US9554425B2 - Induction heating device - Google Patents
Induction heating device Download PDFInfo
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- US9554425B2 US9554425B2 US14/002,293 US201214002293A US9554425B2 US 9554425 B2 US9554425 B2 US 9554425B2 US 201214002293 A US201214002293 A US 201214002293A US 9554425 B2 US9554425 B2 US 9554425B2
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- power
- oscillating circuits
- heating device
- induction heating
- inverter
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B6/00—Heating by electric, magnetic or electromagnetic fields
- H05B6/02—Induction heating
- H05B6/06—Control, e.g. of temperature, of power
- H05B6/062—Control, e.g. of temperature, of power for cooking plates or the like
- H05B6/065—Control, e.g. of temperature, of power for cooking plates or the like using coordinated control of multiple induction coils
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M5/00—Conversion of AC power input into AC power output, e.g. for change of voltage, for change of frequency, for change of number of phases
- H02M5/40—Conversion of AC power input into AC power output, e.g. for change of voltage, for change of frequency, for change of number of phases with intermediate conversion into DC
- H02M5/42—Conversion of AC power input into AC power output, e.g. for change of voltage, for change of frequency, for change of number of phases with intermediate conversion into DC by static converters
- H02M5/44—Conversion of AC power input into AC power output, e.g. for change of voltage, for change of frequency, for change of number of phases with intermediate conversion into DC by static converters using discharge tubes or semiconductor devices to convert the intermediate DC into AC
- H02M5/453—Conversion of AC power input into AC power output, e.g. for change of voltage, for change of frequency, for change of number of phases with intermediate conversion into DC by static converters using discharge tubes or semiconductor devices to convert the intermediate DC into AC using devices of a triode or transistor type requiring continuous application of a control signal
- H02M5/458—Conversion of AC power input into AC power output, e.g. for change of voltage, for change of frequency, for change of number of phases with intermediate conversion into DC by static converters using discharge tubes or semiconductor devices to convert the intermediate DC into AC using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B70/00—Technologies for an efficient end-user side electric power management and consumption
- Y02B70/10—Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes
Definitions
- the present invention relates to an induction heating device including a plurality of inverters, and having a control function to switch and drive the respective inverters, individually.
- FIG. 8 shows a circuit configuration of the conventional induction heating device.
- a rectifying circuit 22 rectifies an AC power supply 21
- a smoothing circuit 23 smooths the rectified output to obtain a DC power supply.
- An inverter 31 a is composed of a heating coil 24 a , a resonance capacitor 25 a , and a switching element 26 a .
- An inverter 31 b is composed of a heating coil 24 b , a resonance capacitor 25 b , and a switching element 26 b .
- An oscillating circuit 27 a drives the switching element 26 a included in the inverter 31 a .
- An oscillating circuit 27 b drives the switching element 26 b included in the inverter 31 b .
- An input current detecting circuit 28 detects a value of an input current
- a power supply voltage detecting circuit 29 detects a voltage of the AC power supply.
- a microcomputer 30 controls oscillations of the inverters 31 a and 31 b , based on the values detected by the input current detecting circuit 28 and the power supply voltage detecting circuit 29 .
- the microcomputer 30 controls the oscillating circuits 27 a and 27 b so that the oscillating circuits 27 a and 27 b are alternately driven. Further, the microcomputer 30 calculates a power value based on a current value detected by the input current detecting circuit 28 and a voltage value detected by the power supply voltage detecting circuit 29 while controlling the oscillating circuit 27 a , and uses the calculated power value in correcting a power of the inverter 31 a or the like.
- the microcomputer 30 calculates a power value based on the current value input by the input current detecting circuit 28 and the voltage value input by the power supply voltage detecting circuit 29 while controlling the oscillating circuit 27 b , and uses the calculated power value in correcting the power of the inverter 31 b or the like (refer to patent document 1, for example).
- the inverter 31 a outputs a power of 2 kW
- the inverter 31 b outputs a power of 1 kW, as one example.
- the inverter 31 a needs to output a power of 4 kW in the half cycle to output an average power of 2 kW.
- the inverter 31 b needs to output a power of 2 kW in the half cycle to output an average power of 1 kW.
- the output power of the induction heating device largely changes between 4 kW and 2 kW.
- the output of the inverter either one of the inverters 31 a and 31 b ) on which a small-diameter pan or a non-magnetic stainless pan is put is reduced in some arts to protect the switching elements when the small-diameter pan or the non-magnetic stainless pan is heated.
- the output power of the induction heating device largely changes periodically.
- an AC voltage in the home changes in synchronization with the output power of this induction heating device, and a lighting flicker could be generated, for example.
- the present invention provides an induction heating device capable of preventing a flicker phenomenon such as a flicker of a lighting equipment, caused by a change of an output power generated due to alternate drive of two inverters.
- an induction heating device includes a rectifying circuit that rectifies an AC power supply; a smoothing capacitor that smooths the rectified output to obtain a DC power supply; a first and a second inverters each composed of a heating coil, a resonance capacitor, and a switching element, and connected to the smoothing capacitor in parallel; a first and a second oscillating circuits that supply drive signals to the switching elements; and a controller that controls drive of the first and second oscillating circuits.
