JPH0655643A - Manufacture of light molded form and device therefor - Google Patents
Manufacture of light molded form and device thereforInfo
- Publication number
- JPH0655643A JPH0655643A JP4231417A JP23141792A JPH0655643A JP H0655643 A JPH0655643 A JP H0655643A JP 4231417 A JP4231417 A JP 4231417A JP 23141792 A JP23141792 A JP 23141792A JP H0655643 A JPH0655643 A JP H0655643A
- Authority
- JP
- Japan
- Prior art keywords
- resin
- liquid
- layer
- container
- doctor blade
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 27
- 239000011347 resin Substances 0.000 claims abstract description 252
- 229920005989 resin Polymers 0.000 claims abstract description 252
- 239000007788 liquid Substances 0.000 claims abstract description 122
- 230000007246 mechanism Effects 0.000 claims abstract description 55
- 238000000465 moulding Methods 0.000 claims abstract description 31
- 230000002093 peripheral effect Effects 0.000 claims abstract description 25
- 238000000016 photochemical curing Methods 0.000 claims abstract description 23
- 230000001105 regulatory effect Effects 0.000 claims abstract description 4
- 230000003287 optical effect Effects 0.000 claims description 9
- 238000001723 curing Methods 0.000 claims description 8
- 238000002347 injection Methods 0.000 description 10
- 239000007924 injection Substances 0.000 description 10
- 238000000034 method Methods 0.000 description 10
- 238000010586 diagram Methods 0.000 description 6
- 238000011084 recovery Methods 0.000 description 6
- 239000000243 solution Substances 0.000 description 5
- 230000001678 irradiating effect Effects 0.000 description 3
- 210000003323 beak Anatomy 0.000 description 2
- 238000009499 grossing Methods 0.000 description 2
- 238000007654 immersion Methods 0.000 description 2
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 2
- 230000000704 physical effect Effects 0.000 description 2
- 230000002411 adverse Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 239000013307 optical fiber Substances 0.000 description 1
- 230000008719 thickening Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C41/00—Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor
- B29C41/02—Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor for making articles of definite length, i.e. discrete articles
- B29C41/12—Spreading-out the material on a substrate, e.g. on the surface of a liquid
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C64/00—Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
- B29C64/10—Processes of additive manufacturing
- B29C64/106—Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material
- B29C64/124—Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified
- B29C64/129—Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified characterised by the energy source therefor, e.g. by global irradiation combined with a mask
- B29C64/135—Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified characterised by the energy source therefor, e.g. by global irradiation combined with a mask the energy source being concentrated, e.g. scanning lasers or focused light sources
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/02—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
- B29C35/08—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation
- B29C35/0805—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation using electromagnetic radiation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2995/00—Properties of moulding materials, reinforcements, fillers, preformed parts or moulds
- B29K2995/0037—Other properties
- B29K2995/0072—Roughness, e.g. anti-slip
- B29K2995/0073—Roughness, e.g. anti-slip smooth
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Exposure And Positioning Against Photoresist Photosensitive Materials (AREA)
- Heating, Cooling, Or Curing Plastics Or The Like In General (AREA)
Abstract
Description
【0001】[0001]
【産業上の利用分野】本発明は、CAD等でデザインし
た立体モデルの形状データを直接利用して液状感光性樹
脂の自由表面を活性光線で選択照射し、工業製品の外観
評価、プレゼンテーションモデル、機構部品モデル、マ
スターモデル等の光造形物を製造する方法及び装置に関
するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention directly uses shape data of a three-dimensional model designed by CAD or the like to selectively irradiate a free surface of a liquid photosensitive resin with an actinic ray to evaluate the appearance of industrial products, a presentation model, The present invention relates to a method and an apparatus for manufacturing an optical modeled object such as a mechanical part model and a master model.
【0002】[0002]
【従来の技術】光造形物の製造には液状感光性樹脂を浴
槽内に収容し、レーザー等の高エネルギー活性光線を二
次元に平面走査させることにより浴槽内の樹脂液が形成
する自由表面上に所望する光造形物の断面形状が光硬化
し、その後成型架台を下方に移動させ光硬化樹脂層上面
に周囲から新たに樹脂液を導入し、再び光走査を行って
前記光硬化樹脂層に連続する断面形状の光硬化樹脂層を
成型する操作を繰り返し所定断面形状の複数積層した光
造形物を形成する方法が用いられている。上記方法によ
り光造形物を製造する場合、単に成型架台を一層厚さ分
だけ硬化させ光硬化樹脂層上面へ周囲から自然に樹脂液
が流れ込んで均一で平滑な液面になるのを待つ方法では
光造形物の製造に非常に長時間を要する。このため、実
際の各光硬化樹脂層への樹脂液導入は光硬化樹脂層成型
後に一旦成型架台を10〜50ミリ程度大きく降下させ
て成型中の光造形物を樹脂液内に沈下させ、光硬化樹脂
層上面を周囲の樹脂液で十分に浸漬させた後、樹脂表面
から光硬化樹脂層上面迄の浸漬深さが0.1 〜0.5mm 程度
の所定の深さになるまで再度成型架台を上昇させること
により行われてきた(以後オーバーデップ法と呼ぶ)。
しかしながら、室温での感光性樹脂の粘度は5〜200
ポイズと高いために流動性が悪く、また強度等の物性を
上げるに従い粘度は高くなる傾向にあり、前記のように
浸漬深さが極めて浅く光硬化樹脂層が全面硬化のような
硬化面積が広い場合、再度成型架台を上昇させて所定深
さに成型架台を保持した状態では光硬化樹脂層上面に導
入された樹脂液表面は盛り上がり当該液面が均一平滑化
するのに多くの時間を要している。また成型架台を大き
く降下させるため、光硬化樹脂層上面に導入される樹脂
液内に気泡を巻き込み易く、当該気泡が光造形物中に入
った場合、光造形物の表面に凹凸が生じたり局部的な物
性低下を起こすことになる。更に片持ち形状を有する光
造形物の製造においては、成型架台を大きく上下移動さ
せることは光造形物の一部に集中して応力が加わること
になり、光造形物に変形が生じてデザインに忠実な立体
物を製作することが困難である。これらの問題に対し
て、特開昭61−114818が提示されているが、こ
れは浴槽内に感光性樹脂を供給して後、浴槽内に設けら
れた浴槽幅に対応する幅のドクターを平行移動させるこ
とにより、前記供給樹脂を一定厚に平滑化するものであ
る。(以後ドクタースキージ法と呼ぶ)。2. Description of the Related Art In the production of stereolithography, a liquid photosensitive resin is contained in a bath, and a high energy actinic ray such as a laser is two-dimensionally scanned on a free surface formed by the resin liquid in the bath. The desired cross-sectional shape of the light-molded article is photo-cured, and then the molding frame is moved downward to newly introduce a resin solution from the surroundings onto the upper surface of the photo-curable resin layer, and optical scanning is performed again to the photo-curable resin layer A method is used in which the operation of molding a photo-curable resin layer having a continuous cross-sectional shape is repeated to form a plurality of photo-molded articles having a predetermined cross-sectional shape. In the case of producing a stereolithography product by the above method, by simply curing the molding frame by one layer and waiting for the resin liquid to naturally flow into the upper surface of the photocurable resin layer from the surroundings to form a uniform and smooth liquid surface. It takes a very long time to manufacture a stereolithography object. Therefore, when the resin liquid is actually introduced into each photo-curable resin layer, after the photo-curable resin layer is molded, the molding cradle is once lowered largely by about 10 to 50 mm to sink the optical molded article being molded into the resin liquid, After fully immersing the upper surface of the cured resin layer in the surrounding resin liquid, raise the molding frame again until the immersion depth from the resin surface to the upper surface of the photocurable resin layer reaches a predetermined depth of about 0.1 to 0.5 mm. It has been carried out by this (hereinafter referred to as the overdeep method).
