US7614315B2 - Sorbent trap cartridge for mercury emissions monitoring - Google Patents
Sorbent trap cartridge for mercury emissions monitoring Download PDFInfo
- Publication number
- US7614315B2 US7614315B2 US12/031,980 US3198008A US7614315B2 US 7614315 B2 US7614315 B2 US 7614315B2 US 3198008 A US3198008 A US 3198008A US 7614315 B2 US7614315 B2 US 7614315B2
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- US
- United States
- Prior art keywords
- probe
- sorbent
- mercury
- cartridge
- stack
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000002594 sorbent Substances 0.000 title claims abstract description 72
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 title claims abstract description 55
- 229910052753 mercury Inorganic materials 0.000 title claims abstract description 53
- 238000012544 monitoring process Methods 0.000 title description 8
- 239000000523 sample Substances 0.000 claims abstract description 60
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims abstract description 21
- 239000003546 flue gas Substances 0.000 claims abstract description 21
- 239000003575 carbonaceous material Substances 0.000 claims description 5
- 238000004891 communication Methods 0.000 claims description 3
- 238000011144 upstream manufacturing Methods 0.000 claims description 3
- 239000012530 fluid Substances 0.000 claims description 2
- 239000007789 gas Substances 0.000 description 14
- 238000005070 sampling Methods 0.000 description 10
- 238000000034 method Methods 0.000 description 6
- 230000007613 environmental effect Effects 0.000 description 4
- 241000251468 Actinopterygii Species 0.000 description 3
- 238000004458 analytical method Methods 0.000 description 3
- MWUXSHHQAYIFBG-UHFFFAOYSA-N nitrogen oxide Inorganic materials O=[N] MWUXSHHQAYIFBG-UHFFFAOYSA-N 0.000 description 3
- 239000010453 quartz Substances 0.000 description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- 241000196324 Embryophyta Species 0.000 description 2
- JJWSNOOGIUMOEE-UHFFFAOYSA-N Monomethylmercury Chemical compound [Hg]C JJWSNOOGIUMOEE-UHFFFAOYSA-N 0.000 description 2
- 210000003754 fetus Anatomy 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 235000013162 Cocos nucifera Nutrition 0.000 description 1
- 244000060011 Cocos nucifera Species 0.000 description 1
- 241001465754 Metazoa Species 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 238000012863 analytical testing Methods 0.000 description 1
- 238000010923 batch production Methods 0.000 description 1
- 230000031018 biological processes and functions Effects 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 229910002091 carbon monoxide Inorganic materials 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 239000003610 charcoal Substances 0.000 description 1
- 238000001311 chemical methods and process Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000012937 correction Methods 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 210000004907 gland Anatomy 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 230000008271 nervous system development Effects 0.000 description 1
- 230000000926 neurological effect Effects 0.000 description 1
- 239000013618 particulate matter Substances 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000005180 public health Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 241000894007 species Species 0.000 description 1
- 238000012421 spiking Methods 0.000 description 1
- XTQHKBHJIVJGKJ-UHFFFAOYSA-N sulfur monoxide Chemical class S=O XTQHKBHJIVJGKJ-UHFFFAOYSA-N 0.000 description 1
- 229910052815 sulfur oxide Inorganic materials 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
- 239000012808 vapor phase Substances 0.000 description 1
- 239000003643 water by type Substances 0.000 description 1
Images
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N33/00—Investigating or analysing materials by specific methods not covered by groups G01N1/00 - G01N31/00
- G01N33/0004—Gaseous mixtures, e.g. polluted air
- G01N33/0009—General constructional details of gas analysers, e.g. portable test equipment
- G01N33/0027—General constructional details of gas analysers, e.g. portable test equipment concerning the detector
- G01N33/0036—General constructional details of gas analysers, e.g. portable test equipment concerning the detector specially adapted to detect a particular component
- G01N33/0045—Hg
Definitions
- the present invention relates to a probe for measuring mercury emissions in a flue gas.