- the controller alternately drives the first and second oscillating circuits, and controls a drive time ratio of the first and second oscillating circuits so that a power change amount generated every time the drive is switched between the first and second oscillating circuits is not more than a predetermined amount.
- the controller may limit the other output power of the first or second inverter so that a difference between the output power of the first inverter and the output power of the second inverter is not more than the predetermined amount.
- the power change amount generated due to the alternate drive of the two inverters is reduced.
- the flicker phenomenon (such as the flicker of the lighting equipment) can be prevented from being generated, or kept at a level in which a user does not feel strangeness.
- FIG. 1 is a view showing a circuit configuration of an induction heating device according to a first or second embodiment of the present invention.
- FIGS. 2A to 2G are views showing control timing of two oscillating circuits according to the first or second embodiment of the present invention.
- FIGS. 3A to 3G are views showing operations of switching elements and an output power of the induction heating device when the two oscillating circuits are alternately driven in a cycle of five ZVPs in the first embodiment of the present invention.
- FIGS. 4A to 4G are views showing operations of switching elements and an output power of the induction heating device when the two oscillating circuits are alternately driven in a cycle of six ZVPs in the first embodiment of the present invention.
- FIGS. 5A to 5E are views showing a change of the output power of the induction heating device when set powers of the two inverters are 1.5 kW and 1 kW, respectively in the second embodiment of the present invention.
- FIGS. 6A and 6E are views showing a change of the output power of the induction heating device when a first inverter heats a small-diameter pan or non-magnetic stainless pan in the second embodiment of the present invention.
- FIGS. 7A to 7E are views showing a change of the output power of the induction heating device when an output power of a second inverter is limited based on a reference value of a power change in the second embodiment of the present invention.
- FIG. 8 is a view showing a circuit configuration of a conventional induction heating device.
- An induction heating device includes a rectifying circuit that rectifies an AC power supply; a smoothing capacitor that smooths the rectified output to obtain a DC power supply; a first and a second inverters each composed of a heating coil, a resonance capacitor, and a switching element, and connected to the smoothing capacitor in parallel; a first and a second oscillating circuits that supply drive signals to the switching elements; and a controller that controls drive of the first and second oscillating circuits.
- the controller alternately drives the first and second oscillating circuits, and controls a drive time ratio of the first and second oscillating circuits so that a power change amount generated every time the drive is switched between the first and second oscillating circuits is not more than a predetermined amount.
- the power change amount generated due to the alternate drive of the two inverters can be limited. As a result, the flicker of the lighting equipment or the like can be prevented from being generated, or kept at a level in which a user does not feel strangeness.
- the controller alternately drives the first and second oscillating circuits, and when one output power of the first or second inverter is limited to a power smaller than a power required to obtain a set power, the controller reduces the other output power of the first or second inverter so that a difference between the output power of the first inverter and the output power of the second inverter is not more than the predetermined amount.
- the power change amount generated due to the alternate drive of the two inverters can be limited.
- the flicker of the lighting equipment or the like can be prevented from being generated, or kept at the level in which the user does not feel strangeness.
- the predetermined amount is not more than a power amount corresponding to a voltage change rate of the AC power supply in which a short-time flicker value Pst is one.
- the power change amount generated due to the alternate drive of the two inverters can be limited below or equal to a border line whether people feel the flicker terrible.
- the flicker of the lighting equipment or the like can be prevented from being generated, or kept at the level in which the user does not feel strangeness.
- the controller performs control such that a cycle time of the alternate drive of the first and second oscillating circuits is not more than 300 milliseconds, and number of drive switching operations between the first and second oscillating circuits per minute is not less than 400.
- a cycle time of the alternate drive of the first and second oscillating circuits is not more than 300 milliseconds, and number of drive switching operations between the first and second oscillating circuits per minute is not less than 400.
- a zero-volt detecting circuit that detects a zero point of the AC power supply is included.
- the controller switches the drive between the first and second oscillating circuits, based on timing at which the zero point of the AC power supply is detected by the zero-volt detecting circuit.
- an instantaneous value of the AC power supply at the time of switching the drive between the first and second oscillating circuits is a lower voltage, compared with a time when the instantaneous value of the AC power supply is high, so that a charge voltage to the smoothing capacitor can be low.
- a rush current generated at the time of an initial operation of each of the first and second inverters can be lowered, so that an abnormal sound such as a pan rap or growl sound can be prevented from being generated.
- FIG. 1 is a view showing a circuit configuration of an induction heating device according to a first embodiment of the present invention.
- a rectifying circuit 2 is a rectifying circuit that rectifies an AC power supply 1 .
- a smoothing capacitor 3 smooths the rectified output to obtain a DC power supply.
- a first inverter 11 a is composed of a first heating coil 4 a , a first resonance capacitor 5 a , and first switching elements 6 a and 6 c .
- a second inverter 11 b is composed of a second heating coil 4 b , a second resonance capacitor 5 b , and second switching elements 6 b and 6 d .
