US20180281957A1 - Liquid Chilled Galley Bar Unit - Google Patents
Liquid Chilled Galley Bar Unit Download PDFInfo
- Publication number
- US20180281957A1 US20180281957A1 US15/940,270 US201815940270A US2018281957A1 US 20180281957 A1 US20180281957 A1 US 20180281957A1 US 201815940270 A US201815940270 A US 201815940270A US 2018281957 A1 US2018281957 A1 US 2018281957A1
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- United States
- Prior art keywords
- liquid
- compartment
- bar unit
- coupled
- lhe
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B64—AIRCRAFT; AVIATION; COSMONAUTICS
- B64D—EQUIPMENT FOR FITTING IN OR TO AIRCRAFT; FLIGHT SUITS; PARACHUTES; ARRANGEMENT OR MOUNTING OF POWER PLANTS OR PROPULSION TRANSMISSIONS IN AIRCRAFT
- B64D11/00—Passenger or crew accommodation; Flight-deck installations not otherwise provided for
- B64D11/04—Galleys
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D15/00—Devices not covered by group F25D11/00 or F25D13/00, e.g. non-self-contained movable devices
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D23/00—General constructional features
- F25D23/12—Arrangements of compartments additional to cooling compartments; Combinations of refrigerators with other equipment, e.g. stove
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D9/00—Heat-exchange apparatus having stationary plate-like or laminated conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
- F28D9/0062—Heat-exchange apparatus having stationary plate-like or laminated conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits for one heat-exchange medium being formed by spaced plates with inserted elements
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F3/00—Plate-like or laminated elements; Assemblies of plate-like or laminated elements
- F28F3/02—Elements or assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with recesses, with corrugations
- F28F3/025—Elements or assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with recesses, with corrugations the means being corrugated, plate-like elements
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B21/00—Machines, plants or systems, using electric or magnetic effects
- F25B21/02—Machines, plants or systems, using electric or magnetic effects using Peltier effect; using Nernst-Ettinghausen effect
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2321/00—Details of machines, plants or systems, using electric or magnetic effects
- F25B2321/02—Details of machines, plants or systems, using electric or magnetic effects using Peltier effects; using Nernst-Ettinghausen effects
- F25B2321/025—Removal of heat
- F25B2321/0252—Removal of heat by liquids or two-phase fluids
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2700/00—Sensing or detecting of parameters; Sensors therefor
- F25B2700/21—Temperatures
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D25/00—Charging, supporting, and discharging the articles to be cooled
- F25D25/02—Charging, supporting, and discharging the articles to be cooled by shelves
- F25D25/024—Slidable shelves
- F25D25/025—Drawers
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T50/00—Aeronautics or air transport
- Y02T50/40—Weight reduction
Definitions
- LRU line replaceable units
- GAIN galley inserts
- Such units may depend on environmentally unfriendly gases or liquids as coolant media, and their size and complexity may make them difficult to maintain or replace.
- upgrading or evolving the underlying technology may be hampered by the stringent airworthiness certification requirements associated with GAINs.
- inventions of the inventive concepts disclosed herein are directed to a solid-state liquid-chilled bar unit for an aircraft galley.
- the bar unit has a multilevel frame dimensioned to fit an aircraft galley and including vertically stacked compartments, each compartment capable of housing a line replaceable unit (LRU; e.g., two, three, five, or more depending on the galley dimensions).
- LRU line replaceable unit
- the bar unit includes one or more warming drawers having a semi-enclosed liquid thermoelectric device (LTD) having a “hot” side and a “cold” side separated by a thermoelectric module.
- a liquid heat exchanger (LHE) is connected to the “cold” side and a finned liquid/air heat exchanger to the “hot” side.
- the LHE may draw heat from returning liquid coolant to heat the “cold” side of the LTD, which also heats the “hot” side.
- the warming drawer includes a scroll fan for heating the interior of the warming drawer (and any food, liquids, or supplies placed therein) by circulating air over the finned heat exchanger (which draws heat from the “hot” side of the LTD).
- the bar unit may include one or more chiller compartments (e.g., bottle coolers for conductively chilling bottles or other similar containers or chilled drawers incorporating a scroll fan to circulate air over a chilled finned liquid/air heat exchanger) incorporating an LTD and an LHE connected to the “hot” side of the LTD.
- the LHE is supplied with freshly chilled liquid coolant to chill the “hot” side, further chilling the “cold” side of the LTD and the finned liquid/air heat exchanger.
- inventions of the inventive concepts disclosed herein are directed to a liquid-chilled bar unit for an aircraft galley.
- the bar unit includes a multilevel frame dimensioned to fit an aircraft galley, each level of the frame corresponding to a stacked slot within which a compartment may be installed, the compartment including an LRU.
- a compartment may be installed in a first stacked slot, removed from the stacked slot, and reinstalled into a second stacked slot (e.g., above or below its previous location) if the second stacked slot is of similar size.
- the compartments may include warmer compartments, chiller compartments, and unchilled/ambient compartments.
- the warmer compartments include a liquid thermoelectric device (LTD) having hot and cold sides.
- LTD liquid thermoelectric device
- a liquid heat exchanger is connected to the cold side for heating the LTD with returning (and warmed) liquid coolant.
