WO1989003411A1 - Vinylidene chloride interpolymer - Google Patents
Vinylidene chloride interpolymer Download PDFInfo
- Publication number
- WO1989003411A1 WO1989003411A1 PCT/US1988/003515 US8803515W WO8903411A1 WO 1989003411 A1 WO1989003411 A1 WO 1989003411A1 US 8803515 W US8803515 W US 8803515W WO 8903411 A1 WO8903411 A1 WO 8903411A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- amount
- weight percent
- mixture
- present
- vinylidene chloride
- Prior art date
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- OEPOKWHJYJXUGD-UHFFFAOYSA-N 2-(3-phenylmethoxyphenyl)-1,3-thiazole-4-carbaldehyde Chemical compound O=CC1=CSC(C=2C=C(OCC=3C=CC=CC=3)C=CC=2)=N1 OEPOKWHJYJXUGD-UHFFFAOYSA-N 0.000 title claims abstract description 65
- 239000000203 mixture Substances 0.000 claims abstract description 65
- 238000000034 method Methods 0.000 claims abstract description 42
- -1 polyethylene Polymers 0.000 claims abstract description 34
- 230000008569 process Effects 0.000 claims abstract description 32
- 239000000654 additive Substances 0.000 claims abstract description 27
- 229920005989 resin Polymers 0.000 claims abstract description 26
- 239000011347 resin Substances 0.000 claims abstract description 26
- 239000005038 ethylene vinyl acetate Substances 0.000 claims abstract description 21
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 claims abstract description 21
- 229920000573 polyethylene Polymers 0.000 claims abstract description 20
- 239000004698 Polyethylene Substances 0.000 claims abstract description 19
- 238000001125 extrusion Methods 0.000 claims abstract description 17
- 150000007529 inorganic bases Chemical class 0.000 claims abstract description 14
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 claims abstract description 14
- 239000012188 paraffin wax Substances 0.000 claims abstract description 14
- 238000002156 mixing Methods 0.000 claims abstract description 12
- 239000000347 magnesium hydroxide Substances 0.000 claims abstract description 11
- 229910001862 magnesium hydroxide Inorganic materials 0.000 claims abstract description 11
- 229920001155 polypropylene Polymers 0.000 claims abstract description 9
- 239000004743 Polypropylene Substances 0.000 claims abstract description 8
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 claims abstract description 5
- 239000000395 magnesium oxide Substances 0.000 claims abstract description 4
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 claims abstract description 4
- CADZRPOVAQTAME-UHFFFAOYSA-L calcium;hydroxy phosphate Chemical compound [Ca+2].OOP([O-])([O-])=O CADZRPOVAQTAME-UHFFFAOYSA-L 0.000 claims abstract description 3
- FQENQNTWSFEDLI-UHFFFAOYSA-J sodium diphosphate Chemical compound [Na+].[Na+].[Na+].[Na+].[O-]P([O-])(=O)OP([O-])([O-])=O FQENQNTWSFEDLI-UHFFFAOYSA-J 0.000 claims abstract description 3
- 235000019818 tetrasodium diphosphate Nutrition 0.000 claims abstract description 3
- 239000000178 monomer Substances 0.000 claims description 23
- 239000008188 pellet Substances 0.000 claims description 20
- 239000003921 oil Substances 0.000 claims description 10
- 125000005250 alkyl acrylate group Chemical group 0.000 claims description 9
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 claims description 7
- 239000007789 gas Substances 0.000 claims description 7
- 239000008240 homogeneous mixture Substances 0.000 claims description 5
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 claims description 4
- 235000013305 food Nutrition 0.000 claims description 4
- 125000000217 alkyl group Chemical group 0.000 claims description 3
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 claims description 2
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 claims description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 2
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 claims description 2
- JIGUQPWFLRLWPJ-UHFFFAOYSA-N Ethyl acrylate Chemical compound CCOC(=O)C=C JIGUQPWFLRLWPJ-UHFFFAOYSA-N 0.000 claims description 2
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 claims description 2
- GYCMBHHDWRMZGG-UHFFFAOYSA-N Methylacrylonitrile Chemical compound CC(=C)C#N GYCMBHHDWRMZGG-UHFFFAOYSA-N 0.000 claims description 2
- 125000004432 carbon atom Chemical group C* 0.000 claims description 2
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 claims description 2
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 claims 1
- DQXBYHZEEUGOBF-UHFFFAOYSA-N but-3-enoic acid;ethene Chemical compound C=C.OC(=O)CC=C DQXBYHZEEUGOBF-UHFFFAOYSA-N 0.000 abstract description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 29
- 229910052799 carbon Inorganic materials 0.000 description 29
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 16
- 229910052760 oxygen Inorganic materials 0.000 description 16
- 239000001301 oxygen Substances 0.000 description 16
- 230000035699 permeability Effects 0.000 description 13
- 238000011109 contamination Methods 0.000 description 11
- 230000000996 additive effect Effects 0.000 description 7
- 230000004888 barrier function Effects 0.000 description 7
- 150000001875 compounds Chemical class 0.000 description 7
- 239000000463 material Substances 0.000 description 6
- 229920000642 polymer Polymers 0.000 description 6
- 239000008346 aqueous phase Substances 0.000 description 5
- 238000002845 discoloration Methods 0.000 description 5
- 235000012424 soybean oil Nutrition 0.000 description 5
- 239000003549 soybean oil Substances 0.000 description 5
- 239000000839 emulsion Substances 0.000 description 4
- 238000010128 melt processing Methods 0.000 description 4
- 235000019198 oils Nutrition 0.000 description 4
- 239000002245 particle Substances 0.000 description 4
- 239000004014 plasticizer Substances 0.000 description 4
- 239000003381 stabilizer Substances 0.000 description 4
- 238000010557 suspension polymerization reaction Methods 0.000 description 4
- 235000019731 tricalcium phosphate Nutrition 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 3
- 239000001506 calcium phosphate Substances 0.000 description 3
- 238000007720 emulsion polymerization reaction Methods 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- 238000005979 thermal decomposition reaction Methods 0.000 description 3
- QORWJWZARLRLPR-UHFFFAOYSA-H tricalcium bis(phosphate) Chemical compound [Ca+2].[Ca+2].[Ca+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O QORWJWZARLRLPR-UHFFFAOYSA-H 0.000 description 3
- 229940078499 tricalcium phosphate Drugs 0.000 description 3
- 229910000391 tricalcium phosphate Inorganic materials 0.000 description 3
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 238000010924 continuous production Methods 0.000 description 2
- 229920001577 copolymer Polymers 0.000 description 2
- 238000000354 decomposition reaction Methods 0.000 description 2
- 230000003247 decreasing effect Effects 0.000 description 2
- 239000006185 dispersion Substances 0.000 description 2
- 238000009472 formulation Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000010030 laminating Methods 0.000 description 2
- 238000003475 lamination Methods 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 239000003607 modifier Substances 0.000 description 2
- 229920000620 organic polymer Polymers 0.000 description 2
- 238000012856 packing Methods 0.000 description 2
- 238000005453 pelletization Methods 0.000 description 2
- 238000006116 polymerization reaction Methods 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 238000011179 visual inspection Methods 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 1
- 101100117236 Drosophila melanogaster speck gene Proteins 0.000 description 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical class COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 1
- 229910019440 Mg(OH) Inorganic materials 0.000 description 1
- 229920001328 Polyvinylidene chloride Polymers 0.000 description 1
- 206010040904 Skin odour abnormal Diseases 0.000 description 1
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 1
- 238000013019 agitation Methods 0.000 description 1
- 239000003905 agrochemical Substances 0.000 description 1
- 125000004429 atom Chemical group 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- UBAZGMLMVVQSCD-UHFFFAOYSA-N carbon dioxide;molecular oxygen Chemical compound O=O.O=C=O UBAZGMLMVVQSCD-UHFFFAOYSA-N 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- XPPKVPWEQAFLFU-UHFFFAOYSA-J diphosphate(4-) Chemical compound [O-]P([O-])(=O)OP([O-])([O-])=O XPPKVPWEQAFLFU-UHFFFAOYSA-J 0.000 description 1
- 235000011180 diphosphates Nutrition 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000001804 emulsifying effect Effects 0.000 description 1
- 125000002573 ethenylidene group Chemical group [*]=C=C([H])[H] 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 239000000796 flavoring agent Substances 0.000 description 1
- 235000019634 flavors Nutrition 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 239000004611 light stabiliser Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 125000000466 oxiranyl group Chemical group 0.000 description 1
- 239000005022 packaging material Substances 0.000 description 1
- 150000002989 phenols Chemical class 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 239000003505 polymerization initiator Substances 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- 239000005033 polyvinylidene chloride Substances 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 235000020991 processed meat Nutrition 0.000 description 1
- 230000007420 reactivation Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 239000004408 titanium dioxide Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 239000001993 wax Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
- C08K5/15—Heterocyclic compounds having oxygen in the ring
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
- C08K5/15—Heterocyclic compounds having oxygen in the ring
- C08K5/151—Heterocyclic compounds having oxygen in the ring having one oxygen atom in the ring
- C08K5/1515—Three-membered rings
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L27/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers
- C08L27/02—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L27/04—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment containing chlorine atoms
- C08L27/08—Homopolymers or copolymers of vinylidene chloride
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/04—Homopolymers or copolymers of ethene
- C08L23/08—Copolymers of ethene
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/26—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers modified by chemical after-treatment
- C08L23/30—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers modified by chemical after-treatment by oxidation
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L91/00—Compositions of oils, fats or waxes; Compositions of derivatives thereof
- C08L91/06—Waxes
Definitions
- the present invention relates to a vinylidene chloride interpolymer possessing an improved combination of properties.
