US9829451B2 - Microfluidic reconfiguration device for multi-plexed sample analysis - Google Patents
Microfluidic reconfiguration device for multi-plexed sample analysis Download PDFInfo
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- US9829451B2 US9829451B2 US14/350,034 US201214350034A US9829451B2 US 9829451 B2 US9829451 B2 US 9829451B2 US 201214350034 A US201214350034 A US 201214350034A US 9829451 B2 US9829451 B2 US 9829451B2
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01L—CHEMICAL OR PHYSICAL LABORATORY APPARATUS FOR GENERAL USE
- B01L3/00—Containers or dishes for laboratory use, e.g. laboratory glassware; Droppers
- B01L3/50—Containers for the purpose of retaining a material to be analysed, e.g. test tubes
- B01L3/502—Containers for the purpose of retaining a material to be analysed, e.g. test tubes with fluid transport, e.g. in multi-compartment structures
- B01L3/5027—Containers for the purpose of retaining a material to be analysed, e.g. test tubes with fluid transport, e.g. in multi-compartment structures by integrated microfluidic structures, i.e. dimensions of channels and chambers are such that surface tension forces are important, e.g. lab-on-a-chip
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01L—CHEMICAL OR PHYSICAL LABORATORY APPARATUS FOR GENERAL USE
- B01L3/00—Containers or dishes for laboratory use, e.g. laboratory glassware; Droppers
- B01L3/50—Containers for the purpose of retaining a material to be analysed, e.g. test tubes
- B01L3/502—Containers for the purpose of retaining a material to be analysed, e.g. test tubes with fluid transport, e.g. in multi-compartment structures
- B01L3/5027—Containers for the purpose of retaining a material to be analysed, e.g. test tubes with fluid transport, e.g. in multi-compartment structures by integrated microfluidic structures, i.e. dimensions of channels and chambers are such that surface tension forces are important, e.g. lab-on-a-chip
- B01L3/502707—Containers for the purpose of retaining a material to be analysed, e.g. test tubes with fluid transport, e.g. in multi-compartment structures by integrated microfluidic structures, i.e. dimensions of channels and chambers are such that surface tension forces are important, e.g. lab-on-a-chip characterised by the manufacture of the container or its components
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K99/00—Subject matter not provided for in other groups of this subclass
- F16K2099/0082—Microvalves adapted for a particular use
- F16K2099/0084—Chemistry or biology, e.g. "lab-on-a-chip" technology
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N27/00—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means
- G01N27/26—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating electrochemical variables; by using electrolysis or electrophoresis
- G01N27/416—Systems
- G01N27/447—Systems using electrophoresis
- G01N27/44756—Apparatus specially adapted therefor
- G01N27/44791—Microapparatus
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F1/00—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
- H01F1/44—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of magnetic liquids, e.g. ferrofluids
- H01F1/447—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of magnetic liquids, e.g. ferrofluids characterised by magnetoviscosity, e.g. magnetorheological, magnetothixotropic, magnetodilatant liquids
Definitions
- the present invention relates to sample manipulation and analysis using continuous microfluidic systems.
- Microfluidics deals with the precise control of micro- to nano-liters of fluid.
- the benefits of scaling chemical processes to this level include extremely low volumes of samples and reagents that can be very expensive, highly parallel processes for massive throughput, faster reaction times, and safer testing through decreased volumes of dangerous samples and reactions.
- Called “lab-on-a-chip” (LOC) these types of systems face a number of key challenges.
- LOC lab-on-a-chip
- Microfluidics applications usually require external pressure sources through pumps or centrifugal force; or electrokinetics for flow.
- Liquids must be precisely manipulated, necessitating separate microfluidic channels (or “microfluidic tracks”) for each test, resulting in a large array of permanently configured channels occupying a lot of space and limiting the number of parallel tests.
- Practical applications require LOCs with a plurality of independently controlled valves to achieve true LOC functionality.
- the majority of technologies thus-far employed for multiplexed fluid manipulation require large off-chip support devices (e.g., pneumatics), or are based on other technologies (e.g., electrowetting, described below) that offer promise, but have relatively strict requirements for the fluid sample manipulation and sample transfer between devices.
- a microfluidic operation may be defined as a set of repeated basic operations, i.e., moving one unit of fluid over one unit of distance.
- Droplets may be formed using surface tension properties of the liquid. Actuation of a droplet is based on the presence of changing the surface tension (or wetting) of the fluid electronically, using electrical forces generated by electrodes placed beneath the bottom surface on which the droplet is located. Different types of electric forces can be used to control the shape and motion of the droplets.
- One technique that can be used to create the foregoing electric forces is based on the aforementioned electrowetting which relies on the dependence of the contact angle of the droplet on voltage and may utilize DC or low-frequency AC field.
- Droplets are placed on a surface having electrodes located beneath the surface. The shape and motion of the droplets may be controlled by switching the voltages of the electrodes. By sequentially energizing and de-energizing the electrodes in a controlled manner, one or more droplets can be moved along a path or array formation of electrodes. Detection or analysis related to processing of one or more droplets using the device is performed “on-chip” (that is on the device itself), such as using “on-chip” electrical and/or optical detection.
- LIF laser induced fluorescence
- a droplet is moved to a location on the device and a laser beam is directed onto the droplet causing optical emissions from molecules that have been excited to higher energy levels by absorption of electromagnetic radiation. Emission of fluorescent light therefrom may be used to detect whether a particular reaction occurred. It should be noted that droplets can thus be moved, mixed, and analyzed on-chip.
- continuous-flow microfluidics In contrast to digital microfluidics is technology related to “continuous-flow microfluidics”, which is based on manipulation of liquid flow through micro-fabricated channels. Actuation of liquid flow is implemented either by external pressure sources, external mechanical pumps, integrated mechanical micropumps, capillary forces, electrokinetics, or by combinations of capillary forces and electrokinetic mechanisms.
- Conventionally known continuous-flow devices are adequate for many well-defined and simple biochemical applications, and for certain tasks such as chemical separation, but they are less suitable for tasks requiring a high degree of flexibility or in effect fluid manipulations.
- These closed-channel systems are inherently difficult to integrate and scale because the parameters that govern flow field vary along the flow path making the fluid flow at any one location dependent on the properties of the entire system.
- the present invention provides a reconfigurable microfluidics multiplexing device for biological and chemical sample analysis which comprises:
- multi-dimensional fluidic track switch blocks for a planar fluidic track network.
- the invention further provides a method of analyzing fluid samples using the microfluidics multiplexing device as described and claimed herein.
- the invention further provides a kit comprising a cartridge comprising one or more sample fluid tracks in a single plane and an array comprising one or more electronically programmable valves capable of being configured and reconfigured to alter fluid steering in the fluid tracks and a user interface to direct control of valves via control logic.
- the invention further provides the portable use of a microfluidics multiplexing device for biological and chemical sample analysis, said device comprising:
- the present invention provides, in another aspect, a computer readable medium including at least computer program code for enabling the operation of the a reconfigurable microfluidics multiplexing device as described herein.
- the device of the present invention can be characterized as a “Microfluidic, Reconfigurable On-site Analyser for Multiplexed Samples” ( ⁇ ROAMS), which is a new approach to the high-throughput portability problem accomplished through the merging of electronically controlled functional materials for microfluidics with state-of-the-art field programmable technology.
- ⁇ ROAMS Microfluidic, Reconfigurable On-site Analyser for Multiplexed Samples
- the microfluidic multiplexing device of the present invention is based on a reconfigurable microfluidic interconnect and allows manipulation of micro- to nano-liter volumes of fluid “on-chip” in a highly versatile yet organized manner, while using less reagents and producing less waste than prior known techniques and devices.
- Samples are directed within the device, similar to electrons in an integrated circuit and stored, tested, and moved off-device as desired.
- the control of the valves is programmed on-site to perform the needed functions via a simple user interface and a synthesis flow to convert a user's description into a “configuration bit-stream” to control the valves.