However, the viscosity of the photosensitive resin at room temperature is 5 to 200.
Since the poise is high, the fluidity is poor, and the viscosity tends to increase as the physical properties such as strength are increased. As described above, the immersion depth is extremely shallow and the photo-curable resin layer has a wide curing area such as full-scale curing. In this case, it takes a lot of time for the surface of the resin liquid introduced into the upper surface of the photo-curing resin layer to rise up while the molding table is raised again and the molding table is held at a predetermined depth. ing. Further, since the molding cradle is largely lowered, it is easy to entrap air bubbles in the resin liquid introduced onto the upper surface of the photo-curing resin layer, and when the air bubbles enter the stereolithography product, irregularities are generated on the surface of the photofabrication product or local parts. Physical properties are deteriorated. Furthermore, in the production of a cantilevered stereolithography product, a large vertical movement of the molding frame causes stress to be concentrated on a portion of the stereolithography product, which causes deformation of the stereolithography product and design. It is difficult to make a faithful three-dimensional object. To address these problems, Japanese Patent Laid-Open No. 61-114818 has been proposed, in which a doctor having a width corresponding to the width of the bath provided in the bath is provided after the photosensitive resin is supplied into the bath. By moving, the supplied resin is smoothed to a constant thickness. (Hereafter called the doctor squeegee method).
【0003】[0003]
【発明が解決しようとする課題】前述したようにオーバ
ーデップ法による光造形物の製造方法では、光硬化樹脂
層上面への周囲からの樹脂液導入と当該樹脂液面の均一
平滑化に長時間を要するため光造形物の製造に長時間を
要し、また片持ち形状などでは変形が生じて忠実に製造
できる光造形物の立体形状に制約があるなどの問題があ
った。前記問題を解決するためにドクタースキージ法が
提示されたが当該方法はドクターの移動開始位置に一層
分の樹脂液全量が提供されているため、ドクターの移動
にともないドクターのスキージする樹脂液量がだんだん
少なくなり当該開始位置から終端停止位置全面に渡って
均一な厚みを得ることは困難であり、樹脂の供給量によ
っては極端な場合終端部において樹脂が不足し所望する
光硬化樹脂層が得られない場合もある。また浴槽周辺部
では樹脂液が滞留するため活性光線の選択照射の間に樹
脂液面が変動して光硬化樹脂層の周辺輪郭部が厚くなり
光造形物の寸法精度全体に悪影響を与える場合もある。
また高さが高い光造形物を製造しようした場合、樹脂供
給装置は浴槽内の樹脂液面より離れた位置に設置される
ため樹脂供給装置から供給される樹脂液の落下距離が長
くなり浴槽内の樹脂液界面で気泡の巻き込み量が多くな
り当該気泡がドクタースキージにより拡散され光硬化樹
脂層内に気泡が混入する可能性が高く品質の良い光造形
物を製造するのは困難であった。本発明は、前述した樹
脂液の供給と均一平滑化における諸問題を解決し、デザ
インに忠実で寸法精度が良く気泡の混入が極めて少ない
高品質な光造形物を短時間で効率良く製造できる光造形
物の製造方法及び製造装置の提供を目的とするものであ
る。As described above, in the method for producing a stereolithographic object by the overdip method, it takes a long time to introduce the resin liquid from the periphery to the upper surface of the photocurable resin layer and to uniformly smooth the resin liquid surface. Therefore, there is a problem that it takes a long time to manufacture the stereolithography product, and the cantilever shape or the like deforms to limit the three-dimensional shape of the stereolithography product that can be faithfully manufactured. A doctor squeegee method has been proposed to solve the above-mentioned problem, but since this method provides the entire amount of resin liquid for one layer at the doctor's movement start position, the amount of resin liquid squeegeeed by the doctor as the doctor moves is reduced. It is gradually less and it is difficult to obtain a uniform thickness from the start position to the entire end stop position. In an extreme case, depending on the amount of resin supply, the resin may run short at the end and the desired photocurable resin layer can be obtained. It may not be. In addition, since the resin liquid stays in the periphery of the bathtub, the resin liquid surface fluctuates during the selective irradiation of actinic rays, and the peripheral edge of the photo-curing resin layer becomes thick, which may adversely affect the overall dimensional accuracy of the optical molding. is there.
Also, when attempting to manufacture a high-profile stereolithography object, the resin supply device is installed at a position apart from the resin liquid level in the bathtub, so the fall distance of the resin liquid supplied from the resin supply device becomes long and It was difficult to manufacture a high-quality stereolithography product because there was a high possibility that the amount of bubbles entrapped at the resin liquid interface and the bubbles were diffused by the doctor squeegee and the bubbles were mixed in the photocurable resin layer. The present invention solves the above-mentioned problems in the supply of resin liquid and uniform smoothing, and is capable of efficiently producing a high-quality stereolithography product that is faithful to the design, has good dimensional accuracy, and has very few bubbles mixed in. It is an object of the present invention to provide a method of manufacturing a modeled object and a manufacturing apparatus.
