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EP3281260A1 - Method for producing a plug connector arrangement - Google Patents

Method for producing a plug connector arrangement

Info

Publication number
EP3281260A1
EP3281260A1 EP16722523.4A EP16722523A EP3281260A1 EP 3281260 A1 EP3281260 A1 EP 3281260A1 EP 16722523 A EP16722523 A EP 16722523A EP 3281260 A1 EP3281260 A1 EP 3281260A1
Authority
EP
European Patent Office
Prior art keywords
coaxial cable
connector
support sleeve
sleeve
cable
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP16722523.4A
Other languages
German (de)
French (fr)
Other versions
EP3281260B1 (en
Inventor
Thomas HÖFLING
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Rosenberger Hochfrequenztechnik GmbH and Co KG
Original Assignee
Rosenberger Hochfrequenztechnik GmbH and Co KG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Rosenberger Hochfrequenztechnik GmbH and Co KG filed Critical Rosenberger Hochfrequenztechnik GmbH and Co KG
Publication of EP3281260A1 publication Critical patent/EP3281260A1/en
Application granted granted Critical
Publication of EP3281260B1 publication Critical patent/EP3281260B1/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
    • H01R43/048—Crimping apparatus or processes
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
    • H01R43/048—Crimping apparatus or processes
    • H01R43/05—Crimping apparatus or processes with wire-insulation stripping
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R2103/00—Two poles
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R24/00—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure
    • H01R24/38—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure having concentrically or coaxially arranged contacts
    • H01R24/40—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure having concentrically or coaxially arranged contacts specially adapted for high frequency
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R9/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, e.g. terminal strips or terminal blocks; Terminals or binding posts mounted upon a base or in a case; Bases therefor
    • H01R9/03—Connectors arranged to contact a plurality of the conductors of a multiconductor cable, e.g. tapping connections
    • H01R9/05—Connectors arranged to contact a plurality of the conductors of a multiconductor cable, e.g. tapping connections for coaxial cables
    • H01R9/0518—Connection to outer conductor by crimping or by crimping ferrule