- Previously known microplatforms for large scale analysis are not portable and/or are unable to support a sufficient number of samples to justify mainstream commercial acceptance.
- a unique ⁇ ROAMS with three principle architectural components: 1) a generic assembly comprising the user interface and the microvalve configuration controller; 2) a reconfigurable microfluidic array; and 3) an application specific sensor/reporter module.
- fluid can be manipulated within the device, similar to electrons in an integrated circuit, as well as stored, tested and moved off device as desired.
- the control valves and fluid manipulation is repeatedly reconfigurable allowing dynamic in situ programming of specific functions.
- a user can direct the number of samples, what tests are to be performed, what fluid samples are the be extracted, and what function the device will perform in each testing procedure etc. . . . .
- new cartridges may be inserted tailored to a particular application (for example, water or food quality monitoring, immunoassays etc. . . . ).
- samples can undergo multiplexed analysis: single samples can be examined for large number of analytes (hence multi-plexed). Having a large array of fluid tracks in a permanent configuration (as per prior devices) takes up space and limits the number of tests that can be performed. In contrast, within the device of the present invention, the tracks or channels are not fixed but are dynamically alterable using a valve/fluid track interface.
- the device is designed to process small samples sizes, parallel samples can be processed and analyses are conducted. Equally importantly, the device is 100% portable.
- the structure, system and method of the present invention are especially suited to immunology and drug development tests, polymerase chain reaction (PCR), blood tests, urinalysis, water (and other environmental) sample testing and food sample testing to name a few.
- PCR polymerase chain reaction
- FIG. 1 is perspective view of an example ⁇ ROAMS platform and a model of the reconfigurable microfluidic track network
- FIG. 2 a is a front view of an example actuator membrane looking into the viewing window
- FIG. 2 b is a top view of an example single actuator
- FIG. 3 is a photomicrograph of a thermally-responsive hydrogel-driven polymer diaphragm suitable for use in microvalve array; the PDMS diaphragm my be operated by PNIPAAm hydrogel using microheaters;
- FIG. 4 is a photomicrograph of a magnetic nanocomposite polymer diaphragm microactuators suitable for use in microvalve array wherein membrane consists of 5-micron (Nd 0.7 Ce 0.3 ) 10.5 Fe 83.9 B 5.6 powder at 75 wt-% in PDMS polymer base;
- FIG. 5 illustrates the design of patterned PNIPAAm hydrogel plug of 500 ⁇ m square inserted into PDMS channel
- FIG. 6 illustrates fluid flow manipulation in the device by magnetic valves
- FIG. 7 is an illustration of showing one configuration of a fluid track routing between sample wells.
- the function of the first machine may or may not be the same as the function of the second machine.
- track as used herein is to be interpreted in a broad sense. Thus, it is not intended to be restricted to elongated configurations where the transverse or longitudinal dimension greatly exceeds the diameter or cross-sectional dimension. Rather, the term is meant to include cavities, tunnels, or chambers of any desired shape or configuration through which liquids may be directed. Such a fluid cavity may, for example, comprise a flow-through cell where fluid is to be continually passed or, alternatively, a chamber for holding a specified, discrete amount of fluid for a specified amount of time. “Tracks” may be filled or may contain internal structures comprising valves or equivalent components. Multiple tracks or a collection of tracks may be referred to as a “channel”.
- outlet is the passageway of fluid into a track or a channel.
- outlet is the passageway of fluid out of a track or a channel.
- extract or “eluted sample” as used herein refers to a sample that is collected after processing with at least one module of the microfluidic device.
- the term “computer” can refer to any apparatus that is capable of accepting a structured input, processing the structured input according to prescribed rules, and producing results of the processing as output.
- Examples of a computer include: a computer; a general purpose computer; a supercomputer; a mainframe; a super mini-computer; a mini-computer; a workstation; a micro-computer; a server; an interactive television; a hybrid combination of a computer and an interactive television; and application-specific hardware to emulate a computer and/or software.
- a computer can have a single processor or multiple processors, which can operate in parallel and/or not in parallel.
- a computer also refers to two or more computers connected together via a network for transmitting or receiving information between the computers.
- An example of such a computer includes a distributed computer system for processing information via computers linked by a network.
- computer-readable medium may refer to any storage device used for storing data accessible by a computer, as well as any other means for providing access to data by a computer.
- Examples of a storage-device-type computer-readable medium include: a magnetic hard disk; a floppy disk; an optical disk, such as a CD-ROM and a DVD; a magnetic tape; a memory chip.
- software can refer to prescribed rules to operate a computer. Examples of software include: software; code segments; instructions; computer programs; and programmed logic.
- a “computer system” may refer to a system having a computer, where the computer comprises a computer-readable medium embodying software to operate the computer.
- Micro-Total Analysis systems and labs-on-a-chip (LOC) are integrated technologies that employ passive and active microfluidic devices to transport, manipulate, and analyze very small amounts of fluid for a variety of medical, environmental, and industrial applications.
- Such microfluidic systems may consist of various components including micromixers, tracks, valves, pumps, and interconnect structures that are combined together for a variety of microfluidics-based LOC and ⁇ TAS applications.
- microfluidic technology aims to solve portability and turn-around time problems
- existing devices often employ highly specific configurations in the form of complex cartridges that limit the number of samples that can be multiplexed due to their design complexity.
- Other microfluidic solutions for large numbers of samples/tests require external equipment, e.g. pneumatic valving, to control the microfluidic network.
- Droplet-based microfluidics perform fluid manipulation via, for example, electrowetting to offer multiple-fluid-sample steering, however these systems are not without disadvantages.
- Fluid-track (track) based systems are best understood with a basis in conventional fluid dynamics; therefore, there are fewer problems when samples travel between modules, such task being difficult using electrowetting-based fluid transport (digital microfluidics).
- the present invention provides a generic, reconfigurable, on-site programmable, microfluidics device/array that can be used for sample manipulation, detection and analysis in a wide variety of applications ranging from point-of-care medicine to a range of environmental and natural resource applications.
- the present invention preferably comprises a valve manifold that can be reconfigured on an on-going basis by a compute platform (for example, an FPGA), to result in an efficient initial configuration that is further able to dynamically adapt to changes based on user inputs and microreactor results at runtime.
- a compute platform for example, an FPGA
- multiple tests can be provided for multiple samples.
- External equipment for example pneumatic valves, are not required between the compute platform and the multiplexer.
- the device/array is portable for use in field applications and highly usable due to the architecture.
- FPGAs field-programmable silicon-based technology
- an array of sample wells arranged in a two dimensional grid is interconnected through programmable valves (analogous to FPGA switches) that are used to connect “fluidic-tracks” (akin to FPGA wire segments) to “route” fluidic samples to and from their desired locations.
- programmable valves an array of sample wells arranged in a two dimensional grid is interconnected through programmable valves (analogous to FPGA switches) that are used to connect “fluidic-tracks” (akin to FPGA wire segments) to “route” fluidic samples to and from their desired locations.
- the prevent invention in one aspect, provides a dynamically reconfigurable microfluidics multiplexing device for biological and chemical sample analysis which comprises:
- valve systems which are preferably either hydrogel or magnetically actuated. If the former, the valve is capable of being configured to alter fluid steering in the fluid tracks preferably by the application of heat. If the latter, the valve is capable of being configured to alter fluid steering in the fluid tracks by the application of a magnetic force.
- the device of the present invention additionally comprises one or more sensors to aid in fluid analysis.
- the sensor is one of an electro-impedance sensor, pH sensor, or an optical sensor. So, in operation, the device of the present invention comprises an electronic control board and a display for sensor readings. These sensors may include thermal sensors for polymerase chain reaction thermal control, or electrochemical or optical sensors for monitoring chemical reaction reporters.
- the cartridge is disposable and that substantially entirely the remainder of the device is re-usable. It is preferred that the cartridge includes a sample solution access point/ingress means. It is preferred that the means for the valve array to interface with the fluid tracks is a flexible membrane. Usually preferably, this membrane is made of poly dimethylsilozane (PDMS) or other thermosetting or thermoplastic elastomer.