- a finned heat exchanger is connected to the hot side for internally heating the warmer compartment via a scroll fan circulating air over the fins of the heat exchanger.
- the chiller compartments also have an LTD with an LHE connected to its hot side, supplied with freshly chilled liquid coolant.
- the chiller compartment may be a chiller drawer, with a finned heat exchanger (connected to the LTD's cold side) and scroll fan for chilling the drawer by circulating chilled air over the fins, or a bottle cooler, including one or more conductive coolers capable of accepting a bottle or other similarly sized container and chilling the bottle/s via contact with the LTD's cold side.
- the unchilled compartments may be capable of storing food, drink, or supplies at or near ambient cabin temperature.
- the LTDs are supplied with positive-voltage and negative-voltage power (the direction of heat transfer depending on the voltage polarity) by power supplies connected to the aircraft power supply.
- FIG. 1 illustrates an exterior perspective view of an exemplary embodiment of a line replaceable unit (LRU) according to the inventive concepts disclosed herein; and
- LRU line replaceable unit
- FIG. 2 illustrates components of the LRU of FIG. 1 ;
- FIG. 3A is a diagrammatic illustration of a chiller compartment of the LRU of FIG. 1 ;
- FIG. 3B is a diagrammatic illustration of a warmer compartment of the LRU of FIG. 1 ;
- FIG. 4 illustrates a liquid coolant recirculation system of the LRU of FIG. 1 ;
- FIG. 5 illustrates power supply systems of the LRU of FIG. 1 .
- inventive concepts are not limited in their application to the details of construction and the arrangement of the components or steps or methodologies set forth in the following description or illustrated in the drawings.
- inventive concepts disclosed herein may be practiced without these specific details.
- well-known features may not be described in detail to avoid unnecessarily complicating the instant disclosure.
- inventive concepts disclosed herein are capable of other embodiments or of being practiced or carried out in various ways. Also, it is to be understood that the phraseology and terminology employed herein is for the purpose of description and should not be regarded as limiting.
- a letter following a reference numeral is intended to reference an embodiment of the feature or element that may be similar, but not necessarily identical, to a previously described element or feature bearing the same reference numeral (e.g., 1 , 1 a , 1 b ).
- Such shorthand notations are used for purposes of convenience only, and should not be construed to limit the inventive concepts disclosed herein in any way unless expressly stated to the contrary.
- any reference to “one embodiment,” or “some embodiments” means that a particular element, feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment of the inventive concepts disclosed herein.
- the appearances of the phrase “in some embodiments” in various places in the specification are not necessarily all referring to the same embodiment, and embodiments of the inventive concepts disclosed may include one or more of the features expressly described or inherently present herein, or any combination of sub-combination of two or more such features, along with any other features which may not necessarily be expressly described or inherently present in the instant disclosure.
- embodiments of the inventive concepts disclosed herein are directed to a self-contained liquid-chilled galley bar unit for an aircraft galley, the bar unit including multiple levels defined by a frame, each level capable of housing an individual line replaceable unit (LRU).
- LRUs may be ambient/unchilled compartments or warmers and chillers incorporating liquid thermoelectric devices (LTD), which may significantly reduce the size, cost, weight, and complexity of the bar unit as a whole.
- LTD liquid thermoelectric devices
- MTBF mean time between failures
- the bar unit may scale up or down in size or complexity depending on the dimensions of the aircraft galley, and individual LRUs may be removed from their slots and quickly reinstalled to other similarly sized slots.
- the use of LTDs may eliminate the need for environmentally unfriendly fluids or gases in the manufacture and operation of galley chillers.
- an exemplary embodiment of a liquid-chilled galley bar unit 100 may include a series of compartments vertically stacked in a multilevel frame, each individual compartment including a line replaceable unit (LRU; e.g., a warmer, chiller, or ambient compartment) installed therein.
- LRU line replaceable unit
- the galley bar unit 100 may include in descending order (but is not limited to) an unchilled drawer 102 , an enclosed warming drawer 104 , a bottle cooling compartment 106 , a pullout chiller drawer 108 , and a pullout unchilled drawer 110 .
- the unchilled drawer 102 and pullout unchilled drawer 110 may be used for storage of food, beverages or other fluids, and supplies storable at or near the ambient cabin temperature.
- the enclosed warming drawer 104 may be used for heating or reheating cookies or other small food products to an appropriate temperature, or for maintaining said food products at a desired temperature for short periods of time.
- the galley bar unit 100 may be a standalone unit (e.g., as opposed to a galley insert (GAIN)) sized to fit the galley of a variety of aircraft, and may vary in size and configuration depending on the particular embodying aircraft. For example, the galley bar unit 100 may vary in height, or comprise more or less than the five vertically stacked compartments shown by FIG. 1 .
- the galley bar unit 100 may include any appropriate arrangement or configuration of two or more ambient compartments (e.g., the unchilled drawer 102 or pullout unchilled drawer 110 ), warmer compartments (e.g., the enclosed warming drawer 104 ), and chiller compartments (e.g., the bottle cooling compartment 106 or pullout chiller drawer 108 ). It may be noted that the airworthiness certification requirements with respect to LRU are less stringent than those associated with GAIN.
- the galley bar unit 100 may further include a chimney 112 or air shaft extending vertically along a side of the galley bar unit.