- this invention relates to an improved barrier resin comprising a mixture of a vinylidene chloride * interpoly •_mer and a unique combination of additives, which resin has improved barrier to atmospheric gases and has, after being subject to a heat history during processing, a reduced level of carbon contamination and good extrudability e.g., color.
- Vinylidene chloride interpolymers are well- known in the prior art.
- vinylidene chloride interpolymers have been produced by an emulsion or suspension polymerization process. Both the emulsion and suspension polymerization processes produce an aqueous dispersion of polymer particles having a relatively small particle diameter. The polymer particles are recovered from the aqueous dispersion by drying or other means for removing a majority of the aqueous phase.
- the practice has been to extrude the vinylidene chloride interpolymer directly from the form in which it is recovered.
- such compounds are fabricated mainly from vinylidene chloride interpolymers and an adequate amount of modifiers such as stabilizers, plasticizers, etc.
- the melt viscosity of the resin is sufficiently high that the load on the extruder screw is too large and the extruded compound is subject to thermal decomposition and discoloration due to the close proximation of the compound's thermal decomposition point and melting point.
- the decomposed interpolymer may generate an undesirable level of carbon contamination in the extrudate, which could have an effect upon the gas barrier of the extrudate.
- the present invention concerns a process for improving the extrudability of a thermally sensitive resin comprising the step of blending into a generally homogeneous mixture a vinylidene chloride interpolymer and a unique combination of additives which comprises an extrusion aid selected from the group consisting of oxidized polyethylene; oxidized polypropylene; or mixtures thereof, in an amount of from about 0.01 to about 0.5 weight percent; an ethylene-vinyl acetate copoly er present in an amount of from about 0.01 to about 2 weight percent; a paraffin wax present in an amount of from about 0.005 to about 1 weight percent; and an epoxidized oil or resin present in an amount of from about 0.1 to about 3 weight percent, all weight percentages being based on the total weight of the mixture.
- an extrusion aid selected from the group consisting of oxidized polyethylene; oxidized polypropylene; or mixtures thereof, in an amount of from about 0.01 to about 0.5 weight percent; an ethylene-vinyl acetate
- the present invention concerns a composition
- a composition comprising a generally homogeneous mixture of a vinylidene chloride interpolymer and a unique combination of additives which comprises an extrusion aid selected from the group consisting of oxidized polyethylene; oxidized polypropylene; or mixtures thereof, in an amount of from about 0.01 to about 0.5 weight percent; an ethylene-vinyl acetate copolymer present in an amount of from about 0.01 to about 2 weight percent; a paraffin wax present in an amount of from about 0.005 to about 1 weight percent; and an epoxidized oil or resin present in an amount of from about 0.1 to about 3 weight percent, all weight percentages being based on the total weight of the mixture.
- an extrusion aid selected from the group consisting of oxidized polyethylene; oxidized polypropylene; or mixtures thereof, in an amount of from about 0.01 to about 0.5 weight percent; an ethylene-vinyl acetate copolymer present in an amount of from about 0.01 to about
- Vinylidene chloride interpolymers suitable for use in the present invention are those vinylidene chloride interpolymers formed from vinylidene chloride and an amount of one or more monoethylenically unsaturated monomers copolymerizable with vinylidene chloride.
- the vinylidene chloride interpolymers have selectively polymerized therein vinylidene chloride in an amount of from about 40 to about 98 weight percent, beneficially from a ⁇ out 50 to about 96 weight percent, and desirably from about 60 to about 94 weight percent, based on total weight of the vinylidene chloride interpolymer.
- the vinylidene chloride interpolymer is selected to comprise one or more monoethylenically unsaturated monomers copolymerizable with vinylidene chloride.
- the amount of monoethylenically unsaturated monomer is suitably from about 60 to about 2 weight
- Monoethylenically unsaturated monomers suitable for use in the present invention include vinyl chloride, alkyl acrylates, alkyl methacrylates, acrylic acid, methacrylic acid, itaconic acid, acrylonitrile, and methacrylonitrile.
- the ethylenically unsaturated 0 monomers are desirably selected from the group consisting of vinyl chloride, alkyl acrylates, and alkyl methacrylates, the alkyl acrylates and alkyl methacrylates having from about 1 to about 8 carbon c atoms per alkyl group.
- the alkyl acrylates and alkyl methacrylates preferably have from about 1 to about 4 carbon atoms per alkyl group.
- the alkyl acrylates and alkyl methacrylates are most preferably selected from the group consisting of methylacrylates, 0 ethylacrylates, and methyl methacrylates.
- the vinylidene 5 chloride interpolymer is generally formed through an emulsion or suspension polymerization process. Exemplary of such processes are U.S. Patents 2,5 ⁇ 8,728; 3,007,903; 3,642,743; and 3,879,359; and the methods described by R. A. Wessling, in Polyvinylidene Chloride, Gordon and Breach Science Publishers, New York, 1977, Chapter 3; all of which are incorporated herein by reference.
- the monomeric materials are emulsified or suspended in an aqueous phase.
- the aqueous phase contains a polymerization initiator and a surface active agent capable of emulsifying or suspending the monomeric materials in the aqueous phase.
- the polymerization of the monomeric materials is usually carried out with heating and agitation.
- the resulting suspension or emulsion of vinylidene chloride interpolymer has a majority of an aqueous phase.
- the resultant polymeric material is vacuum stripped. Thereafter, the slurry is cooled down, unloaded and dewatered, and the resin is collected and further dried.
- the inventors have found that a particular combination of additives yields a resin, in either powder or pellet form, which when extruded provides an article having good color characteristics, low carbon contamination, and low permeability to oxygen.
- the preferred vinylidene chloride interpolymer formulation comprises the following additives.
- An extrusion aid of oxidized polyethylene; oxidized polypropylene; or mixtures thereof is employed.