- the probe contains a novel cartridge for holding one or more sorbent traps, which cartridge is easily removed and inserted on-site with reduced danger of sorbent trap damage.
- Mercury emissions from various industries has become a serious environmental issue.
- the largest sources of mercury emissions in the US are utility boilers, followed by waste incinerators that combust mercury-containing wastes (municipal and medical), coal-fired industrial boilers, and cement kilns that combust coal-fired fuels.
- Other potentially important sources of mercury emissions are manufacturing plants and basic chemical processes.
- One particularly notable source of mercury emissions is coal-fired power plants. These plants emit large amounts of mercury each year, and will be required to reduce their emissions level by greater than 90% by 2010. Consequently, mercury is listed by the International Program of Chemical Safety as one of the most dangerous chemicals in the environment.
- Vapor phase mercury settles over waterways, polluting rivers and lakes, and contaminating fish. Further, exposure to mercury poses real risks to public health, especially to children and developing fetuses. Exposure to mercury has been associated with both neurological and developmental damage in humans. The developing fetus is the most sensitive to mercury's effects, which include damage to nervous system development. People are exposed to mercury primarily through eating fish that have been contaminated when mercury from power plants and other sources is deposited to water bodies. Once mercury enters water, biological processes can transform it into methylmercury, a highly toxic form of mercury that builds up in animal and human tissues.
- Appendix K is a set of protocols and stated criteria that must be met to in order for the U.S Environmental Protection Agency (EPA) to consider the method valid. While continuous emissions monitoring is required for mercury testing from a stack gas there is also a requirement for a backup system using dual sorbent traps.
- Samples of stack gas are usually taken by inserting a probe into the stack at a predetermined location and for a predetermined length of time to complete a test cycle.
- the probe can be one wherein stack gas is continuously conducted through the probe to an analytical device designed to measure mercury.
- the analytical device can be either in the proximity of the probe or at ground location.
- the probe can also be one that contains a sorbent trap at its tip extending into the stack so that as stack gas is conducted through the probe mercury is captured on the sorbent in the trap.
- the flue gas sample is then dried and expelled into the atmosphere. If sorbent traps are used the probe will be removed from the stack and the sorbent traps removed for analytical testing at the end of a test cycle. Fresh sorbent traps are then inserted in the probe and the probe reinserted in the stack for further sampling.
- a probe for measuring the concentration of mercury in a flue gas in a stack comprising:
- a housing of a suitable geometric shape having a first end adapted to be situated in a stack and a second end adapted to be external thereto,
- At least one sorbent trap containing a media capable of capturing mercury when and flue gas stream is passed there-through, which one or more cylindrical sorbent traps are held in a cartridge having a front end and a back end and sides and whose top and bottom are open and which cartridge is located within the first end of said probe so that said at least one cylindrical sorbent trap is in fluid communication with the flue gas stream within the stack and a receiving tube within the probe housing;
- a receiving container preferably a tube, located within said housing having a first end fluidly connected to the cartridge and sorbent traps and a second end extending from the second end of said housing.
- FIG. 1 hereof is a perspective view of a sorbent trap cartridge of the present invention.
- FIG. 2 hereof is a plan view of a sorbent trap cartridge of the present invention containing two sorbent traps.
- FIG. 3 hereof is a side view of a sorbent trap cartridge of the present invention.
- FIG. 4 hereof is an end view of a sorbent trap cartridge of the present invention.
- FIG. 5 is an end view of a probe of the present invention showing the removable cover and sorbent trap cartridge in an exploded section upper section and the assembled view at the lower section
- FIG. 6 hereof is a side view of a probe containing the sorbent trap cartridge of the present invention.
- FIG. 7 hereof is a top view of a probe containing the sorbent trap cartridge and two sorbent traps of the present invention.
- FIG. 8 hereof is a side view of a probe containing a sorbent trap cartridge inserted through, a sampling port of a stack for measuring mercury in a stack gas.