- the chimney may include one or more air intakes ( 112 a ) for drawing in ambient air from the base of the galley bar unit 100 (e.g., proximate to the pullout unchilled drawer 110 corresponding to its bottom-most level).
- the ambient air may be passed upward through the chimney 112 for output through an upwardly oriented air exhaust vent ( 112 b ) or for use in conjunction with a liquid coolant recirculation system (as will be shown below by FIG. 4 ).
- the galley bar unit 100 a may be implemented and may function similarly to the galley bar unit 100 of FIG. 1 , except that the galley bar unit 100 a may incorporate liquid-cooled thermoelectric devices (LTD) to provide specific and unique methods of cooling and heating food and beverages via the compartments of the galley bar unit 100 a.
- LTD liquid-cooled thermoelectric devices
- the enclosed warming drawer 104 may circulate warm air into and throughout the warming drawer via an LTD 114 and a scroll fan 116 .
- the LTD 114 may have a “hot side” and a “cold side” (as will be shown in greater detail below by FIGS. 3A-B ) with a thermoelectric module sandwiched between the two sides, such that a current applied to the thermoelectric module may create or alter a temperature differential between the hot and cold sides of the LTD (or, conversely, a temperature differential may generate a current within the thermoelectric module).
- the enclosed warming drawer 104 may incorporate a finned aluminum liquid/air heat exchanger ( 118 ) connected to the hot side of the LTD 114 and a liquid heat exchanger 120 (LHE) connected to the cold side of the LTD.
- the LHE 120 may draw heat (e.g., from warmed liquid coolant recirculating through the galley bar unit 114 ) for transfer to the cold side of the LTD 114 ; when the cold side is heated, the hot side of the LTD is similarly heated (e.g., a temperature shift from 0° C. to 10° C. on the cold side may result in an equivalent shift from 25° C. to 35° C. on the hot side) and the heat transferred to the finned aluminum liquid/air heat exchanger 118 .
- Air may then be drawn into and circulated throughout the enclosed warming drawer 104 by the scroll fan 116 , the ambient air passed over the fins of the liquid/air heat exchanger 118 to warm it further (and thus the interior, and contents, of the enclosed warming drawer 104 ).
- the pullout chiller drawer 108 may incorporate a scroll fan 122 and LTD 124 , the LTD 124 similarly having a cold side and a hot side.
- the pullout chiller drawer 108 may incorporate a finned aluminum liquid/air heat exchanger ( 126 ) connected to the cold side of the LTD 124 and an LHE ( 128 ) connected to the hot-side.
- the scroll fan 122 may recirculate air over the finned aluminum liquid/air heat exchanger 126 to chill the interior and contents of the pullout chiller drawer 108 .
- the bottle cooling compartment 106 may include one or more passive-conduction cylindrical coolers ( 130 , 132 ), each individual cooler sized to fit a bottle, can, or any like container as appropriate.
- Each cylindrical cooler 130 , 132 may be connected to the cold side of an LTD 134 , 136 .
- Each LTD 134 , 136 may be in communication (on its hot side) with an LHE 138 , 140 supplied with chilled liquid coolant for cooling the hot sides of the LTDs (and thus chilling the cold sides and, by contact with the cold sides, the cylindrical coolers 130 , 132 ).
- the pullout chiller drawer 108 a may be implemented and may function similarly to the pullout chiller drawer 108 of FIG. 2 , except that the LTD 124 may include a thermoelectric module ( 142 ) between its cold side ( 124 a ) and hot side ( 124 b ).
- the thermoelectric module 142 may include, for example, P-type and T-type semiconductors sandwiched between inner conductive plates and outer ceramic plates.
- the LTD 124 may utilize thermoelectric effects and properties to directly convert between electric voltages (e.g., positive or negative) and temperature differentials.
- the LTD 124 may generate a voltage in the thermoelectric module 142 based on a temperature differential between the cold side 124 a and the hot side 124 b.
- an induced temperature gradient may cause charge carriers in the fluids of the cold side 124 a and the hot side 124 b to diffuse from the hot side to the cold side (or vice versa). This effect may be marshalled to generate electricity, measure temperature or change the temperature of proximate objects (e.g., the finned aluminum liquid/air heat exchanger 126 or the contents of the pullout chiller drawer 108 a ). Conversely, if a voltage is applied to the thermoelectric module 142 , a temperature difference between the cold side 124 a and the hot side 124 b may result.
- the LTD 124 may be used to control the temperature of the pullout chiller drawer 108 a.
- the LHE 128 in communication with the hot side ( 124 b ) of the LTD 124 may receive chilled liquid coolant (chilled and supplied by a recirculation system as shown in greater detail below by FIG. 4 ) through a supply line 144 .
- the chilled liquid coolant cools the hot side ( 124 b ), which in turn cools the cold side ( 124 a ) of the LTD 124 and, finally, the finned aluminum liquid/air heat exchanger 126 .
- the scroll fan 122 may recirculate air over the fins of the liquid/air heat exchanger 126 to chill the pullout chiller drawer 108 a and its contents.
- the liquid coolant may be returned (at a warmer temperature) from the LHE 128 by a return line ( 126 ).
