US9572431B2 - Supportive comfort cushion - Google Patents
Supportive comfort cushion Download PDFInfo
- Publication number
- US9572431B2 US9572431B2 US14/014,309 US201314014309A US9572431B2 US 9572431 B2 US9572431 B2 US 9572431B2 US 201314014309 A US201314014309 A US 201314014309A US 9572431 B2 US9572431 B2 US 9572431B2
- Authority
- US
- United States
- Prior art keywords
- gel
- cushion
- supportive
- springs
- spring
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related, expires
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Classifications
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47C—CHAIRS; SOFAS; BEDS
- A47C7/00—Parts, details, or accessories of chairs or stools
- A47C7/02—Seat parts
- A47C7/021—Detachable or loose seat cushions
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47C—CHAIRS; SOFAS; BEDS
- A47C27/00—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
- A47C27/04—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with spring inlays
- A47C27/06—Spring inlays
- A47C27/065—Spring inlays of special shape
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C33/00—Moulds or cores; Details thereof or accessories therefor
- B29C33/38—Moulds or cores; Details thereof or accessories therefor characterised by the material or the manufacturing process
- B29C33/40—Plastics, e.g. foam or rubber
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C39/00—Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor
- B29C39/003—Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor characterised by the choice of material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C39/00—Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor
- B29C39/22—Component parts, details or accessories; Auxiliary operations
- B29C39/26—Moulds or cores
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D99/00—Subject matter not provided for in other groups of this subclass
- B29D99/0092—Producing upholstery articles, e.g. cushions, seats
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47C—CHAIRS; SOFAS; BEDS
- A47C23/00—Spring mattresses with rigid frame or forming part of the bedstead, e.g. box springs; Divan bases; Slatted bed bases
- A47C23/002—Spring mattresses with rigid frame or forming part of the bedstead, e.g. box springs; Divan bases; Slatted bed bases with separate resilient support elements, e.g. elastomeric springs arranged in a two-dimensional matrix pattern
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47C—CHAIRS; SOFAS; BEDS
- A47C27/00—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
- A47C27/04—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with spring inlays
- A47C27/06—Spring inlays
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47C—CHAIRS; SOFAS; BEDS
- A47C27/00—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
- A47C27/14—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with foamed material inlays
- A47C27/20—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with foamed material inlays with springs moulded in, or situated in cavities or openings in foamed material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/721—Vibration dampening equipment, e.g. shock absorbers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/751—Mattresses, cushions
Definitions
- the present invention relates to cushions and support devices, and more particularly to comfort cushions for pets, other animals, and humans, that can be placed directly on a surface and provide protection and relief from pressure points and the pain associated to body parts coming in contact with hard surfaces over prolonged periods, such as during rest, recuperation, or sleep.
- An invention is needed that specifically addresses the problem of pressure points for humans and animals, and especially addressing pets in their sleeping environment.
- foams, materials, compositions and the like offer cushion and support, yet have different means of supporting the weight being applied, either by more layers of foam and padding, or by some spun, spring like material. These items are mass produced, and generally lack sufficient body weight supporting composition. Whether foams, or other materials in combination, they tend to deflect under the pressure of weight, becoming compressed, thus yielding entirely, and therefore tending towards hardness, or at best semi-hardness.
- Foams tend to encapsulate the weight applied, allowing the weight to sink inward, thus requiring extra thickness sufficient to uphold the weight. Foams tend to retain heat quickly, and continue to heat up, making them uncomfortable to some. Thick compositions of foams are costly.
- pet bedding of various forms and embodiments do not provide effective comfort, as they are generally made from polyurethane open cell foam, a petroleum based product that out-gasses overtime, or layers of various combinations of materials, all of which are generic in nature, and typically flat with little or no support, or warmth, amounting to no more than a semi-hard mat, or padding.
- U.S. Pat. No. 5,685,257 granted to Feibus for Pet Support Cushion features layers of discrete material. However, this cushion also suffers from compression when weight is applied and it does not provide uniform distribution of weight under pressure.
- U.S. Pat. No. 7,185,604 granted to Holte for Orthopedic Pet Cushion addresses orthopedic benefits by utilizing slow recovery visco-elastic foam.
- foam does not distribute weight vertically, it collapses under pressure, and will not recover until the weight is removed.
- foam is compressed and becomes compacted by some measured thickness into a film with nearly zero counterforce, save the little resilience inherent to specific types of foam.
