WO1993004749A1

WO1993004749A1 - Building element especially for toys

Info

Publication number: WO1993004749A1
Application number: PCT/DK1992/000263
Authority: WO
Inventors: Ole Gram
Original assignee: Ole Gram A/S
Priority date: 1991-09-03
Filing date: 1992-09-03
Publication date: 1993-03-18
Also published as: DK154391D0; AU2561292A; ATE193661T1; EP0766585A1; PT766585E; EP0766585B1; DK0766585T3; DE69231168D1

Abstract

A building element, especially for toys, which can be assembled with identical elements e.g. to coherent areas, designed as a preferably hollow box (1) on whose sides are tongues (4) and grooves (5), that can be clicked into corresponding grooves and tongues on other elements. In a suitable design there is a tongue in the middle of each of the two opposite sides of a square and a corresponding groove (5) in the middle of the two other sides, as the length of both tongues and grooves measured along the side of the square is a third of the length of the side of the square, while the width is less than half. As the elements can be clicked together, preferably with an audible click, they can be held together in such a manner that they can be assembled and separated with the hands only. At the same time the tongues and the grooves can be made so small that the elements can form very detailed patterns. In a version with coverings (13) over the grooves (5) there can even be made regular polygons inside the connected patterns.

Description

Building element especially for toys.

This invention relates to a building brick as described in the first part of claim 1.

A great number of different embodiments of building bricks, especially for toys, are known. Among these are only few where all the building bricks are identical, apart from colour, and can be connected in a greater number to form coherent areas of random size totally without holes, and where the elements in addition can be kept together without the help of other aids, such as glue, bottom plates or the like. Such a system of identically shaped but differently coloured building bricks will hereafter be named mosaic bricks.

An example of such known mosaic bricks are those in European Patent Specification No. 69 141 described building bricks, who's inventor is the same as he who invented the herein named building bricks. The new elements can, therefore, be seen as a further development of those in the abovementioned patent specification described building bricks/building elements. Those and other known building bricks have, apart from their different advantages, some drawbacks. Such building bricks have to have relatively big tongues and accordingly deep grooves so that they can be kept suitably interlocked. This results in the building brick having an outline when seen from above that deviates quite a lot from the form of a square, which is the polygon that will be easiest to place correctly when connecting a great number of identical building bricks to form different patterns. In the following the square is therefore used as an example of the fundamental polygon, which can also be formed as a union of two or more of such squares. With deep grooves and matching long tongues it is also difficult to secure that the building bricks/building elements are pushed uniformly tight together, which is necessary especially for the precise forming of greater patterns with many small building bricks. Further with such building bricks it can be difficult to avoid that the assembled building bricks are displaced among themselves or literally falls apart. This will often be the case when tongues and grooves not are so precisely adapted that it for instance can be difficult especially for minor children to put the building bricks together well enough with their hands only, especially if the building bricks are made of a fairly hard material, such as impact strengthened polystyrene, polypropylene, or ABS. To make building bricks as close to the ideal square shape as possible the choice has often been to make the building bricks relatively big so that the matching tongues and grooves meant for connection seem smaller. But this has, on the other hand, led to the drawback that details and contours will be substantially coarse in all the patterns one can form of such building bricks, which limits their usability as mosaic bricks.

The building bricks according to the invention are characterized by the statement in the characterizing part of claim 1.

As the building bricks by their sideways connection can be clicked together, and preferably with a distinct audible click, one secures that the building bricks are always correctly placed with the same distance and very close to each other which is a great advantage when constructing especially bigger patterns. At the same time it is hereby obtained that tongues and grooves can be made exceptionally small in relation to the length of the edge of the basic square, which normally forms the primary form of the building brick, and whose edgeline can therefore be made very small. As the individual elements can be clicked together, the assembly will also be so suitably firm, without the building bricks on the other hand being too tight for children to put together and separated with their hands only. By forming the elements in such a way that especially the width of the tongues and thereby of the corresponding grooves, understood as the maximum distance from the square, is extra small, at least less than a fifth of the edgeline of the square and preferably smaller, an extra advantage is obtained. Hereby it will be easier, or even possible, sideways to put a forth building brick together with three other already assembled elements to form a rectangular unit, which is a great advantage especially when constructing bigger patterns. Especially the audible clicking together also makes it much more funny to put together the building bricks related to the invention than just to slide them together from above.