- PDMS poly dimethylsilozane
- the device of the present invention is portable.
- the device may be tagged to indicate its general interconnect topology. Such tagging may be accomplished by use of tags selected from the group consisting of an RF id tab, bar encoding, and other read only or read-writable tags.
- the microvalve is one of the most important microfluidic components as it precisely regulates flow in microfluidic systems.
- the control of liquid flow is generally accomplished by a microvalve actuator that performs mechanical work and deflects in response to external stimuli.
- a deformable diaphragm is the basic structure of many such microvalves (although the present invention is not limited to such diaphragms) and its main function is to provide a mechanism for the desired actuation method to produce useful displacements and force the microvalve to open or close.
- the device comprises at least one programmable valve and such valve preferably may be opened or closed using digital values of ‘0’ and ‘1’, effectively acting as switches to open/close the connection between two fluidic tracks.
- the valve(s) may be digitally opened and closed to direct fluid to flow onto and off of the device as well as between wells/channels.
- Digital control in one aspect, refers to control by a computer system.
- microvalves have been successfully demonstrated that utilize a plurality of actuation schemes, including, but not limited to magnetic, electrostatic, mechanical, material phase-change, and piezoelectric actuation schemes (to name a few). Some of these valves are based in traditional microelectromechanical systems (MEMS) materials such as silicon and may be used within the scope of the present invention.
- MEMS microelectromechanical systems
- the key technology related to the reconfigurable microfluidic array of the present invention is one or more dynamically programmable valves.
- Such fluid steering, via valve manipulation, can be accomplished most preferably by the use of either:
- thermally-responsive hydrogel actuators/hydrogel microvalves that can be actuated via digital logic levels and magnetic polymer actuators that can be deflected sufficiently for valve operation, and actuated via digital logic levels.
- Hydrogels are excellent materials for polymer-based microvalve actuation due to their biocompatibility and energy conversion efficiency, and their ability to deflect polymer membranes which can be employed as microvalve actuators. Hydrogels have been investigated extensively for biomedical and microfluidic applications due to their ease of actuation, and large degrees of swelling and de-swelling that can be realized through changes in temperature or pH.
- Hydrogel-based valves have many advantages such as simple fabrication and operation, good sealing, and tolerance for high pressure.
- Fluid polymers that may be employed for microfluidics of hydrogel actuators include all generally accepted microfluidics materials and also: elastomers (e.g., polydimethylsiloxane (PDMS)), and other thermosetting and thermoplastic elastomers for the valve diaphragm, silicon, glass, ceramic, polycarbonate, SU-8 and other epoxies, polymethylmethacrylate, polyurethane, and polyethylene and the like.
- elastomers e.g., polydimethylsiloxane (PDMS)
- thermosetting and thermoplastic elastomers for the valve diaphragm, silicon, glass, ceramic, polycarbonate, SU-8 and other epoxies, polymethylmethacrylate, polyurethane, and polyethylene and the like.
- Example suitable hydrogels include: poly(N-isopropylacrylamide (
- FIG. 3 is a photomicrograph of a thermally-responsive hydrogel-driven polymer diaphragm suitable for use in microvalve array.
- the PDMS diaphragm is operated by PNIPAAm hydrogel using microheaters.
- a flow control device (the valve) is magnetically actuated.
- magnetic actuation requires a field generator and a magnetic (i.e. paramagnetic or ferromagnetic) element.
- the magnetic element moves in response to application of a magnetic field, with the direction of motion of the magnetic element depending on the direction of the applied magnetic field.
- Opening or closing force of a magnetically actuated valve may be adjusted by varying the magnitude of the applied magnetic field, or selecting a magnetic element with appropriate response characteristics (e.g., magnetization). For example, if strong magnetization and/or bi-directionality of motion is desirable, then magnetic elements formed from rare earth magnetic materials may be used.
- At least one magnetic element is integrated into a microfluidic flow control device and used in conjunction with a deformable membrane or other actuator element (e.g., cantilever structure).
- a deformable membrane or other actuator element e.g., cantilever structure.
- a deformable membrane includes one or more discrete magnetic elements.
- a flexible membrane comprising a diffuse magnetic layer may be provided. If a diffuse magnetic layer is used, then it is preferably coupled to a deformable membrane selected for desirable material properties such as chemical compatibility or sealing characteristics.
- the magnetic field generator preferably comprises a coil of current-carrying wire, preferably insulated wire. Current may selectively applied to the coil, such as by using an external current source, to generate a magnetic field. The strength of the magnetic field may be adjusted by varying the magnitude of the current and the number of turns of wire. The direction of the resulting magnetic field is parallel to the central axis of the coil.
- a field-concentrating element such as a ferromagnetic core, is provided along the central axis of the coil.
- the field-concentrating element is preferably substantially cylindrical in shape, and if a highly focused field is desired then the cylinder should be of a small diameter.
- the current-carrying wire may be directly wrapped around the field-concentrating element.
- hard magnetic particles and nanoparticles which include: FeC, CoFe, CoFeZn, Ni 0.5 Co 0.5 Fe 2 .O 4 , Zn 0.5 Co 0.5 Fe 2 O 4 , Zn 0.5 Ni 0.5 F, NdFeB, CoFe 2 O 4 , NiFe 2 O 4 , ZnFe 2 O 4 , Ni 0.5 Co 0.5 Fe 2 O 4 , Zn 0.5 Co 0.5 Fe 2 O 4 , Zn 0.5 Ni 0.5 Fe, SrFe 12 O 19 , MQFP ((Nd 0.7 Ce 0.3 ) 10.5 Fe 83.9 B 5.6 ) or combinations thereof. Further details are provided in US 20110151377, which is incorporated herein by reference.
- Magnetic valves also include all suitable nickel-based, iron-based materials, or any other soft magnetic materials. These materials may be either used directly as films or cut magnets placed in a polymer membrane, or employed as micro/nano powders in a micromoldable polymer base to form the flexible nanocomposite materials to make the membrane.
- FIGS. 2 a and 2 b show an example of magnetic elastomers developed in accordance with the present invention and most preferably wherein magnetic-nanoparticles are embedded in polydimethylsiloxane (PDMS) and wherein the nanocomposite was poured over a PMMA actuator micromold (further details provided below in the examples).
- PDMS polydimethylsiloxane
- both magnet and membrane were doped uniformly w/75 wt % 5 ⁇ m (Nd 0.7 Ce 0.3 ) 10.5 Fe 83.9 B 5.6 /PDMS.
- membranes, magnets 100, 500 ⁇ m, the size of membranes ranged 1 to 8 mm on a side, and central magnets 0.4 to 3.6 mm on a side.
- actuator membrane is 22
- PMMA Enclosure Top Piece is 24
- PMMA Enclosure Top Piece is 26
- central magnet is 28
- membrane is 30
- alignment mark is 32 .
- micro-coil refers to a miniature commercial electromagnet and/or microscale electromagnet via electroplating or PCB or plexiglass mirror patterning.
- FIG. 1 there is provided generally at 10 a microfluidics multiplexing device for biological and chemical sample analysis.
- Components are as noted:
- the sensor readout module translates signals between the on-board sensors and the digital interface to the compute platform (for example, an FPGA-based System-on-[Programmable]-Chip) for reading and interpreting sensor values.
- This translation may involve amplification or other electronic signal conditioning. It is preferred that it is re-usable even if the sensors that are used are not (although it is also preferred that the sensors are re-usable as well).
- the sample chambers are preferably open on one side to allow a sensor module to be snapped into place to make contact with sample solution, and interfaced to the sensor read-out board and control board electronics via microelectronic contacts.