- the first and second inverters 11 a and 11 b are connected to the smoothing capacitor 3 in parallel, and invert the DC power supply to an alternate current.
- a first oscillating circuit 7 a drives the first switching elements 6 a and 6 c in the first inverter 11 a .
- a second oscillating circuit 7 b drives the second switching elements 6 b and 6 d in the second inverter 11 b .
- An input current detecting circuit 8 detects a value of an input current.
- a zero-volt detecting circuit 9 detects a timing (zero point) of positive and negative voltage inversion of an AC power supply voltage.
- a first resonance voltage detecting circuit 13 a detects a value of a resonance voltage of the first resonance capacitor 5 a .
- a second resonance voltage detecting circuit 13 b detects a value of a resonance voltage of the second resonance capacitor 5 b .
- An operation unit 12 receives operations such as selection of heat/stop and a power adjustment (heating power) for an object to be heated (cooking object) from a user.
- a control circuit 10 includes a microcomputer. The control circuit 10 controls oscillations of the first and second inverters 11 a and 11 b , based on values detected by the input current detecting circuit 8 , the zero-volt detecting circuit 9 , and the first and second resonance voltage detecting circuits 13 a and 13 b , and a heat setting set in the operation unit 12 .
- the induction heating device (electromagnetic cooker represented by an IH cooking heater) according to the present embodiment with the above configuration can inductively heat objects to be heated such as a pan put on the first or second heating coils 4 a or 4 b via a top panel, by an eddy current generated due to magnetic coupling to the first and second heating coils 4 a and 4 b.
- the control circuit 10 controls the first and second oscillating circuits 7 a and 7 b so that each of the first and second inverters 11 a and 11 b outputs a power corresponding to a heat power setting received by the operation unit 12 .
- set power the output power of each of the first and second inverters 11 a and 11 b corresponding to the heat power setting set by the user.
- FIGS. 2A to 2G are views showing control timing of the two oscillating circuits 7 a and 7 b according to the present embodiment.
- FIG. 2A indicates a voltage level of the AC power supply 1
- FIG. 2B indicates a detection signal (output signal) of the zero-volt detecting circuit 9
- FIGS. 2C and 2D indicate operation states of the first and second oscillating circuits 7 a and 7 b , respectively
- FIGS. 2E and 2F indicate drive signals of the first and second switching elements 6 a and 6 b , respectively
- FIG. 2G indicates an output power of the induction heating device.
- each of the first switching elements 6 a and 6 c , and the second switching elements 6 b and 6 d according to the present embodiment is driven by a predetermined switching cycle (for example, high-frequency cycle of 16 kHz or more which is not audible to the human ear), regardless of the set powers of the first and second inverters 11 a and 11 b .
- An upper limit of an on-time of each of the first and second switching elements 6 a and 6 b is set to a half time of the switching cycle.
- the first switching element 6 c and the second switching element 6 d are exclusively driven with respect to the first switching element 6 a and the second switching element 6 b , respectively.
- a lower limit of an on-time of each of the first and second switching elements 6 c and 6 d is the half time of the switching cycle. Therefore, when the on-time of each of the first switching elements 6 a and 6 c and the second switching elements 6 b and 6 d is the half of the switching cycle, the output power of each of the inverters 11 a and 11 b is maximum.
- the control circuit 10 which received the signal from the operation unit 12 starts to send respective control signals to the first and second oscillating circuits 7 a and 7 b so that the first and second oscillating circuits 7 a and 7 b drive the first switching elements 6 a and 6 c , and the second switching elements 6 b and 6 d.
- a drive period of the first oscillating circuit 7 a by the control circuit 10 is a period T 1 .
- a drive period of the second oscillating circuit 7 b is a period T 2 .
- the first switching elements 6 a and 6 c are driven by the first oscillating circuit 7 a in the period T 1 , according to the above-described predetermined switching cycle which is shorter than the periods T 1 and T 2 .
- FIG. 2C a drive period of the first oscillating circuit 7 a by the control circuit 10 is a period T 1 .
- a drive period of the second oscillating circuit 7 b is a period T 2 .
- the first switching elements 6 a and 6 c are driven by the first oscillating circuit 7 a in the period T 1 , according to the above-described predetermined switching cycle which is shorter than the periods T 1 and T 2 .
- the second switching elements 6 b and 6 d are driven by the second oscillating circuit 7 b in the period T 2 , according to the above-described predetermined switching cycle which is shorter than the periods T 1 and T 2 . That is, the first and second oscillating circuits 7 a and 7 b are operated intermittently in the periods T 1 and T 2 , respectively, and alternately in a predetermined cycle T (T 1 +T 2 ). Thus, the first switching elements 6 a and 6 c and the second switching elements 6 b and 6 d are also driven intermittently in the periods T 1 and T 2 , respectively, and alternately in the predetermined cycle T, according to the predetermined switching cycle which is shorter than the periods T 1 and T 2 .