- foams have a tendency to overheat and absorb more than can be dissipated. Additionally, foams outgas and deteriorate over time.
- U.S. Pat. No. 5,756,184 granted to Yates for Gel Cushion discloses thermoplastic gel with voids.
- gels with large void configurations collapse/fold over when weight is applied, resulting in the void spaces being filled into by the thin membrane walls, which translates into a flat, thin cushion with irregular surface contour.
- Gel springs provide counter pressure/spring back, as well as yielding to the weight applied. Additionally the interlocking configuration between the gel springs and the junctions act as a friction against collapse, reinforcing the suspension like support.
- an apparatus that enables protection and relief from pressure points and the pain associated to body parts coming in contact with hard surfaces over prolonged periods, such as during rest, recuperation, or sleep.
- the apparatus is a cushion that may be formed from platinum silicone or other elastomeric polymers.
- the cushion may be infused with specially designed devices, and or vessels, capsules, sensors, particles, chemicals, liquids, of dual polarities by composition, and capacitance, in suspension, and the like, each connectively/electromagnetically associated to a central processing system, in turn interacting/controlling each and all associations/peripherals for purposes of bed, sleep, rest environmental control, i.e. heating, cooling, movement/vibration, sound, pest control electronic, or chemical.
- a cushion comprising a plurality of gel springs absorbs and redistributes directional force as applied, proportionate to the weight and anatomy of an animal or human, i.e. those areas of anatomy most susceptible to pressure points, e.g. elbows, paws, neck, shoulders, back, hip joints.
- the gel springs contain bellows and adjacent gel spring junctions which act together providing transitional resistive slippage to dynamic influence of weight and movement, all the while providing counter-pressure, suspension.
- the invention provides exceptional comfort by equally distributing the pressure on particular body parts, such as, elbow and hip joints.
- the invention suspends the weight with supportive counter-pressure, cradling and conforming to each body part with appropriate counterforce, to the force being applied, whether static, or in motion.
- the invention is a free standing solution to many applications where the floor, or ground is the only option.
- the invention provides near perfect conformity to external impressions, and suspends body parts away from hard contact.
- Gel springs join in concert to uniformly distribute vertically and diagonally the weight according to anatomy, weight, and direction of forces being applied, this in conjunction with the spaces in between the gel springs.
- Gel springs conform individually to body parts and shape. Additionally, gel springs have inherent counterforce by the very nature of the materials durometer, whereas foams are referred to in terms of density. Gel springs, even when entirely compressed, maintain a resilience equal to when not compressed. Gel springs act as ‘springs’ as their name indicates, and the anatomy is suspended according to shape, weight, and movements in play.
- the bellows and adjacent gel spring junctions act together providing transitional resistive slippage to dynamic influence of weight and movement, all the while providing counter-pressure, suspension. Cylindrical gel springs without bellows would not provide the same friction with said forces being applied and would most easily fold over flat, not retaining the vertically parallel positions of the cylinders when weight is not present.
- the arrangement of such bellows in cast form provides a superior method of support, in contrast to cellular foams.
- the multiplicity of gel springs provide an elasto-monolithic structure, that minimizes direct pressure to anatomy surfaces and beneath, thereby greatly reducing pressure, to pressure point areas, since the gel material yields rather softly against the flesh, in contract to sheets, foam, or other bedding materials.
- a trampoline is flexible, yet transmits its greatest counterforce, at the center of the weight/force being initially applied; although flexible it is not comfortable, and adds pressure to pressure point areas of the body.
- FIG. 1 is a side view of a gel spring mold.
- FIG. 2 is a wireframe isometric view of a gel spring mold.
- FIG. 3 is a side view of a gel spring.
- FIG. 4 is an isometric view of a gel spring.
- FIG. 5 is a side view of a partial gel spring cushion mold.
- FIG. 6 is an isometric view of a partial gel spring cushion mold.
- FIG. 7 is top view of a partial gel spring cushion mold.
- FIG. 8 is a side view of a partial gel spring cushion mold.
- FIG. 9 is an isometric view of an interlocking support structure member.
- FIG. 10 is a side view of a gel spring cushion mold.
- FIG. 11 is a side view of a gel spring cushion.
- FIG. 12 is an isometric view of a gel spring cushion.
- a small size cushion contains over two thousand gel springs composed of platinum silicone gel.
