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WO1993003920A1 - Materiau comprime en forme de disque, utilisation et procede de fabrication - Google Patents

Materiau comprime en forme de disque, utilisation et procede de fabrication Download PDF

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Publication number
WO1993003920A1
WO1993003920A1 PCT/SE1992/000563 SE9200563W WO9303920A1 WO 1993003920 A1 WO1993003920 A1 WO 1993003920A1 SE 9200563 W SE9200563 W SE 9200563W WO 9303920 A1 WO9303920 A1 WO 9303920A1
Authority
WO
WIPO (PCT)
Prior art keywords
gmt
mould part
temperature
pressed
film
Prior art date
Application number
PCT/SE1992/000563
Other languages
English (en)
Inventor
Bertil GÅNFÄLT
Åke NYLINDER
Original Assignee
Ab Volvo
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ab Volvo filed Critical Ab Volvo
Priority to JP5503925A priority Critical patent/JPH06509757A/ja
Priority to EP92918459A priority patent/EP0666799A1/fr
Publication of WO1993003920A1 publication Critical patent/WO1993003920A1/fr

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28—Shaping operations therefor
    • B29C70/40—Shaping or impregnating by compression not applied
    • B29C70/42—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles
    • B29C70/46—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles using matched moulds, e.g. for deforming sheet moulding compounds [SMC] or prepregs
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2009/00—Layered products

Definitions

  • the present invention relates to a pressed sheetformed material which consists of plastics and glass fibres and which can be used as an equipment material in vehicles , buildings, e t c, especially as dashboard and equipment details in cars .
  • a known application for such materials are as equipment details in cars. In these the perhaps most dominant use of the plastic materials are as dashboards and as protection or shields at different places.
  • Dashboards for cars consist today mostly of a polyurethane plastics which is a foam material without mechanical strength with an outer layer of a plastic sheet.
  • the plastic materials are mounted on an inner plate or the like. Apertures for different instruments in the dashboard are usually reinforced with plate details.
  • the outer sheet should be mixed with plasticizers or for instance other plastic materials such as polyvinyl chloride to get the right properties. It is also usual that the outer layer is painted, partly to give the surface the right pleasant appearance, partly to prevent evaporation of additions to the plastics, which additions bring about so called fogging which means covering on the windscreens and the like.
  • the polymer in the GMT-material consists of polypropene having a material temperature of 190-200°C and the polymer in the thinner layer of polypropene with a melting point of 145- 150°C.
  • the glass mat reinforced polymer GMT should have a content of glass fibres of about 30-40 weight-%.
  • the invention includes further use of the pressed material as a construction material for details or equipments in for example cars and airplanes, especially as dashboards.
  • the invention comprises further a method for the production of pressed sheetshaped materials in accordance with the invention which is characterized in that one produces a pre-shaped thermoplastic film in a negative mould part whereupon one or more layers of flowable glass mat reinforced thermopolymers (GMT) at the flowing temperature is introduced into the mould on the pre-formed thermoplastic film and that the material thereafter is joined and formed by pressure and heat.
  • GMT flowable glass mat reinforced thermopolymers
  • the positive mould part that means the male part
  • the negative mould part that is the female part
  • the pre-formed film should according to the invention have a thickness of about 1,5-2,0 millimetres and should be embossed on that side that shall adhere to the GMT- material.
  • the joining and the forming of the material occurs by means of a pressure of about 150-200 bar (15-20 N/mm 2 ) and heat.
  • the negative mould part should be embossed so that gases released can escape and the surface of the finished product get a pleasant appearance.
  • FIGURE DESCRIPTION
  • a negative mould part 1 and a positive mould part 2 are shown.
  • the mould part 1 one has first introduced a pre-shaped and pre-pressed film 3 which in the present case consists of polypropene having a melt point of 145-150°C.
  • the thickness of this film is about 1,5-2,0 millimetres.
  • the reason for this is primarily that the negative mould part 1 is embossed so that air and gases are allowed to escape and that the film shall be able to receive this embossment form. If the film is too thick it will not get this embossment pattern, if it is too thin it will not be sufficiently strong.
  • GMT glass mat reinforced thermopolymer
  • This material consists in the present case of polypropene having a melting point of 190-200°C and the content of glass fibres in the polypropene is about 40 weight-%. Even other contents of glass fibres for example 27 or 30% can be thinkable as such are commonly available in the market.
  • the positive mould part 2 is pressed against the negative mould part 1 at a pressure of 120-200 bar (15-20 N/mm 2 ) .
  • This pressure should be maintained during only about 20 seconds which means that introducing of materials, pressing and removing of the finished product requires 40-50 seconds or at most one minute. Compared to earlier known methods as mentioned above, this means a time saving of 3-4 minutes for each pressing.
  • the GMT-material has been introduced into the mould in three layers having different size. It is important that the GMT-material is introduced in a proper way and in the present case this material has been adapted so that it shall flow upwards in the mould and fill this accurately. Therefore the three layers have been made in the way which is shown.
  • the GMT- material flows out as mentioned and maintains also during the flowing the even distribution of glass fibres so that the product gets a homogeneous composition all through.
  • the pre-formed film 3 does however not flow out as it abuts against a surface well under the melt point and maintains its pre-pressed shape. This means also that the pre-pressed film 3 can be given folded edges in advance as the flowable GMT-material will fill up the cavities which are formed through this folding. Any folding of the film afterwards will therefore not be necessary and the joining of the film and the GMT-material occurs consequently completely in one single operation.
  • the negative mould part has as said above a temperature of 60-70°C whereas the positive mould part can be somewhat cooler and have a temperature of 40-50°C.
  • the positive mould part can be somewhat cooler and have a temperature of 40-50°C.
  • the product and the method according to the present invention is also environmentally adapted.
  • the only effluent gases which arise are small amounts of liberated propene at the pressing operation.
  • the finished product is in itself also environmentally friendly in that it comprises only one type of plastics, preferably polypropene. This facilitates highly the final destruction of the material which besides the plastics only contains glass fibres, which material as is well known is environmentally friendly.
  • the material according to the invention does not have the same tendency to so called "fogging" as earlier known materials.
  • the material according to the present invention is especially suitable as material in dashboards and equipment details for cars, airplanes and the like. It can however also be used for different purposes for example as glove lockers in cars, shields against cold air streams in the drivers compartment in lorries, as parts of the engine bonnet in lorries but also as equipment parts of different kinds for example in chairs and diverse furniture.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Composite Materials (AREA)
  • Mechanical Engineering (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)
  • Laminated Bodies (AREA)