- the zero-volt detecting circuit 9 outputs a high-level signal when a voltage level of the AC power supply 1 is in a positive side, and outputs a low-level signal when the voltage level of the AC power supply 1 is on a negative side. Then, the zero-volt detecting circuit 9 outputs a falling edge from the high level to the low level and a rising edge from the low level to the high level when the voltage level of the AC power supply 1 is in the vicinity of a zero point. Therefore, the detection signal (output signal) of the zero-volt detecting circuit 9 is a pulse signal of the cycle of the AC power supply.
- the control circuit 10 detects the zero point of the AC power supply 1 with the output signal of the zero-volt detecting circuit 9 , and switches the operation between the first and second oscillating circuits 7 a and 7 b in the vicinity of the zero point of the AC power supply 1 . For example, in the case where the operation is switched from the first oscillating circuit 7 a to the second oscillating circuit 7 b , when the zero-volt detecting circuit 9 outputs the rising or falling edge, the control circuit 10 stops the operation of the first operating oscillating circuit 7 a in operation at first and then starts the operation of the second oscillating circuit 7 b .
- the operation period T 1 of the first oscillating circuit 7 a and the operation period T 2 of the second oscillating circuit 7 b are set in units of the half cycle of the AC power supply cycle (that is, each of the operation period T 1 of the first oscillating circuit 7 a and the operation period T 2 of the second oscillating circuit 7 b is set to the integral multiple of the half cycle of the AC power supply cycle).
- ZVP zero volt pulse
- the period T 1 corresponds to three pulses of the ZVP (three ZVPs), and the period T 2 corresponds to two pulses of the ZVP (two ZVPs).
- the first and second oscillating circuits 7 a and 7 b are alternately operated in a cycle of five ZVPs.
- the output power of the induction heating device is an output power P 1 from the first inverter 11 a in the period T 1 , and is an output power P 2 from the second inverter 11 b in the period T 2 . Therefore, the output power of the induction heating device changes between the output power P 1 and the output power P 2 every time the first and second oscillating circuits 7 a and 7 b are alternately operated.
- the output power for one cycle of the induction heating device from the first inverter 11 a is an average power of 3/5 time of the output power P 1 .
- the output power for one cycle of the induction heating device from the second inverter 11 b is an average power of 2/5 time of the output power P 2 .
- FIG. 3A to 3G are views showing operations of switching elements and an output power of the induction heating device when the two oscillating circuits according to the present embodiment are alternately driven in the cycle of five ZVPs.
- FIGS. 4A and 4G are views showing operations of switching elements and an output power of the induction heating device, when the two oscillating circuits according to the present embodiment are alternately driven in a cycle of six ZVPs.
- FIGS. 3A and 4A indicate a voltage level of the AC power supply
- FIGS. 3B and 4B indicate a detection signal (output signal) of the zero-volt detecting circuit 9
- FIGS. 3C and 4C, and 3D and 4D indicate operation states of the first and second oscillating circuits 7 a and 7 b , respectively
- FIGS. 3E and 4E, and 3F and 4F indicate drive signals of the first and second switching elements 6 a and 6 b , respectively
- FIGS. 3G and 4G indicate an output power of the induction heating device.
- the first and second oscillating circuits 7 a and 7 b are operated intermittently in the periods T 1 and T 2 , respectively, and alternately in the predetermined cycle T.
- the control circuit 10 controls the first and second oscillating circuits 7 a and 7 b so that the first and second inverters 11 a and 11 b are operated in the cycle of five ZVPs or six ZVPs, regardless of the set power of each of the first and second inverters 11 a and 11 b .
- the periods T 1 and T 2 are changed based on the set power of each of the first and second inverters 11 a and 11 b.
- the cycle T needs to be determined so that a time for one cycle is 300 milliseconds or less, and number of the switching operations between the first and second oscillating circuits 7 a and 7 b per minute is 400 or more.
- the purpose of determining the cycle T as described above is to control a degree of an off-and-on boiling state which is likely to be generated in the object to be heated in boiling water or the like especially, while the induction heating device performs the intermittent operation in which the heating operation and the stop are alternately performed.
- a frequency of the AC power supply 1 is 50 Hz or 60 Hz. Therefore, length of the half cycle (ZVP) of the output of the AC power supply 1 is 10 milliseconds when the frequency is 50 Hz, and is 8.3 milliseconds when the frequency is 60 Hz. Therefore, the cycle T of five ZVPs is 50 milliseconds when the frequency is 50 Hz, and is 42 milliseconds when the frequency is 60 Hz. Further, the cycle T of six ZVPs is 60 milliseconds when the frequency is 50 Hz, and is 50 milliseconds when the frequency is 60 Hz.
- both of the cycle T of six ZVPs and the cycle T of five ZVPs satisfies the above condition.
- the number of the switching operations between the first and second oscillating circuits 7 a and 7 b per minute the number of the switching operations between the first and second oscillating circuits 7 a and 7 b per minute.
- the number of the switching operations per minute in the case where the cycle T is five ZVPs is 2400 when the frequency is 50 Hz, and is 2880 when the frequency is 60 Hz.
- the number of the switching operations per minute in the case where the cycle is six ZVPs is 2000 when the frequency is 50 Hz, and is 2400 when the frequency is 60 Hz.