When working with the mosaic bricks it appears from the abovementioned that the individual building bricks must be suitably small to obtain sufficiently detailed patterns on limited areas. Thereby you also realize that to make the mosaic bricks function in practice they must be able to be put together mutually and from the side individually and not just assembled row by row or be slid together carefully from above. This has the result that the individual tongues their respective grooves not only have to be rather small especially with regard to their width as defined above, but at the same time they should also be placed as far away as possible from the corners of the basic square. This results in a suitable version with only a single tongue or a single groove placed in the middle of the side of the basic polygon, preferably the square. In the opposite case it can be difficult or even impossible to place a forth element with three already united elements to a coherent square by assembling sideways, which as mentioned forms the simple but also very crucial examination whether the mosaic bricks will function well enough for the wanted connection of bigger coherent areas. To give an impression of how small scales you can obtain when the building bricks are able to be clicked together, it can be pointed out that the width of the tongues, as defined above can be made at least less than 1 mm and the side in the basic square less than 10 mm. Hereby it will be possible with the building elements related to this invention to produce a great variety of patterns with extremely fine details.

In a specially suitable version of the building bricks related to this invention the basic polygon is a square with, as mentioned above, just one single tongue on each of the two of the opposite or possibly adjacent sides and correspondingly one groove in each of the two other sides of the square all placed in the middle of the side of the square, and at the same time the tongues as well as the grooves have a length, measured along the sides of the square, which is just a third of the edge line of the square while their width is less than half thereof. This gives a suitable building element relating to the invention both aesthetically and with the possibility of connecting the elements in more than one way as it appears from the drawing.

The rest of the details of the version of the building elements relating to the invention as well as the different advantages hereby will be described in the following with reference to the drawing, where

fig. 1 shows four connected building elements of a known type of mosaic brick, fig. 2 two of the same known type of building elements connected in another way, fig. 3 a building element referring to the invention seen from above, fig. 4 the same seen from below in cross section, fig. 5 the same seen from the side, fig. 6 another version of the stud of the building element seen from above, fig. 7 another version of the bottom of the building element seen from below in cross section fig. 8 a detailed picture of a tongue and a groove of two building elements referring to the invention seen in cross sections, fig. 9 another version of a building element with reference to the invention, fig. 10 the same seen from below in cross section fig. 11 three connected elements of the same with a fourth ready for connection herewith, fig. 12 an alternative embodiment of the building element seen from the side, fig. 13 more of the same seen connected from above, fig. 14 a building element of rectangular outline seen in cross section, fig. 15 another version of the same type seen in cross section, fig. 16 two identical building elements seen in cross section assembled to a square element, fig. 17 a building element with a regular hexagon as the basic polygon, and fig. 18 several of a covered type hereof seen connected from above.

As it will appear from fig. 1 showing a known version of a mosaic brick for which has earlier been obtained European patent No. 69 141 by the inventor of the here mentioned building brick, the up to now known building elements have some disadvantages that make their practical use difficult. It is seen from the figure showing four united elements of the known mosaic brick, seen from above, that every single building element can in principle be regarded as a box 1 with a basic cross section being a square 2 with its four corners 3. On two of the opposite sides of the square there is a tongue 4 and on the two other sides corresponding deep grooves 5 all having the length as well as the width equal to a third of the sideline of the square. This has the advantage that the elements can be united on the same plane in more than one way. Reversely the great deviance from the basic shape of a square has the disadvantage that it is difficult with such mosaic bricks to make sufficiently detailed and clearly defined patterns with differently coloured mosaic bricks. Another disadvantage is that these known building bricks are often not put together correctly in relation to each other to obtain a bigger connected area without openings. This can only be obtained when each element in the plane is placed at right angles to each of the nearest elements all the time as shown in fig. 1 and not parallel to each other as shown in fig. 2. It shall be noted that only three of the four assembled known elements shown here can be put together from the side only. The last element in^" the assembly must as a result of the long tongues 4 and the deep grooves 5 be slid into place from above. The four element can however be put together two and two, as well as more building elements can be put together sideways row by row.