- the sensor module technology is based on microfluidic and electronic mechanical attachment structures (e.g., peg-in-hole interfaces similar to IC-in-socket attachment), and contain sensors and other devices (e.g., heaters for qPCR if the user-defined program involves qPCR). While fluorescence detection is conventionally employed for sensors in many biological processes such as qPCR, impedance and/or pH label-free detection for qPCR could also be employed for the example qPCR. It is noted that qPCR is used by example only; for other tasks, other sensors or support structures may be needed for the “sensor module”.
- Microfluidic World to Chip Modules is at 15
- the ports shown are for example only.
- the world-to-chip modules consist of any sort of ports, wells, or other structures for getting sample fluid on and off chip.
- the microfluidic tracks and chambers are the physical structures through which fluid is manipulated by the instrument in a controlled manner.
- the chambers are where biochemical or other processes may proceed and/or be detected depending on the user-programmed task (e.g., where qPCR thermal cycling and detection may occur if the user-programmed task involves qPCR).
- Each chamber may have access to one or more fluidic tracks, where a collection of fluidic tracks with the same directionality form a “channel.” Although the network of fluidic tracks is expected to be two dimensional, the intersection points between tracks of different directionality may be multi-dimensional to increase the potential routability of samples for processing (not shown here to simplify the illustration).
- the stoppers are flaps, cantilevers, diaphragms, or other physical structures will prevent fluid flow in a valve-like manner, which are either consisting of or actuated by small magnets. If, for example, thermally actuated hydrogel valves are used instead, this would consist of either plugs of hydrogel for actuating membranes or directly stopping fluid under gelling. For other valve types, these would consist of other valve opening and closing actuators or structures.
- a corresponding “latching” mechanism may also be used to hold the valves in place and close off/open up the flow of fluid through a fluidic track to reduce run-time power consumption and/or improve durability.
- These latches would typically be on the opposite side of the microfluidic track and chamber module (not shown here to simplify the illustration) and may require an additional interface layer with the electronic control board to control the latches at run time.
- This module may contain microelectromagnets (for the case of magnetic valves), heaters (for the case of thermally-responsive hydrogel valves or other thermally actuated valves, such as shape memory alloy) or other structures that are electronic in nature with each one directly controlling valve actuators. This may also involve amplification or other electronic signal conditioning.
- the electronic control board will include the system's compute platform used to evaluate how samples should be mapped and routed onto a given cartridge (preferably comprising all the layers from the sensor module to the micromagnetic valve stopper module) for processing. It will interface with the sensor read-out module to allow run-time processing and routing decisions based on the sensor values. It will also interface with the micro-electromagnet module to configure the routing tracks to load, process and unload samples at “run-time.” It may also interface with the microfluidic track and chamber module if needed to control additional latching mechanisms for the valves.
- the compute platform may include amplication/de-amplification or other electronic signaling conditioning including, but not limited to multi-plexing and de-multiplexing of the inputs and outputs.
- the compute system preferably also comprises a user-interface as well as a processing unit and a storage/memory unit capable of evaluating algorithms based on the user-entered constraints and processing requests entered for the samples and the specific sensor configuration on the specific cartridge loaded into the device at run time.
- FIG. 3 shows a gelling thermally responsive hydrogel 34 as heat is applied. Valve actuation using thermally responsive hygrogels can be made easily using only electronic control signals.
- FIGS. 4 a -4 d show flexible tungsten heaters employed to gel a thermally responsive hydrogel. Stimuli-responsive hydrogels are currently the focus of intense research in microfluidic sample steering and cell culture.
- FIG. 6 illustrates basic fluid flow manipulation in the device of the present invention, as manipulated by a magnetic valve.
- Fluid enters an inlet port, travels along a track or microchannel 42 and exits (as elutant) via an outlet port 44 .
- Micromagnet 46 can be pulled or pushed by on-chip electromagnetic (for example, a gold microcoil) or miniature electromagnet. Pulling micromagnet down seals the track or microchannel, stopping fluid flow. If coil located above, the micromagnet can “push” instead, or in addition to pull.
- FIG. 7 this is an example only showing one configuration of a fluid track routing between sample wells 48 , 50 , 52 and 54 along tracks 56 .
- the “sample well” is simply a well that holds a sample and in which an analysis operation may be performed.
- the valves show potential valve placement for routing between wells in a reconfigurable manner.
- the device of the present invention comprises a compute platform that is capable of interfacing with numerous inputs (e.g. sensor outputs) and numerous outputs (used to control the valves that open and close the fluidic tracks).
- the platform must also be able to interpret user-defined sample constraints and apply appropriate algorithms to assign sample(s) to the appropriate sensor(s) for processing and ensure that samples are routed on the fluidic tracks to minimize resource usage, while guaranteeing that there is no sample contamination.
- the ability to apply these algorithms and interpret user-constraints at runtime requires a programmable processing unit (such as a processor) as well as a memory unit to store the algorithms used to assign and route the samples for processing and support a run-time user-interface.
- Microfluidic devices providing flow control utility may be fabricated in various ways using a wide variety of materials.
- microfluidic devices according to the present invention are constructed using stencil layers to define channels and/or chambers.
- a stencil layer is preferably substantially planar and has microstructure cut through the layer.
- a computer-controlled plotter modified to accept a cutting blade may be used to cut various patterns through a material layer.
- a computer-controlled laser cutter may be used.
- conventional stamping, cutting, and/or molding technologies may be employed to form stencil layers.
- the wide variety of materials that may be used to fabricate microfluidic devices using sandwiched stencil layers include polymeric, metallic, and/or composite materials, to name a few.
- stencil-based fabrication methods enables a particular device design to be rapidly “tuned” or optimized for particular operating parameters, since different material types and thicknesses may be readily used and/or substituted for individual layers within a device.
- the ability to prototype devices quickly with stencil fabrication methods permits many different variants of a particular design to be tested and evaluated concurrently.
- top and bottom surfaces of stencil layers When assembled in a microfluidic device, the top and bottom surfaces of stencil layers may mate with one or more adjacent stencil or substrate layers to form a substantially enclosed device, typically having one or more inlet ports and one or more outlet ports.
- the microfluidic device of the present invention comprises a plurality of tracks, wherein each track has an inlet and at least one outlet.
- the microfluidic device comprises at least about 10, or at about least 20, or at about least 30, or at about least 40, or at about least 50, or at about least 60, or at about least 70, or at about least 80, or at about least 90, or at about least 100, or at about least 120, or at about least 140, or at about least 150, or at about least 160, or at about least 180, or at about least 200, or at about least 220, or at about least 240, or at about least 260, or at about least 280, or at about least 300, or at about least 320, or at about least 340, or at about least 360, or at about least 380, or at about least 400 tracks, or more than 400 tracks or any integer between 10 and 400 tracks.
- the microfluidic device comprises at least about 32, or at least 48 or at least about 96, at least about 384 tracks, or at
- the tracks are compatible with automated pipettors for sample transfer (i.e. sample transfer to inlet sample wells or sample transfer from outlet sample wells (i.e. negative and positive sample wells)) of the microfluidic device.
- the tracks are configured using a three-dimensional micromachining method, such as a mechanically machined base/laminated cyclic polyolefin window.
- Microfludic chips can be configured by one of ordinary skill in the art to be any geometric shape and size, and are generally small and flat, typically about 1 to 10 inches square (25 to 250 mm square) or rectangles with dimensions of about 25 to 200 mm.
- the volume of sample flowing through the microfluidic chip will be small. For example, they will contain only about 0.1 to 10 .mu.l for each assay, although the total volume of a specimen may range from 10 to 200 .mu.l.
- the chambers holding the sample fluids and reagents typically will be relatively wide and shallow in order that the samples can be easily seen and changes resulting from reaction of the samples can be measured by suitable equipment.
- the interconnecting capillary passageways typically will have a cross-sectional dimension in the range of 1 to 2000 ⁇ M preferably 200 to 500 ⁇ M.
- the shape will be determined by the method used to form the passageways but passageways having rectangular cross-sections are preferred.
- the depth of the passageways will be at least 5 ⁇ M in many practical applications where samples contain particles, but may be smaller where the nature of the sample permits.
