EP2025635A1

EP2025635A1 - Movement apparatus

Info

Publication number: EP2025635A1
Application number: EP08252698A
Authority: EP
Inventors: William Mark Adams
Original assignee: Individual
Current assignee: Individual
Priority date: 2007-08-16
Filing date: 2008-08-14
Publication date: 2009-02-18
Anticipated expiration: 2028-08-14
Also published as: GB0715921D0; EP2025635B1

Abstract

Apparatus including a movable platform is provided. The platform is moved by using a single ram, thereby avoiding the expense of the conventional multiple ram or scissor lift arrangements, and the difficulties in obtaining synchronisation of the same. Furthermore, the apparatus allows platforms of any practical size to be developed and moved and controlled with synchronised elongate member movement, said elongate members connecting the ram to several spaced locations on the platform.

Description

The invention to which this application relates is apparatus which can be used to move goods and articles carried on a platform between first and second positions along a substantially vertical axis.
The use of lifting apparatus for use in the movement of goods, is well known and the applicant has a number of granted patents and pending applications, which relate to this form of apparatus. The apparatus is found to be of particular use to allow the loading and unloading of goods to and from goods storage areas, which, in one example, may be in the form of a vehicle trailer, or a warehouse of, for example, a retail outlet. One use of the apparatus is at a distribution hub at which goods can be collected from vehicle deliveries and then allocated for subsequent delivery to specific retail outlets by loading the goods into specific vehicle trailers.
There is typically a problem in moving goods between goods storage areas of this type efficiently and successfully to and from the rear of the vehicle trailer, and into and from the opening of the warehouse using lifting apparatus as the apparatus can be difficult and expensive to install and typically will have a relatively limited range of movement.
The applicant has identified this problem and has developed a modular system which can be prefabricated under factory conditions, and then moved into position adjacent to a loading dock or opening into the warehouse and to which a vehicle trailer may be moved. The platform of the apparatus then allows goods to be moved from the goods storage area, onto the platform and the platform can then be moved to bring the same to a required height to allow the goods to then be moved into the trailer and vice versa. This is especially useful in the loading of goods onto a trailer with two floors, one spaced above the other. The movable platform allows the floors to be provided at fixed heights in the trailer, as the movement of the goods between heights is achieved by the movable platform on the apparatus. This avoids the need for movable floors to be provided in the trailer and therefore avoids the problems which are experienced with the provision of movable floors in the trailers themselves which are prone to failure and make the trailers expensive.
It has been found that this modular apparatus is particularly effective in that it allows the movement of the goods to be achieved without the need for significant infra-structure to be deployed and also, it is found that the range of movement of the platform is significantly greater than that in other previous systems.
A further problem which is experienced with apparatus of this type, whether it is movable across a surface or provided in a fixed position is that there is a need for the frame of the apparatus to be as thin as possible in order for the platform to be lowered to a sufficient extent so as to allow goods to be moved onto and from the floor and the platform. Conventionally this means that, when scissor lifts are used, the minimum height of 150mm which is required to allow the scissor mechanism to operate is problematic and one typical solution is to countersink the apparatus below the floor surface. However this adds significant exposure in terms of excavation work required and makes the apparatus difficult to access for maintenance and repair.
An aim of the present invention is to provide a lifting apparatus which has movement means for a platform provided in a manner which is unobtrusive while at the same time ensuring that the movement is uniform, efficient and reliable.
In a first aspect of the invention, there is provided movement apparatus, said apparatus comprising a frame having a plurality of spaced guides, said guides provided to guide movement of a platform along a substantially vertical axis, said guide means including movement means which cause the platform to be moved and wherein the movement means are each connected to a common apparatus, the movement of which causes movement of the movement means and hence platform along the guide means.
In one embodiment the common apparatus is a ram which is typically hydraulically driven and the movement means are flexible elongate members such as a cable, chain or the like.