【0004】[0004]
【課題を解決するための手段】本発明は以上のような目
的を達成するため次のような光造形物の製造方法および
装置を提供するものである。すなわち液状感光性樹脂を
浴槽内に収容し、当該樹脂液中に昇降可能な成型架台を
上方に薄い樹脂液層を形成するように浸漬し、当該樹脂
液の自由表面に活性光線を選択照射して光硬化層を形成
し、次に成型架台を一定距離だけ降下させ前記硬化層上
に新たな液状感光性樹脂を供給し、再び当該樹脂液面に
活性光線を選択照射して次光硬化層を形成する操作を繰
り返し、当該成型架台上に複数の光硬化層を積み重ねる
ことで所望の光造形物を得る光造形物の製造方法におい
て、容器とドクターブレードとからなる樹脂供給機構を
外周壁上端面が同一水平面内に保持された浴槽上をその
浴槽の一端から他端まで移動させて当該容器より光硬化
層上に液状感光性樹脂を供給すると共に容器に追隋して
移動するドクターブレードで当該樹脂液の自由表面を浴
槽の外周壁上端面に規制して次光硬化層となる一定厚の
液状感光性樹脂層をうることを特徴とする光造形物の製
造方法であり、かかる方法を実施する装置として次のよ
うな光造形物の製造装置を提供するものである。すなわ
ち、液状感光性樹脂を収容し、当該樹脂液中に昇降可能
な成型架台を設けた浴槽と、成型架台上の薄い樹脂液層
と、これを硬化した光硬化層上に供給された樹脂液とに
活性光線を選択照射して光硬化層を形成する活性光源と
からなり、当該成型架台上に複数の光硬化層を積み重ね
形成できる光造形物の製造装置において、外周壁上端面
が同一水平面内に保持された浴槽の一端から他端まで移
動できる容器とドクターブレードとからなる樹脂供給機
構を設け、かつ当該ドクターブレードは下端面が浴槽外
周壁上端面と所定高さのギャップを有するように設定可
能であり、樹脂供給時以外は容器は浴槽外周の一端上に
位置し、またドクターブレードが容器より更に浴槽の外
側に位置するように設定された光造形物の製造装置であ
る。SUMMARY OF THE INVENTION The present invention provides the following method and apparatus for producing a stereolithographic object in order to achieve the above objects. That is, the liquid photosensitive resin is housed in a bath, and a mold base that can be raised and lowered is immersed in the resin liquid so as to form a thin resin liquid layer above, and the free surface of the resin liquid is selectively irradiated with actinic rays. To form a photo-curing layer, then lower the molding frame by a certain distance to supply a new liquid photosensitive resin on the curing layer, and selectively irradiate the surface of the resin with an actinic ray to selectively cure the next photo-curing layer. In the method for producing a stereolithography product, in which a desired stereolithography product is obtained by stacking a plurality of photocurable layers on the molding base, a resin supply mechanism including a container and a doctor blade is provided on the outer peripheral wall. With a doctor blade that moves on the bathtub whose end faces are held in the same horizontal plane from one end to the other end of the bathtub to supply the liquid photosensitive resin on the photocurable layer from the container and move to the container. Freedom of the resin liquid A method for producing a stereolithography object, characterized in that a liquid photosensitive resin layer having a constant thickness to be a next photocurable layer is obtained by regulating the surface to the upper end surface of the outer peripheral wall of the bathtub. The present invention provides an apparatus for manufacturing a stereolithography object such as the above. That is, a bath containing a liquid photosensitive resin and provided with a molding stand capable of moving up and down in the resin solution, a thin resin solution layer on the molding stand, and a resin solution supplied on the photo-curing layer And an active light source that selectively irradiates an actinic ray to form a photocurable layer, and in a manufacturing apparatus for a stereolithography object capable of stacking and forming a plurality of photocurable layers on the molding frame, the upper end surface of the outer peripheral wall is the same horizontal plane. A resin supply mechanism including a container and a doctor blade that can move from one end to the other end of the bathtub held therein is provided, and the doctor blade has a lower end surface having a predetermined height gap with the upper end surface of the outer peripheral wall of the bathtub. This is a device for manufacturing a stereolithographic product, which can be set, and the container is positioned on one end of the outer circumference of the bath except when the resin is supplied, and the doctor blade is positioned further outside the bath than the container.
【0005】そして樹脂供給機構の具体的な実施態様と
して次のようなものがある。すなわち、容器とドクター
ブレードとは並列して浴槽の長辺方向に沿って一定距離
を有して位置していて液状感光樹脂を収容する容器の開
口面がドクターブレードとは反対方向に所定角度に転倒
可能に構成されたものからなり、容器の開口部が転倒し
た向きへ浴槽の一端から他端へ平行移動させる機能を有
しているものの他、容器が両側に転倒可能で当該容器と
は別にドクターブレードを形成したもの、更に容器の開
口部長辺に沿って当該開口面と連続して容器外側にドク
ターブレードが接続されているものがある。以上のもの
の他、樹脂供給機構の容器の一方の長辺側面をドクター
ブレードで構成し、当該容器の下面を開閉可能としたも
の、又樹脂供給機構の容器がドクターブレードを中央に
して当該ドクターブレードの両側に設けられているもの
がある。そして装置全体としては浴槽の外周部にトレイ
を配置すること、樹脂供給機構の容器の開口面上方に液
状感光性樹脂の供給ノズルを設けること等が挙げられ
る。The following is a specific embodiment of the resin supply mechanism. That is, the container and the doctor blade are arranged in parallel along the long side direction of the bathtub with a certain distance, and the opening surface of the container for containing the liquid photosensitive resin is at a predetermined angle in the opposite direction to the doctor blade. In addition to having a function that allows the opening of the container to be translated from one end of the bathtub to the other end in the direction in which the container falls, the container can also be tumbled on both sides and is separate from the container. There are those in which a doctor blade is formed, and those in which a doctor blade is connected to the outside of the container continuously with the opening surface along the long side of the opening of the container. In addition to the above, one of the long side surfaces of the container of the resin supply mechanism is configured with a doctor blade, and the lower surface of the container can be opened and closed, and the container of the resin supply mechanism has the doctor blade in the center. Some are provided on both sides of. Then, as the entire apparatus, it is possible to dispose a tray on the outer peripheral portion of the bath, and to provide a supply nozzle of the liquid photosensitive resin above the opening surface of the container of the resin supply mechanism.
【0006】[0006]
【作用】浴槽の樹脂液中に浸漬した成型架台上に薄い樹
脂液層を形成してその樹脂液の自由表面に活性光線を選
択照射して光硬化層を形成し、次に成型架台を一定距離
だけ降下させ、形成された光硬化層上に新たな液状感光
性樹脂を供給し、再び当該樹脂液面に活性光線を選択照
射して次硬化層を形成する操作を繰り返し、当該成型架
台上に複数の光硬化層を積み重ねることで所定の光造形
物を得るものにおいて、容器とドクターブレードを浴槽
の一端から他端まで移動させて容器より光硬化層上に液
状感光性樹脂を供給し、かつドクターブレードで一定厚
の液状感光性樹脂層を形成する。[Function] A thin resin liquid layer is formed on the molding base immersed in the resin liquid in the bathtub, and the free surface of the resin liquid is selectively irradiated with actinic rays to form a photocurable layer, and then the molding base is fixed. Repeat the operation of lowering the distance, supplying a new liquid photosensitive resin on the formed photo-curing layer, and selectively irradiating the surface of the resin with actinic rays to form the next curing layer. In what obtains a predetermined stereolithography object by stacking a plurality of photo-curing layers, a container and a doctor blade are moved from one end to the other end of the bath to supply a liquid photosensitive resin on the photo-curing layer from the container, In addition, a liquid photosensitive resin layer having a constant thickness is formed with a doctor blade.