Definitions

  • the invention relates to a method for producing a connector assembly comprising a connector and a coaxial cable connected thereto, according to the preamble of claim 1.
  • a support sleeve is pushed onto one end of a coaxial cable
  • an outer conductor of the coaxial cable (b) Finally, the end of the coaxial cable with the support sleeve inserted into a sleeve portion of an outer conductor housing of the connector.
  • Conventional connectors have a male end for connecting the connector to a mating connector and a cable end to which the cable is attached (preferably non-releasably by soldering or crimping).
  • At least one inner conductor of the cable is electrically connected to an inner conductor contact, such as a contact pin or a contact socket, which is held in an insulating part of the connector.
  • the outer conductor of the cable for example a foil screen or a wire mesh, is electrically connected to a peripheral conductor housing of the connector which surrounds the inner conductor contact, so that preferably of the Coaxial cable up to the plug-side end of the connector, a continuous shield is formed.
  • a connector assembly prepared in the conventional manner described in the region of the connection between the connector and the cable is not regularly optimally adapted electrically.
  • unintentional deviations from the characteristic impedance provided such as an undesired increase in impedance, may occur in the connection region.
  • DE 20 2015 000 750 U is proposed to provide an additional sleeve part in the interior of a sleeve portion of the connector, which adjoins an axial end of the outer conductor.
  • the characteristic impedance can be improved in the connection region, but this increases the effort to produce connector assembly increased.
  • step (c) first the cable end is inserted together with the support sleeve disposed thereon up to a (first) axial stop in the sleeve portion of the connector, and then in step (d) the support sleeve alone is further extended to a (second ) axial stop is moved into the sleeve portion without the coaxial cable is moved, so that in step (d) the support sleeve is moved relative to the cable.
  • the outer conductor of the cable folded back around the support sleeve which is preferably designed in the form of a foldable foil screen or wire mesh, can either be elastically stretched in sections in step (d) in the axial direction, or the folded part of the outer conductor slides around the front end of the support sleeve around back into contact with the coaxial cable, while reducing the voltage applied to the outside of the support sleeve Umschlagfalzes the cable outer conductor.
  • An inward movement of the support sleeve in the sleeve portion in step (d) can be simplified in that the outer diameter of the support sleeve folded back outer conductor is slightly smaller than the inner diameter of the sleeve portion.
  • the sleeve portion of the connector is preferably connected to an outer conductor housing of the connector or integrally or integrally formed therewith.
  • the outer conductor housing of the connector at the cable end has the tubular protruding sleeve portion for insertion of the coaxial cable, wherein preferably the outer conductor housing together with the sleeve portion made of a conductive material such as a metal.
  • the sleeve section of the outer conductor housing which circumscribes the cable outer conductor and makes electrical contact with it continues the shielding in the direction of the plug-side end of the connector.
  • the invention is based on the finding that after insertion of the coaxial cable end in the sleeve portion of the connector in step (c), the front axial end of the cable outer conductor is not necessarily applied to the outer conductor housing of the connector, so that at this point a jump in Distance between the inner conductor and the shielding of the inner conductor forming sleeve portion may occur.
  • a substantially constant distance between the inner conductor and the outer conductor is required. Increasing the distance between the inner conductor and outer conductor regularly leads to an inductive region or to an unwanted increase in impedance.
  • step (d) by further advancing the support sleeve in the sleeve portion in step (d) up to a (second) stop easily ensures that the shield continues in the region of the front axial end of the outer conductor with a constant distance to the inner conductor, so that no impedance jump occurs in this area.
  • the sleeve portion is finally crimped with the support sleeve bearing end of the coaxial cable.
  • step (c) the end of the coaxial cable is inserted so far into the sleeve portion of the connector until at least one of an inner conductor of the coaxial cable electrically connected inner conductor contact engages in an insulating part of the connector.
  • the engagement of the inner conductor contact attached to the front end of the cable into the insulator portion of the connector may result in the aforementioned (first) axial abutment which prevents further insertion of the coaxial cable into the sleeve portion.
  • further insertion of the support sleeve in the sleeve portion relative to the inner conductor in step (d) to a (second) axial stop is still possible. Consequently, according to the method of the invention, correct positioning of both the inner conductor and the outer conductor between the cable and the connector can be ensured.
  • the inner conductor contact is still in a Vorhegeposition following step (c) and is only then brought into an axial end position in the interior of the insulating part of the connector.
  • step (d) the support sleeve is moved so far relative to the coaxial cable and the connector until the section surrounding the axial front of the support sleeve the cable outer conductor abuts against the stop formed in the form of a step in the interior of the sleeve portion.
  • the inner diameter of the connector from the axial stop of the cable outer conductor forming step is substantially equal to the diameter of the outer conductor of the coaxial cable.
  • the insertion of the support sleeve into the sleeve portion up to the axial stop can be facilitated by the support sleeve having a radially projecting portion such as a circumferential projection or collar on which the support sleeve for moving in step (d) gripped manually or with a tool becomes.
  • the radially projecting portion preferably forms the cable end of the support sleeve and / or rotates the coaxial cable in the form of a collar.
  • the outer diameter of the support sleeve in the region of the projection is preferably larger than the inner diameter of the sleeve portion, so that the projection is not slidable into the sleeve portion.
  • the support sleeve in step (d) is moved so far into the sleeve portion until the radially projecting portion abuts the cable end of the sleeve portion, wherein the axial dimension of the support sleeve can be configured such that at the same time the front end of the cable outer conductor strikes the axial stop in the interior of the sleeve portion.
  • the cable insulation of the coaxial cable is stripped to expose the outer conductor, and in step (a) the support sleeve is slid so far outward on the outer conductor until the support sleeve abuts the cable insulation.
  • the support sleeve and / or the sleeve portion of the connector are preferably substantially rotationally symmetrical and in particular each approximately cylinder jacket-shaped or tubular formed
  • the present invention relates to a connector assembly produced according to the inventive method.
  • a connector assembly consists of a connector with a Outer conductor housing, the cable side has a tubular sleeve portion, and a coaxial cable connected thereto.
  • a front end of the coaxial cable with a support sleeve slid thereabout, around which an outer conductor of the coaxial cable is folded, has advanced so far into the sleeve portion of the connector that the axial front of the folded outer conductor abuts against a stop in the interior of the sleeve portion.
  • the stop may be formed as a stepped shoulder in the interior of the sleeve portion. The inner diameter of the connector in the area of the shoulder should be adjusted for optimum electrical adaptation to the diameter of the outer conductor of the coaxial cable.
  • the support sleeve on the cable side has a radially projecting portion in the form of a projection, such as a collar, in particular an annular collar surrounding the coaxial cable.
  • the outer diameter of the support sleeve at the radially protruding portion is preferably larger than the inner diameter of the sleeve portion of the connector, and more preferably is about the same size as the outer diameter of the sleeve portion, so that the radially protruding portion is substantially flush with the sleeve portion.
  • the plug connector arrangement comprises at least one inner conductor contact which is clipped into an insulating part of the plug connector and which is electrically connected to the inner conductor of the coaxial cable and which is provided for transmitting electrical currents and / or signals.
  • Fig. 2 is an exploded view of an inventive
  • the connector assembly is.
  • 1a shows a coaxial cable 20 stripped of a front end, which has an inner conductor, an outer conductor 22 in the form of a wire mesh, a dielectric disposed between the inner conductor and outer conductor 22, and a cable insulation 24 as a protective jacket.
  • a support sleeve 30 made of a conductive material such as metal is pushed.
  • the support sleeve 30 is tubular (see also Fig. 2) and its inner diameter is adapted to the outer diameter of the cable outer conductor 22. At its cable-side end, the support sleeve 30 has a radially projecting section 32 in the form of a ring-shaped projection surrounding the coaxial cable ("annular collar") After pushing the support sleeve 30 until it abuts the cable insulation 24, a part of the wire mesh o The folded-back fold of the cable outer conductor 22 is shown dark in Fig. 1b Further, an inner conductor contact 40 is mounted on the inner conductor of the cable 20, which then the front end of the cable forms in Fig. 1b illustrated cable assembly.
  • the connector 10 comprises a (conductive) outer conductor housing with a tube-side projecting tubular sleeve portion 12 and an insulating member 42 received therein with an inner conductor channel for clipping the réelleleiterWallets 40.
  • the inner diameter of the sleeve portion 12 is slightly larger than the diameter of the folded around the support sleeve 30 cable Outer conductor 22 so that it can be easily inserted into the sleeve portion 12 of the outer conductor housing (see Fig. 1c).
  • the cable assembly is inserted so far into the sleeve portion 12 until the inner conductor contact 40 is clipped in the insulating part 42 of the connector or otherwise abuts the connector 10 (first stop).
  • the inner conductor contact 40 is arranged in a Vorhegeposition.
  • the support sleeve 30 is gripped on the radially projecting portion 32 and further moved into the sleeve portion 12 (see reference numeral X) until the front of the cable shield braid 22 abuts a stepped shoulder 14 inside the sleeve portion 12, so that the shield with constant Distance in the direction of the plug-side end of the connector can be continued. It is important that at the front axial end of the outer conductor 22 no clearance or crack is present, which is particularly clearly shown in Fig. 1d.
  • FIG. 1e shows a connector assembly 100 produced according to the method of the invention.
  • Fig. 2 shows the items from which a connector assembly 100 according to the invention is made, namely the insulating part 42 and outer conductor housing with sleeve portion 12 existing connector, the support sleeve 30, the inner conductor contact 40 and the coaxial cable 20, in an exploded view.
  • a connector arrangement according to the invention can have more than one inner conductor, for example two, three, four or more inner conductors.
  • a connector assembly according to the invention additionally a sleeve part or have a crimping, as described in the aforementioned publications DE 20 2015 000 750 U and DE 20 2015 000 751 U are described.

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Coupling Device And Connection With Printed Circuit (AREA)
  • Details Of Connecting Devices For Male And Female Coupling (AREA)
  • Manufacturing Of Electrical Connectors (AREA)

Abstract

The present invention relates to a method for producing a plug connector arrangement, comprising a plug connector and a coaxial cable attached thereto, wherein (a) a support sleeve (30) is pushed onto one end of the coaxial cable (20), (b) an outer conductor (22) of the coaxial cable is folded back about the support sleeve (30), (c) the end of the coaxial cable with the support sleeve is introduced into a sleeve portion (12) of the plug connector (10), and (d) the support sleeve (30) is subsequently moved forward relative to the coaxial cable (20) and the plug connector (10) as far as an axial stop (14) in the sleeve portion (12). Furthermore, the invention relates to a plug connector arrangement produced in accordance with this method.

