WO1986002036A1 - Produit a base de mousse de chlorure de polyamide et procede de production - Google Patents
Produit a base de mousse de chlorure de polyamide et procede de production Download PDFInfo
- Publication number
- WO1986002036A1 WO1986002036A1 PCT/NO1985/000053 NO8500053W WO8602036A1 WO 1986002036 A1 WO1986002036 A1 WO 1986002036A1 NO 8500053 W NO8500053 W NO 8500053W WO 8602036 A1 WO8602036 A1 WO 8602036A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- product
- pressure
- blowing agent
- pvc
- polyvinyl chloride
- Prior art date
Links
- 239000004800 polyvinyl chloride Substances 0.000 title claims abstract description 67
- 229920000915 polyvinyl chloride Polymers 0.000 title claims abstract description 67
- 238000000034 method Methods 0.000 title claims abstract description 23
- 239000006260 foam Substances 0.000 title claims description 29
- 239000004604 Blowing Agent Substances 0.000 claims abstract description 44
- 229920003023 plastic Polymers 0.000 claims abstract description 7
- 239000004033 plastic Substances 0.000 claims abstract description 7
- 230000007704 transition Effects 0.000 claims abstract description 7
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 claims description 33
- 239000000203 mixture Substances 0.000 claims description 32
- 239000003381 stabilizer Substances 0.000 claims description 15
- 238000004519 manufacturing process Methods 0.000 claims description 11
- 239000004156 Azodicarbonamide Substances 0.000 claims description 8
- XOZUGNYVDXMRKW-AATRIKPKSA-N azodicarbonamide Chemical compound NC(=O)\N=N\C(N)=O XOZUGNYVDXMRKW-AATRIKPKSA-N 0.000 claims description 8
- 235000019399 azodicarbonamide Nutrition 0.000 claims description 8
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims description 6
- 239000000654 additive Substances 0.000 claims description 6
- 239000000839 emulsion Substances 0.000 claims description 5
- 239000000725 suspension Substances 0.000 claims description 5
- 238000002156 mixing Methods 0.000 claims description 4
- 230000000694 effects Effects 0.000 claims description 2
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 claims 2
- 238000000354 decomposition reaction Methods 0.000 abstract description 8
- 238000010438 heat treatment Methods 0.000 abstract description 5
- 238000011065 in-situ storage Methods 0.000 abstract description 3
- 239000006261 foam material Substances 0.000 abstract 1
- 239000000047 product Substances 0.000 description 18
- 239000013067 intermediate product Substances 0.000 description 16
- 229920000642 polymer Polymers 0.000 description 16
- 239000007789 gas Substances 0.000 description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 9
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 8
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 6
- 229920001577 copolymer Polymers 0.000 description 6
- 239000000463 material Substances 0.000 description 6
- 239000003921 oil Substances 0.000 description 6
- 239000008187 granular material Substances 0.000 description 5
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 4
- 238000010521 absorption reaction Methods 0.000 description 4
- 238000009472 formulation Methods 0.000 description 4
- 229920001519 homopolymer Polymers 0.000 description 4
- 239000007788 liquid Substances 0.000 description 4
- 239000011787 zinc oxide Substances 0.000 description 4
- MQIUGAXCHLFZKX-UHFFFAOYSA-N Di-n-octyl phthalate Natural products CCCCCCCCOC(=O)C1=CC=CC=C1C(=O)OCCCCCCCC MQIUGAXCHLFZKX-UHFFFAOYSA-N 0.000 description 3
- BJQHLKABXJIVAM-UHFFFAOYSA-N bis(2-ethylhexyl) phthalate Chemical compound CCCCC(CC)COC(=O)C1=CC=CC=C1C(=O)OCC(CC)CCCC BJQHLKABXJIVAM-UHFFFAOYSA-N 0.000 description 3
- CJZGTCYPCWQAJB-UHFFFAOYSA-L calcium stearate Chemical compound [Ca+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O CJZGTCYPCWQAJB-UHFFFAOYSA-L 0.000 description 3
- 239000008116 calcium stearate Substances 0.000 description 3
- 229940078456 calcium stearate Drugs 0.000 description 3
- 235000013539 calcium stearate Nutrition 0.000 description 3
- 229910002092 carbon dioxide Inorganic materials 0.000 description 3
- 239000003292 glue Substances 0.000 description 3
- 238000001746 injection moulding Methods 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 2
- RAHZWNYVWXNFOC-UHFFFAOYSA-N Sulphur dioxide Chemical group O=S=O RAHZWNYVWXNFOC-UHFFFAOYSA-N 0.000 description 2
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 2
- -1 acryl compound Chemical class 0.000 description 2
- 239000012267 brine Substances 0.000 description 2
- 239000001569 carbon dioxide Substances 0.000 description 2
- 229910002091 carbon monoxide Inorganic materials 0.000 description 2