- the tracks can be formed, such as thermoset micromolding, injection molding, laser ablation, diamond milling or embossing, it is preferred to use injection molding in order to reduce the cost of the chips.
- a base portion of the chip will contain the desired network of tracks. After reagent compounds have been placed in the chambers as desired, a top portion will be attached over the base to complete the chip.
- the chips can be disposable, and are intended to be disposable after a single use. Consequently, they will be made of inexpensive materials to the extent possible, while being compatible with the reagents and the samples which are to be analyzed.
- the chips will be made of plastics such as polycarbonate, polystyrene, polyacrylates, or polyurethene, poly methyl methacrylate, alternatively, they can be made from silicones, silicates, glass, wax or metal.
- FIG. 1 there is provided a ⁇ ROAMS platform and a model of the reconfigurable microfluidic track network. Samples are directed within the device, similar to electrons in an integrated circuit, to be stored, tested, and moved off-device as desired.
- the control of the valves is programmed on-site to perform the needed functions via a simple user interface and a synthesis flow to convert a user's description into a “configuration bit-stream” to control the valves.
- the reconfigurable technology within the device of the present invention in contrast to currently used devices, features new electronically programmable microvalves controlled in a most preferred form via either electromagnets or heaters. These are analogous to configuration switches in Field Programmable Gate Arrays (FPGAs). These valves are employed to perform fluid steering in fluid tracks (tracks). It is to be understood that other valve manipulation means are fully within the scope of the invention.
- the fluidic track network may be planar in nature, to increase the connectivity between the 2D fluidic track channels, multi-dimensional (i.e. 3D “switch block” connectivity patterns) may be used to increase the potential routability of samples.
- the present invention adapts silicon-based field-programmable gate array (FPGA) architectural and synthesis concepts to the world of microfluidics.
- FPGA field-programmable gate array
- one preferred reconfigurable microfluidics array resembles an FPGA (see FIG. 1 ).
- Previous work to reduce FPGA area by limiting the number of switches are adapted to this microfluidics platform to reduce the number of valves used to provide connectivity between fluidic tracks used to route samples.
- SoCs Systems-on-Chip
- I/Os Inputs and Outputs
- an FPGA will be used to implement the user interface and control the valve-positions via “configuration bits” mapped to the FPGA's I/Os.
- the control logic implemented on the FPGA will reconfigure the valve positions to match these new specifications.
- This functionality has been adapted herein for a microfluidics platform.
- FIG. 1 shows a conceptual diagram of ⁇ ROAMS.
- the sample chambers are open on one side to allow a sensors module to be snapped into place to make contact with sample solution, and interfaced to board electronics via microelectronic contacts.
- the sensor module technology will be based on microfluidic and electronic attachment structures previously devised by authors herein, and contain sensors and other devices (such as heaters for qPCR).
- valves and fluidic tracks available to “route” samples to the array's sensors to reduce area. This is akin to the challenge faced by FPGA researchers: even if there is sufficient logic on a chip for a design, the fixed number of tracks in the interconnect may be insufficient to route designs that use most of the chip's logic. Reducing the number valves or fluidic tracks reduces the number of paths a sample may take. To process multiple samples in parallel, algorithms that are able to find a unique path for each sample given the constraints of the sample(s) being processed/evaluated and the fixed resources inherent to the specific instantiation of a cartridge architecture are preferably used.
- Contamination can be a huge problem in any laboratory testing environment/instrumentation.
- a system is provided to flush the system (i.e. a “blanking” stage) between samples loading at an “input” port, and to treat the surfaces of the device to prevent analyte attachment.
- the fluid “routing” algorithms will ensure “good” results remain uncontaminated.
- the analysis steps may be different depending on the particular testing to be completed and the sample to be analyzed and such differences are fully within the purview of a skilled technician in this field to understand.
- the steps to perform qPCR on water samples versus blood, or to perform qPCR versus microassembly of blocks fluidically steered between chambers or antibody monitoring for cell toxicity studies are completely different.
- the constant and a key aspect of the invention as provided herein is the provision of dynamically reconfigurable fluid arrays.
- the device of the present invention may be operated by a user in a preferred manner as described herein:
- a user loads a cartridge that includes one or more desired sensor(s) into the device housing.
- Cartridges may have different configurations with different numbers and types of sensors.
- an electronic control board Upon loading the cartridge, an electronic control board will “read” the cartridge label describing its sensor configuration and use that to evaluate the validity and legality of all user requests for samples on the device.
- “New” cartridge configurations can be added to the device as “patches” (e.g. in the form of libraries) to the device software after it has been distributed to the user. This will allow the device to adapt and support additional cartridge configurations over time.
- the compute platform Via the user interface that communicates with the compute platform on the electronic control board, the user would enter a series of constraints that describes the number of samples being processed and the desired processing via the sensor(s) and any interdependencies between sample(s) and the sensor(s) output(s). 2) Before the device requests that the user loads the samples into the device cartridge, the compute platform (in our example realized by a System-on-Chip implemented on a FPGA) would parse the user entered constraints and: a. First verify that they are logically correct—if not the user will be asked for additional information/presented with an error message b. Second verify that the processing requested of the device matches the capabilities supported by the current cartridge (e.g.
- the fluidic samples would then travel from the microfluidic world-to-chip modules via the microfluidic tracks to the chamber modules for evaluation via their corresponding sensors in the sensor module. 5) Once sufficient time has elapsed, the sensor(s)' output would be read via the sensor read-out module to the electronic control board to the compute platform for evaluation. 6) Based on the evaluation of the sensor data with respect to the constraints provided by the user initially, or after an additional prompt from the user for further processing with additional constraints, the sample fluid(s) may be need to be routed to an additional set of sensors for additional processing or determined as waste that can be off-loaded from the device via the world-to-chip modules.
- Step 4 would then be repeated and the fluidic samples that are to undergo a second round of processing would either travel from their current chamber module where they were previously “evaluated” via a sensor to a new chamber module and corresponding sensor or the user would be prompted to load additional fluid from that sample for further processing via the microfluidic world-to-chip modules.
- Steps 6 and 7 may be repeatedly performed depending on the number of samples and sensors available on the cartridge.
- Steps 1-8 can be repeated anytime a user wishes to operate the device and evaluate sample(s).
- An embodiment of the invention may be implemented as a method or as a machine readable non-transitory storage medium that stores executable instructions that, when executed by a data processing system, causes the system to perform a method.
- An apparatus such as a data processing system, can also be an embodiment of the invention.
- computing systems and web-based cross-platforms include non-transitory computer-readable storage media for tangibly storing computer readable instructions.
- this preferably web-based cross-platform application and system operates an understanding of suitable computing systems is useful and is provided herein.
- stored refers to a process for encoding information on the storage device.
- Those skilled in the art can readily adopt any of the presently known methods for recording information on known media to generate manufactures comprising the sequence information or expression level information.
- data is acquired from the microfluidics device and stored in the storage device, such data being obtained from detectors of the sample passing through the tracks of the microfluidic device.
- the data is reference image data, from stored line-scan images of references (for example, cells or reference cell phenotypes).
- the data is reference data from a database.
- the data is reference data or models that are indicative of a specific cell, cell phenotype, cell features, protein localization etc. . . . .
- a computer system which may be understood as a logic apparatus adapted and configured to read instructions from media and/or network port, is connectable to a server and can have a fixed media.
- the computer system can also be connected to the Internet or an intranet.
- the system includes central processing unit (CPU), disk drives, optional input devices, such as a keyboard and/or mouse and optional monitor.
- Data communication can be achieved through, for example, communication medium to a server at a local or a remote location.
- the communication medium can include any suitable means of transmitting and/or receiving data.
- the communication medium can be a network connection, a wireless connection or an Internet connection.
- the computer system can be adapted to communicate with a participant and/or a device used by a participant.
- the computer system is adaptable to communicate with other computers over the Internet, or with computers via a server.