Description

ROSENBERGER Hochfrequenztechnik GmbH & Co. KG  ROSENBERGER High Frequency Technology GmbH & Co. KG

Hauptstraße 1  Main street 1

83413 Fridolfing  83413 Fridolfing

Verfahren zum Herstellen einer Steckverbinderanordnunq Method of manufacturing a connector assembly

Die Erfindung betrifft ein Verfahren zum Herstellen einer Steckverbinderanordnung, die einen Steckverbinder und ein daran angeschlossenes Koaxialkabel umfasst, gemäß dem Oberbegriff von Patentanspruch 1. Dabei wird zunächst (a) eine Stützhülse auf ein Ende eines Koaxialkabels aufgeschoben, (b) dann ein Außenleiter des Koaxialkabels um die Stützhülse herum zurückgeschlagen, und (c) schließlich das Ende des Koaxialkabels mit der Stützhülse in einen Hülsenabschnitt eines Außenleitergehäuses des Steckverbinders eingeführt. Herkömmliche Steckverbinder haben ein steckseitiges Ende zum Verbinden des Steckverbinders mit einem Gegensteckverbinder und ein kabelseitiges Ende, an dem das Kabel (vorzugsweise unlösbar durch Löten oder Crimpen) befestigt ist. Dabei ist zumindest ein Innenleiter des Kabels elektrisch mit einem Innenleiterkontakt wie etwa einem Kontaktstift oder einer Kontaktbuchse verbunden, der in einem Isolierteil des Steckverbinders gehalten ist. Der Außenleiter des Kabels, bspw. ein Folienschirm oder ein Drahtgeflecht, ist elektrisch mit einem den Innenleiterkontakt umlaufenden Außenleitergehäuse des Steckverbinders verbunden, so dass vorzugsweise von dem Koaxialkabel bis hin zu dem steckseitigen Ende des Steckverbinders eine durchgehende Schirmung gebildet ist. The invention relates to a method for producing a connector assembly comprising a connector and a coaxial cable connected thereto, according to the preamble of claim 1. In this case, first (a) a support sleeve is pushed onto one end of a coaxial cable, (b) then an outer conductor of the coaxial cable (b) Finally, the end of the coaxial cable with the support sleeve inserted into a sleeve portion of an outer conductor housing of the connector. Conventional connectors have a male end for connecting the connector to a mating connector and a cable end to which the cable is attached (preferably non-releasably by soldering or crimping). In this case, at least one inner conductor of the cable is electrically connected to an inner conductor contact, such as a contact pin or a contact socket, which is held in an insulating part of the connector. The outer conductor of the cable, for example a foil screen or a wire mesh, is electrically connected to a peripheral conductor housing of the connector which surrounds the inner conductor contact, so that preferably of the Coaxial cable up to the plug-side end of the connector, a continuous shield is formed.

Es ist bekannt, zum Herstellen einer Steckverbinderanordnung das aus einem elektrisch leitenden Material bestehende und zumindest abschnittweise hülsenförmige Außenleitergehäuse des Steckverbinders mit dem Außenleiter des Kabels zu vercrimpen bzw. zu verpressen. Dazu wird bei der Herstellung der Steckverbinderanordnung das Kabel an seinem vorderem Ende abisoliert bzw. der Kabelmantel abschnittsweise entfernt, so dass der Außenleiter freigelegt ist. Anschließend wird das den Außenleiter umlaufende Außenleitergehäuse mit dem Kabel-Außenleiter verpresst, wobei eine Crimphülse zum Bereitstellen einer Stützwirkung vorgesehen sein kann. It is known to crimp or press the existing of an electrically conductive material and at least partially sleeve-shaped outer conductor housing of the connector with the outer conductor of the cable for producing a connector assembly. For this purpose, in the manufacture of the connector assembly, the cable is stripped at its front end or the cable sheath removed in sections, so that the outer conductor is exposed. Subsequently, the outer conductor housing surrounding the outer conductor is pressed with the cable outer conductor, wherein a crimping sleeve can be provided for providing a supporting action.

Es hat sich allerdings herausgestellt, dass eine auf die beschriebene herkömmliche Art hergestellte Steckverbinderanordnung im Bereich der Verbindung zwischen dem Steckverbinder und dem Kabel regelmäßig nicht optimal elektrisch angepasst ist. Insbesondere kann es im Verbindungsbereich zu ungewollten Abweichungen von dem vorgesehenen Wellenwiderstand wie etwa zu einem unerwünschten Impedanzanstieg kommen. However, it has been found that a connector assembly prepared in the conventional manner described in the region of the connection between the connector and the cable is not regularly optimally adapted electrically. In particular, unintentional deviations from the characteristic impedance provided, such as an undesired increase in impedance, may occur in the connection region.

Um dieses Problem zu lösen, wird in der Druckschrift DE 20 2015 000 750 U vorgeschlagen, ein zusätzliches Hülsenteil im Inneren eines Hülsenabschnitts des Steckverbinders vorzusehen, das sich an ein axiales Ende des Außenleiters anschließt. In der Druckschrift DE 20 2015 000 751 U wird vorgeschlagen, den elektrisch nicht optimal angepassten Bereich zwischen dem axialen Ende des Außenleiters und dem Steckverbinder mit einer radialen Verengung in Form einer zusätzlichen Crimpstelle zu versehen. To solve this problem, DE 20 2015 000 750 U is proposed to provide an additional sleeve part in the interior of a sleeve portion of the connector, which adjoins an axial end of the outer conductor. In the document DE 20 2015 000 751 U, it is proposed to provide the region, which is not optimally adapted electrically, between the axial end of the outer conductor and the plug connector with a radial constriction in the form of an additional crimping point.

Durch diese Maßnahmen kann der Wellenwiderstand in dem Verbindungsbereich verbessert werden, allerdings wird dadurch der Aufwand zum Herstellen Steckverbinderanordnung erhöht. In Anbetracht der beschriebenen Probleme ist es die Aufgabe der vorliegenden Erfindung, ein Verfahren zum Herstellen einer Steckverbinderanordnung dahingehend zu verbessern, dass eine stabil und zugfest eingerichtete Verbindung zwischen dem Steckverbinder und dem Koaxialkabel unter einem möglichst geringen Herstellungsaufwand bereitgestellt werden kann, die ferner möglichst über ihre gesamte Erstreckung in Kabellängsrichtung optimal elektrisch angepasst ist. By these measures, the characteristic impedance can be improved in the connection region, but this increases the effort to produce connector assembly increased. In view of the described problems, it is the object of the present invention to improve a method for producing a connector assembly in that a stable and zugfest established connection between the connector and the coaxial cable can be provided with the least possible manufacturing effort, as far as possible over their entire extension in the cable longitudinal direction is optimally adjusted electrically.