- Oxidized polyethylene and oxidized polypropylene are well-known in the prior art.
- Oxidized polyethylene and oxidized polypropylene are generally prepared ⁇ by forming the ethylene or propylene polymer through methods well-known in the art, and subsequently exposing said polymer to oxygen at an elevated temperature and for a time sufficient to achieve the desired degree of oxidation.
- oxidized polyethylene is employed as an extrusion aid.
- Allied 629A oxidized polyethylene commercially available from Allied Corp., is the oxidized polyethylene. 0
- the extrusion aid is incorporated into the vinylidene chloride interpolymer in the useful range of from about 0.01 to about 0.5 weight percent, preferably in the range of from about 0.02 to about 0.08 weight 5 percent, most preferably in the range of from about 0.03 to about 0.04 weight percent.
- An ethylene-vinyl acetate copolymer is employed as an additional extrusion aid; suitably, EVA 3180 0 ethylene-vinyl acetate copolymer which contains about 28 percent vinyl acetate and is commercially available from E. I. DuPont de Nemours Co.
- the EVA 3180 or an equivalent ethylene-vinyl acetate copolymer is c incorporated into the vinylidene chloride interpolymer in the range of from about 0.01 to about 2 weight percent, preferably in the range of from about 0.1 to about 1.5 weight percent, and most preferably in the range of from about 0.5 to about 1 weight percent. 0
- a paraffin wax is employed as an extrusion aid.
- a paraffin commercially available from Bohler Industries under the trade designation Bohler 1421, may be incorporated into the vinylidene chloride 5 interpolymer.
- the paraffin wax is present in an amount in the range of from about 0.0Q5 to about 1 weight percent, preferably in the range of from about 0.1 to about 0.2 weight percent.
- Epoxidized oils and resins are suitably employed as plasticizers, stabilizers and lubricants; for example, Vikoflex 7177 epoxidized soybean oil which contains oxirane groups is commercially available from Viking Chemical Co.
- the epoxidized soybean oil or an equivalent epoxidized soybean oil is incorporated into the vinylidene chloride interpolymer in the range of from about 0.1 to about 3 weight percent, preferably, from about 0.5 to about 2 weight percent, and most preferably, from about 0.8 to about 1.2 weight percent.
- the additive package comprises an additive comprising at least one inorganic base.
- Preferred inorganic bases are magnesium hydroxide, tetrasodiu pyrophosphate, magnesium oxide, and calcium hydroxy phosphate (commonly referred to tricalcium phosphate), with magnesium hydroxide being most preferred.
- An exemplary magnesium hydroxide is isuma 5B, commercially available from the Kyowa Chemical Co.
- the inorganic base When the inorganic base is included in the additive package, it is suitably present in an amount of from about 0.01 to about 5 weight percent of the total mixture weight. Preferably, the inorganic base is present in an amount of from about 0.1 to about 4 weight percent of the total mixture weight. Most preferably, the inorganic base is present in an amount of from about 0.5 to about 2 weight percent of the total mixture weight.
- the inventors have found that a specific combination of additives provides particularly beneficial results.
- the combination comprises the following: an oxidized polyethylene, such as Allied 629A, in an amount of about 0.03 weight percent; an ethylene-vinyl acetate copolymer, such as EVA 3180, in an amount of about 0.65 weight percent; a paraffin wax, such as Bohler 1421, present in an amount of about 0.12 weight percent; an epoxidized oil, such as Vikoflex 7177, in an amount of about 1.0 weight percent; and magnesium hydroxide, such as Kisuma 5B, in an amount of about 0.65 weight percent.
- the exact quantities of the compounds of the additives blended with the vinylidene chloride interpolymer should be selected to provide a resin having an oxygen permeability according to the Dow permeability index of no more than about 0.09 units, the Dow index being calculated as follows: units are in (cc-mil)/( 100 in ⁇ -day «atm) , wherein cc is the cubic centimeters of oxygen, mil is the sample thickness, in ⁇ is the surface area of the sample, day represents a 24 hour time period, and atm is atmospheric pressure in atmospheres.
- the oxygen permeability of mixtures according to the present invention will be less than about 0.08 Dow unit.
- the selection of suitable proportions to satisfy the above criteria is known by skilled artisans.
- the additive package may contain additional additives well-known to those skilled in the art.
- additives which may be incorporated in the package are light stabilizers such as hindered phenol derivatives; pigments such as titanium dioxide and the like.
- light stabilizers such as hindered phenol derivatives
- pigments such as titanium dioxide and the like.
- Each of these additives is known and several types of each are commercially available.
- Blending of the vinylidene chloride and the additive package can be accomplished by using conventional melt processing, as well as dry blending techniques.
- melt processing must be accomplished at a temperature below that at which decomposition of the vinylidene chloride interpolymer becomes significant.
- Second, sufficient shear must be generated during melt processing to provide a generally homogenous extrudate within a reasonable mixing time.
- Conventional melt processing equipment which may be used includes heated two-roll compounding mills, Brabender mixers, Banbury mixers, single screw extruders, twin screw extruders, and the like. Desirable results are obtained when an extruder, either single screw or twin screw, is used for melt blending the vinylidene chloride interpolymer and the additives.
- Suitable dry blending equipment includes Hobart mixers, Welex mixers, Henschel High Intensity mixers, and the like.
- the vinylidene chloride interpolymer and additive package is then extruded.
- the mixture is physically blended and then melt processed into any suitable final product.
- the mixture of vinylidene chloride interpolymer and additive package is pelletized.
- Methods of forming the mixture into pellets are well- known to those skilled in the art. Any method capable of forming the mixture into pellets is suitable for use in the present invention.
- the terms "pellet” or “pellets” refer to particles having a minimum cross-sectional dimension of at least 1/32 inch, preferably of at least 1/16 inch, and most preferably of at least 1/8 inch, said pellets
- a method suitable for use in forming the pellets of the _, - mixture are extrusion through a strand die and pelletization by chopping the extruded strand into pellets.
- the process and 0 composition according to the present invention improves the extrudability of the vinylidene chloride interpolymer and allows for the satisfactory extrusion of vinylidene chloride interpolymer pellets formed therefrom.
- the pellets are considered to possess 5 improved extrudability when the mixture of vinylidene chloride interpolymer and additives can be formed into an article which possesses less carbon contamination and less discoloration than from pellets formed from the vinylidene chloride interpolymer alone.
- the process of the present invention can be used to form a variety of films or other articles.
- the films and articles are fabricated with conventional coextrusion, e.g, 5 feedblock coextrusion, multimanifold die coextrusion, or combinations of the two: injection molding; extrusion molding; and lamination techniques.
- Articles formed therefrom include blown and cast, mono and multilayer, films; rigid and foam sheet; tubes; pipes; rods; fibers; and various profiles.
- Lamination techniques are particularly suited to produce multi-ply sheets.
- specific laminatng techniques include fusion, i.e., whereby self- sustaining lamina are bonded together by applications of heat and pressure; wet combining, i.e., whereby two
- 10 or more plies are laminated using a tie coat adhesive, which is applied wet, the liquid driven off, and combining by subsequent pressure laminating in one continuous process; or by heat reactivation, i.e., _.,- combining a precoated film with another film by heating and reactivating the precoat adhesive so that it becomes receptive to bonding after subsequent pressure laminating.
- a tie coat adhesive which is applied wet, the liquid driven off, and combining by subsequent pressure laminating in one continuous process
- heat reactivation i.e., _.,- combining a precoated film with another film by heating and reactivating the precoat adhesive so that it becomes receptive to bonding after subsequent pressure laminating.
- Exemplary articles include rigid containers used for the preservation of food, drink, medicine and other perishables. Such containers should have good mechanical properties, as well as low gas permeabilities to, for example, oxygen, carbon dioxide,
- multilayer sheet structures employed in packaging materials have organic polymer skin layers laminated on each side of a vinylidene chloride interpolymer barrier layer, generally with glue layers ,_- used to promote adhesion between the barrier layer and dissimilar material layers.