Abstract

L'invention se rapporte à un matériau comprimé et stratifié constitué par une couche porteuse en thermopolymère renforcé par fibres de verre (GMT) (4) possédant une couche adhérente plus mince (3) constituée par le même polymère ou par un autre polymère. L'invention comprend également un procédé de fabrication dudit matériau comprenant l'introduction dans un moule de la couche mince préconstituée (3), sur laquelle on dispose ensuite le matériau en thermopolymère renforcé par fibres de verre (GMT) (4), ainsi que la compression finale dudit matériau, de façon à obtenir un produit fini, à une pression située, de préférence, entre 150 et 200 bar.
PCT/SE1992/000563 1991-08-19 1992-08-19 Materiau comprime en forme de disque, utilisation et procede de fabrication WO1993003920A1 (fr)

Priority Applications (2)

Application Number Priority Date Filing Date Title
JP5503925A JPH06509757A (ja) 1991-08-19 1992-08-19 プレス成形したディスク状材料、その用途および製造方法
EP92918459A EP0666799A1 (fr) 1991-08-19 1992-08-19 Materiau comprime en forme de disque, utilisation et procede de fabrication

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
SE9102387-9 1991-08-19
SE9102387A SE468977B (sv) 1991-08-19 1991-08-19 Foerfarande foer framstaellning av pressformade skivformiga material.

Publications (1)

Publication Number Publication Date
WO1993003920A1 true WO1993003920A1 (fr) 1993-03-04

Family

ID=20383496

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/SE1992/000563 WO1993003920A1 (fr) 1991-08-19 1992-08-19 Materiau comprime en forme de disque, utilisation et procede de fabrication

Country Status (4)

Country Link
EP (1) EP0666799A1 (fr)
JP (1) JPH06509757A (fr)
SE (1) SE468977B (fr)
WO (1) WO1993003920A1 (fr)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2003022578A1 (fr) * 2001-09-11 2003-03-20 The Australian National University Dispositif de concentration d'energie solaire et pieces auxiliaires dudit dispositif
WO2006084364A1 (fr) * 2005-02-09 2006-08-17 Magna International Inc. Procede de fabrication d'un panneau semi-structural
US7591973B2 (en) 2002-11-28 2009-09-22 Mitsubishi Rayon Co., Ltd. Method for producing a fiber-reinforced composite material plate
US7714593B2 (en) 2003-12-18 2010-05-11 Upm-Kymmene Corporation Radiofrequency based sensor arrangement and a method

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4668729A (en) * 1983-12-15 1987-05-26 Asahi Kasei Kogyo Kabushiki Kaisha Process for compression molding of thermoplastic resin and moldings molded by said process
SE463548B (sv) * 1988-09-20 1990-12-10 Molybon Agenturer Ab Foerfarande foer framstaellning av styva produkter med hoegklassig ytfinish, saerskilt formgods av plast

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4668729A (en) * 1983-12-15 1987-05-26 Asahi Kasei Kogyo Kabushiki Kaisha Process for compression molding of thermoplastic resin and moldings molded by said process
SE463548B (sv) * 1988-09-20 1990-12-10 Molybon Agenturer Ab Foerfarande foer framstaellning av styva produkter med hoegklassig ytfinish, saerskilt formgods av plast

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2003022578A1 (fr) * 2001-09-11 2003-03-20 The Australian National University Dispositif de concentration d'energie solaire et pieces auxiliaires dudit dispositif
US7591973B2 (en) 2002-11-28 2009-09-22 Mitsubishi Rayon Co., Ltd. Method for producing a fiber-reinforced composite material plate
US7959838B2 (en) 2002-11-28 2011-06-14 Mitsubishi Rayon Co., Ltd. Epoxy resin for prepreg, prepreg, fiber-reinforced composite material and methods for production thereof
US8470435B2 (en) 2002-11-28 2013-06-25 Mitsubishi Rayon Co., Ltd. Epdxy resin for prepreg, prepreg, fiber-reinforced composite material, and methods for production thereof
US8486518B2 (en) 2002-11-28 2013-07-16 Mitsubishi Rayon Co., Ltd. Epoxy resin for prepreg, prepreg, and fiber-reinforced composite material and methods for production thereof
US7714593B2 (en) 2003-12-18 2010-05-11 Upm-Kymmene Corporation Radiofrequency based sensor arrangement and a method
WO2006084364A1 (fr) * 2005-02-09 2006-08-17 Magna International Inc. Procede de fabrication d'un panneau semi-structural

Also Published As

Publication number Publication date
SE468977B (sv) 1993-04-26
JPH06509757A (ja) 1994-11-02
EP0666799A1 (fr) 1995-08-16
SE9102387L (sv) 1993-02-20
SE9102387D0 (sv) 1991-08-19

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