Diese Aufgabe wird erfindungsgemäß durch ein Verfahren mit den in Patentanspruch 1 gekennzeichneten Verfahrensschritten gelöst. Vorteilhafte zusätzliche Verfahrensschritte sind in den abhängigen Ansprüchen beschrieben. Bei dem erfindungsgemäßen Verfahren wird (d) die Stützhülse im Anschluss an Schritt (c) relativ zu dem Koaxialkabel und dem Steckverbinder bis zu einem axialen Anschlag in den Hülsenabschnitt hineinbewegt. Mit anderen Worten wird in Schritt (c) zunächst das Kabelende zusammen mit der darauf angeordneten Stützhülse bis zu einem (ersten) axialen Anschlag in den Hülsenabschnitt des Steckverbinders eingeführt, und anschließend wird in Schritt (d) die Stützhülse alleine weiter bis zu einem (zweiten) axialen Anschlag in den Hülsenabschnitt hineinbewegt, ohne dass das Koaxialkabel mitbewegt wird, so dass in Schritt (d) die Stützhülse relativ zu dem Kabel bewegt wird. This object is achieved by a method with the method steps indicated in claim 1. Advantageous additional method steps are described in the dependent claims. In the method according to the invention, (d) the support sleeve is moved into the sleeve section as far as an axial stop after step (c) relative to the coaxial cable and the connector. In other words, in step (c), first the cable end is inserted together with the support sleeve disposed thereon up to a (first) axial stop in the sleeve portion of the connector, and then in step (d) the support sleeve alone is further extended to a (second ) axial stop is moved into the sleeve portion without the coaxial cable is moved, so that in step (d) the support sleeve is moved relative to the cable.

Der um die Stützhülse herum zurückgeschlagene Außenleiter des Kabels, der vorzugsweise in Form eines zurückfaltbaren Folienschirms oder Drahtgeflechts ausgebildet ist, kann bei Schritt (d) entweder abschnittsweise elastisch in axialer Richtung gedehnt werden, oder der umgeschlagene Teil des Außenleiters gleitet um das vordere Ende der Stützhülse herum zurück in Anlage an das Koaxialkabel, unter Verkleinerung des außen an der Stützhülse anliegenden Umschlagfalzes des Kabel- Außenleiters. Ein Hineinbewegen der Stützhülse in den Hülsenabschnitt in Schritt (d) kann dadurch vereinfacht werden, dass der Außendurchmesser des um die Stützhülse zurückgeschlagenen Kabel-Außenleiters etwas kleiner ist als der Innendurchmesser des Hülsenabschnitts. The outer conductor of the cable folded back around the support sleeve, which is preferably designed in the form of a foldable foil screen or wire mesh, can either be elastically stretched in sections in step (d) in the axial direction, or the folded part of the outer conductor slides around the front end of the support sleeve around back into contact with the coaxial cable, while reducing the voltage applied to the outside of the support sleeve Umschlagfalzes the cable outer conductor. An inward movement of the support sleeve in the sleeve portion in step (d) can be simplified in that the outer diameter of the support sleeve folded back outer conductor is slightly smaller than the inner diameter of the sleeve portion.

Der Hülsenabschnitt des Steckverbinders ist vorzugsweise mit einem Außenleitergehäuse des Steckverbinders verbunden oder integral bzw. einteilig damit gebildet. Mit anderen Worten weist das Außenleitergehäuse des Steckverbinders am kabelseitigen Ende den rohrförmig vorstehenden Hülsenabschnitt zum Einführen des Koaxialkabels auf, wobei vorzugsweise das Außenleitergehäuse zusammen mit dem Hülsenabschnitt aus einem leitenden Material wie etwa einem Metall besteht. Der den Kabel-Außenleiter umlaufende und ihn elektrisch kontaktierende Hülsenabschnitt des Außenleitergehäuses setzt in diesem Fall die Schirmung in Richtung auf das steckseitige Ende des Steckverbinders fort. The sleeve portion of the connector is preferably connected to an outer conductor housing of the connector or integrally or integrally formed therewith. In other words, the outer conductor housing of the connector at the cable end has the tubular protruding sleeve portion for insertion of the coaxial cable, wherein preferably the outer conductor housing together with the sleeve portion made of a conductive material such as a metal. In this case, the sleeve section of the outer conductor housing which circumscribes the cable outer conductor and makes electrical contact with it continues the shielding in the direction of the plug-side end of the connector.

Die Erfindung geht auf die Erkenntnis zurück, dass nach dem Einführen des Koaxialkabelendes in den Hülsenabschnitt des Steckverbinders in Schritt (c) das vordere axiale Ende des Kabel-Außenleiters noch nicht notwendigerweise an dem Außenleitergehäuse des Steckverbinders anliegt, so dass an dieser Stelle ein Sprung im Abstand zwischen dem Innenleiter und dem die Schirmung des Innenleiters bildenden Hülsenabschnitt auftreten kann. Zum Erhalt einer in Kabellängsrichtung gleichbleibenden Impedanz bei unveränderter Kabelgeometrie ist allerdings ein im Wesentlichen gleichbleibender Abstand zwischen dem Innenleiter und dem Außenleiter erforderlich. So führt eine Vergrößerung des Abstands zwischen Innenleiter und Außenleiter regelmäßig zu einem induktiven Bereich bzw. zu einem ungewollten Impedanzanstieg. Eine unerwünschte sprunghafte Änderung des Abstands zwischen dem Innenleiter und dessen Schirmung liegt bei herkömmlichen Steckverbinderanordnungen regelmäßig an dem vorderen axialen Ende des zurückgefalteten Kabel-Außenleiters vor. Erfindungsgemäß wird dagegen durch das weitere Hineinbewegen des Stützhülse in den Hülsenabschnitt in Schritt (d) bis zu einem (zweiten) Anschlag auf einfache Weise sichergestellt, dass sich die Schirmung auch im Bereich des vorderen axialen Endes des Außenleiters mit gleichbleibender Entfernung zum Innenleiter fortsetzt, so dass kein Impedanzsprung in diesem Bereich auftritt. Vorzugsweise wird der Hülsenabschnitt schließlich mit dem die Stützhülse tragenden Ende des Koaxialkabels vercrimpt. Mit anderen Worten wird durch eine radiale Presskraft von außen auf den Hülsenabschnitt der um die Stützhülse herum umgeschlagene Außenleiter mit dem Hülsenabschnitt verpresst, so dass eine zugfeste und stabile Verbindung zwischen dem Koaxialkabel und dem Außenleitergehäuse des Steckverbinders hergestellt wird. Im Hinblick auf weitere Details dieser Crimpverbindung wird auf die Druckschrift DE 20 2015 000 751 U verwiesen, deren Inhalt durch Verweis vollumfänglich in die vorliegende Beschreibung aufgenommen wird. The invention is based on the finding that after insertion of the coaxial cable end in the sleeve portion of the connector in step (c), the front axial end of the cable outer conductor is not necessarily applied to the outer conductor housing of the connector, so that at this point a jump in Distance between the inner conductor and the shielding of the inner conductor forming sleeve portion may occur. In order to obtain a constant cable length in the same impedance with unchanged cable geometry, however, a substantially constant distance between the inner conductor and the outer conductor is required. Increasing the distance between the inner conductor and outer conductor regularly leads to an inductive region or to an unwanted increase in impedance. An undesirable step change in the distance between the inner conductor and its shield is in conventional connector assemblies at the front axial end of the folded-back outer cable conductor regularly. According to the invention, however, by further advancing the support sleeve in the sleeve portion in step (d) up to a (second) stop easily ensures that the shield continues in the region of the front axial end of the outer conductor with a constant distance to the inner conductor, so that no impedance jump occurs in this area. Preferably, the sleeve portion is finally crimped with the support sleeve bearing end of the coaxial cable. In other words, by a radial pressing force from the outside of the sleeve portion of the folded around the support sleeve outer conductor is pressed with the sleeve portion, so that a high-tensile and stable connection between the coaxial cable and the outer conductor housing of the connector is produced. With regard to further details of this crimp connection, reference is made to the document DE 20 2015 000 751 U, the contents of which are incorporated by reference in their entirety into the present description.