- flue gas as used herein is as it is generally known in the art. It is typically a gas that exits to the atmosphere via a flue, or stack, which is a pipe or channel for conveying exhaust gases from a source such as a fireplace, furnace, boiler or generator.
- flue gas and “stack gas” are used interchangeably herein.
- a preferred source of flue gas, to be treated in accordance with the present invention, is from power plants, including coal-fired plants.
- the composition of the flue gas will depend on what is burned, but it will typically be comprised of predominantly carbon dioxide, water vapor, heated air and minor amounts of pollutants, such as particulate matter, carbon monoxide, nitrogen oxides, sulfur oxides, mercury moieties, and ammonia.
- the sorbent trap monitoring system typically includes EPA required equipment such as: a probe, paired sorbent traps, automated data acquisition and handling system, moisture removal components, sample pump, dry gas meter and heated umbilical line.
- the monitoring system samples flue gas at a rate proportional to the flue gas volumetric flow rate. Sampling is a batch process. Mercury mass emissions per hour during the sampling period are calculated in conjunction with contemporaneous hourly measurements of the corrected flue gas flow rate.
- Each system requires the use of paired sorbent traps.
- Each trap contains a main section, a backup section, and a third section to allow spiking with a calibration gas of known mercury concentration.
- a certified flow monitoring system and correction for flue gas moisture content are also required.
- the hourly mercury mass emissions for each collection period are determined using the results of the analyses in conjunction with contemporaneous hourly data recorded by a certified stack flow monitor. For each pair of sorbent traps analyzed, the average of the two mercury concentrations are used for reporting purposes.
- the sorbent media which will generally be a carbon material such as coconut shell charcoal, used to collect mercury must be configured in a trap using three distinct and identical sections, which are amenable to separate analyses. These sections, as previously mentioned are a first section that is for the primary capture of gaseous mercury. The second, or secondary section, is for the determination of mercury breakthrough, which must be less than or equal to 5% of total mercury. The third section is a section spiked with a known amount of mercury prior to sampling for determining recovery efficiency. Mercury recovery must be between 75% to 125% of spiked mercury. For conventional probes, one or more, preferably two, sorbent traps will be inserted into the tip of probe then inserted into the stack for sampling.
- the present invention is directed to a probe and sorbent trap holder having the advantage of safe and efficient handling for on-site sorbent trap change-out.
- Conventional practice requires that the probe be removed from the stack and the sorbent trap(s) be individually removed from the probe and stored in a safe container for subsequent analysis for mercury.
- a new one or more sorbent traps is inserted into the end of the probe and the probe reinserted into the stack through a suitable port.
- a conventional method has the disadvantage of exposing the sorbent trap, which is typically a quartz tube filled with sorbent media, to damage during the change-out process.
- the present invention is directed to a holder, or cartridge, for storing the sorbent traps prior to, during, and after flue gas sampling.
- the present invention is also directed to an improved probe for mercury sampling.
- FIG. 1 hereof is a perspective view of a sorbent trap cartridge 1 of the present invention having an open top and open bottom.
- the sorbent trap cartridge 1 is comprised of a frame having sides 2 and a back end plate 4 and a front end plate 6 . Both end plates contain a pair of suitable fitting, such as knurled nut fittings 8 at the upstream side of the plate. Any other suitable fitting can be used, such as a slide fitting with is well known in the art.
- upstream we mean with respect to the flow of flue gas sample into the probe via the sorbent traps.
- the length of sides 2 will be of a predetermined length to accommodate a predetermined sorbent trap.
- the opening of the knurled nut fittings will of suitable diameter to accommodate sorbent traps of predetermined diameter.
- FIG. 2 hereof is a plan view of a sorbent trap cartridge 1 of the present invention holding two sorbent traps ST.
- the sorbent traps will generally be quartz tubes containing the sorbent media, which is preferably a carbon material, more preferably an iodated carbon material.