- glue layers ,_- used to promote adhesion between the barrier layer and dissimilar material layers.
- Articles formed from the preferred formulation exhibit decreased oxygen permeabilty.
- Blends of vinylidene chloride are prepared with various additives as set forth in Table 1.
- a vinylidene chloride interpolymer is formed through a suspension polymerization process.
- the vinylidene chloride interpolymer is formed from a monomer mixture comprising about 94 weight percent vinylidene chloride and about 6 weight percent methyl acrylate, based on total monomer mixture weight, the copolymer has a weight average molecular weight of 100,000.
- the interpolymer produced as described above is melt blended into a generally homogeneous mixture with the various quantities of the following additives: (a) ' Vikoflex 7177 epoxidized soybean oil commercially available from Viking Chemical Co; (b) ethylene-vinyl acetate copolymer commercially available from E. I. DuPont de Nemours under the trade designation EVA 3180; (c) a paraffin wax commercially available from Bohler Industries under the trade designation Bohler 1421; and an oxidized polyethylene commercially available under the trade designation as Allied 629A from Allied Corp.
- the mixtures described immediately above are, In some examples, melt blended with one of the following inorganic bases: (a) magnesium hydroxide, commercially
- the mixture of vinylidene chloride interpolymer 15 and additives is pelletized. Pelletizing is accomplished using a commercially available strand die and cutter. The pellets have an average length of about 0.130 inch and an average diameter of about 0.145 inch.
- the pellets are extruded through a 2 1/2" extruder having a length to diameter ratio of 21/1.
- the molten blend is extruded through a single tape die to form a tape which is tested.
- the decomposition of the extruded resin into carbon is determined on the root of the extruder screw heel, on the extruder die, and in the extrudate tape.
- pellets are extruded in a continuous process for a period of about 2 hours.
- the extent of carbon formation is qualitatively rated on a scale of 1 to 5 over a continous range of carbon buildup, wherein 1 represents generally no visible carbon on the surface and 5 represents a layer of carbon generally completely covering the surface.
- Carbon contamination in the extrudate tape is determined by counting specks of carbon over a one minute period every during the two hour extrusion trial.
- the extent of carbon formation is qualitatively rated on a scale of 1 to 5 over a continous range of carbon buildup, wherein 1 represents less than 20 carbon speck counts per minutes and 5 represents greater than 100 carbon specks counts per minute.
- the samples in examples are measured for oxygen permeability.
- the oxygen permeability of blends according to the present invention is measured according to a Dow permeability index, the Dow index being calculated as follows: units are in (cc «mil) /( 100 in ⁇ «day-atm) , wherein cc is the cubic centimeters of oxygen, mil is the sam ⁇ le thickness, in-p is the surface area of the sample, day represents a 24 hour time period, and atm is atmospheric pressure in atmospheres.
- Oxygen permeability of the extrudate tapes is measured using an instrument commercially available from. Modern Controls, Incorporated, under the trade designation Oxtran 1050. Oxygen permeability measurements are made at 23° Centigrade.
- VdMA All examples are carried out with a vinylidene chloride copolymer of 94 weight percent vinylidene chloride and.6 weight percent methyl acrylate, having a weight average molecular weight of 100,000.
- 2 OP oxidized polyethylene, commercially available from Allied Corp., under the trade designation Allied 629A. Weight percent is based upon the total mixture weight.
- Wax paraffin wax, commercially available from Bohler Industries, under the trade designation Bohler 1421. Weight percent is based upon the total mixture weight.
- Weight percent is based upon the total mixture weight.
- EVA ethylene-vinyl acetate, commercially available from E.I. DuPont de Nemours Co., under the trade designation EVA 3180. Weight percent is based upon the total mixture weight.
- Mg(OH), magnesium hydroxide, commercially available from "the Kyowa Chemical Co., under the trade designation Kisuma 5B;
- TSPP tetrasodium pyrophospahate commercially available from Monsanto Chemical Co.;
- TCP commercially available from Monsanto, under the trade designation polymer grade tricalcium phosphate.
- Weight percent is based upon the total mixture weight.
- Carbon contamination according to visual inspection of (a) the extruder screw, (b) the extruder die, and (3) the extrudate.
- Carbon contamination in the extrudate tape is qualitativel3 ⁇ rated on ⁇ a scale of 1 to 5 over a 5 continous range of carbon buildup, wherein 1 reDresents less than 20 carbon s ⁇ eck counts oer minutes and 5 represents greater than 100 carbon specks counts per minute.
- O2 perm. oxygen permeabilty measured in cubic centimeters of oxygen times mils of thickness divided by the product of (a) 100, (b) area in square inches, (c) 24 hours and (d) the atmospheric pressure in atmospheres.
- compositions of the present invention possess good color 0 characteristics, low carbon contamination, and low permeability to oxygen.
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Abstract
The present invention is a composition and process for making a vinylidene chloride interpolymer with improved extrudability, wherein the vinylidene chloride interpolymer is blended and a unique combination of additives which comprises an extrusion aid selected from the group consisting of oxidized polyethylene; oxidized polypropylene; or mixtures thereof, in an amount of from about 0.01 to about 0.5 weight percent; a paraffin wax present in an amount of from about 0.005 to about 1 weight percent; ethylene-vinyl acetate is present in an amount of from about 0.5 to about 2 weight percent, and an epoxidized oil or resin present in an amount of from about 0.8 to about 3 weight percent, all percentages being based on the total weight of the mixture. In a preferred embodiment the present invention further comprises blending the above-described mixture with an inorganic base present in an amount of from about 0.01 to about 5 weight percent, based upon the weight percent of the mixture. Exemplary inorganic bases include magnesium hydroxide, tetrasodium pyrophosphate, magnesium oxide, and calcium hydroxy phosphate.
Description
VINYLIDENE CHLORIDE INTERPOLYMER
The present invention relates to a vinylidene chloride interpolymer possessing an improved combination of properties. Specifically, this invention relates to an improved barrier resin comprising a mixture of a vinylidene chloride * interpoly •_mer and a unique combination of additives, which resin has improved barrier to atmospheric gases and has, after being subject to a heat history during processing, a reduced level of carbon contamination and good extrudability e.g., color.
Vinylidene chloride interpolymers are well- known in the prior art. In the past, vinylidene chloride interpolymers have been produced by an emulsion or suspension polymerization process. Both the emulsion and suspension polymerization processes produce an aqueous dispersion of polymer particles having a relatively small particle diameter. The polymer particles are recovered from the aqueous dispersion by drying or other means for removing a majority of the aqueous phase. In the past, the practice has been to extrude the vinylidene chloride
interpolymer directly from the form in which it is recovered.
In an effort to improve the extrudability of compounds comprising vinylidene chloride interpolymers, such compounds are fabricated mainly from vinylidene chloride interpolymers and an adequate amount of modifiers such as stabilizers, plasticizers, etc. When using no modifiers with the resin, the melt viscosity of the resin is sufficiently high that the load on the extruder screw is too large and the extruded compound is subject to thermal decomposition and discoloration due to the close proximation of the compound's thermal decomposition point and melting point. Moreover, the decomposed interpolymer may generate an undesirable level of carbon contamination in the extrudate, which could have an effect upon the gas barrier of the extrudate.
In order to industrially extrude and process the compound of vinylidene chloride resin by using a conventional screw-type extruder without thermal decomposition and discoloration of the product, a relatively large amount of a stabilizer and plasticizer would inevitably have to be incorporated in the resin. The larger amount of stabilizer and plasticizer would lower the melting point of the vinylidene chloride resin, with an accompanied reduction of melt viscosity and improvement of thermal stability of the compound, but with a decrease in barrier to atmospheric gases.