Vorteilhafterweise wird in Schritt (c) das Ende des Koaxialkabels so weit in den Hülsenabschnitt des Steckverbinders eingeführt, bis zumindest ein mit einem Innenleiter des Koaxialkabels elektrisch verbundener Innenleiterkontakt in ein Isolierteil des Steckverbinders einrastet. Das Einrasten des an dem vorderen Kabelende angebrachten Innenleiterkontakts in das Isolierteil des Steckverbinders kann zu dem oben erwähnten (ersten) axialen Anschlag führen, der ein weiteres Einführen des Koaxialkabels in den Hülsenabschnitt verhindert. Dagegen ist ein weiteres Einführen der Stützhülse in den Hülsenabschnitt relativ zu dem Innenleiter in Schritt (d) bis zu einem (zweiten) axialen Anschlag noch möglich. Gemäß dem erfindungsgemäßen Verfahren kann folglich eine korrekte Positionierung sowohl der Innenleiter als auch der Außenleiter zwischen Kabel und Steckverbinder sichergestellt werden. Advantageously, in step (c), the end of the coaxial cable is inserted so far into the sleeve portion of the connector until at least one of an inner conductor of the coaxial cable electrically connected inner conductor contact engages in an insulating part of the connector. The engagement of the inner conductor contact attached to the front end of the cable into the insulator portion of the connector may result in the aforementioned (first) axial abutment which prevents further insertion of the coaxial cable into the sleeve portion. In contrast, further insertion of the support sleeve in the sleeve portion relative to the inner conductor in step (d) to a (second) axial stop is still possible. Consequently, according to the method of the invention, correct positioning of both the inner conductor and the outer conductor between the cable and the connector can be ensured.

Alternativ befindet sich der Innenleiterkontakt im Anschluss an Schritt (c) noch in einer Vorfügeposition und wird erst anschließend in eine axiale Endlage im Inneren des Isolierteil des Steckverbinders gebracht. Alternatively, the inner conductor contact is still in a Vorfügeposition following step (c) and is only then brought into an axial end position in the interior of the insulating part of the connector.

Im Hinblick auf eine Optimierung des Wellenwiderstands am vorderen Ende des Kabel- Außenleiters hat es sich als zweckmäßig erwiesen, dass in Schritt (d) die Stützhülse so weit relativ zu dem Koaxialkabel und dem Steckverbinder bewegt wird, bis der die axiale Front der Stützhülse umlaufende Abschnitt des Kabel-Außenleiters an dem in Form einer Stufe ausgebildeten Anschlag im Inneren des Hülsenabschnitts anschlägt. Im Hinblick auf eine Weiterführung des Abstands zwischen Außenleiter und Innenleiter unter gleichbleibendem Abstand ist es dabei vorteilhaft, dass der Innendurchmesser des Steckverbinders ab der den axialen Anschlag des Kabel-Außenleiters ausbildenden Stufe im Wesentlichen dem Durchmesser des Außenleiters des Koaxialkabels beträgt. Das Hineinschieben der Stützhülse in den Hülsenabschnitt bis zu dem axialen Anschlag kann dadurch vereinfacht werden, dass die Stützhülse einen radial vorstehenden Abschnitt wie etwa einen umlaufenden Vorsprung oder Bund aufweist, an dem die Stützhülse zum Bewegen in Schritt (d) manuell oder mit einem Werkzeug ergriffen wird. Der radial vorstehende Abschnitt bildet vorzugsweise das kabelseitige Ende der Stützhülse und/oder umläuft das Koaxialkabel in Form eines Ringbunds. Der Außendurchmesser der Stützhülse im Bereich des Vorsprungs ist vorzugsweise größer als der Innendurchmesser des Hülsenabschnitts, so dass der Vorsprung nicht in den Hülsenabschnitt hinein verschiebbar ist. Vorzugsweise wird die Stützhülse in Schritt (d) so weit in den Hülsenabschnitt hineinbewegt, bis der radial vorstehende Abschnitt an dem kabelseitigen Ende des Hülsenabschnitts anschlägt, wobei die axiale Abmessung der Stützhülse derart eingerichtet sein kann, dass gleichzeitig das vordere Ende des Kabel-Außenleiters an dem axialen Anschlag im Inneren des Hülsenabschnitts anschlägt. In view of optimizing the characteristic impedance at the front end of the cable outer conductor, it has proven to be expedient that in step (d) the support sleeve is moved so far relative to the coaxial cable and the connector until the section surrounding the axial front of the support sleeve the cable outer conductor abuts against the stop formed in the form of a step in the interior of the sleeve portion. With regard to a continuation of the distance between outer conductor and inner conductor at a constant distance, it is advantageous that the inner diameter of the connector from the axial stop of the cable outer conductor forming step is substantially equal to the diameter of the outer conductor of the coaxial cable. The insertion of the support sleeve into the sleeve portion up to the axial stop can be facilitated by the support sleeve having a radially projecting portion such as a circumferential projection or collar on which the support sleeve for moving in step (d) gripped manually or with a tool becomes. The radially projecting portion preferably forms the cable end of the support sleeve and / or rotates the coaxial cable in the form of a collar. The outer diameter of the support sleeve in the region of the projection is preferably larger than the inner diameter of the sleeve portion, so that the projection is not slidable into the sleeve portion. Preferably, the support sleeve in step (d) is moved so far into the sleeve portion until the radially projecting portion abuts the cable end of the sleeve portion, wherein the axial dimension of the support sleeve can be configured such that at the same time the front end of the cable outer conductor strikes the axial stop in the interior of the sleeve portion.