- the sorbent traps ST shown in this FIG. 2 are quartz tubes containing three samples sections of carbon material. The first, or primary, section is the main section for sorbing mercury from the flue gas whereas the secondary section is used to determine mercury breakthrough. The third, or spiked section, contains a known concentration of mercury.
- Sorbent trap cartridge 1 contains connecting means 10 for connection to receiving tubes within an umbilical line, not shown.
- FIG. 3 hereof is a side view of the sorbent trap cartridge 1 of the present invention wherein all numbered elements are as in FIGS. 1 and 2 hereof.
- FIG. 4 hereof is a front view of the sorbent cartridge 1 of FIG. 2 hereof containing two sorbent traps ST. All elements and element numbers are as indicated in FIGS. 1-3 hereof.
- FIG. 5 hereof is an exploded end view of the end of a sampling probe P containing a sorbent trap cartridge 1 of the present invention.
- Sorbent trap cartridge cover C is removable to allow cartridge 1 to be inserted and removed from the probe.
- FIG. 6 hereof is a side view of a sampling probe P of the present invention showing removable cover C and sorbent trap cartridge 1 inserted in the probe P and fluidly attaching it to gas receiving tubes 12 .
- 14 represent a plurality of other communication links, such as tubes, thermocouple wires, power wires, and messenger wires for relaying predetermined information from the probe, through an umbilical line (not shown) and to one or more controllers, analyzers, and central processing units.
- Cover C when in place is secured to the probe by any conventional suitable means, such as by use of one or two screws at location S. 11 represents a low pressure and a high pressure pilot port.
- FIG. 7 is a top view of a probe P of FIG. 6 hereof, but with the cover removed. This figure shows two sorbent traps ST positioned in probe P and fluidly attached to receiving tubes 12 .
- FIG. 8 shows a probe of the present invention inserted in a stack for receiving samples of flue gas.
- Probe P is inserted in the stack through a port, typically referred to as a pipe stub of suitable diameter to receive the probe.
- the probe is securely held in place by use of a suitable leak tight connection, such as a flange and gland nut 16 arrangement as shown.
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- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Health & Medical Sciences (AREA)
- Medicinal Chemistry (AREA)
- Food Science & Technology (AREA)
- Combustion & Propulsion (AREA)
- Physics & Mathematics (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Sampling And Sample Adjustment (AREA)
Abstract
Description
Claims (7)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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US12/031,980 US7614315B2 (en) | 2007-02-16 | 2008-02-15 | Sorbent trap cartridge for mercury emissions monitoring |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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US90176607P | 2007-02-16 | 2007-02-16 | |
US12/031,980 US7614315B2 (en) | 2007-02-16 | 2008-02-15 | Sorbent trap cartridge for mercury emissions monitoring |
Publications (2)
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US20080202207A1 US20080202207A1 (en) | 2008-08-28 |
US7614315B2 true US7614315B2 (en) | 2009-11-10 |
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US12/031,980 Active 2028-07-12 US7614315B2 (en) | 2007-02-16 | 2008-02-15 | Sorbent trap cartridge for mercury emissions monitoring |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103149059A (en) * | 2013-02-01 | 2013-06-12 | 天津市环境监测中心 | Dual-channel gas state mercury exhaust gas sampling system |
US10837877B2 (en) | 2017-10-17 | 2020-11-17 | Ohio Lumex Co., Inc. | Sampling system with in-line temperature measurement and contol |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP5099111B2 (en) * | 2009-12-24 | 2012-12-12 | 信越半導体株式会社 | Double-side polishing equipment |