Fig. 2 just shows two known building elements of the same kind as shown in fig. 1 only put together in a different way, namely parallel to each other on the plane and displaced a third of the length of the edge line in the basic square 2. The two basic squares 2a and 2b are hereby seen to cut into each other. The placing shown here can certainly be an advantage, e.g. to give variations in the side of a greater pattern. But this type of assemblies can, on the other hand, create great disadvantages in the form of unintended holes or bad connections inside the pattern, because you can easily put the building bricks together in this way instead of the way mentioned in fig. 1.

Fig. 3 indicates, on a relatively big scale, a building element according to the invention seen from above, whereby similarities to as well as differences from that in fig. 1 and 2 shown known building elements appear. It will be noted that the tongues 4 and the grooves 5 are shaped in such a way that they can be suitably clicked together with the corresponding grooves and tongues on other identical building elements for a suitable mutual retention. This is achieved by the length of the tongue 4 and the groove 5 measured along the edgeline of the basic square 2 are a little less in an area nearer to the square than a bit further out, as well as both tongues 4 and grooves 5 being suitably rounded to ease the assembling and the subsequent separation by the hands only. It is also seen that the tongues 4 and the grooves 5 have a much smaller width, understood as the greatest distance from the basic square 2, than on the known element shown in fig. 1 and 2. In that way the basic square 2 appears more distinct and with clearly indicated corners 3, which makes a correct assembly of more elements into bigger patterns more easy. To further secure of this the box 1 can at the top be furnished with a stud 6 which is seen indicated by its circular outline, as the studs of the individual elements will be seen lying in straight rows by a correct assembly. The primary intention with the stud 6 is, however, that two or more elements can thereby be assembled directly upon each other, as the stud 6 is designed so it fits precisely in the corresponding cavity in the bottom of the building element.

Fig. 4 is a horizontal cross section through the same building element seen from below. The punctuated circle corresponds to the outline of the stud 6 which is just seen to fit into the cavity in the bottom 7. Between the opposite to each other placed grooves 5 the cavity is suitably adjusted to the rounding of the stud so that the stud 6 is kept in its correct position in a better way, but otherwise the thickness of the wall of the building element is seen to be appropriately uniform and mainly of the size of half the width of the tongues 4 as defined above. This gives a suitable moulding, a saving of material, plus a suitable flexibility in the building elements when assembling and separating them.

Fig. 5 shows the same element seen from the side where the stud 6 protrudes the top 8 of the box 1 and has a rounded upper edge 9 to ease the connection in the vertical plane to corresponding or other known types of building elements. It is noted that the height of the box 1 is bigger than the length of the edge of the basic square which strongly assists to improve the cohesion, which is especially important in bigger assemblies. The relatively great height also has the effect that the elements can be put together displaced in very different heights, whereby also interesting space figures can be formed.

Fig. 6 shows the same type of building brick seen from above but with another outline of the stud 6, here designed as a rounded octagonal star. There may also be other versions of the stud 6 just as it may be totally avoided. This last solution especially because the building elements relating to the invention can also be connected in the sides by means of their long grooves 5 and tongues 4 and in this way be mutually displaced in vertical direction to an even considerable stepless variation of their mutual difference in height.

In fig.7 is seen another version of the bottom 7 of the building element according to the invention. . By putting small extra tongues 10 inside the bottom 7 and placed in such a way that together they can hold a square figure, you can in an easy way achieve that these building elements can be assembled with other types of building elements, which have corresponding big square excrescences. Furthermore, you can with this extra tongues 10 achieve that you can also design the outline of the stud 6 as a corresponding big square which as regards the outlook can be an advantage.