- both of the cycle T of five ZVPs and cycle T of six ZVPs satisfies the condition.
- the cycle T is not limited to five ZVPs and six ZVPs, and there is no problem even when the cycle T is set to any value except for five ZVPs and six ZVPs as long as the above-described condition is satisfied. Since the time of the one cycle is set to 300 milliseconds or less, the cycle T can be set to any value within a range of up to 30 ZVPs when the frequency of the AC power supply 1 is 50 Hz, and the cycle T can be set to any value within a range of up to 36 ZVPs when the frequency of the AC power supply 1 is 60 Hz,
- the periods T 1 and T 2 are determined as follows.
- the output power needs to be 5/3 times the set power. Therefore, the output power of the first inverter 11 a needs to be 1.7 kW in the period T 1 . Further, since the intermittent operation is performed such that the second inverter 11 b is operated in the period of two ZVPs of the cycle of five ZVPs, and the average of the output power in the cycle T (that is, the set power) of the second inverter 11 b is 1 kW, the output power needs to be 5/2 times the set power.
- the output power of the second inverter 11 b needs to be 2.5 kW in the period T 2 . Therefore, as shown in FIG. 3G , the output power of the induction heating device changes between 1.7 kW and 2.5 kW every time the first and second oscillating circuits 7 a and 7 b are alternately operated in the cycle of five ZVPs.
- a difference between the output power of the first inverter 11 a in the period T 1 and the output power of the second inverter 11 b in the period T 2 is referred to as “power change amount”.
- the power change amount in this case is 800 W (2.5 kW-1.7 kW).
- the output power of the first inverter 11 a needs to be 2 kW in the period T 1 .
- the output power of the second inverter 11 b is similarly calculated. Since the intermittent operation is performed such that the second inverter 11 b is operated in the period of three ZVPs of the cycle of six ZVPs, the output power of the second inverter 11 b needs to be 2 kW in the period T 2 . Therefore, as shown in FIG. 4E , the output power of the induction heating device is constant at 2 kW while the first and second oscillating circuits 7 a and 7 b are alternately operated in the cycle of six ZVPs. That is, the power change amount in this case is zero W.
- the control circuit 10 sets the cycle T to five ZVPs or six ZVPs, based on whether the power change amount generated when the first and second oscillating circuits 7 a and 7 b are switched is a reference amount or lower. That is, the control circuit 10 alternately drives the first and second oscillating circuits 7 a and 7 b , and controls a drive time ratio (T 1 : T 2 ) of the first and second oscillating circuits 7 a and 7 b so that the power change amount generated every time the drive is switched between the first and second oscillating circuits 7 a and 7 b is the reference amount or less. As a result, a flicker phenomenon such as a flicker of a lighting equipment can be prevented.
- the “reference amount” for the power change amount used in determining the cycle T is previously determined, in view of a flicker of a light caused by the power change generated when the first and second oscillating circuits 7 a and 7 b are switched.
- the reference amount is determined as a maximum amount in a range of the power change amount which corresponds to a flicker whose degree is not felt serious to the human eyes.
- a short-time flicker indicator is used as an index to determine this reference amount.
- the reference amount for the power change amount used in determining the cycle T When an equipment having a relatively high load such as the induction heating device or the like is operated, a light such as an incandescent lamp is dimmed in some cases. This is because a large current flows due to the operation of the equipment and thus the AC power supply voltage is lowered. To prevent such flicker of the light, there is an international standard to limit the change in the current consumption of an equipment. Particularly, there is an index called the short-time flicker indicator Pst in which severity of the flicker is quantified based on characteristics of the human eyes.
- the short-time flicker indicator Pst is a graph in which a border line indicating whether the human feels the flicker terrible is defined as one.
- the abscissa axis of the graph of the short-time flicker indicator Pst indicates number of step-shaped voltage changes per minute, and the ordinate axis indicates a magnitude of a voltage change when a rated voltage is set to 100%.
- the AC power supply 1 according to the present embodiment is 240 V/50 Hz, and the cycle T is five ZVPs
- the number of the switching operations between the first and second oscillating circuits 7 a and 7 b per minute is 2400, as described above.
- the number of the voltage changes is also 2400.
- the cycle T is six ZVPs
- the number of the switching operations between the first and second oscillating circuits 7 a and 7 b per minute is 2000, and thus the voltage change number is also 2000.
- the reference amount is set to be not more than the power change amount calculated based on the flicker indicator Pst in each of the cases where the cycle T is five ZVPs and six ZVPs.
- the output power of the induction heating device changes between 1.7 kW and 2.5 kW, and thus the power change amount is 800 W. Further, when the cycle T is six ZVPs, the output power is constant at 2 kW, and thus the power change amount is zero W.
- the power change in the operation of the induction heating device in the cycle of five ZVPs exceeds the reference value, and the power change in the operation of the induction heating device in the cycle of six ZVPs is not more than the reference amount.
- control circuit 10 determines that the alternate operations of the first and second oscillating circuits 7 a and 7 b in the cycle of six ZVPs in which the power change is not more than the reference amount are approved, and that the alternate operations in the cycle of five ZVPs in which the power change exceeds the reference amount are disapproved.