In one embodiment, one end of each elongate member is connected to the ram and the opposing end is connected to the platform.
In one embodiment each member passes round a pulley, said pulley mounted at the top of a respective guide means.
In one embodiment the length of at least one of the elongate members differs to the rest. Typically each of the elongate members is of a different length, said lengths selected to ensure that when the elongate members are connected to the platform and the ram via their respective ends, the platform is held in a substantially horizontal plane at all positions along the guide means. Thus, the lengths of each of the elongate members is selected so as to hold the platform in the horizontal plane and with respect to the location of the particular guide means with which the particular elongate member is located, and the location of the ram on the apparatus.
In one embodiment, the ram may be provided at the base of the frame and adjacent one side edge thereof. In one embodiment the ram can be fitted at one edge of the lift which is to be positioned adjacent one of the goods storage areas. For example if the apparatus is used with a movable trailer then the ram may be fitted across the edge of the apparatus which lies adjacent the trailer in use. However, it should be appreciated that the particular location of the ram can be selected to suit particular operating requirements.
In one embodiment, the elongate members are steel cables.
In a further embodiment of the invention there is provided at least one safety means mounted to act on and support the platform upon failure of the movement means. In one embodiment the safety means comprise one or more safety rams mounted in a vertical plane, one end of the same following the movement of the underside of the platform and the other end secured at a fixed location to the apparatus. Typically the ram is provided with a burst valve such that upon a significant increase in load on the ram from the platform the valve operates to lock the ram in the position at that instant and hence prevent the platform from moving further downwardly. Typically the safety rams are powered via a mains motor or a secondary unit running in tandem with the mains motor.
In one embodiment a vertically mounted safety ram is provided in or adjacent to each of the guide means.
Typically the sudden increase in load is caused by the failure of one or more of the movement means and/or the ram connected thereto.
In an alternative embodiment, each of the guide means incorporates a clamp arrangement, said clamp arrangement located with the platform but running along the said guide means. Each of the cable clamps is provided such that upon failure of the ram or failure of the elongate member connection between the platform and the ram, the clamp will move so as to lock the platform at that particular location on the guide means and therefore prevent the platform from falling along the guide means in an uncontrolled manner.
This provides important safety for users of the apparatus.
In one embodiment, when the platform is required to be used at a specific location height, such as for example, at the height of a loading dock, locking devices or the clamps mentioned above may be utilised to hold the platform fixed in that position until the position of the platform is required to be moved. This ensures that any elasticity in the elongate members can be taken into account and ensures that the platform is held at the required height.
As the length of the elongate members is important, each of the elongate members is preferably pre-stressed, prior to utilisation in the apparatus.
In one embodiment, the platform is provided with a bridging ramp which can be extended from the platform to form a bridge between the platform and an adjacent surface, such as the deck of a vehicle trailer or floor of a warehouse and thereby allow goods to be transferred to and from the same via the bridge. In one embodiment, the bridge is powered by hydraulic rams, which may be connected to the same power pack as provides power for the single ram which drives the movement of the platform.
In another embodiment a levelling plate can be utilised to allow a ramp to be created on the platform so as to allow connection between the different heights of floors of different vehicles. This movement may be powered from the ram power source.
By providing the movement of the platform by using a single ram, then the expense of the conventional multiple ram or scissor lift arrangements, and the difficulties in obtaining synchronisation of the same, can be avoided. Furthermore, the use of the arrangement as herein described, allows platforms of any practical size to be developed and moved, which is in contrast to the platform sizes which may be moved using the conventional scissor lift arrangement and which platform sizes are relatively restricted. This arrangement allows the base of the apparatus to be shallow hence requiring no excavation work. The width of the apparatus is also relatively slim.
Specific embodiments of the invention are now described with reference to the accompanying drawings, wherein:-