- 230000002860 competitive effect Effects 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 238000004898 kneading Methods 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 2
- 239000004926 polymethyl methacrylate Substances 0.000 description 2
- 229920002635 polyurethane Polymers 0.000 description 2
- 239000004814 polyurethane Substances 0.000 description 2
- 239000011148 porous material Substances 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 235000002639 sodium chloride Nutrition 0.000 description 2
- HPALAKNZSZLMCH-UHFFFAOYSA-M sodium;chloride;hydrate Chemical compound O.[Na+].[Cl-] HPALAKNZSZLMCH-UHFFFAOYSA-M 0.000 description 2
- 229940117958 vinyl acetate Drugs 0.000 description 2
- 239000004484 Briquette Substances 0.000 description 1
- 239000004801 Chlorinated PVC Substances 0.000 description 1
- 206010053317 Hydrophobia Diseases 0.000 description 1
- 150000004008 N-nitroso compounds Chemical class 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000002202 Polyethylene glycol Substances 0.000 description 1
- 206010037742 Rabies Diseases 0.000 description 1
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 235000012438 extruded product Nutrition 0.000 description 1
- 239000012943 hotmelt Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 239000012948 isocyanate Substances 0.000 description 1
- 150000002513 isocyanates Chemical class 0.000 description 1
- KCWDJXPPZHMEIK-UHFFFAOYSA-N isocyanic acid;toluene Chemical compound N=C=O.N=C=O.CC1=CC=CC=C1 KCWDJXPPZHMEIK-UHFFFAOYSA-N 0.000 description 1
- DMKSVUSAATWOCU-HROMYWEYSA-N loteprednol etabonate Chemical compound C1CC2=CC(=O)C=C[C@]2(C)[C@@H]2[C@@H]1[C@@H]1CC[C@@](C(=O)OCCl)(OC(=O)OCC)[C@@]1(C)C[C@@H]2O DMKSVUSAATWOCU-HROMYWEYSA-N 0.000 description 1
- JCXJVPUVTGWSNB-UHFFFAOYSA-N nitrogen dioxide Inorganic materials O=[N]=O JCXJVPUVTGWSNB-UHFFFAOYSA-N 0.000 description 1
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 1
- 239000012188 paraffin wax Substances 0.000 description 1
- 229920000058 polyacrylate Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 230000000135 prohibitive effect Effects 0.000 description 1
- VVWRJUBEIPHGQF-UHFFFAOYSA-N propan-2-yl n-propan-2-yloxycarbonyliminocarbamate Chemical compound CC(C)OC(=O)N=NC(=O)OC(C)C VVWRJUBEIPHGQF-UHFFFAOYSA-N 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000011780 sodium chloride Substances 0.000 description 1
- 239000011343 solid material Substances 0.000 description 1
- 229920001059 synthetic polymer Polymers 0.000 description 1
- 239000001993 wax Substances 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
- C08J9/0061—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof characterized by the use of several polymeric components
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
- C08J9/04—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent
- C08J9/06—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a chemical blowing agent
- C08J9/10—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a chemical blowing agent developing nitrogen, the blowing agent being a compound containing a nitrogen-to-nitrogen bond
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2327/00—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers
- C08J2327/02—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers not modified by chemical after-treatment
- C08J2327/04—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers not modified by chemical after-treatment containing chlorine atoms
- C08J2327/06—Homopolymers or copolymers of vinyl chloride
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2427/00—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2433/00—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Derivatives of such polymers
Definitions
- the present invention relates to a product for producing a polyvinyl chloride foam and the process for producing same.
- Polyvinyl chloride foam also called PVC foam
- Nitrogen can, for example, be mixed into the polymer melt under high pressure (approx. 200 bar) according to the Airex method.
- a dissolution or dispersion of the blowing agent will in this way be brought about in the melted polymer when the blowing agent and the polymer for exaroole are mixed in an extruder.
- the decomposed blowing agent in the polymer melt will expand and cause the polymer to rise (swell up).
- the expanded product is also cooled to a temperature lower than the polymer's second order transition temperature, Tg, causing the foam to become self-supporting.
- a problem in the production of polyvinyl chloride' foam has consisted in keeping it in the form of an intermediate product, where the blowing agent has been decomposed and the polyvinyl chloride is present in an unexpanded, but gelled state.