- the induction heating device is operated in the cycle T in which the power change amount is smaller.
- the set power is provided so that the power change amount is surely the reference amount or less, in either or both of the operations in the cycle of five ZVPs and in the cycle of six ZVPs, in all possible combinations of the set powers of the first and second inverters 11 a and 11 b . Therefore, a case where both of the power change amount in the operation in the cycle of five ZVPs and the power change amount in the operation in the cycle of six ZVPs exceed the reference amount does not occur.
- the drive cycle T of the first and second oscillating circuits 7 a and 7 b is adjusted.
- the drive times T 1 and T 2 may be adjusted while the cycle T is fixed.
- the induction heating device includes the rectifying circuit 2 that rectifies an AC power supply; the smoothing capacitor 3 that smooths the rectified output to obtain a DC power supply; the first and a second inverters that invert the DC power supply to an alternate current by the first and second switching elements 6 a , 6 c , 6 b , and 6 d to supply high-frequency power, and connected to the smoothing capacitor 3 in parallel; the first and a second oscillating circuits 7 a and 7 b that supply drive signals to the switching elements 6 a , 6 c , 6 b , and 6 d in the first and a second inverters 11 a and 11 b ; and a control circuit 10 that controls the drive of the first and second oscillating circuits.
- the controller alternately drives the first and second oscillating circuits 7 a and 7 b , and controls a drive time ratio of the first and second oscillating circuits 7 a and 7 b so that a power change amount generated every time the drive is switched between the first and second oscillating circuits 7 a and 7 b is not more than the reference amount.
- the power change amount generated due to the alternate drives of the two first and second inverters 11 a and 11 b can be suppressed.
- the flicker of the lighting equipment can be prevented from being generated, or controlled to the level in which the user does not feel strangeness.
- the power change amount generated every time the drive is switched between the first and second oscillating circuits 7 a and 7 b can be equal to or less than the power change amount corresponding to a voltage change rate of the AC power supply in which the short-time flicker value Pst is one.
- the power change amount generated due to the alternate drive of the two first and second inverters 11 a and 11 b can be equal to or less the border line whether people feel the flicker terrible.
- the flicker of the lighting equipment or the like can be prevented from being generated, or kept at the level in which the user does not feel strangeness.
- the cycle time T of the alternate drive of the first and second oscillating circuits 7 a and 7 b can be set to 300 milliseconds or less, and the number of the drive switching operations per minute can be set to 400 or more.
- the induction heating device can keep a degree of an off-and-on boiling state which is likely to be generated in the object to be heated particularly in boiling water or the like, at a level in which the user does not notice or does not feel strangeness.
- the user can be prevented from mistaking the intermittent boiling state for a defect of the equipment or the like.
- the induction heating device includes the zero-volt detecting circuit 9 that detects the zero point of the AC power supply 1 .
- the control circuit 10 switches the drive between the first and second oscillating circuits 7 a and 7 b , in the vicinity of the zero point of the AC power supply detected by the zero-volt detecting circuit 9 .
- an instantaneous value of the AC power supply 1 at the time of switching the drive between the first and second oscillating circuits 7 a and 7 b is a voltage lower than the maximum value of the instantaneous value of the AC power supply 1 , and thus a charge voltage to the smoothing capacitor 3 can be kept low. Therefore, an inrush current generated at the time of an initial operation of each of the first and second inverters 11 a and 11 b can be kept low, and thus an abnormal sound such as a pan rap or growl sound can be prevented from being generated.
- a second embodiment of the present invention will be described. Because a basic configuration of an induction heating device according to the present embodiment is the same as the configuration of the induction heating device according to the first embodiment, the same component is marked with the same reference sign, and its description is omitted. Further, because a basic operation of the induction heating device according to the present embodiment is the same as the operation of the induction heating device according to the first embodiment, its description is omitted.
- the first inverter 11 a outputs the power P 1 in the period T 1
- the second inverter 11 b outputs the power P 2 in the period T 2
- the output power of the induction heating device changes between the powers P 1 and P 2 every time the first and second oscillating circuits 7 a and 7 b are alternately operated. Since intermittent operation is performed such that the first inverter 11 a is operated in the period of three ZVPs of the cycle of five ZVPs, the first inverter 11 a outputs the average power of 3/5 time of the output power P 1 , in the cycle T.
- the second inverter 11 b since the intermittent operation is performed such that the second inverter 11 b is operated in the period of two ZVPs of the cycle of five ZVPs, the second inverter 11 b outputs the average power of 2/5 time of the output power P 2 , in the cycle T.
- FIGS. 5A to 5E are views showing a change of the output power of the induction heating device generated when the set powers of the two inverters are 1.5 kW and 1 kW, respectively in this embodiment.
- FIG. 5A indicates a voltage level of the AC power supply 1
- FIG. 5B indicates a detection signal (output signal) of the zero-volt detecting circuit 9
- FIGS. 5C and 5D indicate operation states of the first and second oscillating circuits 7 a and 7 b , respectively
- FIG. 5E indicates an output power of the induction heating device.