Vorteilhafterweise wird vor dem Aufschieben der Stützhülse auf das Ende des Koaxialkabels die Kabelisolierung des Koaxialkabels abisoliert, um den Außenleiter freizulegen, und in Schritt (a) wird die Stützhülse so weit außen auf den Außenleiter aufgeschoben, bis die Stützhülse an der Kabelisolierung anschlägt. Advantageously, prior to sliding the support sleeve onto the end of the coaxial cable, the cable insulation of the coaxial cable is stripped to expose the outer conductor, and in step (a) the support sleeve is slid so far outward on the outer conductor until the support sleeve abuts the cable insulation.

Die Stützhülse und/oder der Hülsenabschnitt des Steckverbinders sind vorzugsweise im Wesentlichen rotationssymmetrisch und insbesondere jeweils etwa zylindermantelförmig bzw. rohrförmig ausgebildet Gemäß einem weiteren Gesichtspunkt betrifft die vorliegende Erfindung eine gemäß dem erfindungsgemäßen Verfahren hergestellte Steckverbinderanordnung. Eine Steckverbinderanordnung besteht aus einem Steckverbinder mit einem Außenleitergehäuse, das kabelseitig einen rohrförmigen Hülsenabschnitt aufweist, und einem daran angeschlossenen Koaxialkabel. Ein vorderes Ende des Koaxialkabels mit einer darauf aufgeschobenen Stützhülse, um die herum ein Außenleiter des Koaxialkabels zurückgeschlagen ist, ist so weit in den Hülsenabschnitt des Steckverbinders vorgeschoben, dass die axiale Front des umgeschlagenen Außenleiters an einem Anschlag im Inneren des Hülsenabschnitts anschlägt. Der Anschlag kann als stufenförmiger Absatz im Inneren des Hülsenabschnitts ausgebildet sein. Der Innendurchmesser des Steckverbinders im Bereich des Absatzes sollte im Hinblick auf eine optimale elektrische Anpassung an den Durchmesser des Außenleiters des Koaxialkabels angepasst sein. The support sleeve and / or the sleeve portion of the connector are preferably substantially rotationally symmetrical and in particular each approximately cylinder jacket-shaped or tubular formed According to a further aspect, the present invention relates to a connector assembly produced according to the inventive method. A connector assembly consists of a connector with a Outer conductor housing, the cable side has a tubular sleeve portion, and a coaxial cable connected thereto. A front end of the coaxial cable with a support sleeve slid thereabout, around which an outer conductor of the coaxial cable is folded, has advanced so far into the sleeve portion of the connector that the axial front of the folded outer conductor abuts against a stop in the interior of the sleeve portion. The stop may be formed as a stepped shoulder in the interior of the sleeve portion. The inner diameter of the connector in the area of the shoulder should be adjusted for optimum electrical adaptation to the diameter of the outer conductor of the coaxial cable.

Im Hinblick auf die weiteren bevorzugten Merkmale der erfindungsgemäßen Steckverbinderanordnung wird auf die obigen Ausführungen verwiesen. Vorzugsweise weist die Stützhülse kabelseitig einen radial vorstehenden Abschnitt in Form eines Vorsprungs wie etwa einen Bund, insbesondere einen das Koaxialkabel umlaufenden Ringbund auf. Der Außendurchmesser der Stützhülse an dem radial vorstehenden Abschnitt ist vorzugsweise größer als der Innendurchmesser des Hülsenabschnitts des Steckverbinders, und ist besonders bevorzugt etwa genauso groß wie der Außendurchmesser des Hülsenabschnitts, so dass der radial vorstehende Abschnitt im Wesentlichen mit dem Hülsenabschnitt fluchtet. With regard to the further preferred features of the connector assembly according to the invention, reference is made to the above statements. Preferably, the support sleeve on the cable side has a radially projecting portion in the form of a projection, such as a collar, in particular an annular collar surrounding the coaxial cable. The outer diameter of the support sleeve at the radially protruding portion is preferably larger than the inner diameter of the sleeve portion of the connector, and more preferably is about the same size as the outer diameter of the sleeve portion, so that the radially protruding portion is substantially flush with the sleeve portion.

Bei einer besonders bevorzugten Ausführungsform umfasst die Steckverbinderanordnung zumindest einen in ein Isolierteil des Steckverbinders eingeclipsten Innenleiterkontakt, der mit dem Innenleiter des Koaxialkabels elektrisch verbunden ist, und der zum Übertragen von elektrischen Strömen und/oder Signalen vorgesehen ist. In a particularly preferred embodiment, the plug connector arrangement comprises at least one inner conductor contact which is clipped into an insulating part of the plug connector and which is electrically connected to the inner conductor of the coaxial cable and which is provided for transmitting electrical currents and / or signals.

In der nun folgenden Beschreibung wird die Erfindung unter Bezugnahme auf die beigefügten Zeichnungen im Detail beschrieben. Darin zeigen: Fig. 1a bis 1e fünf Schritte bei der Herstellung einer Steckverbinderanordnung gemäß dem erfindungsgemäßen Herstellungsverfahren, und In the following description, the invention will be described in detail with reference to the accompanying drawings. Show: Fig. 1a to 1e five steps in the manufacture of a connector assembly according to the manufacturing method of the invention, and

Fig. 2 eine Explosionsdarstellung einer erfindungsgemäßen Fig. 2 is an exploded view of an inventive

Steckverbinderanordnung.  The connector assembly.

Fig. 1a zeigt ein an einem vorderen Ende abisoliertes Koaxialkabel 20, das einen Innenleiter, einen Außenleiter 22 in Form eines Drahtgeflechts, ein zwischen Innenleiter und Außenleiter 22 angeordnetes Dielektrikum und eine Kabelisolierung 24 als Schutzmantel aufweist. Auf das Ende des Koaxialkabels, und zwar außen auf den Außenleiter 22, ist eine Stützhülse 30 aus einem leitenden Material wie etwa Metall aufgeschoben. 1a shows a coaxial cable 20 stripped of a front end, which has an inner conductor, an outer conductor 22 in the form of a wire mesh, a dielectric disposed between the inner conductor and outer conductor 22, and a cable insulation 24 as a protective jacket. On the end of the coaxial cable, outside of the outer conductor 22, a support sleeve 30 made of a conductive material such as metal is pushed.