【0007】[0007]
【実施例】以下図面に示す実施例に基づいて説明する
が、装置をかりて方法も併せ説明する。本発明のものは
液状感光性樹脂を浴槽内に収容し、当該感光性樹脂液中
に昇降可能な成型架台を設け、その上方に薄い樹脂層を
形成するように樹脂液中に浸漬し、当該感光性樹脂液の
自由表面に活性光線を選択照射して光硬化層を形成し、
次に成型架台を一定距離だけ感光樹脂表面より降下さ
せ、光硬化層上面に新たな液状感光性樹脂を供給し、再
び感光性樹脂液面に活性光線を選択照射して次光硬化層
を形成する操作を繰り返して成型架台上に複数の光硬化
層を積み重ね形成して所望の光造形物を製造するもので
あって、図1に示すものは樹脂回収トレイを浴槽外周部
に配設し、浴槽の上方に容器とドクターブレードからな
る樹脂供給機構が設けられたものが示されており、該容
器は下部が開閉可能であって容器とドクターブレードと
は並列して浴槽の長辺方向に沿って互いに一定距離離れ
た位置にあるものが示されている。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS The following description will be given based on an embodiment shown in the drawings, but a method will also be described together with an apparatus. According to the present invention, a liquid photosensitive resin is contained in a bath, a movable pedestal is provided in the photosensitive resin liquid, and the molding pedestal is immersed in the resin liquid so as to form a thin resin layer above it. Selectively irradiating the free surface of the photosensitive resin liquid with actinic rays to form a photocurable layer,
Next, the molding frame is lowered from the surface of the photosensitive resin by a certain distance, new liquid photosensitive resin is supplied to the upper surface of the photo-curing layer, and active light rays are selectively irradiated again on the surface of the photosensitive resin to form the next-photo-curing layer. The above operation is repeated to stack and form a plurality of photocurable layers on a molding stand to manufacture a desired stereolithography product, and the one shown in FIG. 1 has a resin recovery tray disposed on the outer peripheral portion of the bath. It is shown that a resin supply mechanism composed of a container and a doctor blade is provided above the bathtub, and the lower part of the container can be opened and closed, and the container and the doctor blade are arranged in parallel along the long side direction of the bathtub. Are located at a certain distance from each other.
【0008】図1において、1は水平往復移動可能な感
光性樹脂供給機構、1aは樹脂供給機構の一部を成す下
部開閉可能な樹脂収納容器の開閉片、2は1と同様に水
平往復移動可能なドクター機構、3は外周壁上端面が水
平面を保持し感光性樹脂液を収容する浴槽、4は浴槽内
の感光性樹脂液、5は成型架台、6は平面走査可能な光
ファイバーやレンズ系の集光手段、7はレーザー光等の
高エネルギー光ビーム、8は感光性樹脂注入ノズル、9
は樹脂収納容器内の感光性樹脂液、10は樹脂回収トレイ
である。樹脂供給機構1はその下端が浴槽3の外周壁上
端面の上方50mm以内好ましくは5mmぐらいの近接位置に
設置されドクター機構2と同時に水平往復移動する。樹
脂注入ノズル8は浴槽3の一つの側面で樹脂供給機構1
の所定停止位置上方に近接して置かれ、図示されていな
い感光性樹脂タンクから送液ポンプあるいは密閉型感光
性樹脂タンクを使用すれば圧気で加圧することにより感
光性樹脂液が樹脂注入ノズル8へ自動的に送液され、樹
脂注入ノズル8から樹脂収容容器に感光性樹脂液が補給
される。樹脂注入ノズル8のノズルを複数にすれば供給
樹脂量が分散されるため、ノズルの直下で供給された樹
脂液が樹脂収容容器内からオーバーフローすることもな
くスムーズに幅方向に広がり、容器内での樹脂液面の平
滑化時間が短縮される。ドクター機構2は浴槽内の樹脂
液4表面つまり浴槽3の外周壁上端面とほぼ同一の高さ
に設置されており、この高さは樹脂液の粘度、ドクター
機構2の移動速度やドクタープレードの下端形状等によ
り微妙に変える必要がある。図示されていないCAD等
でデザインされた立体形状を、スライス処理にて複数に
分割された2次元断面情報のパターン信号に基づいて集
光機構6を平面走査させながらレーザービーム7を浴槽
内の成型架台上方の薄い浸漬樹脂液が形成する自由表面
に選択照射し光硬化樹脂層を形成する。In FIG. 1, reference numeral 1 is a horizontally reciprocating photosensitive resin supply mechanism, 1a is an opening / closing piece of a resin container which is part of the resin supply mechanism and which can be opened / closed, and 2 is horizontally reciprocating like 1 Possible doctor mechanism, 3 is a bath for holding the photosensitive resin liquid in which the upper end surface of the outer peripheral wall is horizontal, 4 is the photosensitive resin liquid in the bath, 5 is a molding stand, 6 is an optical fiber or lens system capable of planar scanning , A high energy light beam such as a laser beam, a photosensitive resin injection nozzle 8
Is a photosensitive resin liquid in the resin storage container, and 10 is a resin recovery tray. The lower end of the resin supply mechanism 1 is installed within 50 mm above the upper end surface of the outer peripheral wall of the bathtub 3, preferably about 5 mm, and moves horizontally back and forth simultaneously with the doctor mechanism 2. The resin injecting nozzle 8 is provided on one side surface of the bathtub 3 with the resin supplying mechanism 1.
If a liquid-feeding pump or a sealed photosensitive resin tank (not shown) is used, the photosensitive resin tank is placed close to a predetermined stop position of the photosensitive resin tank, and the photosensitive resin liquid is pressurized by compressed air so that the photosensitive resin liquid is injected into the resin injection nozzle 8 The liquid is automatically fed to the resin injection nozzle 8 and the photosensitive resin liquid is replenished to the resin container. If the resin injection nozzle 8 is provided with a plurality of nozzles, the amount of resin supplied is dispersed, so that the resin liquid supplied immediately below the nozzles does not overflow from the resin storage container and smoothly spreads in the width direction, The smoothing time of the liquid surface of the resin is shortened. The doctor mechanism 2 is installed at substantially the same height as the surface of the resin liquid 4 in the bathtub, that is, the upper end surface of the outer peripheral wall of the bathtub 3. This height depends on the viscosity of the resin liquid, the moving speed of the doctor mechanism 2 and the doctor blade. It is necessary to change it slightly depending on the shape of the lower end. Molding a laser beam 7 in a bath while making a three-dimensional shape, which is not shown in the figure, designed by CAD or the like, planarly scan the condensing mechanism 6 based on the pattern signal of the two-dimensional cross-sectional information divided into a plurality of slices. The photocurable resin layer is formed by selectively irradiating the free surface formed by the thin dipping resin liquid above the frame.