- Such an intermediate product will be highly suitable when expansion is wanted at a later point of time and when con ⁇ ditions on site indicate that it is advantageous to use an intermediate product which has already been prepared for expansion. It is for example possible to picture this inter ⁇ mediate product being used to fill an enclosed cavity in buoyancy elements, in that a measured amount of the pre ⁇ fabricated intermediate product is introduced into the cavity and then subjected to the effects- of heat so that it expands and completely fills the cavity.
- the aim of the present invention is therefore to produce an intermediate product and to produce it in such a way that the resulting foam product is produced by a method which is far more simple and reasonable than the press process described above.
- the present invention relates to an intermediate product based on a PVC foam mix and the process of producing this product, in which the polyvinyl chloride resin is mixed with the blowing agent, stabilizer and any other possible process-regulation additives, producing a carefully worked and what is called a gelled mixture which, in the form of a shaped, solid material, is transferred to a high-pressure heating device for decomposing the blowing agent in the mix ⁇ ture without the mixture to expand, after which the mixture with the decomposed blowing agent is cooled under pressure. Once the pressure has been released, it will -later be possible to expand the intermediate product obtained into polyvinyl chloride foam.
- the process is characterized in that the mixture of polyvinyl chloride, stabilizer, blowing agent and any other possible process-regulation additives, is transferred to an extruder or other suitable plastic processing machine, in which the mixture is kneaded without the blowing agent being decomposed and, if the machine is an extruder, extruded in any shape whatsoever, its length and breadth depending on the design of the extrusion nozzle, and made to solidify, after which the extruded, solidified mix ⁇ ture is transferred to an autoclave in which a pressure-exchanging and barrier-forming medium is circulating at a pressure of 20-300 bar and at a temperature of 50-270°C, and heat-treated in the autoclave for a period of 5-80 minutes in order to decompose the blowing agent in the extruded and solidified product, after which the hot medium which is circulating is replaced by a colder medium of the same type in order to reduce the temperature in the autoclave to below the second order transition temperature, Tg, of the pressure-
- the polymer mass can be mixed and gelled in an extruder. This is however only one of the types of plastic processing machines which can be used with regard to the production of the PVC foam mixture.
- Injection moulding machines and kneading machines are also suitable for the said purpose.
- kneading machines parti ⁇ cularly Banbury mixers can be mentioned as being suitable for mixing and pregelling the said PVC foam, but other types of Sigma mixers can also be used.
- the invention therefore does not lay down any conditions regarding the type of plastic processing machine to be used, except that it should be suited for the purpose, i.e. that it can mix the components into a PVC foam mixture and pregel it.
- both solid and liquid blowing agents can be used in the PVC foam mixture.
- the invention is especially characterized in that, unlike conventional methods, the decomposition of the blowing agent in the extruded product does not take place in an expensive high-pressure press with its great need for sealing in order to prevent gas escaping from the decomposed blowing agent during treatment in the high-pressure press, but in an auto ⁇ clave or high-pressure chamber in which both the pressure and the temperature are " produced by a circulating medium.
- this medium is replaced by the same medium in a colder state.
- the pressure- and heat-treated extruded mixture is then cooled to below the temperature at which the gas from the blowing agent would have been able to expand the polyvinyl chloride after the pressure release of the autoclave.
- the polyvinyl chloride used can be a homopolymer PVC and/or a copolymer an /or a postchlorinated PVC of the S-PVC and/or E-PVC type.
- the mixture contains a polyacrylate, preferably in a quantity of approx. 6-30 parts per 100 parts of polyvinyl chloride.
- blowing agent azodicarbonamide has turned out to be very suitable although other gas-generating blowing agent, which are decomposed in the temperature range of 130-250 C and at a pressure of 50-300 bar, also can be used.
- Some zinc oxide as a "kicker" together with some lubri ⁇ cant in the form of a mixture of polyethylene wax, paraffin wax or calcium-stearate is particularly advantageous.
- the mixture may also contain a certain amount of softener and also a certain amount of isocyanate to increase the heat resistance of the foam.
- a particular requirement of the invention is that the decom ⁇ position of the blowing agent is carried out under high pressure and at high temperatures using a medium which should have low solubility for the gases generated by the blowing agent.
- ther ⁇ o-regulating medium used has a barrier-forming effect, in that the gases formed from the blowing agent are either insoluble or soluble to a particularly small extent in the medium.
- medium in this connection is meant the use of for example glycerol or brine with a certain salt content.
- blowing agent gives off nitrogen (N 2 ) and carbon monoxide (CO), as is the case with azodicarbonamide, but other liquids, which have the advantageous properties stated above, can also be used, for example synthetic oils (Shell N-8401).