Fig. 8 shows a detailed picture of a tongue 4 and a groove 5 on two building elements according to the invention. As it will be noted the tongue has, a short distance from the basic square, a somewhat bigger extension than slightly nearer the square. This has the effect that such a tongue 4 with a modest use of force can be pressed into the groove 5 of a corresponding building element and still be interlocked suitably firmly herewith. The rounded form of the tongue 4 has the effect that it can more easily be clicked into the corresponding groove 5. The groove 5 is seen to be of a so to speak identical outline as the tongue 4. So it is noted that the radius of curvature 11 innermost in the groove 5 and corresponding innermost on the tongue 4 is a little less than the radius of curvature 12 outermost on the groove 5 and outermost on the tongue 4, as it has shown that there can hereby in practice be achieved a better clicking together between the elements when assembling them.

Fig. 9 shows the outline of another version of a building element according to the invention, where the basic polygon 2 is also a square and where the length of the tongues 4 and the grooves 5 measured along the edges of the square is also a third of this. The difference from the version in fig. 3 is that the two tongues 4 are placed on the two adjacent sides of the square and the two grooves 5 on the two other likewise adjacent sides. Both the tongues 4 and the grooves 5 have a width as above defined, which is less than half their length, whereby this version is at all possible, contrary to if the width was also a third of the length of the edge of the square, as the case is on that in fig. 1 shown known building element.

Fig. 10 shows the same version of a building element according to the invention seen in a horizontal cross section from below. It is noted, especially when comparising with the corresponding cut i fig 4 that this version will not be quite so suited as the one shown earlier, whose symmetrical construction appears more harmonic and at the same time more material saving.

Fig. 11 shows a building element of a design as shown in fig. 9 and 10, which is being put together with three already assembled elements of the same type. This crucial test for mosaic bricks is also seen to be possible with this version because the tongues 4 only extends a little from the basic square, just as there is only a single tongue on each side, both placed in the middle of the side.

Fig. 12 shows another possibility for designing a building element according to the invention here shown from the side. By comparison with fig 5 it shows that this version in many respects corresponds with that shown in fig. 3, 4 and 5. The deviant from this appears by placing a small cover 13 over the upper part of the groove 5 suitably of about the same thickness as the thickness of the material of the building brick and precisely covering the groove 5 seen from above and in line with the top of the upper part 8 of the box 1 itself. At the same time a bigger or smaller piece of the upper part of the tongues 4 is left out, so they can still fit into the grooves 5. With this design of the building element according to the invention a special advantage is obtained. Seen from above they will protrude as quite regular squares without grooves and tongues only with the exception of the out-turned tongues of those elements placed outermost in the respective pattern as shown in the next figure. These building elements according to the invention can also be clicked together on the sides; but it is a disadvantage that they cannot or can only to a limited extent get displaced stepless for each other in the height as in the hitherto shown versions.

Fig. 13 shows a total of sixteen assembled building elements of the design form fig. 12 seen from above. As it appears you can ^"hereby obtain a regular square pattern as the coverings 13 just cover all the grooves 5, which can be a special advantage in many cases. This design is made possible because the building element according the invention is provided with such suitably small tongues 4 and grooves 5 that a fourth building element can be fitted in sideways by clicking it together with three already assembled elements to form a square. However the building elements cannot be fitted together from above as with the hitherto shown versions. Fig. 14 shows a version of a building element according to the invention where the basic polygon 2 is a rectangle. The element is shown in a horizontal cross section with a punctuated circle marking the location of the stud 6. It appears from this that the building element in principle just corresponds to two joined elements of that in fig. 3, 4 and 5 shown design, which has a square as a basic polygon 2. As two such elements can replace the one shown, even having different colours, it appears to be an advantage with respect to the details of the pattern only to have the smallest elements in the system. This is also because it is difficult to place elements with more than one tongue on already assembled elements by a sideways connection.

Fig. 15 shows a horizontal cross section of an element of a similar type. From this it appears that the version shown in fig. 14 is, after all, more suitable, because there out of consideration for the possible attachment to another building element by means of its stud 6, shown as a punctuated circle, only a smaller and more evenly distributed amount of material is needed in this case.