【0009】次に成型架台5を一層厚さ分に対応する深
さ0.1 〜0.5mm 程度降下させ、樹脂供給機構1の樹脂収
容容器を矢印方向Aに下部を開放して開口部を形成し重
力により樹脂収容容器内の樹脂液9を浴槽内の樹脂液4
表面上に連続して幅方向に筋状に細長く供給し、当該供
給機構1を矢印方向Bに50mm/sec 程度の速度で水平移
動させることにより樹脂液を連続して供給し、ドクター
機構2を同時に追隋移動させることにより自由液面に供
給された当該樹脂液をドクタープレード下端にて強制的
に一様一定に厚み規制する。この時過剰に供給された当
該樹脂液は浴槽3外周壁上端よりオーバーフローし樹脂
回収トレイ10に流れ込み再利用可能となる。樹脂供給機
構1とドクター機構2は活性光線照射範囲外の位置Cで
停止し樹脂収容容器を閉じて樹脂液の供給を止め、当該
両機構とも矢印方向Dに再度移動させ所定位置迄戻し待
機状態となる。樹脂供給機構1が待機している間に前記
と同様に樹脂液4表面にレーザービーム7を選択照射し
て光硬化樹脂層を形成し、樹脂収容容器にも再度樹脂液
を補給する。Next, the molding frame 5 is lowered to a depth of 0.1 to 0.5 mm corresponding to the thickness, and the resin container of the resin supply mechanism 1 is opened at the lower part in the direction of arrow A to form an opening and gravity. The resin liquid 9 in the resin storage container to the resin liquid 4 in the bath
The resin solution is continuously supplied on the surface in a striped manner in the width direction, and the supply mechanism 1 is horizontally moved at a speed of about 50 mm / sec in the arrow direction B to continuously supply the resin liquid, and the doctor mechanism 2 is supplied. At the same time, the resin liquid supplied to the free liquid surface is forcibly and uniformly regulated in thickness by the lower end of the doctor blade by moving it in the trailing direction. At this time, the excessively supplied resin liquid overflows from the upper end of the outer peripheral wall of the bath 3 and flows into the resin recovery tray 10 for reuse. The resin supply mechanism 1 and the doctor mechanism 2 are stopped at a position C outside the irradiation range of actinic rays, the resin container is closed to stop the supply of the resin liquid, and both mechanisms are moved again in the direction of the arrow D to return to a predetermined position and are in a standby state. Becomes While the resin supply mechanism 1 is on standby, the surface of the resin liquid 4 is selectively irradiated with the laser beam 7 in the same manner as described above to form a photo-curable resin layer, and the resin liquid is supplied to the resin container again.
【0010】図1は以上の如きものであるが、樹脂供給
容器の上方開口部より当該樹脂注入ノズルから所定量の
感光性樹脂が注入され、当該樹脂注入位置は、活性光線
の選択照射範囲外つまり光造形物が製造される範囲外に
位置し、当該樹脂容器への樹脂注入の間に浴槽上端まで
感光性樹脂で満たされた状態で当該感光性樹脂液表面に
活性光線の選択照射が行われ、光硬化層が形成された
後、当該光硬化層は一層厚さ分浴槽内へ降下される。光
硬化層が下降後、沈下部の表面で硬化して固体状態にな
っている部分は周囲から導入される感光性樹脂液に対し
て流動抵抗が大きく、また降下深さが浅いため硬化層外
縁部に作用する表面張力により光硬化層上面が低い凹凸
のある湾曲した自由液面形状を生じる。当該自由液面部
は長時間を置けば平滑面となるが、本発明では、光硬化
層の下降後すぐに樹脂供給機構を浴槽の長辺方向と直交
する方向に向かって樹脂注入ノズルより離れる向き(往
給と呼ぶ)に移動させ、同時に樹脂供給機構の樹脂収容
容器に収納している樹脂液を幅方向に筋状に連続して前
記自由液面に供給し、前記ドクター機構を追隋移動させ
ることにより自由液面に供給された樹脂液をドクターブ
レードの下端で一様一定厚で平滑な樹脂液表面を作りつ
つ、当該樹脂供給機構とドクター機構とも浴槽上を横切
り活性光線範囲外の所定位置で停止し同時に当該樹脂供
給機構から樹脂液の供給を止め、再び元の位置に戻って
待機する。また樹脂供給機構の移動にともない、過剰に
供給された感光性樹脂は浴槽上端より溢れるので浴槽外
周辺に設けられた樹脂回収トレイに流れ込み浴槽周辺部
で樹脂液が滞留して樹脂液の形成する自由表面を変動さ
せることはない。次いで待機している間に前記同様に次
硬化層を形成し、当該光硬化層を一層厚さ分浴槽内に降
下させ、次の光硬化層形成操作が行われるようになって
いる。Although FIG. 1 is as described above, a predetermined amount of photosensitive resin is injected from the resin injection nozzle from the upper opening of the resin supply container, and the resin injection position is outside the selective irradiation range of the active light rays. In other words, it is located outside the range where the stereolithography product is manufactured, and during the resin injection into the resin container, the photosensitive resin liquid surface is selectively irradiated with the actinic ray while the upper end of the bath is filled with the photosensitive resin. After the photo-curable layer is formed, the photo-curable layer is dropped into the bath by one layer. After the photo-curing layer descends, the solidified portion that hardens on the surface of the sinking part has a large flow resistance to the photosensitive resin liquid introduced from the surroundings, and since the depth of descending is shallow, the outer edge of the cured layer Due to the surface tension acting on the portion, the upper surface of the photo-curing layer has a low curved and free liquid surface shape with irregularities. Although the free liquid surface portion becomes a smooth surface when left for a long time, in the present invention, the resin supply mechanism is separated from the resin injection nozzle in a direction orthogonal to the long side direction of the bath immediately after the photocured layer descends. Direction (referred to as feed), and at the same time, the resin liquid stored in the resin storage container of the resin supply mechanism is continuously supplied to the free liquid surface in a stripe shape in the width direction to follow the doctor mechanism. By moving the resin liquid supplied to the free liquid surface at the lower end of the doctor blade to form a smooth resin liquid surface with a uniform thickness, the resin supply mechanism and the doctor mechanism both traverse over the bath and are outside the range of active rays. After stopping at a predetermined position and simultaneously stopping the supply of the resin liquid from the resin supply mechanism, it returns to the original position and stands by. Further, with the movement of the resin supply mechanism, the excessively supplied photosensitive resin overflows from the upper end of the bath, so that it flows into the resin recovery tray provided around the outside of the bath and the resin liquid accumulates in the peripheral portion of the bath to form the resin liquid. It does not change the free surface. Next, while standing by, the next cured layer is formed in the same manner as described above, and the photocured layer is lowered into the bath by the thickness of one layer, and the next photocured layer forming operation is performed.
【0011】以上の如くにして光硬化層の形成が行われ
るものであるが、本発明にかかる浴槽の一端から他端ま
で移動できる容器とドクターブレードとからなる樹脂供
給機構のドクターブレードは下端面が浴槽外周壁上端部
と所定高さのギャップを有するように設定可能で、かか
るドクターブレードにより樹脂液がスキージされるので
光硬化樹脂層上面は一様一定厚の樹脂液で均一に覆われ
ることになる。又浴槽上端面が同一水平面内に保持され
ているため浴槽の外周壁上端面が浴槽内の樹脂液の形成
する自由表面と一致し、樹脂を供給する機構を特別な工
夫もなく樹脂液の自由表面に近接に配置することが可能
であり、又活性光線が選択照射される樹脂液の形成する
自由表面は常に同じ高さを保持しているため複雑な光学
系を用いて光線ビームの焦点補正を行う必要もない。更
に樹脂供給時以外は容器は浴槽外周一端上に位置し、ま
たドクターブレードが容器より更に浴槽の外側に位置す
るように設定するため、かかる容器とドクターブレード
により浴槽内の光硬化樹脂液は浴槽周辺部まで水平な自
由表面を形成し、全面が一様一定厚の光硬化層の形成を
容易にする。The photo-cured layer is formed as described above. The lower end surface of the doctor blade of the resin supply mechanism including the container and the doctor blade that can move from one end to the other end of the bath according to the present invention. Can be set to have a gap with the upper edge of the outer peripheral wall of the bathtub, and the resin liquid is squeegeeed by such a doctor blade, so that the upper surface of the photocurable resin layer is uniformly covered with the resin liquid of a uniform thickness. become. Moreover, since the upper end surface of the bathtub is held in the same horizontal plane, the upper end surface of the outer peripheral wall of the bathtub coincides with the free surface formed by the resin liquid in the bathtub, and the mechanism for supplying the resin is free of resin liquid without special measures. It can be placed close to the surface, and the free surface formed by the resin liquid that is selectively irradiated with actinic rays always maintains the same height, so the focus of the light beam is corrected using a complicated optical system. You don't even have to. Further, except when the resin is being supplied, the container is positioned on one end of the outer periphery of the bathtub, and the doctor blade is set further outside the container than the container. A free surface that is horizontal to the periphery is formed, facilitating the formation of a photo-cured layer having a uniform thickness over the entire surface.