- the enclosed warming drawer 104 a may be implemented and may function similarly to the enclosed warming drawer 104 of FIG. 2 , except that the LTD 114 of the enclosed warming drawer 104 a may incorporate a thermoelectric module 142 between the cold side ( 114 a ) and the hot side ( 114 eb ). Similarly to the LTD 124 of FIG. 3A , the LTD 114 may be in communication with an LHE 120 , but on its cold side ( 114 a ). The LHE 120 may receive warmed liquid coolant (e.g., returning from the LHEs 128 shown by FIG. 3A ) through the return line 146 .
- warmed liquid coolant e.g., returning from the LHEs 128 shown by FIG. 3A
- the scroll fan 116 may draw air into the enclosed warming drawer 104 a and heat the air by circulating it over and through the fins of the liquid/air heat exchanger 118 .
- the LHE 120 may return the (now chilled) liquid coolant to the recirculation system (as shown by FIG. 4 ) via return lines ( 146 a ).
- the enclosed warming drawer 104 a may further include a temperature sensor 148 and auxiliary heating element 150 .
- a temperature sensor 148 senses that the internal temperature of the enclosed warming drawer 104 a has reached a predetermined threshold (e.g., 30° C.) the auxiliary heating element 150 may be switched on in order to further heat the interior of the enclosed warming drawer to a still higher temperature (e.g., 45° C.) and maintain the enclosed warming drawer at said temperature.
- a predetermined threshold e.g. 30° C.
- the auxiliary heating element 150 may be switched on in order to further heat the interior of the enclosed warming drawer to a still higher temperature (e.g., 45° C.) and maintain the enclosed warming drawer at said temperature.
- the galley bar unit 100 b may be implemented and may function similarly to the galley bar unit 100 a of FIG. 2 , except that the galley bar unit 100 b may include a liquid coolant recirculation system incorporating the supply lines 144 , the return lines 146 , 146 a, and a liquid coolant recirculation unit 152 (LCRU) mounted atop the multilevel frame of the galley bar unit.
- LCRU liquid coolant recirculation unit
- Ambient air drawn into the chimney ( 112 ) via air intakes ( 112 a ) near the base of the galley bar unit 100 b may be passed through the LCRU 152 to remove heat from the liquid coolant circulated throughout the galley bar unit by the LCRU; the ambient air may be expelled through upwardly directed exhaust vents ( 112 b ) of the LCRU.
- the liquid coolant recirculation system may use propylene glycol/water (PGW) or any like appropriate liquid as a heat transfer fluid.
- the LCRU 152 may supply chilled liquid coolant to the LTDs 124 , 134 , 136 (located respectively within the pullout chiller drawer 108 and the bottle cooling compartment 106 ) via the coolant supply line 144 (e.g., through the hot-side LHEs 128 , 138 , 140 ).
- the warmer liquid coolant may be returned to the LCRU 152 via return lines 146 , 146 a (e.g., for rechilling).
- the performance of the coolant recirculation system may be improved by routing warmer liquid coolant returning (via the return line 146 ) from the LTDs 124 , 134 , 136 through the LHE 120 in communication with the cold side ( 114 a, FIG.
- Chilled liquid coolant supplied to the LTDs 124 , 134 , 136 may be used to chill air circulated through the pullout chiller drawer 108 by the scroll fan 122 , or the chilled liquid coolant may be circulated through the cylindrical coolers 130 , 132 of the bottle cooling compartment 106 .
- heat transferred from the liquid coolant returning to the LCRU 152 (via the return line 146 ) through the cold-side LHE 120 in communication with the LTD 114 may be used to heat air circulated through the enclosed warming drawer 104 (which may include one or more trays 154 for optimizing the available space within the drawer and facilitating air circulation).
- the galley bar unit 100 c may be implemented and may function similarly to the galley bar unit 100 b of FIG. 4 , except that the galley bar unit 100 c may include an LTD power supply ( 156 ) and an auxiliary power supply ( 158 ).
- the LTD power supply 156 may supply 13.5 V, 60-amp power (both positive and negative voltages) to the LTDs 114 , 124 , 134 , 136 via positive-voltage wiring 160 and negative-voltage wiring 162 .
- the auxiliary power supply 158 may supply 12 V, 20-amp power (both positive and negative voltages) to the scroll fans 116 , 122 and the auxiliary heating element 150 via positive-voltage wiring 164 and negative-voltage wiring 166 .
- the auxiliary power supply 158 may be an intelligent power supply in communication with the liquid coolant recirculation system (e.g., connected to the LCRU 152 or to temperature sensors (not shown) proximate to the supply lines 144 and return lines 146 , 146 a ).
- the auxiliary power supply may monitor the temperature differential between liquid coolant leaving the LCRU 152 via the supply lines 144 and returning to the LCRU 152 via the return lines 146 , 146 a, optimizing the speed of the scroll fans 116 , 122 based on the current temperature differential.
- systems and methods according to embodiments of the inventive concepts disclosed herein may significantly reduce the size, cost, weight, and complexity of galley bar units through the incorporation of LTDs.
- the galley bar unit may be more customizable (e.g., via swappable compartments), its maintenance costs and mean time between failures (MTBF) significantly improved, and its eventual replacement far quicker and easier.
- the use of LTDs may eliminate the need for environmentally unfriendly fluids or gases in the manufacture and operation of galley chillers.