Figure 1 illustrates a perspective view of apparatus in accordance with one embodiment of the invention;
Figures 2 and 3 illustrate the side and front elevations of apparatus in accordance with the embodiment of Figure 1; and
Figure 4 illustrates a plan view of apparatus in accordance with the invention.

Referring now to all of the figures, there is provided apparatus 2 including a movable platform 4, which platform is movable along respective guide means 6, 8, 10, 12 provided as part of frame 14. As well as acting to guide the movement of the platform, along the vertical plane, the guide means also act as a route for elongate members, hereinafter referred to as cables 20, one of which is shown in Figure 3 and in practise one cable passes along each of the guide means 6, 8, 10, 12. The cable passes from a first end 24, in contact with the platform, up the guide means to a pulley 22 at the top of the guide means and which pulley may be pivotally movable or angularly offset so as to ensure that the cable is provided in the required position to allow vertical movement of the platform. The cable then passes round the pulley and back down to connection 26 with a single hydraulic ram 28, which is mounted, in this embodiment, near the base of the apparatus and at one edge 30 which in use will be that which has access opening 32 to which the opening of a storage area in the form of a vehicle trailer (not shown) is moved.
It will therefore be appreciated that the distance from the end of the ram, to connection with the platform, for each of the cables, will be of a different length and therefore it is important that the appropriate length of cable is used for each connection so as to ensure that the platform suspended from the cables is maintained substantially horizontally or at another desired angle by the cables, regardless of the particular height of the platform at that time.
The provision of a single ram, is found to be efficient in that it allows the platform to be moved efficiently between locations in a vertical plane and for the same to be kept in a substantially horizontal plane.
Typically, the apparatus is provided in a fixed location during use. In one embodiment, the fixed location is with access opening 34 adjacent to an opening into a goods storage area in the form of a warehouse and at the opposing side of the apparatus, there is provided access opening 32 to a vehicle trailer. Typically, said further side at which access is provided is designed to receive the positioning of an opening of a further goods storage area, such as a vehicle trailer, which can be moved into position.
In one embodiment, the hydraulic ram is used to operate each of the movement means and the hydraulic ram itself is mounted to lie substantially flush with the side wall, roof or base of the frame of the apparatus.
In one embodiment, the ram lies substantially flush with the frame, thereby allowing the platform to be moved along substantially the entire length of each of the guide means thereby providing a significant range of movement for the same.
If required, a ramp 36 can be provided at one or both openings 32, 34 so that, if required, it can be extended to lie outside the frame 14 to bridge any gap between the apparatus 2 and the storage area. One such ramp is shown extended from opening 34 in the Figures.
The apparatus preferably includes safety means, one example of which is shown in Figure 2. The safety means are provided in the form of vertically mounted safety rams 38. Each of the rams, in this case are mounted adjacent a guide means 6,8,10,12. Each ram has a first end 40 which is fixed to the frame 14 and an opposing end 42 which is mounted to the underside of the platform 4 so as to follow the up and down movement of the same. The rams may be capable of supporting some weight in their normal usage but are not required to for the normal operation of the platform. Each ram is provided with a burst valve which controls the supply of fluid to the rams.
Upon failure of the platform movement means, such as for example one of the flexible members breaking, the platform would be free to lurch downwardly which could be dangerous to goods thereon and more importantly to any personnel standing on the platform. However if this occurs in the apparatus as herein described, the sudden increase of load which this causes on the safety rams 38 is sufficient to cause the burst valve on the safety rams to burst which in turn prevents the rams from moving from the position at which they are at at that instant. This therefore means that the platform is then fully supported on the safety rams and cannot move in an uncontrolled downward direction. In turn this means that personnel and goods on the platform are maintained in a safe position until they can be safely taken off the platform.
The present invention therefore provides a synchronised movement of the platform in an effective manner by using a common movement means.

Claims

Movement apparatus, said apparatus comprising a frame having a plurality of spaced guides, said guides provided to guide movement of a platform along a substantially vertical axis, said guide means including movement means which cause the platform to be moved and wherein the movement means are each connected to a common apparatus, the movement of which causes movement of the movement means and hence platform along the guide means.
Apparatus according to claim 1 wherein the common apparatus is a ram.
Apparatus according to claim 1 wherein the movement means are flexible elongate members such as a cable, chain or the like.
Apparatus according to claim 3 wherein each elongate member is connected to the ram and the opposing end is connected to the platform.
Apparatus according to claim 3 wherein each member passes round a pulley, said pulley mounted at the top of a respective guide means.
Apparatus according to claim 3 wherein the length of at least one of the elongate members differs to the rest.
Apparatus according to claim 6 wherein each of the elongate members is of a different length.
Apparatus according to claim 7 wherein the said lengths are selected to ensure that when the elongate members are connected to the platform and the ram via their respective ends, the platform is held in a substantially horizontal plane at all positions along the guide means.
Apparatus according to claim 1 wherein the ram is provided at the base of the frame and adjacent one side edge thereof.
Apparatus according to claim 1 wherein the ram is fitted at the edge of the apparatus which is to be positioned adjacent one of the goods storage areas.
Apparatus according to claim 3 wherein the elongate members are steel cables.
Apparatus according to claim 1 wherein there is provided at least one safety means mounted to act on and support the platform upon failure of the movement means.
Apparatus according to claim 12 wherein the safety means comprise one or more safety rams mounted in a vertical plane, one end of the same following the movement of the underside of the platform and the other end secured at a fixed location to the apparatus.
Apparatus according to claim 13 wherein each safety ram is provided with a burst valve such that upon a significant increase in load on the ram from the platform the valve operates to lock the ram in the position at that instant and hence prevent the platform from moving further downwardly.
Apparatus according to claim 13 wherein a safety ram is provided in or adjacent to each of the guide means.
Apparatus according to claim 12 wherein each of the guide means incorporates a clamp arrangement, said clamp arrangement located with the platform and running along the said guide means such that upon failure of the ram or failure of the elongate member connection between the platform and the ram, the clamp moves to lock the platform at that particular location on the guide means when failure occurs.
Apparatus according to claim 1 wherein the platform is provided with a bridging ramp which can be extended from the platform to form a bridge between the platform and an adjacent surface.
Apparatus according to claim 1 wherein a levelling plate is utilised to allow a ramp to be created on the platform so as to allow connection between the different heights of floors of different vehicles.