Die Stützhülse 30 ist rohrförmig ausgebildet (siehe auch Fig. 2) und ihr Innendurchmesser ist an den Außendurchmesser des Kabel-Außenleiters 22 angepasst. An ihrem kabelseitigen Ende weist die Stützhülse 30 einen radial vorstehenden Abschnitt 32 in Form eines das Koaxialkabel ringförmig umlaufenden Vorsprungs („Ringbund") auf. Nach dem Aufschieben der Stützhülse 30, bis diese an der Kabelisolierung 24 anschlägt, wird ein Teil des als Drahtgeflecht o.dgl. ausgebildeten Kabel-Außenleiters 22 um die Stützhülse 30 herum zurückgeschlagen. Der zurückgeschlagene Umschlagfalz des Kabel-Außenleiters 22 ist in Fig. 1b dunkel dargestellt. Ferner wird ein Innenleiterkontakt 40 an den Innenleiter des Kabels 20 anmontiert, der dann das vordere Ende der in Fig. 1b dargestellten Kabel-Baugruppe bildet. The support sleeve 30 is tubular (see also Fig. 2) and its inner diameter is adapted to the outer diameter of the cable outer conductor 22. At its cable-side end, the support sleeve 30 has a radially projecting section 32 in the form of a ring-shaped projection surrounding the coaxial cable ("annular collar") After pushing the support sleeve 30 until it abuts the cable insulation 24, a part of the wire mesh o The folded-back fold of the cable outer conductor 22 is shown dark in Fig. 1b Further, an inner conductor contact 40 is mounted on the inner conductor of the cable 20, which then the front end of the cable forms in Fig. 1b illustrated cable assembly.

Nun wird das vordere Ende des Koaxialkabels 20 mit dem Steckverbinder 10 verbunden. Der Steckverbinder 10 umfasst ein (leitendes) Außenleitergehäuse mit einem kabelseitig vorstehenden rohrförmigen Hülsenabschnitt 12 und ein darin aufgenommenes Isolierteil 42 mit einem Innenleiterkanal zum Einclipsen des Innenleiterkontakts 40. Der Innendurchmesser des Hülsenabschnitts 12 ist etwas größer als der Durchmesser des um die Stützhülse 30 umgeschlagenen Kabel- Außenleiters 22, so dass dieser problemlos in den Hülsenabschnitt 12 des Außenleitergehäuses einführbar ist (siehe Fig. 1c). Now, the front end of the coaxial cable 20 is connected to the connector 10. The connector 10 comprises a (conductive) outer conductor housing with a tube-side projecting tubular sleeve portion 12 and an insulating member 42 received therein with an inner conductor channel for clipping the Innenleiterkontakts 40. The inner diameter of the sleeve portion 12 is slightly larger than the diameter of the folded around the support sleeve 30 cable Outer conductor 22 so that it can be easily inserted into the sleeve portion 12 of the outer conductor housing (see Fig. 1c).

Die Kabel-Baugruppe wird so weit in den Hülsenabschnitt 12 eingeführt, bis der Innenleiterkontakt 40 in dem Isolierteil 42 des Steckverbinders eingeclipst ist oder auf andere Weise an dem Steckverbinder 10 anschlägt (erster Anschlag). Alternativ ist der Innenleiterkontakt 40 in einer Vorfügeposition angeordnet. The cable assembly is inserted so far into the sleeve portion 12 until the inner conductor contact 40 is clipped in the insulating part 42 of the connector or otherwise abuts the connector 10 (first stop). Alternatively, the inner conductor contact 40 is arranged in a Vorfügeposition.

Nun wird die Stützhülse 30 am radial vorstehenden Abschnitt 32 ergriffen und noch weiter in den Hülsenabschnitt 12 hineinbewegt (siehe Bezugszeichen X), bis die vordere Front des Kabelschirmgeflechts 22 an einem stufenförmigen Absatz 14 im Inneren des Hülsenabschnitts 12 anschlägt, so dass die Schirmung mit gleichbleibenden Abstand in Richtung auf das steckseitige Ende des Steckverbinders fortgeführt werden kann. Wichtig ist, dass am vorderen axialen Ende des Außenleiters 22 kein Freiraum oder Sprung vorhanden ist, was besonders deutlich in Fig. 1d dargestellt ist. Now, the support sleeve 30 is gripped on the radially projecting portion 32 and further moved into the sleeve portion 12 (see reference numeral X) until the front of the cable shield braid 22 abuts a stepped shoulder 14 inside the sleeve portion 12, so that the shield with constant Distance in the direction of the plug-side end of the connector can be continued. It is important that at the front axial end of the outer conductor 22 no clearance or crack is present, which is particularly clearly shown in Fig. 1d.

Schließlich wird der Hülsenabschnitt 12 mit dem Kabel-Außenleiter 22 vercrimpt (siehe Fig. 1e). Finally, the sleeve portion 12 is crimped with the outer cable conductor 22 (see Fig. 1e).

Fig. 1e zeigt eine gemäß dem erfindungsgemäßen Verfahren hergestellte Steckverbinderanordnung 100. FIG. 1e shows a connector assembly 100 produced according to the method of the invention.

Fig. 2 zeigt die Einzelteile, aus denen eine erfindungsgemäße Steckverbinderanordnung 100 hergestellt wird, nämlich den aus Isolierteil 42 und Außenleitergehäuse mit Hülsenabschnitt 12 bestehenden Steckverbinder, die Stützhülse 30, den Innenleiterkontakt 40 und das Koaxialkabel 20, in einer Explosionsdarstellung. Alternativ kann eine erfindungsgemäße Steckverbinderanordnung mehr als einen Innenleiter, bspw. zwei, drei, vier oder mehr Innenleiter aufweisen. Weiter alternativ kann eine erfindungsgemäße Steckverbinderanordnung zusätzlich ein Hülsenteil oder eine Crimpstelle aufweisen, wie sie in den eingangs genannten Druckschriften DE 20 2015 000 750 U bzw. DE 20 2015 000 751 U beschrieben sind. Fig. 2 shows the items from which a connector assembly 100 according to the invention is made, namely the insulating part 42 and outer conductor housing with sleeve portion 12 existing connector, the support sleeve 30, the inner conductor contact 40 and the coaxial cable 20, in an exploded view. Alternatively, a connector arrangement according to the invention can have more than one inner conductor, for example two, three, four or more inner conductors. Next alternatively, a connector assembly according to the invention additionally a sleeve part or have a crimping, as described in the aforementioned publications DE 20 2015 000 750 U and DE 20 2015 000 751 U are described.