- embodiments of the methods according to the inventive concepts disclosed herein may include one or more of the steps described herein. Further, such steps may be carried out in any desired order and two or more of the steps may be carried out simultaneously with one another. Two or more of the steps disclosed herein may be combined in a single step, and in some embodiments, one or more of the steps may be carried out as two or more sub-steps. Further, other steps or sub-steps may be carried in addition to, or as substitutes to one or more of the steps disclosed herein.
- inventive concepts disclosed herein are well adapted to carry out the objects and to attain the advantages mentioned herein as well as those inherent in the inventive concepts disclosed herein. While presently preferred embodiments of the inventive concepts disclosed herein have been described for purposes of this disclosure, it will be understood that numerous changes may be made which will readily suggest themselves to those skilled in the art and which are accomplished within the broad scope and coverage of the inventive concepts disclosed and claimed herein.
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Abstract
Description
- The instant application claims priority under 35 U.S.C. § 119(e) to provisional U.S. Patent Application Ser. No. 62/478,202, filed Mar. 29, 2017. Said provisional U.S. Patent Application 62/478,202 is herein incorporated by reference in its entirety.
- Currently, devices for cooling or chilling food or drink in aircraft galleys include either line replaceable units (LRU) or galley inserts (GAIN) utilizing vapor-cycle or chilled-liquid technology. Such units may depend on environmentally unfriendly gases or liquids as coolant media, and their size and complexity may make them difficult to maintain or replace. Furthermore, upgrading or evolving the underlying technology may be hampered by the stringent airworthiness certification requirements associated with GAINs.
- In one aspect, embodiments of the inventive concepts disclosed herein are directed to a solid-state liquid-chilled bar unit for an aircraft galley. The bar unit has a multilevel frame dimensioned to fit an aircraft galley and including vertically stacked compartments, each compartment capable of housing a line replaceable unit (LRU; e.g., two, three, five, or more depending on the galley dimensions). For example, the bar unit includes one or more warming drawers having a semi-enclosed liquid thermoelectric device (LTD) having a “hot” side and a “cold” side separated by a thermoelectric module. A liquid heat exchanger (LHE) is connected to the “cold” side and a finned liquid/air heat exchanger to the “hot” side. The LHE may draw heat from returning liquid coolant to heat the “cold” side of the LTD, which also heats the “hot” side. The warming drawer includes a scroll fan for heating the interior of the warming drawer (and any food, liquids, or supplies placed therein) by circulating air over the finned heat exchanger (which draws heat from the “hot” side of the LTD). The bar unit may include one or more chiller compartments (e.g., bottle coolers for conductively chilling bottles or other similar containers or chilled drawers incorporating a scroll fan to circulate air over a chilled finned liquid/air heat exchanger) incorporating an LTD and an LHE connected to the “hot” side of the LTD. The LHE is supplied with freshly chilled liquid coolant to chill the “hot” side, further chilling the “cold” side of the LTD and the finned liquid/air heat exchanger.
- In a further aspect, embodiments of the inventive concepts disclosed herein are directed to a liquid-chilled bar unit for an aircraft galley. The bar unit includes a multilevel frame dimensioned to fit an aircraft galley, each level of the frame corresponding to a stacked slot within which a compartment may be installed, the compartment including an LRU. For example, a compartment may be installed in a first stacked slot, removed from the stacked slot, and reinstalled into a second stacked slot (e.g., above or below its previous location) if the second stacked slot is of similar size. The compartments may include warmer compartments, chiller compartments, and unchilled/ambient compartments. The warmer compartments include a liquid thermoelectric device (LTD) having hot and cold sides. A liquid heat exchanger (LHE) is connected to the cold side for heating the LTD with returning (and warmed) liquid coolant. A finned heat exchanger is connected to the hot side for internally heating the warmer compartment via a scroll fan circulating air over the fins of the heat exchanger. The chiller compartments also have an LTD with an LHE connected to its hot side, supplied with freshly chilled liquid coolant. The chiller compartment may be a chiller drawer, with a finned heat exchanger (connected to the LTD's cold side) and scroll fan for chilling the drawer by circulating chilled air over the fins, or a bottle cooler, including one or more conductive coolers capable of accepting a bottle or other similarly sized container and chilling the bottle/s via contact with the LTD's cold side. The unchilled compartments may be capable of storing food, drink, or supplies at or near ambient cabin temperature. The LTDs are supplied with positive-voltage and negative-voltage power (the direction of heat transfer depending on the voltage polarity) by power supplies connected to the aircraft power supply.