In some instances, it is desirable to form the vinylidene chloride interpolymer into pellets prior to final extrusion. With the increased demand for pellets, the processing conditions in which pellets are
exposed has become more demanding. Although satisfactorily extrudable for a period, it has been found that attempts to extrude vinylidene chloride interpolymer pellets over long periods on certain extrusion equipment have also proven unsatisfactory due to an undesirable level of carbon contamination in the extrudate, and discoloration of the extrudate.
It is desirable to produce a vinylidene chloride interpolymer which interpolymer, in either powder or pellet form, is capable of being extruded without having an unacceptable level of carbon contamination, as well as having good color. Λ It is to this goal that the present invention is directed.
In the case of packing perishable foods such as processed meats and cooked foods which are highly sensitive to permeated oxygen through the packing material, better barrier resins is demanded. It is to this goal that another aspect of the present invention is directed.
It would also be desirable to produce an article from a vinylidene chloride interpolymer which exhibits a decreased permeability to atmospheric gases.
The present invention concerns a process for improving the extrudability of a thermally sensitive resin comprising the step of blending into a generally homogeneous mixture a vinylidene chloride interpolymer and a unique combination of additives which comprises an extrusion aid selected from the group consisting of oxidized polyethylene; oxidized polypropylene; or mixtures thereof, in an amount of from about 0.01 to about 0.5 weight percent; an ethylene-vinyl acetate
copoly er present in an amount of from about 0.01 to about 2 weight percent; a paraffin wax present in an amount of from about 0.005 to about 1 weight percent; and an epoxidized oil or resin present in an amount of from about 0.1 to about 3 weight percent, all weight percentages being based on the total weight of the mixture.
Additionally, the present invention concerns a composition comprising a generally homogeneous mixture of a vinylidene chloride interpolymer and a unique combination of additives which comprises an extrusion aid selected from the group consisting of oxidized polyethylene; oxidized polypropylene; or mixtures thereof, in an amount of from about 0.01 to about 0.5 weight percent; an ethylene-vinyl acetate copolymer present in an amount of from about 0.01 to about 2 weight percent; a paraffin wax present in an amount of from about 0.005 to about 1 weight percent; and an epoxidized oil or resin present in an amount of from about 0.1 to about 3 weight percent, all weight percentages being based on the total weight of the mixture.
Vinylidene chloride interpolymers suitable for use in the present invention are those vinylidene chloride interpolymers formed from vinylidene chloride and an amount of one or more monoethylenically unsaturated monomers copolymerizable with vinylidene chloride.
The vinylidene chloride interpolymers have selectively polymerized therein vinylidene chloride in an amount of from about 40 to about 98 weight percent, beneficially from aσout 50 to about 96 weight percent,
and desirably from about 60 to about 94 weight percent, based on total weight of the vinylidene chloride interpolymer.
- The vinylidene chloride interpolymer is selected to comprise one or more monoethylenically unsaturated monomers copolymerizable with vinylidene chloride. The amount of monoethylenically unsaturated monomer is suitably from about 60 to about 2 weight
10 percent, beneficially from about 50 to about 4 weight percent, and desirably from about 40 to about 6 weight percent, based on total weight of the vinylidene chloride interpQlymer.
15 Monoethylenically unsaturated monomers suitable for use in the present invention include vinyl chloride, alkyl acrylates, alkyl methacrylates, acrylic acid, methacrylic acid, itaconic acid, acrylonitrile, and methacrylonitrile. The ethylenically unsaturated 0 monomers are desirably selected from the group consisting of vinyl chloride, alkyl acrylates, and alkyl methacrylates, the alkyl acrylates and alkyl methacrylates having from about 1 to about 8 carbon c atoms per alkyl group. The alkyl acrylates and alkyl methacrylates preferably have from about 1 to about 4 carbon atoms per alkyl group. The alkyl acrylates and alkyl methacrylates are most preferably selected from the group consisting of methylacrylates, 0 ethylacrylates, and methyl methacrylates.
Methods of forming the vinylidene chloride interpolymers suitable for use in the present invention are well-known in the prior art. The vinylidene 5 chloride interpolymer is generally formed through an emulsion or suspension polymerization process.
Exemplary of such processes are U.S. Patents 2,5^8,728; 3,007,903; 3,642,743; and 3,879,359; and the methods described by R. A. Wessling, in Polyvinylidene Chloride, Gordon and Breach Science Publishers, New York, 1977, Chapter 3; all of which are incorporated herein by reference. Typically, the monomeric materials are emulsified or suspended in an aqueous phase. The aqueous phase contains a polymerization initiator and a surface active agent capable of emulsifying or suspending the monomeric materials in the aqueous phase. The polymerization of the monomeric materials is usually carried out with heating and agitation.
After polymerization is complete, the resulting suspension or emulsion of vinylidene chloride interpolymer has a majority of an aqueous phase. The resultant polymeric material is vacuum stripped. Thereafter, the slurry is cooled down, unloaded and dewatered, and the resin is collected and further dried.
The inventors have found that a particular combination of additives yields a resin, in either powder or pellet form, which when extruded provides an article having good color characteristics, low carbon contamination, and low permeability to oxygen.
The preferred vinylidene chloride interpolymer formulation comprises the following additives. An extrusion aid of oxidized polyethylene; oxidized polypropylene; or mixtures thereof is employed. Oxidized polyethylene and oxidized polypropylene are well-known in the prior art. Oxidized polyethylene and oxidized polypropylene are generally prepared^ by
forming the ethylene or propylene polymer through methods well-known in the art, and subsequently exposing said polymer to oxygen at an elevated temperature and for a time sufficient to achieve the desired degree of oxidation. Preferably, oxidized polyethylene is employed as an extrusion aid. Suitably, Allied 629A oxidized polyethylene, commercially available from Allied Corp., is the oxidized polyethylene. 0
The extrusion aid is incorporated into the vinylidene chloride interpolymer in the useful range of from about 0.01 to about 0.5 weight percent, preferably in the range of from about 0.02 to about 0.08 weight 5 percent, most preferably in the range of from about 0.03 to about 0.04 weight percent.
An ethylene-vinyl acetate copolymer is employed as an additional extrusion aid; suitably, EVA 3180 0 ethylene-vinyl acetate copolymer which contains about 28 percent vinyl acetate and is commercially available from E. I. DuPont de Nemours Co. The EVA 3180 or an equivalent ethylene-vinyl acetate copolymer is c incorporated into the vinylidene chloride interpolymer in the range of from about 0.01 to about 2 weight percent, preferably in the range of from about 0.1 to about 1.5 weight percent, and most preferably in the range of from about 0.5 to about 1 weight percent. 0
A paraffin wax is employed as an extrusion aid.
For example, a paraffin, commercially available from Bohler Industries under the trade designation Bohler 1421, may be incorporated into the vinylidene chloride 5 interpolymer. The paraffin wax is present in an amount in the range of from about 0.0Q5 to about 1 weight
percent, preferably in the range of from about 0.1 to about 0.2 weight percent.
Epoxidized oils and resins are suitably employed as plasticizers, stabilizers and lubricants; for example, Vikoflex 7177 epoxidized soybean oil which contains oxirane groups is commercially available from Viking Chemical Co. The epoxidized soybean oil or an equivalent epoxidized soybean oil is incorporated into the vinylidene chloride interpolymer in the range of from about 0.1 to about 3 weight percent, preferably, from about 0.5 to about 2 weight percent, and most preferably, from about 0.8 to about 1.2 weight percent.