- each gel spring conforms to the particular to body part, shape, weight, and direction of force being applied.
- the cushion conforms to a pet's or human's body weight and shape with supportive counter-force, conforming with appropriate counter-pressure.
- the outer covers are made from plush synthetic polyester fleece or natural shearling.
- foams e.g. closed-cell polyethylene, and cross-linked foam
- closed-cell polyethylene and cross-linked foam
- foams are used as a secondary support system in areas the animal or human may lean to, or against.
- FIG. 1 shown is a side view of a spring mold 100 comprising a spring mold base 110 and spring mold bellows 120 .
- FIG. 2 shown is an isometric wireframe view of a spring mold 100 in which it can be seen that the spring mold 100 is a shaped hollow tube.
- the spring mold 100 is a polypropylene straw.
- the spring mold base rim 210 may be adhesively attached to a surface prior to application of the gel spring material into the spring mold 100 .
- FIG. 3 shown is a side view of a gel spring 300 , comprising a spring body 310 and a gel spring cap 320 .
- FIG. 4 shows is an isometric view of the gel spring 300 .
- FIG. 5 shown is a plurality of spring molds 100 melded together with the spring mold bases 110 attached at the spring mold base rims 210 to a cushion mold substrate 510 .
- grouped spring molds 100 comprising straws are secured to the bottom of a mold tray with an adhesive epoxy.
- the adhesive epoxy forms a concave surface within the inner wall of the straws, to which the subsequently added silicone gel, forms a convex head silicone gel spring.
- FIG. 6 shows an isometric view of the plurality of spring molds 100 melded together in a square tile circle packing arrangement.
- thousands of grouped spring molds 100 are melded by heat being applied to highlighted edges.
- parallel adjacent polypropylene straws form a bond from the melding process.
- the grouped spring molds 100 are attached to the cushion mold substrate comprising epoxy to the bottom of a tray which is part of the cushion mold.
- the arrangement of the spring molds 100 can be of various shapes, e.g., round, oval, rectangular, square, or other combinations.
- the shape of the cushion mold can be of various shapes.
- FIG. 7 shown is a top view of the plurality of spring molds 100 melded together in a square tile circle packing arrangement.
- the top view shows the interlocking support structure space 710 that exists in the space between the packed plurality of spring molds 100 .
- FIG. 8 shown is a side view of the plurality of spring molds 100 melded together in a square tile circle packing arrangement to the cushion mold substrate 510 .
- the cushion mold substrate 710 may be composed acrylic or similar mater capable of holding the spring molds 100 in place during the application of the gel spring material.
- the spring molds 100 comprising straws are melded together.
- a plurality of straws are first each stretched so as to extend the flexible portion of the straw to its fullest length; the plurality of straws are then stacked and banded together in either square or round configuration; the plurality of straws are then placed on a flat hot plate, whereby the heat melds the polypropylene ends flat and to adjacent straws.
- the straws are then cut at both points of the flexible portions of the straw. Once cut, the ends are again melded, so that both sides of the plurality of straws are melded.
- the result is a plurality of bellows all attached and with a flat flange on one end of each of them.
- FIG. 9 shown is an interlocking support structure member 910 which is a result of gel spring material being applied to the interlocking support structure space 710 .
- FIG. 10 shown is a cushion mold 1010 in which a plurality of spring molds 100 are attached to the cushion mold substrate 510 .
- the gel spring material fills the space in the spring molds 100 to form gel springs
- the gel spring material fills the interlocking support structure space 710 to form interlocking support structure members
- the remaining gel spring material surrounding and above the plurality of spring molds forms is an overlaying cohesive layer that forms the base cushion.
- the gel spring material can be composed of silicone gel or other elastomeric polymers.
- the resulting gel springs When the gel spring material is solidified, it is removed from the cushion mold 1010 , resulting in a solid based supportive comfort cushion with thousands of gel springs 300 perpendicular to the horizontal plane.
- the resulting gel springs have a convex top resulting from the spring mold base that inserts into the mold, and the acrylic forms on the inside of the spring mold in a convex fashion.
- the spring gel is poured into the cushion mold, and the resulting gel spring has a convex tip, and the portion where the bellows terminate, are now cylindrically extended by some length, before becoming joined to the solid base cushion.
- Each gel spring has a convex surface that further reduces areas/points of contact; acting as well in a massaging fashion, with each movement of the body/parts.