- Each computing device includes an operating system (OS), which is software, that consists of software programs and data that runs on the devices, manages the device hardware resources, and provides common services for execution of various application software.
- OS operating system
- the operating system enables an application program to run on the device.
- a computer readable medium stores computer data, which data can include computer program code that is executable by a computer, in machine readable form.
- a computer readable medium may comprise computer readable storage media, for tangible or fixed storage of data, or communication media for transient interpretation of code-containing signals.
- Computer readable storage media refers to physical or tangible storage (as opposed to signals) and includes without limitation volatile and non-volatile, removable and non-removable storage media implemented in any method or technology for the tangible storage of information such as computer-readable instructions, data structures, program modules or other data.
- Computer readable storage media includes, but is not limited to, RAM, ROM, EPROM, EEPROM, flash memory or other solid state memory technology, CD-ROM, DVD, or other optical storage, magnetic cassettes, magnetic tape, magnetic disk storage or other magnetic storage devices, or any other physical or material medium which can be used to tangibly store the desired information or data or instructions and which can be accessed by a computer or processor.
- a user launches an app created by an app creator and downloaded to the user's mobile device to view digital content items and can connect to a front end server via a network, which is typically the Internet, but can also be any network, including but not limited to any combination of a LAN, a MAN, a WAN, a mobile, wired or wireless network, a private network, or a virtual private network.
- a network typically the Internet, but can also be any network, including but not limited to any combination of a LAN, a MAN, a WAN, a mobile, wired or wireless network, a private network, or a virtual private network.
- a very large numbers e.g., millions
- the user may include a variety of different computing devices.
- Application delivery platform can be implemented entirely in hardware and/or a combination of hardware and/or software in execution. Further, application delivery platform can be incorporated within and/or associated with other compatible components. Additionally, application delivery platform can be, but is not limited to, any type of machine that includes a processor and/or is capable of effective communication with network topology and/or cloud. Illustrative machines that can comprise application delivery platform can include desktop computers, server class computing devices, laptop computers, notebook computers, Tablet PCs, consumer and/or industrial devices and/or appliances, hand-held devices, and the like.
- Network topology and/or cloud can include any viable communication and/or broadcast technology, for example, wired and/or wireless modalities and/or technologies can be utilized to effectuate the claimed subject matter.
- network topology and/or cloud 104 can include utilization of Personal Area Networks (PANs), Local Area Networks (LANs), Campus Area Networks (CANs), Metropolitan Area Networks (MANs), extranets, intranets, the Internet, Wide Area Networks (WANs)—both centralized and/or distributed—and/or any combination, permutation, and/or aggregation thereof.
- PANs Personal Area Networks
- LANs Local Area Networks
- CANs Campus Area Networks
- MANs Metropolitan Area Networks
- extranets intranets
- the Internet Wide Area Networks (WANs)—both centralized and/or distributed—and/or any combination, permutation, and/or aggregation thereof.
- WANs Wide Area Networks
- application delivery server/platform may include a provisioning component that, based at least in part on input received from a portal component, can automatically configure and/or provision the various disparate mobile devices with appropriate applications.
- the data acquired by the microfluidics device can be read by a storage device.
- the “storage device” is intended to include any suitable computing or processing apparatus or other device configured or adapted for storing data or information. Examples of electronic apparatus suitable for use with the present invention include stand-alone computing apparatus; communications networks, including local area networks (LAN), wide area networks (WAN), Internet, Intranet, and Extranet; and local and distributed processing systems. Storage devices also include, but are not limited to: magnetic storage media, such as floppy discs, hard disc storage medium, and magnetic tape; optical storage media such as compact disc; electronic storage media such as RAM, ROM, EPROM, EEPROM and the like; general hard disks and hybrids of these categories such as magnetic/optical storage media.
- the medium is adapted or configured for having recorded thereon sequence information or expression level information.
- the data are typically provided in digital form that can be transmitted and read electronically, e.g., via the Internet, on diskette, or any other mode of electronic or non-electronic communication.
- a storage device can comprise, for example, volatile memory or non-volatile memory, or can include both volatile and non-volatile memory.
- non-volatile memory can include read-only memory (ROM), programmable read only memory (PROM), electrically programmable read only memory (EPROM), electrically erasable programmable read only memory (EEPROM), or flash memory.
- Volatile memory can include random access memory (RAM), which can act as external cache memory.
- RAM is available in many forms such as static RAM (SRAM), dynamic RAM (DRAM), synchronous DRAM (SDRAM), double data rate SDRAM (DDR SDRAM), enhanced SDRAM (ESDRAM), Synchlink® DRAM (SLDRAM), Rambus® direct RAM (RDRAM), direct Rambus® dynamic RAM (DRDRAM) and Rambus® dynamic RAM (RDRAM).
- SRAM static RAM
- DRAM dynamic RAM
- SDRAM synchronous DRAM
- DDR SDRAM double data rate SDRAM
- ESDRAM enhanced SDRAM
- SLDRAM Synchlink® DRAM
- RDRAM Rambus® direct RAM
- DRAM direct Rambus® dynamic RAM
- RDRAM Rambus® dynamic RAM
- RDRAM Rambus® dynamic RAM
- a module, logic, component or mechanism may be a tangible unit capable of performing certain operations and is configured or arranged in a certain manner.
- one or more computer systems e.g. server computer system
- one or more components of a computer system e.g., a processor or a group of processors
- software e.g., an application or application portion
- a “module” may be implemented mechanically or electronically.
- a module may comprise dedicated circuitry or logic that is permanently configured (e.g., within a special-purpose processor) to perform certain operations.
- a module may also comprise programmable logic or circuitry (e.g., as encompassed within a general-purpose processor or other programmable processor) that is temporarily configured by software to perform certain operations.
- module should be understood to encompass a tangible entity, be that an entity that is physically constructed, permanently configured (e.g., hardwired) or temporarily configured (e.g., programmed) to operate in a certain manner and/or to perform certain operations described herein.
- modules or components are temporarily configured (e.g., programmed)
- each of the modules or components need not be configured or instantiated at any one instance in time.
- the modules or components comprise a general-purpose processor configured using software
- the general-purpose processor may be configured as respective different modules at different times.
- Software may accordingly configure the processor to constitute a particular module at one instance of time and to constitute a different module at a different instance of time.
- Modules can provide information to, and receive information from, other modules. Accordingly, the described modules may be regarded as being communicatively coupled. Where multiple of such modules exist contemporaneously, communications may be achieved through signal transmission (e.g., over appropriate circuits and buses) that connect the modules. In embodiments in which multiple modules are configured or instantiated at different times, communications between such modules may be achieved, for example, through the storage and retrieval of information in memory structures to which the multiple modules have access. For example, one module may perform an operation, and store the output of that operation in a memory device to which it is communicatively coupled. A further module may then, at a later time, access the memory device to retrieve and process the stored output. Modules may also initiate communications with input or output devices, and can operate on a resource (e.g., a collection of information).
- a resource e.g., a collection of information
- the various acts may be performed in a different order than that illustrated and described. Additionally, the methods can omit some acts, and/or employ additional acts.
- the bulk hydrogel was first spin-coated onto a glass/PyrexTM wafer. We then compressed the thin film hydrogel layer between two glass plates and a PMMA mold with the negative of the desired features, and then put the assembly into a vacuum chamber for 30 minutes. This significantly improves the precision of the hydrogel insertion into the track and response time compared to our previous result where we employed hydrogel-actuated membranes and manually cut hydrogel actuation elements.
- the final patterned hydrogel structure is a 500 ⁇ m wide square and with depth of 1000 ⁇ m.
- NIPAAM NIsopropylacrylamide
- MAAm N,N′-methylenebisacrylamide
- Ammoniumpersulfate (APS initiator), N,N′ methylenebisacrylamide (BIS, crosslinker), N′N,N′N′tetramethylethylenediamine (TEMED, accelerator), acrylamide (AAm, reservoir layer) were all obtained from Sigma Aldrich corporation.