In a preferred embodiment of the present invention, the additive package comprises an additive comprising at least one inorganic base. Preferred inorganic bases are magnesium hydroxide, tetrasodiu pyrophosphate, magnesium oxide, and calcium hydroxy phosphate (commonly referred to tricalcium phosphate), with magnesium hydroxide being most preferred. An exemplary magnesium hydroxide is isuma 5B, commercially available from the Kyowa Chemical Co.
When the inorganic base is included in the additive package, it is suitably present in an amount of from about 0.01 to about 5 weight percent of the total mixture weight. Preferably, the inorganic base is present in an amount of from about 0.1 to about 4 weight percent of the total mixture weight. Most preferably, the inorganic base is present in an amount of from about 0.5 to about 2 weight percent of the total mixture weight.
-Q-
The inventors have found that a specific combination of additives provides particularly beneficial results. The combination comprises the following: an oxidized polyethylene, such as Allied 629A, in an amount of about 0.03 weight percent; an ethylene-vinyl acetate copolymer, such as EVA 3180, in an amount of about 0.65 weight percent; a paraffin wax, such as Bohler 1421, present in an amount of about 0.12 weight percent; an epoxidized oil, such as Vikoflex 7177, in an amount of about 1.0 weight percent; and magnesium hydroxide, such as Kisuma 5B, in an amount of about 0.65 weight percent.
The exact quantities of the compounds of the additives blended with the vinylidene chloride interpolymer should be selected to provide a resin having an oxygen permeability according to the Dow permeability index of no more than about 0.09 units, the Dow index being calculated as follows: units are in (cc-mil)/( 100 in^-day«atm) , wherein cc is the cubic centimeters of oxygen, mil is the sample thickness, in^ is the surface area of the sample, day represents a 24 hour time period, and atm is atmospheric pressure in atmospheres. Beneficially the oxygen permeability of mixtures according to the present invention will be less than about 0.08 Dow unit. The selection of suitable proportions to satisfy the above criteria is known by skilled artisans.
The additive package may contain additional additives well-known to those skilled in the art. Exemplary of additives which may be incorporated in the package are light stabilizers such as hindered phenol derivatives; pigments such as titanium dioxide and the
like. Each of these additives is known and several types of each are commercially available.
Blending of the vinylidene chloride and the additive package can be accomplished by using conventional melt processing, as well as dry blending techniques.
For melt blending, two conditions must be met. First, melt processing must be accomplished at a temperature below that at which decomposition of the vinylidene chloride interpolymer becomes significant. Second, sufficient shear must be generated during melt processing to provide a generally homogenous extrudate within a reasonable mixing time. Conventional melt processing equipment which may be used includes heated two-roll compounding mills, Brabender mixers, Banbury mixers, single screw extruders, twin screw extruders, and the like. Desirable results are obtained when an extruder, either single screw or twin screw, is used for melt blending the vinylidene chloride interpolymer and the additives.
When dry blending, the components should form a visually uniform admixture. Suitable dry blending equipment includes Hobart mixers, Welex mixers, Henschel High Intensity mixers, and the like.
After being blended into a mixture, the vinylidene chloride interpolymer and additive package is then extruded. In one embodiment, the mixture is physically blended and then melt processed into any suitable final product.
In a preferred embodiment of the present invention, the mixture of vinylidene chloride
interpolymer and additive package is pelletized. Methods of forming the mixture into pellets are well- known to those skilled in the art. Any method capable of forming the mixture into pellets is suitable for use in the present invention. For the purposes of this application, the terms "pellet" or "pellets" refer to particles having a minimum cross-sectional dimension of at least 1/32 inch, preferably of at least 1/16 inch, and most preferably of at least 1/8 inch, said pellets
10 suitably have a maximum cross-sectional dimension of at least 1/2 inch, preferably of at least 3/8 inch, and most preferably of at least 1/4 inch. Exemplary of a method suitable for use in forming the pellets of the _, - mixture are extrusion through a strand die and pelletization by chopping the extruded strand into pellets.
Applicants have discovered that the process and 0 composition according to the present invention improves the extrudability of the vinylidene chloride interpolymer and allows for the satisfactory extrusion of vinylidene chloride interpolymer pellets formed therefrom. The pellets are considered to possess 5 improved extrudability when the mixture of vinylidene chloride interpolymer and additives can be formed into an article which possesses less carbon contamination and less discoloration than from pellets formed from the vinylidene chloride interpolymer alone. 0
The process of the present invention can be used to form a variety of films or other articles. As is well known in the art, the films and articles are fabricated with conventional coextrusion, e.g, 5 feedblock coextrusion, multimanifold die coextrusion, or combinations of the two: injection molding;
extrusion molding; and lamination techniques. Articles formed therefrom include blown and cast, mono and multilayer, films; rigid and foam sheet; tubes; pipes; rods; fibers; and various profiles. Lamination techniques are particularly suited to produce multi-ply sheets. As is known in the art, specific laminatng techniques include fusion, i.e., whereby self- sustaining lamina are bonded together by applications of heat and pressure; wet combining, i.e., whereby two
10 or more plies are laminated using a tie coat adhesive, which is applied wet, the liquid driven off, and combining by subsequent pressure laminating in one continuous process; or by heat reactivation, i.e., _.,- combining a precoated film with another film by heating and reactivating the precoat adhesive so that it becomes receptive to bonding after subsequent pressure laminating.
20 Exemplary articles include rigid containers used for the preservation of food, drink, medicine and other perishables. Such containers should have good mechanical properties, as well as low gas permeabilities to, for example, oxygen, carbon dioxide,
25 water vapor, odor bodies or flavor bodies, hydrocarbons or agricultural chemicals. Most organic polymers such as the polyolefins, styrene polymers and the like, by themselves, do not possess sufficent resistance to transmission of atmospheric gases and vapors.
30 Consequently, multilayer sheet structures employed in packaging materials have organic polymer skin layers laminated on each side of a vinylidene chloride interpolymer barrier layer, generally with glue layers ,_- used to promote adhesion between the barrier layer and dissimilar material layers.
Articles formed from the preferred formulation exhibit decreased oxygen permeabilty.
The present invention is illustrated in further detail by the following examples. The examples are for the purposes of illustration only, and are not to be construed as limiting the scope of the present invention. All parts and percentages are by weight unless otherwise specifically noted.
Examples 1-6
Blends of vinylidene chloride are prepared with various additives as set forth in Table 1.
.A vinylidene chloride interpolymer is formed through a suspension polymerization process. The vinylidene chloride interpolymer is formed from a monomer mixture comprising about 94 weight percent vinylidene chloride and about 6 weight percent methyl acrylate, based on total monomer mixture weight, the copolymer has a weight average molecular weight of 100,000.
The interpolymer produced as described above is melt blended into a generally homogeneous mixture with the various quantities of the following additives: (a) 'Vikoflex 7177 epoxidized soybean oil commercially available from Viking Chemical Co; (b) ethylene-vinyl acetate copolymer commercially available from E. I. DuPont de Nemours under the trade designation EVA 3180; (c) a paraffin wax commercially available from Bohler Industries under the trade designation Bohler 1421; and an oxidized polyethylene commercially available under the trade designation as Allied 629A from Allied Corp.
The mixtures described immediately above are, In some examples, melt blended with one of the following inorganic bases: (a) magnesium hydroxide, commercially
- available from the Kyowa Chemical Co., under the trade designation Kisuma 5B; (b) tetrasodiu pyrophospahate commercially available from Monsanto Chemical Co.; magnesium oxide, commercially available from Merck & Co., under the trade designation Maglite S 3331; and (d)
10 calcium hydroxy phpsphate commercially available from Monsanto, under the trade designation polymer grade tricalcium phosphate.
The mixture of vinylidene chloride interpolymer 15 and additives is pelletized. Pelletizing is accomplished using a commercially available strand die and cutter. The pellets have an average length of about 0.130 inch and an average diameter of about 0.145 inch.