Fig. 16 shows a cross section seen from below of two identical building elements according to the invention, where the basic polygon 2 is a triangle put together to form an element that just corresponds to the one shown in fig. 3, 4 and 5. The cut is maid so high up on the building brick, that it is above the point where a stud 6 from another element will reach up to when it is assembled. Further down a corresponding cut might resemble the one shown in fig. 4 if you imagine that this element is cut along a diagonal, so that a stud 6 from another element can be fitted in. Such "half" elements, suitably of different colours, can possibly be part of a system of building elements of the type shown in fig. 3, 4 and 5, whereby for instance even more detailed patterns can be created if necessary. Fig. 17 shows the outline of a building element according to the invention, where the basic polygon 2 is an equilateral hexagon with corners 3. With a multitude of such identical elements honeycomb cell shaped patterns can be built, which in certain cases can be an advantage. The deviation from a regular hexagon however seen to be rather visible because of the tongues 4 and the grooves 5.

Fig. 18 shows a number of building elements according to the invention where the basic polygon is also an equilateral hexagon as in fig. 17, but where the individual building element is, at the same time, provided with corresponding covers 13 just as the building element shown in fig. 12 and fig. 13. Hereby you achieve that the assembled elements, seen from above, constitute pure regular hexagons except for elements in the outermost rows. Thus extremely beautiful patterns can be built corresponding to what is known from e.g. beads. But because of the special clicking together of the elements according to the invention this does not, as with beads, lead to disadvantages such as need for bottom plates or welding together with heat, which prevents reuse.

The examples shown on the drawing are only part of the many different versions the building element according to the invention can assume. In addition to the square, rectangular and hexagonal basic forms used on the drawing there might have been shown examples of other, mainly equilateral polygons. But the square is used here in specifically because it must be considered the best starting point for a system of identical building elements according to the invention. Furthermore, beside the shown examples, there can as mentioned be made building elements comprising 4, 6, 8 or any other number of basic squares with a corresponding number of studs and cavities in the bottom as well as the corresponding number of tongues and grooves. There are not depicted more of such versions because they will, as mentioned above, be less appropriate. There might also be building elements designed as other parts of a square element than the one shown in fig. 16.

The design of the individual tongues and hence of the corresponding grooves can also be varied in many more ways than those shown on the drawing, e.g. concerning the relation between length and width plus the size and placing of the roundings in order to obtain the best possible clicking together. As an example the extent along the side of the square can be half of its length or another fraction than the third, which on the drawing is generally preferred as the most practical.

The shown cylindrical stud may also have other designs than the herein shown circular or rounded octagonal. A square stud is thus mentioned, but there may also be other outlines, and the stud can also comprise more than a single cylindrical figure. The studs can even be designed in such a special way that the studs of two single or assembled elements, which have the studs turned towards each other, are able to attach the elements studs against studs. The individual stud may also at the top be provided with channels e.g. placed in crossform parallel to the sides of the basic square and with the same cross section as the cross section of a groove. Thus the stud is also able to secure a corresponding building element in one of its tongues side against top.

The building elements according to the invention might furthermore be made of a number of different materials. Most suitable would probably be, as mentioned, a thermoplastic material such as rigid polystyrene, a hard polypropylene, or an ABS.

The building elements according to the invention are as mentioned especially suited, in their most simple basic shape together with other identically shaped building elements but of several different colours, to be used as a Ik mosaic brick for toys. The building element according to the invention may however also be used for several other purposes, such as easily assembled signboards or planning boards, as you can build for instance the different letters and numbers of various sizes of the same basic building element. In the same way the building elements can be suited for the educating of children in reading and writing, as the children themselves can build the letters and can hereby at the same time in an entertaining way improve the movement of their fingers. The building elements according to the invention also can be used for building up self-bearing partition walls, e.g. on stands for exhibitions, as well as for sketching by artists for mosaics space figures or other creative products, such as colourful, but cheap jewellery. All in all the building element according to the invention seem to contain vast possibilities for uses for totally different purposes for both children and adults, because they can in a simple way be assembled in all three dimensions.