- glycerol could advantageously be used as a pressure- and heat-exchanging medium in the autoclave, as glycerol has a high boiling point and is particularly resistant to decom ⁇ position at high temperatures and possesses, moreover, low solubility for nitrogen (N 2 ) which is one of the products generated during the decomposition of the azodicarbonamide.
- the autoclave itself may have any length and section since possible limitations only will be due to design and space consideration.
- the homogeneously mixed, pregelled product which for example comes from the extruder during the execution of the present method, can thus be extruded in the form of a continuous length with a breadth and thickness suitable for autoclaving in an autoclave.
- the continuous length can also be divided into bits before the autoclaving.
- the pressure- and heat-treated intermediate product can be divided into pieces of any size for subsequent expansion in already known way at any place where this might be desired.
- the expansion itself is carried out by subjecting the pressure- and heat-treated pieces, which contain the decom ⁇ posed blowing agent, to increased temperature. In this way, the pressure of the gas in these pieces increases, so that the pieces by the temperature used will swell up, thereby achieving an expanded state.
- An advantageous way of carrying out expansions in a limited cavity is by introducing super ⁇ heated water vapour at approx. 105 C.
- the intermediate product containing the decomposed blowing agent will thereby expand as a result of the internally increased gas pressure and the reduced deformation resistance of the polyvinyl chloride, and with suitable control of the expansion process, it is easy to obtain polyvinyl chloride foam , with a relative density of for example 0.08 to 0.5 kg/1.
- the polyvinyl chloride foam has a structure with relatively small, non-interconnected pores. It is relatively hard and has a substantial deformation resistance after being deformed (compression set), for example as a result of compression. It has above all, due to its special pore structure and the polymer's hydrophobia, a very low absorption level with regard to water. Its level of heat insulation is also very good, and because of its relative low density and low absorption level with regard to water, it is particularly suitable as buoyancy material for objects which are to be used in contact with water.
- mooring buoys As an example of such objects -can be mentioned mooring buoys, seamarks, net floats and hollow offshore structures where the buoyancy must be ensured and where at the same time any possible damage to the structure surrounding the polyvinyl chloride should entail as little absorption of water by the buoyancy material as possible. For this reason the product manufactured by the present method is particularly suitable for use as insulation and buoyancy material in platform legs for use in offshore structures.
- the powder mixture is added to a single-screw extruder or an injection moulding machine, where the PVC mass is heated to approx. 160 C.
- the kneaded and pregelled mass is then extruded in a strip which is cooled.
- the strip can be wound up into a roll, cut into suitable lengths or granulated and used' in such a form for the subse ⁇ quent autoclaving.
- 25 kg pregelled PVC granulate and 20 litres of glycerol or synthetic oil (Shell N-8401) are added to a 50 litre auto ⁇ clave, after which the autoclave is closed and the air there ⁇ in replaced with nitrogen.
- the glycerol or oil is then heated to 180°C in a separate heating vessel outside the autoclave and circulates, to and from the autoclave through this.
- the blowing agent in the pregelled product will be decomposed as soon as the decomposition temperature is reached. This will be within the temperature range of 155-200 C, depending on the amount of "kicker". Without “kicker", decom ⁇ position can only be expected at temperatures above 235 C.
- the hot glycerol or oil is forced out of the autoclave and into a tank while, at the same time, cold glycerol or oil is added and the pressure in the autoclave and appurtenant connecting equipment is maintained.
- Tg second order transition temperature
- the glycerol or oil is drawn off and the PVC mass poured into a centrifuge for separation of the additional glycerol. Thereafter the PVC mass is washed with clean water in the same device.
- Example 2 The PVC foam is then dried ' and packed in bags for later use in situ.
- Example 2 The PVC foam is then dried ' and packed in bags for later use in situ.
- Example 1 Instead of the mixture according to Example 1, the tin stabilizer is replaced with Ba and Pb stabilizer with 2.0 parts of each and 2.0 parts of toluene di-isocyanate. The zinc oxide is removed from the formulation. Then the raw materials are mixed and the decomposed, unexpanded PVC foam will be produced according to Example 1.
- suitable moulded objects are injection moulded, which are either autoclaved as they are or granulated.
- the decomposed, unexpanded PVC foam mass is then produced according to Example 1.
- Example 5 The formulation according to Example 1 is added to a Banbury mixer and kneaded and pregelled therein. The decomposed, unexpanded PVC foam mass is then produced according to Example 1.
- Example 5 The formulation according to Example 1 is added to a Banbury mixer and kneaded and pregelled therein. The decomposed, unexpanded PVC foam mass is then produced according to Example 1.