- Implementations of the inventive concepts disclosed herein may be better understood when consideration is given to the following detailed description thereof. Such description makes reference to the included drawings, which are not necessarily to scale, and in which some features may be exaggerated and some features may be omitted or may be represented schematically in the interest of clarity. Like reference numerals in the drawings may represent and refer to the same or similar element, feature, or function. In the drawings:
-
FIG. 1 illustrates an exterior perspective view of an exemplary embodiment of a line replaceable unit (LRU) according to the inventive concepts disclosed herein; and -
FIG. 2 illustrates components of the LRU ofFIG. 1 ; -
FIG. 3A is a diagrammatic illustration of a chiller compartment of the LRU ofFIG. 1 ; -
FIG. 3B is a diagrammatic illustration of a warmer compartment of the LRU ofFIG. 1 ; -
FIG. 4 illustrates a liquid coolant recirculation system of the LRU ofFIG. 1 ; and -
FIG. 5 illustrates power supply systems of the LRU ofFIG. 1 . - Before explaining at least one embodiment of the inventive concepts disclosed herein in detail, it is to be understood that the inventive concepts are not limited in their application to the details of construction and the arrangement of the components or steps or methodologies set forth in the following description or illustrated in the drawings. In the following detailed description of embodiments of the instant inventive concepts, numerous specific details are set forth in order to provide a more thorough understanding of the inventive concepts. However, it will be apparent to one of ordinary skill in the art having the benefit of the instant disclosure that the inventive concepts disclosed herein may be practiced without these specific details. In other instances, well-known features may not be described in detail to avoid unnecessarily complicating the instant disclosure. The inventive concepts disclosed herein are capable of other embodiments or of being practiced or carried out in various ways. Also, it is to be understood that the phraseology and terminology employed herein is for the purpose of description and should not be regarded as limiting.
- As used herein a letter following a reference numeral is intended to reference an embodiment of the feature or element that may be similar, but not necessarily identical, to a previously described element or feature bearing the same reference numeral (e.g., 1, 1 a, 1 b). Such shorthand notations are used for purposes of convenience only, and should not be construed to limit the inventive concepts disclosed herein in any way unless expressly stated to the contrary.
- Further, unless expressly stated to the contrary, “or” refers to an inclusive or and not to an exclusive or. For example, a condition A or B is satisfied by anyone of the following: A is true (or present) and B is false (or not present), A is false (or not present) and B is true (or present), and both A and B are true (or present).
- In addition, use of the “a” or “an” are employed to describe elements and components of embodiments of the instant inventive concepts. This is done merely for convenience and to give a general sense of the inventive concepts, and “a” and “an” are intended to include one or at least one and the singular also includes the plural unless it is obvious that it is meant otherwise.
- Finally, as used herein any reference to “one embodiment,” or “some embodiments” means that a particular element, feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment of the inventive concepts disclosed herein. The appearances of the phrase “in some embodiments” in various places in the specification are not necessarily all referring to the same embodiment, and embodiments of the inventive concepts disclosed may include one or more of the features expressly described or inherently present herein, or any combination of sub-combination of two or more such features, along with any other features which may not necessarily be expressly described or inherently present in the instant disclosure.
- Broadly, embodiments of the inventive concepts disclosed herein are directed to a self-contained liquid-chilled galley bar unit for an aircraft galley, the bar unit including multiple levels defined by a frame, each level capable of housing an individual line replaceable unit (LRU). LRUs may be ambient/unchilled compartments or warmers and chillers incorporating liquid thermoelectric devices (LTD), which may significantly reduce the size, cost, weight, and complexity of the bar unit as a whole. Furthermore, the maintenance costs and mean time between failures (MTBF) of the bar unit may be significantly improved and its eventual replacement far quicker and easier. The bar unit may scale up or down in size or complexity depending on the dimensions of the aircraft galley, and individual LRUs may be removed from their slots and quickly reinstalled to other similarly sized slots. In addition, the use of LTDs may eliminate the need for environmentally unfriendly fluids or gases in the manufacture and operation of galley chillers.
- Referring to
FIG. 1 , an exemplary embodiment of a liquid-chilledgalley bar unit 100 according to the inventive concepts disclosed herein may include a series of compartments vertically stacked in a multilevel frame, each individual compartment including a line replaceable unit (LRU; e.g., a warmer, chiller, or ambient compartment) installed therein. For example, thegalley bar unit 100 may include in descending order (but is not limited to) anunchilled drawer 102, an enclosedwarming drawer 104, abottle cooling compartment 106, apullout chiller drawer 108, and a pulloutunchilled drawer 110. Theunchilled drawer 102 and pulloutunchilled drawer 110 may be used for storage of food, beverages or other fluids, and supplies storable at or near the ambient cabin temperature. The enclosedwarming drawer 104 may be used for heating or reheating cookies or other small food products to an appropriate temperature, or for maintaining said food products at a desired temperature for short periods of time. Thegalley bar unit 100 may be a standalone unit (e.g., as opposed to a galley insert (GAIN)) sized to fit the galley of a variety of aircraft, and may vary in size and configuration depending on the particular embodying aircraft. For example, thegalley bar unit 100 may vary in height, or comprise more or less than the five vertically stacked compartments shown byFIG. 1 . Thegalley bar unit 100 may include any appropriate arrangement or configuration of two or more ambient compartments (e.g., theunchilled drawer 102 or pullout unchilled drawer 110), warmer compartments (e.g., the enclosed warming drawer 104), and chiller compartments (e.g., thebottle cooling compartment 106 or pullout chiller drawer 108). It may be noted that the airworthiness certification requirements with respect to LRU are less stringent than those associated with GAIN. - The