【0012】図1に示す樹脂供給機構の容器は下面を開
閉可能したものであってドクターブレードとは別の容器
の長辺側面が移動の前方となる方向に浴槽の一端から他
端へ平行移動するものであるが、図6に示すもののよう
に樹脂供給機構の容器の開口部長辺に沿って開口面と連
続して外側にドクターブレードを接続したものもあり、
その容器は側面の開閉片2aが矢印方向に開閉自在であ
り容器の他側面にドクターブレード(2c)が形成され
ている。又、樹脂供給機構の容器が両側に転倒可能で容
器の両側にそれぞれドクターブレードを形成したものも
ある。図3はそれを示すものであって矢印方向に転倒し
て樹脂をその開口から供給できるものであり、容器(1
1)両側に嘴(11a)(11b)が形成されていて別にドクタ
ーブレードが設けられる。図2のものは容器の片側に転
倒できるもので転倒する方向にのみ嘴(11a)が形成され
ている。更に樹脂供給機構の容器が両側に転倒可能で容
器の両側にそれぞれドクターブレードを有するものが図
5に示されていて、その11c、11d は容器(11)のドク
ターブレードであり、矢印方向に転倒して樹脂を供給で
きる。図4のものは容器(11)の一側のみにドクターブ
レード11c が形成され矢印方向に転倒するものである。The container of the resin supply mechanism shown in FIG. 1 has a bottom surface which can be opened and closed, and the long side surface of the container other than the doctor blade moves in parallel from one end to the other end of the bath in a direction in which the long side surface is the front of the movement. However, as shown in FIG. 6, there is also one in which a doctor blade is connected to the outside continuously with the opening surface along the long side of the opening of the container of the resin supply mechanism,
The opening / closing piece 2a on the side surface of the container is openable / closable in the arrow direction, and a doctor blade (2c) is formed on the other side surface of the container. There is also a container of a resin supply mechanism that can be tumbled on both sides and has doctor blades formed on both sides of the container. FIG. 3 shows this, and the resin can be supplied from the opening by falling in the direction of the arrow, and the container (1
1) Beaks (11a) (11b) are formed on both sides and a doctor blade is separately provided. The one shown in FIG. 2 can be tumbled on one side of the container, and the beak (11a) is formed only in the tumbling direction. Further, FIG. 5 shows that the container of the resin supply mechanism can be tumbled on both sides and has doctor blades on both sides of the container. 11c and 11d are doctor blades of the container (11), which are tumbled in the arrow direction. Then, the resin can be supplied. In FIG. 4, the doctor blade 11c is formed only on one side of the container (11) and falls over in the direction of the arrow.
【0013】図7のものは樹脂供給機構の容器がドクタ
ーブレード1cを中央にして両側に開口片1a、1bを
備えたもので開閉片1a、1bはその開閉時に浴槽内感
光性樹脂液4表面つまり浴槽3の外周壁上端とほぼ同一
の高さで停止保持するようにストッパー兼用のドクター
ブレード1cが設置されている。このものはドクターブ
レードの両側で樹脂を供給できるもので光硬化樹脂層の
形成の一層毎に所定位置に戻る必要もない。つまり樹脂
供給容器に多層分の感光性樹脂を収容しているもので樹
脂供給機構の移動時における樹脂供給量の変動を抑え効
率よく短時間で光造形物を製造できる。In FIG. 7, the container of the resin supply mechanism is provided with opening pieces 1a and 1b on both sides centering on the doctor blade 1c. The opening and closing pieces 1a and 1b are the surface of the photosensitive resin liquid 4 in the bath when opening and closing. That is, the doctor blade 1c which also serves as a stopper is installed so as to stop and hold it at substantially the same height as the upper end of the outer peripheral wall of the bathtub 3. This type can supply the resin on both sides of the doctor blade, and it is not necessary to return to a predetermined position for each layer of the photocurable resin layer. That is, since the photosensitive resin for multiple layers is accommodated in the resin supply container, it is possible to suppress the fluctuation of the resin supply amount during the movement of the resin supply mechanism and efficiently manufacture the stereolithography object in a short time.
【0014】そして樹脂供給機構のドクターブレードの
高さは感光性感光性樹脂の粘度、樹脂供給容器の移動速
度、開閉片等の形状により微妙に変える必要がある。樹
脂供給容器内の感光性樹脂液9は開閉片(1a)又は
(1b)の開きにより供給容器内壁を伝わり、浴槽内の
感光性樹脂液4表面上に連続して幅方向に筋状に細長く
供給され樹脂供給機構1を図8に示す矢印B又はD方向
に50mm/scc 程度の連度で水平移動させることにより供
給容器の開閉片1a、1bの下辺にて供給樹脂を強制的
に一様一定の厚みに規制する。The height of the doctor blade of the resin supply mechanism must be slightly changed depending on the viscosity of the photosensitive photosensitive resin, the moving speed of the resin supply container, the shape of the opening / closing piece, and the like. The photosensitive resin liquid 9 in the resin supply container is transmitted along the inner wall of the supply container by opening the opening / closing piece (1a) or (1b), and is continuously elongated on the surface of the photosensitive resin liquid 4 in the bathtub in the width direction. By horizontally moving the supplied resin supply mechanism 1 in the direction of arrow B or D shown in FIG. 8 at a rate of about 50 mm / scc, the supplied resin is forcibly made uniform on the lower side of the opening / closing pieces 1a, 1b of the supply container. Regulate to a certain thickness.