20 The pellets are extruded through a 2 1/2" extruder having a length to diameter ratio of 21/1. The extruder has the following set temperatures: (a) first zone temperature = 174°C; (b) second zone temperature= 168°C; (b) third zone temperature = 163°C; and (c) die
25 temperature= 165°C.
The molten blend is extruded through a single tape die to form a tape which is tested.
30 Extrudability Testing
As the resin decomposes, it discolors i.e., becomes brownish. The extrudate tape is also visually inspected to determine its color. Color is 35 qualitatively rated on a scale of 1 to 5 over a
continous range of discoloration, wherein 1 represents a creamy color and 5 a rather dark brown.
Carbon Contamination Testing
The decomposition of the extruded resin into carbon is determined on the root of the extruder screw heel, on the extruder die, and in the extrudate tape. When evaluating the root of the extruder screw heel and the extruder die, pellets are extruded in a continuous process for a period of about 2 hours. The extent of carbon formation is qualitatively rated on a scale of 1 to 5 over a continous range of carbon buildup, wherein 1 represents generally no visible carbon on the surface and 5 represents a layer of carbon generally completely covering the surface.
Carbon contamination in the extrudate tape is determined by counting specks of carbon over a one minute period every during the two hour extrusion trial. The extent of carbon formation is qualitatively rated on a scale of 1 to 5 over a continous range of carbon buildup, wherein 1 represents less than 20 carbon speck counts per minutes and 5 represents greater than 100 carbon specks counts per minute.
Oxygen Permeability Testing
The samples in examples are measured for oxygen permeability. The oxygen permeability of blends according to the present invention is measured according to a Dow permeability index, the Dow index being calculated as follows: units are in (cc«mil) /( 100 in^«day-atm) , wherein cc is the cubic centimeters of oxygen, mil is the samσle thickness, in-p is the surface
area of the sample, day represents a 24 hour time period, and atm is atmospheric pressure in atmospheres.
Oxygen permeability of the extrudate tapes is measured using an instrument commercially available from. Modern Controls, Incorporated, under the trade designation Oxtran 1050. Oxygen permeability measurements are made at 23° Centigrade.
TABLE I
* - not an example of the present invention. ** = not measured.
1 VdMA = All examples are carried out with a vinylidene chloride copolymer of 94 weight percent vinylidene chloride and.6 weight percent methyl acrylate, having a weight average molecular weight of 100,000.
2 OP = oxidized polyethylene, commercially available from Allied Corp., under the trade designation Allied 629A. Weight percent is based upon the total mixture weight.
10 3 Wax = paraffin wax, commercially available from Bohler Industries, under the trade designation Bohler 1421. Weight percent is based upon the total mixture weight.
4 ESO = epoxidized soybean oil, commercially available from Viking Chemical Company, under the
-|c trade designation Vikoflex 7177. Weight percent is based upon the total mixture weight.
5 EVA = ethylene-vinyl acetate, commercially available from E.I. DuPont de Nemours Co., under the trade designation EVA 3180. Weight percent is based upon the total mixture weight.
20 6 Inorganic Bases: (a) Mg(OH), = magnesium hydroxide, commercially available from"the Kyowa Chemical Co., under the trade designation Kisuma 5B; (b) TSPP = tetrasodium pyrophospahate commercially available from Monsanto Chemical Co.; (c) TCP = commercially available from Monsanto, under the trade designation polymer grade tricalcium phosphate.
2= Weight percent is based upon the total mixture weight.
7 Color = according to visual inspection.
8 Carbon contamination = according to visual inspection of (a) the extruder screw, (b) the extruder die, and (3) the extrudate. Carbon
30 formation on the screw and die is rated on a scale of 1 to 5 over a continous range of carbon buildup, wherein 1 represents generally no visible carbon on the surface and 5 a represents a layer of carbon
. generally completely covering the surface. Carbon contamination in the extrudate tape is qualitativel3τ rated on ^a scale of 1 to 5 over a 5 continous range of carbon buildup, wherein 1 reDresents less than 20 carbon sσeck counts oer
minutes and 5 represents greater than 100 carbon specks counts per minute.
O2 perm. = oxygen permeabilty measured in cubic centimeters of oxygen times mils of thickness divided by the product of (a) 100, (b) area in square inches, (c) 24 hours and (d) the atmospheric pressure in atmospheres.
As can be seen from the above table, the compositions of the present invention possess good color 0 characteristics, low carbon contamination, and low permeability to oxygen.
Although the invention has been described in considerable detail, with reference to certain preferred C5 embodiments thereof, it will be understood that variations and modifications can be effected within the spirit and scope of the invention as described above and as defined in the appended claims.
0
5
0
5
Claims
CLAIMS:
1. A process for improving the extrudability
10 of a thermally sensitive resin which comprises the step of blending into a generally homogeneous mixture a vinylidene chlor-ide interpolymer and a combination of additives which comprises an extrusion aid selected
- c from the group consisting of oxidized polyethylene; oxidized polypropylene; or mixtures thereof, in an amount of from about 0.01 to about 0.5 weight percent; an ethylene-vinyl acetate copolymer present in an amount of from about 0.01 to about 2 weight percent; a
20 paraffin wax present in an amount of from about 0.005 to about 1 weight percent; and an epoxidized oil or resin present in an amount of from about 0.1 to about 3 weight percent, all weight percentages being based on the total weight of the mixture.
25
2. The process of Claim 1 wherein the vinylidene chloride interpolymer is formed from a monomer mixture comprising vinylidene chloride in an amount of from about 40 to about 98 percent, based on
30 total weight of monomer mixture, and at least one monoethylenically unsaturated monomer copolymerizable therewith in an amount of from about 60 to about 2 percent based on the total weight of the monomer
35 mixture.
3. The process of Claim 2 wherein the vinylidene chloride interpolymer is formed from a monomer mixture comprising vinylidene chloride in an amount of from about 50 to about 96 percent, based on total weight of monomer mixture, and at least one monoethylenically unsaturated monomer copolymerizable therewith in an amount of from about 50 to about 4 percent based on the total weight of the monomer mixture. 0
4. The process of Claim 3 wherein the vinylidene chloride interpolymer is formed from a monomer mixture comprising vinylidene chloride in an amount of from about 60 to about 94 percent, based on 5 total weight of monomer mixture, and at least one monoethylenically unsaturated monomer copolymerizable therewith in an amount of from about 40 to about 6 percent based on the total weight of the monomer 0 mixture.
5. The process of Claim 1 wherein the monomer or monomers copolymerizable with the vinylidene chloride are selected from the group consisting of c vinyl chloride, alkyl acrylates, alkyl methacrylates, acrylic acid, methacrylic acid, itaconic acid, acrylonitrile, and methacrylonitrile.
6. The process of Claim 5 wherein the Q monoethylenically unsaturated monomer copolymerizable with the vinylidene chloride is an alkyl acrylate, the alkyl acrylate having from about 1 to about 8 carbon atoms per alkyl group.
5
7. The process of Claim 6 wherein the alkyl acrylate is selected from the group consisting of methyl acrylate and ethylacrylate.
8. The process of Claim 1 wherein the monomer copolymerizable with the vinylidene chloride is vinyl chloride.
9. The process of Claim 1, wherein the
10 oxidized polyethylene is present in an amount of from about 0.02 to about 0.08 weight percent.
10. The process of Claim 9, wherein the oxidized polyethylene is present in an amount of from
~ c- about 0.03 to about 0.04 weight percent.
11. The process of Claim 1 wherein the extrusion ai'd is oxidized polyethylene.
12. The process of Claim 1, wherein the EVA is
20 present in an amount of from about 0.1 to about 1.5 weight percent, based on the total weight of the mixture.
13* The process of Claim 12, wherein the EVA
25 is present in an amount of from about 0.5 to about 1 weight percent, based on the total weight of the mixture.