galley bar unit 100 may further include achimney 112 or air shaft extending vertically along a side of the galley bar unit. The chimney may include one or more air intakes (112 a) for drawing in ambient air from the base of the galley bar unit 100 (e.g., proximate to the pulloutunchilled drawer 110 corresponding to its bottom-most level). The ambient air may be passed upward through thechimney 112 for output through an upwardly oriented air exhaust vent (112 b) or for use in conjunction with a liquid coolant recirculation system (as will be shown below byFIG. 4 ). - Referring to
FIG. 2 , thegalley bar unit 100 a may be implemented and may function similarly to thegalley bar unit 100 ofFIG. 1 , except that thegalley bar unit 100 a may incorporate liquid-cooled thermoelectric devices (LTD) to provide specific and unique methods of cooling and heating food and beverages via the compartments of thegalley bar unit 100 a. - For example, the
enclosed warming drawer 104 may circulate warm air into and throughout the warming drawer via anLTD 114 and ascroll fan 116. TheLTD 114 may have a “hot side” and a “cold side” (as will be shown in greater detail below byFIGS. 3A-B ) with a thermoelectric module sandwiched between the two sides, such that a current applied to the thermoelectric module may create or alter a temperature differential between the hot and cold sides of the LTD (or, conversely, a temperature differential may generate a current within the thermoelectric module). Theenclosed warming drawer 104 may incorporate a finned aluminum liquid/air heat exchanger (118) connected to the hot side of theLTD 114 and a liquid heat exchanger 120 (LHE) connected to the cold side of the LTD. For example, theLHE 120 may draw heat (e.g., from warmed liquid coolant recirculating through the galley bar unit 114) for transfer to the cold side of theLTD 114; when the cold side is heated, the hot side of the LTD is similarly heated (e.g., a temperature shift from 0° C. to 10° C. on the cold side may result in an equivalent shift from 25° C. to 35° C. on the hot side) and the heat transferred to the finned aluminum liquid/air heat exchanger 118. Air may then be drawn into and circulated throughout theenclosed warming drawer 104 by thescroll fan 116, the ambient air passed over the fins of the liquid/air heat exchanger 118 to warm it further (and thus the interior, and contents, of the enclosed warming drawer 104). - Similarly, the
pullout chiller drawer 108 may incorporate ascroll fan 122 andLTD 124, theLTD 124 similarly having a cold side and a hot side. However, thepullout chiller drawer 108 may incorporate a finned aluminum liquid/air heat exchanger (126) connected to the cold side of theLTD 124 and an LHE (128) connected to the hot-side. Thescroll fan 122 may recirculate air over the finned aluminum liquid/air heat exchanger 126 to chill the interior and contents of thepullout chiller drawer 108. - The
bottle cooling compartment 106 may include one or more passive-conduction cylindrical coolers (130, 132), each individual cooler sized to fit a bottle, can, or any like container as appropriate. Eachcylindrical cooler LTD LTD LHE cylindrical coolers 130, 132). - Referring now to
FIG. 3A , thepullout chiller drawer 108 a may be implemented and may function similarly to thepullout chiller drawer 108 ofFIG. 2 , except that theLTD 124 may include a thermoelectric module (142) between its cold side (124 a) and hot side (124 b).Thethermoelectric module 142 may include, for example, P-type and T-type semiconductors sandwiched between inner conductive plates and outer ceramic plates. TheLTD 124 may utilize thermoelectric effects and properties to directly convert between electric voltages (e.g., positive or negative) and temperature differentials. For example, theLTD 124 may generate a voltage in thethermoelectric module 142 based on a temperature differential between thecold side 124 a and thehot side 124 b. At the atomic level, an induced temperature gradient may cause charge carriers in the fluids of thecold side 124 a and thehot side 124 b to diffuse from the hot side to the cold side (or vice versa). This effect may be marshalled to generate electricity, measure temperature or change the temperature of proximate objects (e.g., the finned aluminum liquid/air heat exchanger 126 or the contents of thepullout chiller drawer 108 a). Conversely, if a voltage is applied to thethermoelectric module 142, a temperature difference between thecold side 124 a and thehot side 124 b may result. As the direction of heating or cooling is determined by the polarity (e.g., positive/negative) of the voltage applied to thethermoelectric module 142, theLTD 124 may be used to control the temperature of thepullout chiller drawer 108 a. For example, theLHE 128 in communication with the hot side (124 b) of theLTD 124 may receive chilled liquid coolant (chilled and supplied by a recirculation system as shown in greater detail below byFIG. 4 ) through asupply line 144. The chilled liquid coolant cools the hot side (124 b), which in turn cools the cold side (124 a) of theLTD 124 and, finally, the finned aluminum liquid/air heat exchanger 126. Thescroll fan 122 may recirculate air over the fins of the liquid/air heat exchanger 126 to chill thepullout chiller drawer 108 a and its contents. The liquid coolant may be returned (at a warmer temperature) from theLHE 128 by a return line (126). - Referring now to