- the polyNIPAAm gel was made by free radical polymerization of monomer NIPAAm.
- the crosslinking agent MBAAm and monomer NIPAM were first dissolved in de-ionized water (DI H2O) for 12 hours with a constant supply of N2 source (oxygen free environment).
- the initiator APS, and the accelerator, TEMED were then added to the solution to speed up the polymerization process. All the reagents were contained in 25 ml sealed flasks.
- the polymerization took place immediately after the addition of accelerator TEMED.
- the weighted percentage of the accelerator TEMED may be the reason for relatively fast polymerization. Gas was formed during the polymerization process.
- the poly(NIPAM) gel was immersed in DI water for over 12 hours to wash out chemical residues.
- NIPAAm Monomer N-Isopropylacrylamide
- ammonium Persulfate 0.08 g
- Tungsten nanoparticles with an average diameter of 50 nm were purchased from NanoAmor Inc, USA; a PDMS 184 Sylgard kit, which consists of base elastomer and curing agent, was bought from Dow Corning USA. PMMA was obtained from Industrial Plastic and Paint, Surrey, Canada. All the materials were used as purchased.
- micromolds were first fabricated.
- the micromolds were prepared by laser ablation of cast grade PMMA (Poly Methyl Methacrylate, commercially known as Plexiglass) by using the VersaLASER ⁇ laser ablation system which employs a class 3R CO2 laser diode operating at 650 nm wavelength.
- the layout of the heaters was designed using Corel Draw version X4. This software is coupled to the UCP (Universal Control Panel) software which runs the VersaLASER ⁇ laser ablation system.
- UCP Universal Control Panel
- the prepared composite was placed into a vacuum chamber to remove air bubbles for 30 minutes and poured on to a PMMA micromold and degassed for ten minutes. Excess nanocomposite was scraped off using a Damascene-like process from the surface of the mold using a surgical knife.
- FIG. 5 shows an optical micrograph of an example array of fabricated tungsten-PDMS nanocomposite microheaters.
- Each microactuator consists of (1) a W-PDMS C-NCP flexible heater; (2) a flexible PDMS diaphragm; and (3) a reservoir of the thermally responsive hydrogel PNIPAAM.
- the reservoir is situated between the microheater and PDMS membrane. It could also be situated on top of the track depending on the application. Tracks could easily be added via bonding on top of the PDMS surrounding the diaphragm so that the diaphragm normally fills (and closes) the channel.
- the microfluidic channel could be fabricated by micromolding of poly-dimethylsiloxane (PDMS, sylgard 184) against an SU-8 or PMMA micromold.
- a reservoir layer was created that ultimately fits between the actuating diaphragm and the heater.
- a porous, hydrophilic material was required for the temporary reservoir layer as the hydrogel expels its fluid when heating.
- Sponges or porous gels e.g., Acrylamide gel, AAm
- the reservoir layer containing the porous gel or sponge was used to stop hydrogel movement due to its relatively lower mechanical compliance, so that swelling would only occur in the upward direction.
- the NCP flexible heaters located on the bottom of the assembly, were used to provide the necessary heat for the reservoir of hydrogel and aqueous solution to regulate the movement of the thermally responsive valve actuator. After each component was individually fabricated, bonding was performed after exposure to oxygen plasma. The entire structure was assembled by clamping together all portions of the device after plasma-assisted bonding, with separation between the heater and the diaphragm by a flexible thin silicone rubber plate of 2 mm thick.
- a layer of PDMS serves as the actuator diaphragm and as a barrier layer stopping the fluid from penetrating through the reservoir to the track.
- PDMS has the advantages of high elasticity and easy deformation under actuation.
- the thickness of the PDMS membrane is important so that it can be pushed out as the hydrogel swells.
- PDMS diaphragm For fabrication of the PDMS diaphragm, we first manually mixed 10:1 wt. ratio of PDMS prepolymer/curing agent with hexane for 1 minute which we then degassed for 1 hour.
- the PDMS elastomer base was Sylgard 184, which can be diluted up to 40% with hexane to adjust the viscosity and the thickness of the resulting PDMS membrane.
- a 3 inch diameter wafer was silanized by applying tridecafluoro-1,1,2,2,-tetrahydrooctyl)-1-trichlorosilane for easy release of the PDMS.
- 2-3 ml of the PDMS/hexane mixture was dispensed with a 14 gauge needle onto the wafer using a 2-20 ml pipette and then spun the wafer using the following set of spin speeds: 500, 1000, 1500, or 2000 rpm for 30 seconds. This resulted in a PDMS film of ⁇ 100-150 ⁇ m on the wafer surface.
- the wafer was then heated at 85° C. for 2 hours on a hot plate to cure the PDMS film.
- the PDMS film was removed from the wafer by using a sharp and curved tweezers.
- thermoresponsive hydrogel microvalve will be employed for control flow by opening and closing the track by blocking and unblocking the channel with a hydrogel actuated PDMS membrane (microactuator).
- the PDMS membrane deflection results are presented using heat supplied by the novel W-PDMS flexible heaters.
- the two ends of the C-NCP heaters were connected to a DC power source to control temperature.
- the PDMS membrane deflection images were captured using a digital camera (Canon Powershot S3-IS) mounted on a microscope (Motic SMZ-168).
- FIG. 4( a ) illustrates the state of the PDMS membrane, which was forced to deflect downwards (in the picture) due to de-swelling of the hydrogel in response to heat from the flexible W-PDMS heater.
- FIG. 4( a ) As seen in FIG. 4( a ) after 30 s of heating, and in FIG. 4( b ) after 1 minute of heating, the color of the hydrogel has turned to a milky white at a temperature of ⁇ 40° C. After removing the power (heat) supplied to the hydrogel, the hydrogel slowly turns from milk white to transparent (taking more than 120 s). In order to speed up the swelling process, a cold aqueous solution (10° C.) was injected with pipette (2-20 ml) into the reservoir layer.
- FIG. 4( c ) illustrates the state of PDMS membrane after cooling/swelling, showing the convex shape due entirely to swelling of the hydrogel.
- FIG. 4 d PDMS membrane actuated by employing flexible W-PDMS C-NCP heater for hydrogel thermal response (membrane thickness ⁇ 100 ⁇ m)
- Figures (c) and (d) show an estimated deflection of ⁇ 100 ⁇ m.
- the 500 ⁇ m-square micropatterned hydrogel plug structures were used as fluidic control components.
- Two different microvalve experiments were developed employing micropatterning of the PNIPAAm hydrogel.
- the PNIPAAm hydrogel was confined in polyethylene tubing of 0.58 mm inner diameter (purchased from Intramedic).
- the hydrogel was simply inserted into a PDMS channel of 500 ⁇ m ⁇ 500 ⁇ m ⁇ 5 cm as illustrated in FIG. 5 , with anchors 36 and 38 on either side to prevent the plug 35 from moving down the length of the channel.
- the track was fabricated using conventional soft lithography processing. Each of these designs were then affixed to the flexible heaters.
- the role of the temperature responsive hydrogel is to control the fluidic flow by opening and closing the tubing or track, thus acting as normally-closed in-plane valve.
- Polydimethylsiloxane (PDMS) Sylgard 184 Elastomer Kit), consisting of a base elastomer and curing agent, and heptane (used as a solvent for nanoparticle dispersion), were purchased from Dow Corning, USA.
- MQP-12-5 magnetic powder ((Nd 0.7 Ce 0.3 ) 10.5 Fe 83.9 B 5.6 ) was donated by Magnequench International Inc. These materials were used as-is from the manufacturers.
- Compact copper coils were used for generation of controlled, external magnetic fields up to 6.5 mT.
- PMMA is a common polymer used in microfluidics research and commercial devices due to several factors such as low cost, biocompatibility, optical properties, and being chemically inert. PMMA also allows for low-cost rapid prototyping of many common structures in microfluidics, such as wells and microchannels.