- FIG. 11 shown is a side view of a supportive comfort cushion 1100 after removal from the cushion mold and flipped right side up.
- the gel spring material has solidified and supportive comfort cushion 1100 can be seen comprising the plurality of gel springs 300 , plurality of interlocking support structure members 910 , and base cushion 1110 .
- FIG. 12 shows an isometric view of the supportive comfort cushion 1100 in which the base cushion 1110 surrounds the plurality of gel springs 300 and interlocking support structure members 910 up to the level of the gel spring caps 320 .
- the supportive comfort cushion can be covered by fabric or other suitable material for use by animals or humans.
- each gel spring 300 has a limited surface area, yet in concert, adjacent gel springs 300 interlock through the interlocking support structure members 910 , and by their mutually opposed parallel surfaces provide fractioned slippage, thus a proportionately equal distribution of weight is had, as dynamic body anatomy and weight may be applied.
- the supportive comfort cushion is 18′′ ⁇ 22′′ oval, contains over 4000 individual gel spring supports, each conforming in particular to body part, shape, weight, and direction of force. Pets are quite gently suspended at each turn or in any resting position.
- the individual gel springs are corrugated, similar to flexible drinking straws, and a solid gel pad of some thickness, of which the upper 40% of height is comprised of 4000 gel springs; not corrugated, and which pad has also perforations of some number for passage of air, or other elements.
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- Mattresses And Other Support Structures For Chairs And Beds (AREA)
Abstract
Description
Claims (7)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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US14/014,309 US9572431B2 (en) | 2012-08-29 | 2013-08-29 | Supportive comfort cushion |
Applications Claiming Priority (2)
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US201261694266P | 2012-08-29 | 2012-08-29 | |
US14/014,309 US9572431B2 (en) | 2012-08-29 | 2013-08-29 | Supportive comfort cushion |
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US20140059775A1 US20140059775A1 (en) | 2014-03-06 |
US9572431B2 true US9572431B2 (en) | 2017-02-21 |
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US14/014,309 Expired - Fee Related US9572431B2 (en) | 2012-08-29 | 2013-08-29 | Supportive comfort cushion |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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US20190200570A1 (en) * | 2018-01-03 | 2019-07-04 | Purple Innovation, Llc | Pet cushion |
US20220095580A1 (en) * | 2010-04-14 | 2022-03-31 | The Green Pet Shop Enterprises, Llc | Pressure activated recharging cooling platform |
USD967305S1 (en) * | 2022-01-14 | 2022-10-18 | Bingfang Zhang | Multi-functional balance cushion |
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CN104814618A (en) * | 2015-04-21 | 2015-08-05 | 广州市联柔机械设备有限公司 | Single-faced fabric connection clamping type cloth bag spring pad |
WO2019089914A1 (en) * | 2017-11-01 | 2019-05-09 | Bedgear, Llc | Mattress assembly |
WO2020124036A1 (en) | 2018-12-14 | 2020-06-18 | Spc Asset Management, Llc | Methods and systems of spring modules for an adjustable sleeping system |
USD932570S1 (en) * | 2019-03-29 | 2021-10-05 | Andrea Z. Hammer | Weighted exercise bag |
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US20100223730A1 (en) * | 2008-10-03 | 2010-09-09 | Edizone, Llc | Cushions comprising core structures having joiner ribs and related methods |
US20100237082A1 (en) * | 2009-03-20 | 2010-09-23 | Products Of Tomorrow, Inc. | Gel cushion mat |
US20110173757A1 (en) * | 2009-09-02 | 2011-07-21 | Denver Mattress Co. Llc | Cushioning devices and methods |
US20130167302A1 (en) * | 2011-08-16 | 2013-07-04 | Edizone, Llc | Cushioning elements comprising buckling walls |
US20130269113A1 (en) * | 2012-04-16 | 2013-10-17 | Robert Wood | Composite flexible frame mattress |
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US11716965B2 (en) * | 2010-04-14 | 2023-08-08 | The Green Pet Shop Enterprises, Llc | Pressure activated recharging cooling platform |
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US20190200570A1 (en) * | 2018-01-03 | 2019-07-04 | Purple Innovation, Llc | Pet cushion |
USD967305S1 (en) * | 2022-01-14 | 2022-10-18 | Bingfang Zhang | Multi-functional balance cushion |
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