FIG. 3B , theenclosed warming drawer 104 a may be implemented and may function similarly to theenclosed warming drawer 104 ofFIG. 2 , except that theLTD 114 of theenclosed warming drawer 104 a may incorporate athermoelectric module 142 between the cold side (114 a) and the hot side (114 eb). Similarly to theLTD 124 ofFIG. 3A , theLTD 114 may be in communication with anLHE 120, but on its cold side (114 a). TheLHE 120 may receive warmed liquid coolant (e.g., returning from theLHEs 128 shown byFIG. 3A ) through thereturn line 146. Excess heat transfers from the warmed liquid coolant through theLHE 120, warming thecold side 114 a of the LTD 114 (and thus thehot side 114 b of theLTD 114, as well as the finned aluminum liquid/air heat exchanger 118 within theenclosed warming drawer 104 a).Thescroll fan 116 may draw air into theenclosed warming drawer 104 a and heat the air by circulating it over and through the fins of the liquid/air heat exchanger 118. TheLHE 120 may return the (now chilled) liquid coolant to the recirculation system (as shown byFIG. 4 ) via return lines (146 a). - The
enclosed warming drawer 104 a may further include atemperature sensor 148 andauxiliary heating element 150. For example, when thetemperature sensor 148 senses that the internal temperature of theenclosed warming drawer 104 a has reached a predetermined threshold (e.g., 30° C.) theauxiliary heating element 150 may be switched on in order to further heat the interior of the enclosed warming drawer to a still higher temperature (e.g., 45° C.) and maintain the enclosed warming drawer at said temperature. - Referring to
FIG. 4 , thegalley bar unit 100 b may be implemented and may function similarly to thegalley bar unit 100 a ofFIG. 2 , except that thegalley bar unit 100 b may include a liquid coolant recirculation system incorporating thesupply lines 144, thereturn lines galley bar unit 100 b may be passed through theLCRU 152 to remove heat from the liquid coolant circulated throughout the galley bar unit by the LCRU; the ambient air may be expelled through upwardly directed exhaust vents (112 b) of the LCRU. For example, the liquid coolant recirculation system may use propylene glycol/water (PGW) or any like appropriate liquid as a heat transfer fluid. - For example, the
LCRU 152 may supply chilled liquid coolant to theLTDs pullout chiller drawer 108 and the bottle cooling compartment 106) via the coolant supply line 144 (e.g., through the hot-side LHEs LCRU 152 viareturn lines LTDs LHE 120 in communication with the cold side (114 a,FIG. 3A ) of the LTD 114 (within the enclosed warming drawer 104) to further reduce the temperature of the returning liquid coolant before reaching theLCRU 152 via thereturn line 146 a. Chilled liquid coolant supplied to theLTDs pullout chiller drawer 108 by thescroll fan 122, or the chilled liquid coolant may be circulated through thecylindrical coolers bottle cooling compartment 106. Similarly, heat transferred from the liquid coolant returning to the LCRU 152 (via the return line 146) through the cold-side LHE 120 in communication with theLTD 114 may be used to heat air circulated through the enclosed warming drawer 104 (which may include one ormore trays 154 for optimizing the available space within the drawer and facilitating air circulation). - Referring to
FIG. 5 , thegalley bar unit 100 c may be implemented and may function similarly to thegalley bar unit 100 b ofFIG. 4 , except that thegalley bar unit 100 c may include an LTD power supply (156) and an auxiliary power supply (158). For example, theLTD power supply 156 may supply 13.5 V, 60-amp power (both positive and negative voltages) to theLTDs voltage wiring 160 and negative-voltage wiring 162. Theauxiliary power supply 158 may supply 12 V, 20-amp power (both positive and negative voltages) to thescroll fans auxiliary heating element 150 via positive-voltage wiring 164 and negative-voltage wiring 166. The auxiliary power supply 158 (or the LTD power supply 156) may be an intelligent power supply in communication with the liquid coolant recirculation system (e.g., connected to theLCRU 152 or to temperature sensors (not shown) proximate to thesupply lines 144 and returnlines LCRU 152 via thesupply lines 144 and returning to theLCRU 152 via thereturn lines scroll fans - As will be appreciated from the above, systems and methods according to embodiments of the inventive concepts disclosed herein may significantly reduce the size, cost, weight, and complexity of galley bar units through the incorporation of LTDs. Furthermore, the galley bar unit may be more customizable (e.g., via swappable compartments), its maintenance costs and mean time between failures (MTBF) significantly improved, and its eventual replacement far quicker and easier. In addition, the use of LTDs may eliminate the need for environmentally unfriendly fluids or gases in the manufacture and operation of galley chillers.
- It is to be understood that embodiments of the methods according to the inventive concepts disclosed herein may include one or more of the steps described herein. Further, such steps may be carried out in any desired order and two or more of the steps may be carried out simultaneously with one another. Two or more of the steps disclosed herein may be combined in a single step, and in some embodiments, one or more of the steps may be carried out as two or more sub-steps. Further, other steps or sub-steps may be carried in addition to, or as substitutes to one or more of the steps disclosed herein.
- From the above description, it is clear that the inventive concepts disclosed herein are well adapted to carry out the objects and to attain the advantages mentioned herein as well as those inherent in the inventive concepts disclosed herein. While presently preferred embodiments of the inventive concepts disclosed herein have been described for purposes of this disclosure, it will be understood that numerous changes may be made which will readily suggest themselves to those skilled in the art and which are accomplished within the broad scope and coverage of the inventive concepts disclosed and claimed herein.
Claims (20)
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US15/940,270 US11136125B2 (en) | 2017-03-29 | 2018-03-29 | Liquid chilled galley bar unit |
PCT/US2018/025228 WO2018183731A1 (en) | 2017-03-29 | 2018-03-29 | Liquid chilled galley bar unit |
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US15/940,270 US11136125B2 (en) | 2017-03-29 | 2018-03-29 | Liquid chilled galley bar unit |
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US11136125B2 (en) | 2021-10-05 |
EP3601048A1 (en) | 2020-02-05 |
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