- the control circuit 10 controls the first and second oscillating circuits 7 a and 7 b so that the first and second oscillating circuits 7 a and 7 b are operated intermittently in the periods T 1 and T 2 , respectively and alternately in the cycle of five ZVPs.
- the periods T 1 and T 2 are determined based on the respective set powers of the first and second inverters 11 a and 11 b .
- the determination method is as follows similar to the first embodiment.
- the output power of the induction heating device is constant at 2.5 kW.
- FIGS. 6A to 6E are views showing a change of the output power of the induction heating device when the first inverter 11 a according to the present embodiment heats the small-diameter pan or the non-magnetic stainless pan.
- FIG. 7A to 7E are views showing a change of the output power of the induction heating device when the output power of the second inverter 11 b is limited, based on a reference value of the power change according to the present embodiment.
- the induction heating device includes a protecting means that prevents the resonant current flowing in each of the first switching elements 6 a and 6 c and the second switching element 6 b and 6 d from reaching a predetermined amount or more.
- the induction heating device detects values of the resonance voltages generated in the first and second resonance capacitors 5 a and 5 b by the first and second resonance voltage detecting circuits 13 a and 13 b to limit the output powers of the first and second inverters 11 a and 11 b.
- the output power of the first inverter 11 a is limited to 1.5 kW in the period T 1 , instead of original 2.5 kW.
- the output power of the induction heating device changes between 1.5 kW and 2.5 kW every time the first and second oscillating circuits 7 a and 7 b are alternately operated.
- the output powers of the first and second inverters 11 a and 11 b are limited by reducing duty ratios in switching the first switching elements 6 a and 6 c and the second switching elements 6 b and 6 d.
- the control circuit 10 limits the output power of the second inverter 11 b so that the power change amount is the reference amount or less.
- the reference amount is previously determined similar to the first embodiment.
- the reference amount for the power change amount used in limiting the output power of the second inverter 11 b When an equipment having a relatively high load such as the induction heating device or the like is operated, a light such as an incandescent lamp is dimmed in some cases. This is because a large current flows due to the operation of the equipment and thus the AC power supply voltage is lowered. To prevent such flicker of the light, there is an international standard to limit the change in the current consumption of an equipment. Particularly, there is an index called the short-time flicker indicator Pst in which severity of the flicker is quantified based on characteristics of the human eyes.
- the short-time flicker indicator Pst is a graph in which a border line indicating whether the human feels the flicker terrible is defined as one.
- the abscissa axis of the graph of the short-time flicker indicator Pst indicates number of step-shaped voltage changes per minute
- the ordinate axis indicates a magnitude of a voltage change in percent of a rated voltage.
- a maximum value which can be set as the output power of the second inverter 11 b is determined as 1.9 kW (1.5 kW+0.4 kW).
- the control circuit 10 limits the output power of the second inverter 11 b to 1.9 kW, and alternately operates the first and second inverters 11 a and 11 b .
- the output power of the induction heating device changes between 1.5 kW and 1.9 kW every time the first and second oscillating circuits 7 a and 7 b are alternately operated. Therefore, the power change amount is reduced from 1000 W (2.5 kW-1.5 kW) to 400 W (1.9 kW-1.5 kW) which is not more than the reference amount.
- the present embodiment discloses the means for detecting the values of the resonance voltages generated in the first and second resonance capacitors 5 a and 5 b as the means for protecting the first switching elements 6 a and 6 c and the second switching elements 6 b and 6 d , but the present invention is not limited to this means.
- a current transformer or the like may be provided in a current path of the resonant current, and thereby the values of the currents flowing in the first switching elements 6 a and 6 c and the second switching elements 6 b and 6 d may be directly detected. The same effect can be also provided by this means, as a matter of course.
- the induction heating device includes the rectifying circuit 2 that rectifies an AC power supply 1 ; the smoothing capacitor 3 that smooths the rectified output to obtain a DC power supply; the first and second inverters 11 a and 11 b composed of the first and second heating coils 4 a and 4 b , the first and second resonance capacitors 5 a and 5 b , and the first switching elements 6 a and 6 c and the second switching elements 6 b and 6 d , and connected to the smoothing capacitor 3 in parallel; the first and second oscillating circuits 7 a and 7 b that supply the drive signals to the first switching elements 6 a and 6 c , and the second switching elements 6 b and 6 d ; and the control circuit 10 that controls the drive of the first and second oscillating circuits 7 a and 7 b .
- the control circuit 10 alternately drives the first and second oscillating circuits 7 a and 7 b , and when one output power of the first or second inverter 11 a or 11 b is limited to a power smaller than a power required to obtain a set power, the control circuit 10 limits the other output power of the first or second inverter 11 a or 11 b so that a difference between the output power of the first inverter 11 a and the output power of the second inverter 11 b is not more than the predetermined amount. As a result, the flicker of the lighting equipment or the like can be prevented from being generated, or kept at the level in which the user does not feel strangeness.