- Example 1 The formulation according to Example 1 is mixed, pregelled, granulated and autoclaved, but instead of glycerol as a heat-exchanging and barrier-forming medium, brine (approx. 30 g common salt per 100 g water) is used.
- brine approximately 30 g common salt per 100 g water
- Emulsion PVC 100.0 parts
- a copolymer emulsion polyvinyl chloride with 97 weight per cent polyvinyl chloride and 3 weight per cent vinyl acetate is used instead of homopolymer polyvinyl chloride.
- Example 1 When the polyvinyl-chloride intermediate product which results from embodiments 1-8 is used in a measured amount for expansion on site, it will, as a result of the temperature increase during expansion, soften to such an extent that each one of the expanded PVC pieces will fuse together, thereby forming a whole in the cavity to be filled with PVC foam.
- the intermediate product can on beforehand be surface-treated with a fusing aid, for example hot-melt glue or a glue of an ordinary type (for example water-based emulsion glue).
- a fusing aid for example hot-melt glue or a glue of an ordinary type (for example water-based emulsion glue).
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Manufacture Of Porous Articles, And Recovery And Treatment Of Waste Products (AREA)
Abstract
Ce produit, destiné au remplissage in situ de corps creux, est mélangé et prégélifié par un procédé connu dans une machine de traitement de matières plastiques. Pendant cette phase du procédé l'agent gonflant dans le produit n'est pas décomposé. La décomposition de l'agent gonflant n'a lieu que dans un autoclave, par l'utilisation d'un milieu échangeur de température et de pression et formant une barrière. Lorsque la décomposition de l'agent gonflant est achevée, un milieu plus froid est introduit dans l'autoclave pour refroidir le produit à une température inférieure à sa température de transition de deuxième ordre, Tg. Le produit peut être alors converti en un matériau moussant par chauffage in situ à l'endroit d'expansion.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
NO843876A NO843876L (no) | 1984-09-27 | 1984-09-27 | Produkt p¨ basis av skumpolyvinylklorid og fremgangsm¨te f or fremstilling av samme |
NO843876 | 1984-09-27 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO1986002036A1 true WO1986002036A1 (fr) | 1986-04-10 |
Family
ID=19887863
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/NO1985/000053 WO1986002036A1 (fr) | 1984-09-27 | 1985-09-13 | Produit a base de mousse de chlorure de polyamide et procede de production |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP0194299A1 (fr) |
AU (1) | AU4809085A (fr) |
NO (1) | NO843876L (fr) |
WO (1) | WO1986002036A1 (fr) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1995007812A1 (fr) * | 1993-09-15 | 1995-03-23 | Polynor Partners As | Procede pour la fabrication de produits en plastique alveolaire leger avec alveoles fermees |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4434251A (en) * | 1980-06-04 | 1984-02-28 | The Furukawa Electric Co., Ltd. | Cross-linked polyvinyl chloride resin foam and method of manufacturing the same |
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1984
- 1984-09-27 NO NO843876A patent/NO843876L/no unknown
-
1985
- 1985-09-13 AU AU48090/85A patent/AU4809085A/en not_active Abandoned
- 1985-09-13 WO PCT/NO1985/000053 patent/WO1986002036A1/fr unknown
- 1985-09-13 EP EP85904676A patent/EP0194299A1/fr not_active Withdrawn
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4434251A (en) * | 1980-06-04 | 1984-02-28 | The Furukawa Electric Co., Ltd. | Cross-linked polyvinyl chloride resin foam and method of manufacturing the same |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1995007812A1 (fr) * | 1993-09-15 | 1995-03-23 | Polynor Partners As | Procede pour la fabrication de produits en plastique alveolaire leger avec alveoles fermees |
AU680687B2 (en) * | 1993-09-15 | 1997-08-07 | Polynor Partners As | Process for the production of products of light cellular plastic with closed cells |
US5667740A (en) * | 1993-09-15 | 1997-09-16 | Polynor Partners A/S | Process for the production of products of light cellular plastic with closed cells |
RU2124531C1 (ru) * | 1993-09-15 | 1999-01-10 | Полюнор Партнерс АС | Способ производства изделий из легкого поропласта с закрытыми порами |
CN1054099C (zh) * | 1993-09-15 | 2000-07-05 | 波利诺合伙人有限公司 | 制备闭孔的轻质多孔塑料制品的方法 |
Also Published As
Publication number | Publication date |
---|---|
NO843876L (no) | 1986-04-01 |
EP0194299A1 (fr) | 1986-09-17 |
AU4809085A (en) | 1986-04-17 |
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