14. The process of Claim 1, wherein the
30 paraffin wax is present in an amount of from about 0.1 to about 0.2 weight percent.
15. The process of Claim 1, wherein the epoxidized oils or resins are present In an amount of
35
from about 0.5 to about 2 weight percent, based on the total weight of the mixture.
16. The process of Claim 15, wherein the epoxidized oils and resins are present in an amount of from about 0.8 to about 1.2 weight percent, based on the total weight of the mixture.
17. The process of Claim 1, further comprising
10 blending into the resin an inorganic base present in an amount of from about 0.01 to about 5 weight percent, based on the total weight of the mixture.
'18. The process of Claim 17, wherein the
15 inorganic base is present in an amount of from about 0.1 to about 4 weight percent, based on the total weight of the mixture.
19. The process of Claim 18, wherein the
20 inorganic base is present in an amount of from about 0.5 to about 2 weight percent, based on the total weight of the mixture.
20. The process of Claim 17, wherein the
25 inorganic base is selected from the group consisting of magnesium hydroxide, tetrasodium pyrophosphate, magnesium oxide, and calcium hydroxy phosphate.
21. The process of Claim 20, wherein the
30 inorganic base is magnesium hydroxide.
22. A process for improving the extrudability of a thermally sensitive resin which comprises the step of blending into a generally homogeneous mixture a -,,- vinylidene chloride interpolymer and a combination of additives which comprises an oxidized polyethylene in
an amount of about 0.03 weight percent; an ethylene- vinyl acetate copolymer in an amount of about 0.65 weight percent; a paraffin wax present in an amount of about 0.12 weight percent; an epoxidized oil in an amount of about 1.0 weight percent; and magnesium hydroxide in an amount of about 0.65 weight percent.
23. A composition comprising a generally homogenuous mixture of a vinylidene chloride 10 interpolymer and a combination of additives which comprises an extrusion aid selected from the group consisting of oxidized polyethylene; oxidized polypropylene; or mixtures thereof, in an amount of from about 0.01 to about 0.5 weight percent; an
15 ethylene-vinyl acetate copolymer present in an amount of from about 0.01 to about 2 weight percent; a paraffin wax present in an amount of from about 0.005 to about 1 weight percent; and an epoxidized oil or
20 resin present in an amount of from about 0.1 to about 3 weight percent, all weight percentages being based on the total weight of the mixture.
24. A composition comprising a generally ~c homogenuous mixture of a vinylidene chloride interpolymer and a combination of additives which comprises an oxidized polyethylene in an amount of from about 0.03 to about 0.04 weight percent; an ethylene- vinyl acetate copolymer in an amount of from about 0.5 30 to about 1 weight percent; a paraffin wax present in an amount of from about 0.1 to about 2 weight percent; an epoxidized oil or resin in an amount of from about 0.8 to about 1.2 weight percent; and magnesium hydroxide in an amount of from about 0.5 to about 2 weight percent.. 35
25. A pellet formed from the composition of Claim 23.
26. An article for the storage of foods which are sensitive to atmospheric gases,' said article being formed from the composition of Claim 23.
10
15
20
25
30
X
35
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1019890701047A KR890701682A (en) | 1987-10-09 | 1988-10-11 | Vinylidene chloride interpolymer |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US10714187A | 1987-10-09 | 1987-10-09 | |
US107,141 | 1987-10-09 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO1989003411A1 true WO1989003411A1 (en) | 1989-04-20 |
Family
ID=22315067
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/US1988/003515 WO1989003411A1 (en) | 1987-10-09 | 1988-10-11 | Vinylidene chloride interpolymer |
Country Status (5)
Country | Link |
---|---|
EP (1) | EP0388424A4 (en) |
JP (1) | JPH03503290A (en) |
KR (1) | KR890701682A (en) |
AU (1) | AU2783089A (en) |
WO (1) | WO1989003411A1 (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0403542A1 (en) * | 1988-03-07 | 1990-12-27 | Dow Chemical Co | Extrusion formulation package for thermally sensitive resins and polymeric composition containing said package. |
US5147594A (en) * | 1989-06-09 | 1992-09-15 | W. R. Grace & Co.-Conn. | Extruding vinylidene chloride copolymer flexible packaging film |
WO2009065925A1 (en) * | 2007-11-22 | 2009-05-28 | Solvay (Société Anonyme) | Composition of at least one vinylidene chloride copolymer |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5030511A (en) * | 1989-06-09 | 1991-07-09 | W. R. Grace & Co.-Conn. | Extruded vinylidene chloride copolymer flexible packaging film |
US5002989A (en) * | 1989-09-01 | 1991-03-26 | The Dow Chemical Company | Formulation for extrudable vinylidene chloride copolymers having high barrier properties |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3862066A (en) * | 1971-05-26 | 1975-01-21 | Universal Pvc Resins | Method for making rigid vinyl chloride polymer compounds |
US4132691A (en) * | 1977-04-06 | 1979-01-02 | M&T Chemical Inc. | Lubricant composition for vinyl chloride polymers |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1794175A1 (en) * | 1967-09-21 | 1971-10-21 | Dow Chemical Co | Polyvinylidene chloride composition |
NL7015178A (en) * | 1969-10-17 | 1971-04-20 | ||
US3891598A (en) * | 1973-01-12 | 1975-06-24 | Dow Chemical Co | Bubble-free, high barrier vinylidene chloride polymer films and process of preparation |
US4203880B1 (en) * | 1978-11-13 | 1994-04-26 | M & T Chemicals Inc | Lubricant composition for halogen-containing polymers |
US4248747A (en) * | 1979-08-03 | 1981-02-03 | Conoco, Inc. | Single package additive for thermoplastic formulation |
-
1988
- 1988-10-11 KR KR1019890701047A patent/KR890701682A/en not_active Application Discontinuation
- 1988-10-11 WO PCT/US1988/003515 patent/WO1989003411A1/en not_active Application Discontinuation
- 1988-10-11 AU AU27830/89A patent/AU2783089A/en not_active Abandoned
- 1988-10-11 EP EP19880910299 patent/EP0388424A4/en not_active Withdrawn
- 1988-10-11 JP JP63509329A patent/JPH03503290A/en active Pending
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3862066A (en) * | 1971-05-26 | 1975-01-21 | Universal Pvc Resins | Method for making rigid vinyl chloride polymer compounds |
US4132691A (en) * | 1977-04-06 | 1979-01-02 | M&T Chemical Inc. | Lubricant composition for vinyl chloride polymers |
Non-Patent Citations (1)
Title |
---|
See also references of EP0388424A4 * |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0403542A1 (en) * | 1988-03-07 | 1990-12-27 | Dow Chemical Co | Extrusion formulation package for thermally sensitive resins and polymeric composition containing said package. |
EP0403542B1 (en) * | 1988-03-07 | 1996-10-16 | The Dow Chemical Company | Extrusion formulation package for polyvinylidene chloride interpolymers and polyvinylidene chloride composition containing said package |
US5147594A (en) * | 1989-06-09 | 1992-09-15 | W. R. Grace & Co.-Conn. | Extruding vinylidene chloride copolymer flexible packaging film |
WO2009065925A1 (en) * | 2007-11-22 | 2009-05-28 | Solvay (Société Anonyme) | Composition of at least one vinylidene chloride copolymer |
US8507576B2 (en) | 2007-11-22 | 2013-08-13 | Solvay S.A. | Composition of at least one vinylidene chloride copolymer |
Also Published As
Publication number | Publication date |
---|---|
KR890701682A (en) | 1989-12-21 |
EP0388424A4 (en) | 1991-03-13 |
AU2783089A (en) | 1989-05-02 |
EP0388424A1 (en) | 1990-09-26 |
JPH03503290A (en) | 1991-07-25 |
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