- the induction heating device similarly to the first embodiment, makes a difference between the output powers of the first and second inverters 11 a and 11 b into a power amount corresponding to a voltage change rate of the AC power supply in which a short-time flicker value Pst is one.
- the induction heating device can limit a power change amount generated due to the alternate drive of the two first and second inverters 11 a and 11 b the border line whether people feel the flicker terrible or less. Therefore, the flicker of the lighting equipment or the like can be prevented from being generated, or kept a level in which a user does not feel strangeness.
- the induction heating device similarly to the first embodiment, controls the first and second oscillating circuits 7 a and 7 b so that the cycle T is 300 milliseconds or less, and the number of the switching operations between the first and second oscillating circuits 7 a and 7 b per minute is 400 or more.
- the induction heating device can suppress an off-and-on boiling state which is likely to be generated in an object to be heated particularly in boiling water or the like to a level in which a user does not notice or does not feel strangeness. Therefore, the user can be prevented from mistaking the intermittent boiling state for a defect of the equipment or the like.
- the induction heating device similarly to the first embodiment, includes the zero-volt detecting circuit 9 that detects the zero point of the AC power supply 1 .
- the control circuit 10 switches the drive between the first and second oscillating circuits 7 a and 7 b , in the vicinity of the zero point of the AC power supply.
- the instantaneous value of the AC power supply 1 at the time of switching the drive between the first and second oscillating circuits 7 a and 7 b is a voltage lower than the maximum value of the instantaneous value of the AC power supply 1 , and thus a charge voltage to the smoothing capacitor 3 can be kept low. Therefore, the rush current generated at the time of an initial operation of each of the first and second inverters 11 a and 11 b can be lowered, so that an abnormal sound such as a pan rap or growl sound can be prevented from being generated.
- the induction heating device can prevent a flicker such as a flicker of a lighting equipment caused by the power change generated due to the alternate drive of the two inverters. Therefore, the present invention can also be applied to an industrial or household induction heating device which is operated with alternate drive of the two inverters.
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- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- General Induction Heating (AREA)
- Induction Heating Cooking Devices (AREA)
Abstract
Description
- Patent Document 1: JP 2001-196156 A
(Period T1)=(cycle T)×(set power of
(Period T2)=(cycle T)−(period T1)
(Voltage change amount)=(rated voltage)×(magnitude of voltage change satisfying that Pst=1)=240 (V)×0.75(%)/100=1.8 (V)
(Current change amount)=(voltage change amount)/Zref=1.8 (V)/0.47(Ω)=3.83 (A)
(Power change amount)=(rated voltage)×(current change amount)=240 (V)×3.83 (A)=919 (W)
(Period T1)=(cycle T)×(set power of
(Period T2)=(cycle T)−(period T1)
(Voltage change amount)=(rated voltage)×(magnitude of voltage change satisfying that Pst=1)=240 (V)×0.75(%)/100=1.8 (V)
(Current change amount)=(voltage change amount)/Zref=1.8 (V)/0.47(Ω)=3.83 (A)
(Power change amount)=(rated voltage)×(current change amount)=240 (V)×3.83 (A)=919 (W)
Claims (5)
Applications Claiming Priority (5)
Application Number | Priority Date | Filing Date | Title |
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JP2011-266582 | 2011-12-06 | ||
JP2011266582 | 2011-12-06 | ||
JP2011-278110 | 2011-12-20 | ||
JP2011278110 | 2011-12-20 | ||
PCT/JP2012/005692 WO2013084386A1 (en) | 2011-12-06 | 2012-09-07 | Induction heating device |
Publications (2)
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US20130334212A1 US20130334212A1 (en) | 2013-12-19 |
US9554425B2 true US9554425B2 (en) | 2017-01-24 |
Family
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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US14/002,293 Expired - Fee Related US9554425B2 (en) | 2011-12-06 | 2012-09-07 | Induction heating device |
Country Status (8)
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US (1) | US9554425B2 (en) |
EP (1) | EP2790466B1 (en) |
JP (1) | JP5909674B2 (en) |
CN (1) | CN103416104B (en) |
CA (1) | CA2828396C (en) |
ES (1) | ES2586806T3 (en) |
HK (1) | HK1190561A1 (en) |
WO (1) | WO2013084386A1 (en) |
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US11140751B2 (en) | 2018-04-23 | 2021-10-05 | Whirlpool Corporation | System and method for controlling quasi-resonant induction heating devices |
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Also Published As
Publication number | Publication date |
---|---|
CN103416104A (en) | 2013-11-27 |
JP5909674B2 (en) | 2016-04-27 |
HK1190561A1 (en) | 2014-07-04 |
EP2790466A4 (en) | 2015-04-22 |
JPWO2013084386A1 (en) | 2015-04-27 |
CA2828396A1 (en) | 2013-06-13 |
WO2013084386A1 (en) | 2013-06-13 |
EP2790466B1 (en) | 2016-05-18 |
CN103416104B (en) | 2015-08-19 |
EP2790466A1 (en) | 2014-10-15 |
ES2586806T3 (en) | 2016-10-19 |
CA2828396C (en) | 2019-08-13 |
US20130334212A1 (en) | 2013-12-19 |
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