【0015】この時過剰に供給された樹脂液9は浴槽3
外周壁上端面よりオーバーフローし、樹脂回収トレイ10
に流れ込み再利用可能となる。樹脂供給機構1はレーザ
ービーム照射範囲外の図8の位置Eで停止して待機状態
としてE位置上方の樹脂注入ノズル8より感光樹脂を樹
脂供給容器に補給する。樹脂供給容器が待機している間
に前記と同様に樹脂液4表面にレーザービーム7を選択
照射し、光硬化樹脂層を形成した後成型架台5を一層厚
さ分降下させ次の光硬化操作に移る。本発明の樹脂供給
機構は以上の他、任意の設計変更をとりうるものであ
る。At this time, the excess resin liquid 9 is supplied to the bath 3
Overflow from the upper end surface of the outer peripheral wall, and the resin recovery tray 10
It becomes available for reuse. The resin supply mechanism 1 stops at a position E in FIG. 8 outside the laser beam irradiation range and enters a standby state to supply the photosensitive resin to the resin supply container from the resin injection nozzle 8 above the E position. While the resin supply container is on standby, the surface of the resin liquid 4 is selectively irradiated with the laser beam 7 in the same manner as described above to form a photocurable resin layer, and then the molding frame 5 is lowered by the thickness of the next photocuring operation. Move on to. In addition to the above, the resin supply mechanism of the present invention can be modified arbitrarily.
【0016】[0016]
【発明の効果】以上の説明から明らかなように、本発明
に係わる光造形の製造方法と装置を使用すれば浴槽の外
周壁上端面が浴槽内の樹脂液の形成する自由表面と一致
するため、樹脂を供給する機構を特別な工夫もなく樹脂
液の自由表面に近接して配置することが可能となり、当
該樹脂供給機構から供給される樹脂液の最短落下距離が
樹脂の供給されている全期間保持されるため浴槽内の樹
脂液界面での気泡の巻き込みも極めて少なくなり、内部
に気泡の混入が少ない高品質な光造形物を製造すること
が可能となった。また、樹脂供給機構が樹脂液を供給し
ながら浴槽上を移動することにより、供給開始位置から
終端停止位置迄の全範囲に渡って安定した量の樹脂液が
連続して供給されながら後に続くドクターにより同時に
スキージされるため、光硬化樹脂層上面は一様一定厚の
樹脂液で均一に覆われ、過剰に供給された樹脂液は浴槽
外周壁面上端からオーバーフローするため、浴槽周辺部
で樹脂液が滞留して樹脂液の形成する自由表面を変動さ
せることもなくなり、光硬化樹脂層面積が大きいと顕著
に認められた硬化部外縁周辺の厚みが厚くなる問題も解
決し、デザインに忠実で寸法精度に優れた光造形物を製
造することが可能となった。また、光硬化樹脂層上面へ
樹脂液を供給しながら同時にドクターによる強制平滑化
を行うため、短時間で一様一定厚の平滑な樹脂液面を得
ることが可能となり、両面で樹脂液を供給できる装置を
使用すれば一層毎に所定位置に戻る必要もなく更に製造
時間が短縮され、また活性光線の選択照射の間に樹脂供
給機構に樹脂液の補給ができるため効率よく短時間で光
造形物を製造することが可能となった。また、活性光線
が選択照射される樹脂液の形成する自由表面は常に同じ
高さを保持しているため、複雑な光学系を用いて光線ビ
ームの焦点補正を行う必要もない。As is apparent from the above description, when the manufacturing method and apparatus for stereolithography according to the present invention is used, the upper end surface of the outer peripheral wall of the bath matches the free surface formed by the resin liquid in the bath. , The resin supply mechanism can be placed close to the free surface of the resin liquid without any special measures, and the shortest dropping distance of the resin liquid supplied from the resin supply mechanism is Since it is held for a period of time, the entrapment of air bubbles at the resin liquid interface in the bath is extremely reduced, and it becomes possible to manufacture a high-quality stereolithography product with less air bubbles mixed inside. Further, since the resin supply mechanism moves on the bath while supplying the resin liquid, a doctor who continues while continuously supplying a stable amount of the resin liquid over the entire range from the supply start position to the end stop position. Since the upper surface of the photo-curing resin layer is uniformly covered with the resin liquid having a uniform thickness and the excessively supplied resin liquid overflows from the upper end of the outer peripheral wall surface of the bathtub, the resin liquid in the peripheral portion of the bathtub is There is no longer any stagnation and fluctuations in the free surface formed by the resin liquid, and the problem of thickening around the outer edge of the cured part, which was noticeably observed when the area of the photo-cured resin layer was large, was solved. It has become possible to manufacture excellent stereolithography products. In addition, since the doctor liquid is forcibly smoothed while supplying the resin liquid to the upper surface of the photo-curing resin layer, it is possible to obtain a smooth resin liquid surface with a uniform thickness in a short time. If the device that can be used is used, it is not necessary to return to a predetermined position for each layer, the manufacturing time is further shortened, and the resin liquid can be replenished to the resin supply mechanism during the selective irradiation of the actinic rays, so that the stereolithography can be efficiently performed in a short time. It has become possible to manufacture things. Further, since the free surface formed by the resin liquid that is selectively irradiated with the actinic ray always maintains the same height, it is not necessary to correct the focus of the ray beam by using a complicated optical system.
【図1】本発明の光造形物の製造装置の説明図である。FIG. 1 is an explanatory diagram of an apparatus for producing a stereolithographic object of the present invention.
【図2】樹脂供給機構の容器が転倒する例の説明図であ
る。FIG. 2 is an explanatory diagram of an example in which a container of a resin supply mechanism falls down.
【図3】図2と異なる同様の説明図である。FIG. 3 is a similar explanatory diagram different from FIG.
【図4】樹脂供給機構の容器にドクターブレートを形成
したものの説明図である。FIG. 4 is an explanatory view of a container of a resin supply mechanism in which a doctor blade is formed.
【図5】図4と異なる同様の説明図である。5 is an explanatory diagram similar to FIG.
【図6】樹脂供給機構の容器下部が開閉するものの例の
説明図である。FIG. 6 is an explanatory diagram of an example of a resin supply mechanism in which a lower portion of a container is opened and closed.
【図7】樹脂供給機構の容器がドクターブレートを中央
にして形成されたものの説明図である。FIG. 7 is an explanatory view of a container of a resin supply mechanism formed with a doctor blade in the center.
【図8】図7の使用例を示す説明図である。FIG. 8 is an explanatory diagram showing an example of use of FIG.