US9366607B2 (en) * | 2012-12-14 | 2016-06-14 | Thermo Environmental Instruments Inc. | Sample line management in a fluid analyzer system |
Citations (16)
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US2345090A (en) | 1940-04-10 | 1944-03-28 | Westinghouse Electric & Mfg Co | Mercury detecting method and apparatus |
US3711248A (en) | 1971-07-28 | 1973-01-16 | Environment One Corp | Method and apparatus for mercury concentration measurement |
US4000918A (en) * | 1975-10-20 | 1977-01-04 | General Signal Corporation | Ferrule for liquid tight flexible metal conduit |
US4161883A (en) * | 1978-05-23 | 1979-07-24 | The Bendix Corporation | Conditioning assembly for continuous stack monitoring |
US5597535A (en) | 1994-02-25 | 1997-01-28 | Tekran Inc. | Apparatus for detecting mercury |
US6200816B1 (en) | 1998-10-21 | 2001-03-13 | The United States Of America As Represented By The Department Of Energy | Method for measuring particulate and gaseous metals in a fluid stream, device for measuring particulate and gaseous metals in a fluid stream |
US6223584B1 (en) * | 1999-05-27 | 2001-05-01 | Rvm Scientific, Inc. | System and method for vapor constituents analysis |
US6475802B2 (en) | 1998-09-02 | 2002-11-05 | Tekran Inc. | Apparatus for and method of collecting gaseous mercury and differentiating between different mercury components |
US6619143B2 (en) * | 2000-01-18 | 2003-09-16 | Barringer Research Limited | Combined particle vapor sampler |
US6736883B2 (en) | 2001-12-14 | 2004-05-18 | Apogee Scientific, Inc. | Particulate separation system for mercury analysis |
US6869800B2 (en) * | 1999-07-19 | 2005-03-22 | Imperial Chemical Industries Plc | Monitoring instrument |
US20050084976A1 (en) | 2003-10-20 | 2005-04-21 | Tom Baldwin | Filter for determination of mercury in exhaust gases |
US20060245973A1 (en) | 2005-05-02 | 2006-11-02 | Dieter Kita | Method and apparatus for monitoring mercury in a gas sample |
US20090084198A1 (en) * | 2007-09-28 | 2009-04-02 | Wright James E | Atmospheric sampling apparatus with flexible line and probe |
US20090084199A1 (en) * | 2007-09-28 | 2009-04-02 | Wright James E | Quick-change sorbent trap module and method |
US7568401B1 (en) * | 2005-06-20 | 2009-08-04 | Science Applications International Corporation | Sample tube holder |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6745802B2 (en) * | 2001-07-16 | 2004-06-08 | Carole Varga | Bottle drainage coupler |
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2008
- 2008-02-15 US US12/031,980 patent/US7614315B2/en active Active
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US2345090A (en) | 1940-04-10 | 1944-03-28 | Westinghouse Electric & Mfg Co | Mercury detecting method and apparatus |
US3711248A (en) | 1971-07-28 | 1973-01-16 | Environment One Corp | Method and apparatus for mercury concentration measurement |
US4000918A (en) * | 1975-10-20 | 1977-01-04 | General Signal Corporation | Ferrule for liquid tight flexible metal conduit |
US4161883A (en) * | 1978-05-23 | 1979-07-24 | The Bendix Corporation | Conditioning assembly for continuous stack monitoring |
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US5660795A (en) | 1994-02-25 | 1997-08-26 | Tekran Inc. | Cartridge for collection of a sample by adsorption onto a solid surface |
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"Apex Source Testing Equipment Instruments." Apex Instruments, Inc.. May 14, 2008 . |
"The Real Scoop About Appendix K." CATM Technical Newsletter 12 (2006): 3, 4. |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103149059A (en) * | 2013-02-01 | 2013-06-12 | 天津市环境监测中心 | Dual-channel gas state mercury exhaust gas sampling system |
US10837877B2 (en) | 2017-10-17 | 2020-11-17 | Ohio Lumex Co., Inc. | Sampling system with in-line temperature measurement and contol |
Also Published As
Publication number | Publication date |
---|---|
US20080202207A1 (en) | 2008-08-28 |
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