Claims

Ansprüche claims 1. Verfahren zum Herstellen einer Steckverbinderanordnung (100), die einen Steckverbinder (10) und ein daran angeschlossenes Koaxialkabel (20) aufweist, bei dem A method of manufacturing a connector assembly (100) comprising a connector (10) and a coaxial cable (20) connected thereto, wherein a) eine Stützhülse (30) auf ein Ende des Koaxialkabels (20) aufgeschoben wird,  a) a support sleeve (30) is pushed onto one end of the coaxial cable (20), b) ein Außenleiter (22) des Koaxialkabels (20) um die Stützhülse (30) herum zurückgeschlagen wird, und  b) an outer conductor (22) of the coaxial cable (20) is turned back around the support sleeve (30), and c) das Ende des Koaxialkabels (20) mit der Stützhülse (30) in einen Hülsenabschnitt (12) des Steckverbinders (10) eingeführt wird,  c) the end of the coaxial cable (20) is inserted with the support sleeve (30) in a sleeve portion (12) of the connector (10), dadurch gekennzeichnet, dass  characterized in that d) die Stützhülse (30) anschließend relativ zu dem Koaxialkabel (20) und dem Steckverbinder (10) bis zu einem axialen Anschlag (14) in den Hülsenabschnitt (12) hineinbewegt wird.  d) the support sleeve (30) is then moved relative to the coaxial cable (20) and the connector (10) up to an axial stop (14) in the sleeve portion (12). 2. Verfahren nach Anspruch 1 , dadurch gekennzeichnet, dass der Hülsenabschnitt (12) anschließend mit dem die Stützhülse (30) tragenden Ende des Koaxialkabels vercrimpt wird. 2. The method according to claim 1, characterized in that the sleeve portion (12) is then crimped with the support sleeve (30) carrying the end of the coaxial cable. 3. Verfahren nach Anspruch 1 oder 2, dadurch gekennzeichnet, dass in Schritt c) das Ende des Koaxialkabels bis zu einem axialen Anschlag in den Hülsenabschnitt (12) des Steckverbinders eingeführt wird. 3. The method according to claim 1 or 2, characterized in that in step c) the end of the coaxial cable is inserted up to an axial stop in the sleeve portion (12) of the connector. 4. Verfahren nach Anspruch 3, dadurch gekennzeichnet, dass in Schritt c) das Ende des Koaxialkabels in den Hülsenabschnitt (12) des Steckverbinders eingeführt wird, bis zumindest ein mit einem Innenleiter des Koaxialkabels elektrisch verbundener Innenleiterkontakt (40) in ein Isolierteil (42) des Steckverbinders einrastet. 4. The method according to claim 3, characterized in that in step c) the end of the coaxial cable in the sleeve portion (12) of the connector is inserted until at least one with an inner conductor of the coaxial cable electrically connected inner conductor contact (40) in an insulating part (42). the connector engages. 5. Verfahren nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass in Schritt d) die Stützhülse (30) so weit relativ zu dem Koaxialkabel und dem Steckverbinder bewegt wird, bis der die axiale Front der Stützhülse (30) umlaufende Außenleiter (22) des Koaxialkabels an dem in Form einer Stufe ausgebildeten Anschlag (14) im Inneren des Hülsenabschnitts (12) anschlägt. 5. The method according to any one of the preceding claims, characterized in that in step d) the support sleeve (30) is moved so far relative to the coaxial cable and the connector until the axial front of the Support sleeve (30) circumferential outer conductor (22) of the coaxial cable on the formed in the form of a step stop (14) in the interior of the sleeve portion (12) abuts. 6. Verfahren nach Anspruch 5, dadurch gekennzeichnet, dass der Innendurchmesser des Steckverbinders an der Stufe im Wesentlichen dem Durchmesser des Außenleiters (22) des Koaxialkabels entspricht. 6. The method according to claim 5, characterized in that the inner diameter of the connector at the stage substantially corresponds to the diameter of the outer conductor (22) of the coaxial cable. 7. Verfahren nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass die Stützhülse (30) einen radial vorstehenden Abschnitt (32) aufweist, an dem die Stützhülse (30) zum Vorbewegen in Schritt d) manuell oder mit einem Werkzeug ergriffen wird. 7. The method according to any one of the preceding claims, characterized in that the support sleeve (30) has a radially projecting portion (32) on which the support sleeve (30) for advancing in step d) is grasped manually or with a tool. 8. Verfahren nach Anspruch 7, dadurch gekennzeichnet, dass der radial vorstehende Abschnitt (32) einen das Koaxialkabel umlaufenden Ringbund aufweist. 8. The method according to claim 7, characterized in that the radially projecting portion (32) has a coaxial cable circumferential annular collar. 9. Verfahren nach Anspruch 7 oder 8, dadurch gekennzeichnet, dass die Stützhülse (30) in Schritt d) so weit vorbewegt wird, bis der radial vorstehende Abschnitt (32) an einem kabelseitigen Ende des Hülsenabschnitts (12) anschlägt. 9. The method according to claim 7 or 8, characterized in that the support sleeve (30) in step d) is advanced so far, until the radially projecting portion (32) abuts a cable-side end of the sleeve portion (12). 10. Verfahren nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass zunächst das Ende des Koaxialkabels (30) abisoliert wird, um den Außenleiter (22) freizulegen, und in Schritt a) die Stützhülse (30) so weit außen auf den Außenleiter (22) aufgeschoben wird, bis die Stützhülse (30) an einer Kabelisolierung (24) anschlägt. 10. The method according to any one of the preceding claims, characterized in that initially the end of the coaxial cable (30) is stripped to expose the outer conductor (22), and in step a) the support sleeve (30) so far outward on the outer conductor (22 ) is pushed until the support sleeve (30) abuts a cable insulation (24).
EP16722523.4A 2015-04-07 2016-03-29 Method to assemble an electrical connector Active EP3281260B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102015004485.0A DE102015004485B4 (en) 2015-04-07 2015-04-07 Method for producing a connector assembly
PCT/EP2016/000528 WO2016162112A1 (en) 2015-04-07 2016-03-29 Method for producing a plug connector arrangement

Publications (2)

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EP3281260A1 true EP3281260A1 (en) 2018-02-14
EP3281260B1 EP3281260B1 (en) 2019-07-24

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US (2) US10594104B2 (en)
EP (1) EP3281260B1 (en)
JP (1) JP2018514061A (en)
KR (1) KR20170132741A (en)
CN (1) CN107438926B (en)
CA (1) CA2978208A1 (en)
DE (1) DE102015004485B4 (en)
WO (1) WO2016162112A1 (en)

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CN107438926B (en) 2020-05-15
WO2016162112A1 (en) 2016-10-13
US10594104B2 (en) 2020-03-17
US20180083404A1 (en) 2018-03-22
CA2978208A1 (en) 2016-10-13
CN107438926A (en) 2017-12-05
DE102015004485B4 (en) 2016-12-15
DE102015004485A1 (en) 2016-10-13
EP3281260B1 (en) 2019-07-24
JP2018514061A (en) 2018-05-31
KR20170132741A (en) 2017-12-04
US20200220313A1 (en) 2020-07-09

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