * | 1986-10-24 | 1989-12-12 | Schlumberger Technology Corporation | Inflatable well packers |
GB2248078A (en) * | 1990-09-24 | 1992-03-25 | Otis Eng Co | Seal elements for multiple well packers |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
RU2145660C1 (ru) * | 1995-08-04 | 2000-02-20 | Дриллфлекс | Надувной трубчатый рукав для трубооборудования или уплотнения скважины или трубы |
US7828054B2 (en) | 2004-06-08 | 2010-11-09 | Schlumberger Technology Corporation | Packer cable sealing system |
Also Published As
Publication number | Publication date |
---|---|
GB2262553A (en) | 1993-06-23 |
GB9126543D0 (en) | 1992-02-12 |
GB2262553B (en) | 1995-06-28 |
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