- 3 mm thick PMMA sheets (ACRYLITE® FF) were purchased from Industrial Paints and Plastics and cut and engraved using the Universal Laser System's VersaLASER ⁇ laser ablation system. This laser machining formed the enclosures and molds necessary to fabricate and characterize the microactuators. The laser is capable of cutting through PMMA thickness of over 1 cm, and was therefore sufficient for the through holes and dicing necessary for the enclosures.
- MQP-12-5 magnetic powder ((Nd 0.7 Ce 0.3 ) 10.5 Fe 83.9 B 5.6 ) was provided (donated) by Magnequench International Inc. and is used to produce M-NCP by embedding the powder in the highly flexible polymer PDMS, thus creating a highly flexible and permanently magnetic polymer material.
- This approach has many advantages over other methods of producing micromagnets previously reported by other researchers, such as ferrite magnetic powders and micromachined bulked permanent magnets. Being an isotropic powder, no consideration of magnetic alignment is necessary during processing; orientation can be achieved after formation by exposure to a 2.5 T external magnetic field, meaning that the magnetic polymer can be polarized permanently in the desired direction, which can be arbitrarily set.
- the 5-6 micron-sized grains of the MQP-15 powder also allow for the fabrication of much smaller micromagnets as compared to bulk magnetic materials, as bulk magnets lose resistance eto demagnetization as the size approaches their internal grain sizes.
- PDMS polymer was used in the binding agent (polymer matrix) for the MQP-12-5 powder to produce the M-NCP.
- the base elastomer and curing agent provided by Dow Corning Inc. USA were mixed by hand in a 10:1 ratio by weight as recommended by the manufacturer.
- the PDMS was then placed into a vacuum chamber for 30 minutes to remove any latent air bubbles (degassed).
- the MQP-12-5 powder was then mixed into the PDMS base manually at a weight percentage of 75 wt-%. After sufficient manual mixing, an ultrasonic horn tip probe was immersed into the composite for one hour at an operating frequency of 42 kHz.
- the chemical solvent heptane provided by Dow Corning Inc.
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Abstract
Description
-
- a) a cartridge comprising one or more sample fluid tracks (both horizontal and vertical) in a single plane;
- b) an array comprising one or more electronically programmable valves capable of being configured to alter fluid steering in the fluid tracks;
- c) a means for the array to interface with the fluid tracks;
- d) a means to control fluid flow in the fluid tracks; and
- e) user interface to direct control of valves via control logic within the device;
- wherein, by the interface, valves positions are controllable and alterable.
-
- a) a cartridge comprising one or more sample fluid tracks in a single plane;
- b) an array comprising one or more electronically programmable valves capable of being configured to alter fluid steering in the fluid tracks;
- c) a means for the array to interface with the fluid tracks;
- d) a means to control fluid flow in the fluid tracks; and
- e) user interface to direct control of valves via control logic within the device;
- wherein, by the interface, valves positions are controllable and alterable.
-
- a) a cartridge comprising one or more sample fluid tracks in a single plane;
- b) an array comprising one or more electronically programmable valves capable of being configured to alter fluid steering in the fluid tracks;
- c) a means for the array to interface with the fluid tracks;
- d) a means to control fluid flow in the fluid tracks; and
- e) user interface to direct control of valves via control logic within the device;
- wherein, by the interface, valves positions are controllable and alterable and by this alteration and reconfiguration, fluid tracks may be manipulated.
-
- Valve and microreactor configurations can be determined/generated by past/present/future microreactor states
- Runtime user valve “smart” interactions are allowed during sample processing (wherein user interface, delivering content from the device, cues and prompts user to alter configuration (whether in a new way or pre-programmed way)
- Heterogenous samples are processed (not just mixed samples and heterogenous rectors but individualized/customized processing of individual samples)
- Interconnect can be reused via “blanking” stages but wherein dirty sections can be tagged so that they can be excluded from use in subsequent sample mappings, allowing the full remainder of the interconnect to be used for subsequent processing
- The provision of “clocking” of sample movement to create sequential processing and finite state machines
- Multi-channel interconnect in one aspect, in a single plane
-
- 1) phase-change hydrogel based valves, including, but not limited to plug type and diaphragm actuators; and
- 2) magnetic polymer nanocomposite valves.
2) Before the device requests that the user loads the samples into the device cartridge, the compute platform (in our example realized by a System-on-Chip implemented on a FPGA) would parse the user entered constraints and:
a. First verify that they are logically correct—if not the user will be asked for additional information/presented with an error message
b. Second verify that the processing requested of the device matches the capabilities supported by the current cartridge (e.g. of none of the sensors in the given cartridge support qPCR, then this request would be considered invalid).
c. Determine a valid assignment of sample(s) to the existing sensor(s) as well as their corresponding fluidic track connectivity patterns necessary to route the sample(s) to the sensor(s) to minimize resource usage (e.g. fluidic tracks and sensors) while guaranteeing that no samples are contaminated.
d. Once the fluidic track connectivity patterns had been determined, the compute platform would configure the micro-electomagnet module via the I/Os on the electronic control board and any additional mechanisms needed to manipulate the valves (e.g. a latching mechanism).
3) The user would then load the sample(s) as directed by the user interface into the device cartridge via the microfluidic world-to-chip module interface.
4) The fluidic samples would then travel from the microfluidic world-to-chip modules via the microfluidic tracks to the chamber modules for evaluation via their corresponding sensors in the sensor module.
5) Once sufficient time has elapsed, the sensor(s)' output would be read via the sensor read-out module to the electronic control board to the compute platform for evaluation.
6) Based on the evaluation of the sensor data with respect to the constraints provided by the user initially, or after an additional prompt from the user for further processing with additional constraints, the sample fluid(s) may be need to be routed to an additional set of sensors for additional processing or determined as waste that can be off-loaded from the device via the world-to-chip modules. The constraints that will be used by the compute platform to determine if this additional processing is possible on the current cartridge will be evaluated as outlined in step 3. Step 4 would then be repeated and the fluidic samples that are to undergo a second round of processing would either travel from their current chamber module where they were previously “evaluated” via a sensor to a new chamber module and corresponding sensor or the user would be prompted to load additional fluid from that sample for further processing via the microfluidic world-to-chip modules.
7) Steps 6 and 7 may be repeatedly performed depending on the number of samples and sensors available on the cartridge.
8) Once the user has completed processing with that cartridge, it may be removed and replaced with a new (similar) cartridge or a cartridge with a different configuration.
9) Steps 1-8 can be repeated anytime a user wishes to operate the device and evaluate sample(s).
Computing System
-
- 1. flow in reagents into well (template DNA, complementary primers (about 20 nucleotides), thermostable
- polymerase enzyme (e.g., TAQ), single nucleotides (A, C, G, T), MAYBE buffers (pH & ionic concentrations)),
- reporters, sample, and other agents specific to the desired reaction
- (cleaning/blanking as needed either between loadings and/or after)
- 2. heat to denaturation to separate template DNA (95° C.)
- 3. annealing to attach primers (55° C.) at lower temperature
- 4. chain building in mid-range temp (72° C.) requires polymerase enzyme
- 5. continually or after a set number of cycles 2-3-4 monitor reporter (sense) using sensor module; DNA will
- double after each cycle
- 6. flush everything out to either another test or waste
- 7. cleaning/blanking step as needed
Claims (24)
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PCT/CA2012/000932 WO2013053039A1 (en) | 2011-10-09 | 2012-10-09 | Microfluidic reconfigurable device for multi-plexed sample analysis |
US14/350,034 US9829451B2 (en) | 2011-10-09 | 2012-10-09 | Microfluidic reconfiguration device for multi-plexed sample analysis |
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CA (1) | CA2882675C (en) |
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Also Published As
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CA2882675C (en) | 2020-02-25 |
US20140287966A1 (en) | 2014-09-25 |
CA2882675A1 (en) | 2013-04-18 |
WO2013053039A1 (en) | 2013-04-18 |
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