1 感光性樹脂供給機構 1a 開閉片 1b 開閉片 1c ドクターブレード 2 ドクターブレード 3 浴槽 4 浴槽内の感光性樹脂液表面 5 成型架台 6 光学系の集光手段 7 レーザービーム 8 感光性樹脂注入ノズル 9 樹脂収容容器内の感光性樹脂液 10 樹脂回収トレイ DESCRIPTION OF SYMBOLS 1 Photosensitive resin supply mechanism 1a Opening / closing piece 1b Opening / closing piece 1c Doctor blade 2 Doctor blade 3 Bath 4 Photosensitive resin liquid surface in bath 5 Molding stand 6 Optical condensing means 7 Laser beam 8 Photosensitive resin injection nozzle 9 Resin Photosensitive resin liquid in container 10 Resin recovery tray
Claims (2)
樹脂液中に昇降可能な成型架台を上方に薄い樹脂液層を
形成するように浸漬し、当該樹脂液の自由表面に活性光
線を選択照射して光硬化層を形成し、次に成型架台を一
定距離だけ降下させ、前記光硬化層上に新たな液状感光
性樹脂を供給し、再び当該樹脂液面に活性光線を照射し
て次光線硬化層を形成する操作を繰り返し、当該成型架
台上に複数の光硬化層を積み重ねることで所望の光造形
物を得る光造形物の製造方法において、容器とドクター
ブレードとからなる樹脂供給機構を外周壁上端面が同一
水平面内に保持された浴槽上をその浴槽の一端から他端
まで移動させて当該容器より光硬化層上に液状感光性樹
脂を供給すると共に容器に追隋して移動するドクターブ
レードで当該樹脂液の自由表面を浴槽の外周壁上端面に
規制して次光硬化層となる一定厚の液状感光性樹脂層を
得ることを特徴とする光造形物の製造方法。1. A liquid photosensitive resin is housed in a bath, and a mold base that can be moved up and down is immersed in the resin liquid so as to form a thin resin liquid layer above, and actinic rays are applied to the free surface of the resin liquid. To form a photo-curing layer by selective irradiation, then lower the molding frame by a certain distance, supply a new liquid photosensitive resin on the photo-curing layer, and irradiate the liquid surface of the resin again with an actinic ray. By repeating the operation of forming the next light curing layer by stacking a plurality of light curing layers on the molding frame to obtain a desired stereolithography object, in the method for producing a stereolithography object, a resin supply including a container and a doctor blade is provided. The mechanism moves over the bathtub with the upper end surface of the outer peripheral wall held in the same horizontal plane from one end to the other end of the bath to supply the liquid photosensitive resin on the photocurable layer from the container and follow the container. Moving the doctor blade with the moving liquid The method for producing an optical molded article, characterized in that the free surface of the liquid is regulated to the upper end surface of the outer peripheral wall of the bath to obtain a liquid photosensitive resin layer having a constant thickness to be the next photocurable layer.
に昇降可能な成型架台を設けた浴槽と、成型架台上の薄
い樹脂液層とこれを硬化した光硬化層上に供給された樹
脂液とに活性光線を選択照射して、光硬化層を形成する
活性光源とからなり、当該成型架台上に複数の光硬化層
を積み重ね形成できる光造形物の製造装置において、外
周壁上端面が同一水平面内に保持された浴槽の一端から
他端まで移動できる容器とドクターブレードからなる樹
脂供給機構を設け、かつ当該ドクターブレードは下端面
が浴槽外周壁上端面と所定高さのギャップを有するよう
に設定可能であり、樹脂供給時以外は容器は浴槽外周の
一端上に位置し、またドクターブレードが容器より更に
浴槽の外側に位置するように設定された光造形物の製造
装置。2. A bath containing a liquid photosensitive resin and provided with a molding stand capable of moving up and down in the resin solution, a thin resin liquid layer on the molding stand, and a photo-curing layer obtained by curing the same. An upper surface of an outer peripheral wall, which is an apparatus for producing an optical model, which comprises an active light source that selectively irradiates a resin liquid with an actinic ray to form a photocurable layer, and can form a plurality of photocurable layers stacked on the molding frame. Is provided with a resin supply mechanism composed of a container and a doctor blade that can move from one end to the other end of a bathtub held in the same horizontal plane, and the doctor blade has a lower end surface having a predetermined height gap with the upper end surface of the outer peripheral wall of the bathtub. The apparatus for manufacturing a stereolithographic object, wherein the container is located on one end of the outer periphery of the bath except when the resin is supplied, and the doctor blade is located further outside the bath than the container.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP4231417A JPH0655643A (en) | 1992-08-06 | 1992-08-06 | Manufacture of light molded form and device therefor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP4231417A JPH0655643A (en) | 1992-08-06 | 1992-08-06 | Manufacture of light molded form and device therefor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH0655643A true JPH0655643A (en) | 1994-03-01 |
Family
ID=16923264
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP4231417A Pending JPH0655643A (en) | 1992-08-06 | 1992-08-06 | Manufacture of light molded form and device therefor |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0655643A (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5902537A (en) * | 1995-02-01 | 1999-05-11 | 3D Systems, Inc. | Rapid recoating of three-dimensional objects formed on a cross-sectional basis |
| WO2000051809A1 (en) * | 1999-03-01 | 2000-09-08 | Optoform Sarl Procedes De Prototypage Rapide | Fast three-dimensional modelling method and device, and three-dimensional part obtained by fast three-dimensional modelling |
| JP2002280173A (en) * | 2001-03-21 | 2002-09-27 | Tdk Corp | Manufacturing method for composite substrate, and composite substrate and el element provided thereby |
| CN100544943C (en) | 2007-01-19 | 2009-09-30 | 中国科学院广州电子技术研究所 | Resin liquid level control and resin coating method and device for photocuring rapid prototyping |
| KR101487423B1 (en) * | 2013-09-12 | 2015-01-28 | 이수인 | Lighography system using oled panel. |
| CN104816479A (en) * | 2015-05-17 | 2015-08-05 | 北京工业大学 | Large-format light curing 3D printer |
| CN106273512A (en) * | 2016-10-13 | 2017-01-04 | 北京紫晶立方科技有限公司 | Continuance lifting photocuring oxygen flow shaped device |
| EP3119587B1 (en) | 2014-03-18 | 2018-03-14 | Renishaw plc | Selective solidification apparatus and methods |
-
1992
- 1992-08-06 JP JP4231417A patent/JPH0655643A/en active Pending
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5902537A (en) * | 1995-02-01 | 1999-05-11 | 3D Systems, Inc. | Rapid recoating of three-dimensional objects formed on a cross-sectional basis |
| WO2000051809A1 (en) * | 1999-03-01 | 2000-09-08 | Optoform Sarl Procedes De Prototypage Rapide | Fast three-dimensional modelling method and device, and three-dimensional part obtained by fast three-dimensional modelling |
| US6764636B1 (en) | 1999-03-01 | 2004-07-20 | 3D Systems, Inc. | Fast three-dimensional modeling method and device |
| JP2002280173A (en) * | 2001-03-21 | 2002-09-27 | Tdk Corp | Manufacturing method for composite substrate, and composite substrate and el element provided thereby |
| CN100544943C (en) | 2007-01-19 | 2009-09-30 | 中国科学院广州电子技术研究所 | Resin liquid level control and resin coating method and device for photocuring rapid prototyping |
| KR101487423B1 (en) * | 2013-09-12 | 2015-01-28 | 이수인 | Lighography system using oled panel. |
| WO2015037901A1 (en) * | 2013-09-12 | 2015-03-19 | Lee Sooin | Lithography system using oled panel |
| EP3119587B1 (en) | 2014-03-18 | 2018-03-14 | Renishaw plc | Selective solidification apparatus and methods |
| EP3323533B1 (en) | 2014-03-18 | 2021-05-12 | Renishaw PLC | Selective solidification apparatus and methods |
| CN104816479A (en) * | 2015-05-17 | 2015-08-05 | 北京工业大学 | Large-format light curing 3D printer |
| CN106273512A (en) * | 2016-10-13 | 2017-01-04 | 北京紫晶立方科技有限公司 | Continuance lifting photocuring oxygen flow shaped device |
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