Claims

Claims:

1. Building element especially for toys preferably designed 2 for connection with more with itself identical building elements for the formation of coherent areas without k openings, where each element is designed as a box (1) which is mainly hollow and relatively thin-walled plus with a 6 preferably hollow side, the bottom (7), and that a horizontal cross section of the box has corners (3), which 8 apart from possible roundings are placed as corners in a polygon (2) preferably a square, c h a r a c t e r i z e d by the fact that on preferably half the sides of the polygon there are at least one tongue (4) and on each of the other sides at least one corresponding groove (5), and these tongues (4) and corresponding grooves (5) are designed in such a way that tongues and grooves can be clicked into each other for mutual retention with a preferably audible click as the length of the tongue (4) at a certain distance from the basic polygon (2) measured along its respective side is bigger than the length of the tongue somewhat nearer to this side of the polygon and at the same time both tongues (4) and grooves (5) are suitably rounded so that the outermost radius of curvature (11) is preferably a little bigger than the innermost radius of curvature (12) of the polygon (2), just as the material for the element is of a suitable hardness, so that a clicking together and a following separation can be performed suitable easily by using the hands only.

2. Building element according to claim 1, c h a r c t e r - i z e d by the polygon (2) being a square plus that on each of the two opposite or possibly adjacent sides of the square there are only one tongue (4) and on each of the two other sides only one groove (5), and where both tongues and grooves are placed in the middle of the respective sides of the square.

3. Building element according to claim 1, c h a r a c t e - 2 r i z e d by the fact that the height of the building element is bigger than the smallest edge length of the basic k polygon (2).

4. Building element according to claim 1, c h a r a c t e - 2 r i z e d by the fact that the width of the tongues (4) and consequently of the corresponding grooves (5) understood as 4 the maximum distance from the polygon (2) is so small compared to the length of the edges of the polygon (2) that 6 it is at least five times smaller than the smallest side and preferably even smaller, so that a fourth element is able to 8 be clicked together with three others already assembled elements to a square by a sideways connection only.

5. Building element according to claim 1, c h a r a c t e - _. r i z e d by the fact that both tongues (4) and grooves (5) run at a right angle from the bottom (7) and that the two 4 horizontal cross sections through the box (1) from the bottom (7) and up to the top of the tongues (4) have 6 identical outlines, whereby assembled elements can be displaced stepless in the height relatively to each other 8 without having to be separated or loosened from e.g. a composed pattern of building elements.

6. Building element according to claim 2, c h a r a c t e - 2 r i z e d by the fact that the length of the tongue (4) and consequently the length of the groove (5) measured along the k side of the square amounts to a third of its edge length, while the corresponding widths of tongues (4) and grooves 6 (5) are less than half their length.

7. Building element according to claim 1, c h a r a c t e - 2 r i z e d by the fact that on the top (8) of the box (1) there is at least one protrusion in the form of a preferably k cylindrical stud (6) with e.g. a circular or a rounded octagonal starformed cross section just meant to fit into 6 the cavity/cavities in the bottom (7) of a corresponding building element, so th_Ct the elements can be mutually 8 retained also when placed directly on top of each other.

8. Building element according to claim 1, c h a r a c t e -

2 r i z e d by the fact that the thickness of the material in the hollow box (1) is preferably uniform and so small, k that is less than and preferably about half of the distance from the polygon (2) to the outermost of the tongue (4),

6 that is corresponding to the width of the tongues (4), so that these can easily be pressed together and the grooves

8 (5) correspondingly extended a bit, which eases the mutual assembling and results in a suitable retention, especially 0 if the building element is of a relatively hard thermo¬ plastic, such as rigid polystyrene, ABS or polypropylene.

9. Building elements according to claim 1, c h a r a c t - 2 e r.i z e d by the fact that the cavity/cavities in the bottom (7) are designed with extra tongues (10) in such a k way, that they can herein retain building elements with a stud (6) with a square outline plus other types of building 6 elements that have for instance a square cross section which fits into the cavity.

10. Building element according to claim 1, c h a r a c t - 2 e r i z e d by the fact that the uppermost of the grooves

(5) has a cover (13), which seen from above levels with the k sides of the basic polygon (2), and that the tongues (4) are shortened at the top corresponding to the thickness of the 6 cover (13) or more, so that more building elements can be assembled sideways in the plane to bigger units, where, seen 8 from above, only appears to be a regular cubical, hexagonal, or a corresponding regular pattern, except for the outermost elements.