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EP1285153B1 - Particulate trap - Google Patents

Particulate trap Download PDF

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Publication number
EP1285153B1
EP1285153B1 EP01981922A EP01981922A EP1285153B1 EP 1285153 B1 EP1285153 B1 EP 1285153B1 EP 01981922 A EP01981922 A EP 01981922A EP 01981922 A EP01981922 A EP 01981922A EP 1285153 B1 EP1285153 B1 EP 1285153B1
Authority
EP
European Patent Office
Prior art keywords
particle trap
trap
particle
combination
upstream
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Revoked
Application number
EP01981922A
Other languages
German (de)
French (fr)
Other versions
EP1285153A1 (en
Inventor
Rolf BRÜCK
Meike Reizig
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Vitesco Technologies Lohmar Verwaltungs GmbH
Original Assignee
Emitec Gesellschaft fuer Emissionstechnologie mbH
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Filing date
Publication date
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Application filed by Emitec Gesellschaft fuer Emissionstechnologie mbH filed Critical Emitec Gesellschaft fuer Emissionstechnologie mbH
Priority to DE20122703U priority Critical patent/DE20122703U1/en
Publication of EP1285153A1 publication Critical patent/EP1285153A1/en
Application granted granted Critical
Publication of EP1285153B1 publication Critical patent/EP1285153B1/en
Anticipated expiration legal-status Critical
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/02Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust
    • F01N3/021Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters
    • F01N3/022Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters characterised by specially adapted filtering structure, e.g. honeycomb, mesh or fibrous
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/02Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust
    • F01N3/021Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters
    • F01N3/033Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters in combination with other devices
    • F01N3/035Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters in combination with other devices with catalytic reactors, e.g. catalysed diesel particulate filters
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N13/00Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00
    • F01N13/009Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00 having two or more separate purifying devices arranged in series
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N13/00Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00
    • F01N13/009Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00 having two or more separate purifying devices arranged in series
    • F01N13/0093Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00 having two or more separate purifying devices arranged in series the purifying devices are of the same type
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/01Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust by means of electric or electrostatic separators
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/02Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust
    • F01N3/021Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters
    • F01N3/022Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters characterised by specially adapted filtering structure, e.g. honeycomb, mesh or fibrous
    • F01N3/0222Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters characterised by specially adapted filtering structure, e.g. honeycomb, mesh or fibrous the structure being monolithic, e.g. honeycombs
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/02Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust
    • F01N3/021Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters
    • F01N3/023Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters using means for regenerating the filters, e.g. by burning trapped particles
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/02Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust
    • F01N3/021Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters
    • F01N3/033Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters in combination with other devices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N2240/00Combination or association of two or more different exhaust treating devices, or of at least one such device with an auxiliary device, not covered by indexing codes F01N2230/00 or F01N2250/00, one of the devices being
    • F01N2240/28Combination or association of two or more different exhaust treating devices, or of at least one such device with an auxiliary device, not covered by indexing codes F01N2230/00 or F01N2250/00, one of the devices being a plasma reactor
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N2330/00Structure of catalyst support or particle filter
    • F01N2330/30Honeycomb supports characterised by their structural details
    • F01N2330/32Honeycomb supports characterised by their structural details characterised by the shape, form or number of corrugations of plates, sheets or foils
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N2330/00Structure of catalyst support or particle filter
    • F01N2330/30Honeycomb supports characterised by their structural details
    • F01N2330/38Honeycomb supports characterised by their structural details flow channels with means to enhance flow mixing,(e.g. protrusions or projections)

Definitions

  • the invention relates to a particulate trap for a particle-laden fluid, in particular for the exhaust gas of a diesel engine, wherein the particulate trap is regenerable by oxidation of the particles and into a tube, such as. in the exhaust system of a motor vehicle, can be installed.
  • a fluid e.g. the exhaust gas of a motor vehicle
  • a filter which comprises a net-like perforated metal plate.
  • the filter is made up of several smooth and wavy layers.
  • the US 4,597,262 discloses a catalyst for a diesel engine formed from a stack of smooth sheets having indicia that space adjacent sheets apart and redirect flow.
  • DE 33 41 177 A1 discloses a filter formed of concentric cylindrical hole sieves.
  • EP 0 244 798 A1 discloses the structure of a filter made of folded metal layers, similar DE 298 21 009 U1 ,
  • WO 97/49905 discloses a catalyst having a corrugated honeycomb body with a plurality of structures protruding from the corrugations.
  • WO 90/12950 discloses a particulate trap having a honeycomb body constructed of spirally unfurled, alternating smooth and corrugated sheet metal layers and having turbulence-promoting noses.
  • sieves sometimes referred to as filters
  • the use of the sieves has two significant disadvantages, on the one hand they can clog and on the other hand they cause an undesirably high pressure drop.
  • legal values for motor vehicle emissions must be complied with, which would be exceeded without particle reduction. There is therefore a need to provide catch elements for exhaust particles which overcome the disadvantages of screens, filters or other systems.
  • the object of the invention is to provide a particle trap for a fluid flow that is regenerable and open.
  • the invention relates to a particle trap with flow channels and structures in order to Fluid flow passing through the particulate trap to create turbulence, settling and / or dead zones, wherein the particulate trap is at least partially open and at least a portion of the flow channels at least a portion having an increased heat capacity due to a thicker channel wall, so that in dynamic Load changes with rapidly increasing fluid temperature for particles entrained in the fluid, the effect of thermophoresis in these areas increasingly occurs.
  • various uses of the particulate trap in various combinations with other modules are the subject of the invention.
  • the particles according to the invention have channel walls which are at least partially constructed from at least one corrugated layer. The channel walls widen structures which generate Nerwirbelungs-, sedation and / or Torzonen in the fluid flow.
  • the particles are probably thrown by turbulences to the inner walls of the channels and adhere there.
  • the turbulences are created by structures of the channel insides, which structures not only create turbulence, but also calming or dead zones in the flow shadow. In the calming and / or dead zones, the particles are presumably washed up (comparable to gravitational separation) and then adhere firmly.
  • a possible interaction metal soot and / or the temperature gradient fluid / channel wall plays a role. It is also observed a strong agglomeration of the particles in the gas stream or on the walls.
  • the calming zone is a zone in the low flow channel and the dead zone is a zone without fluid movement.
  • the particulate trap In contrast to closed systems, the particulate trap is referred to as "open" because no flow-back alleys are provided.
  • This property can also be used in the case for characterizing the particle trap, such as an openness of 20% means that in a cross-sectional view about 20% of the surface can be freely flowed through.
  • a carrier having 0.93 cells per mm 2 (600 cpsi (cells per square inch)) with a hydraulic diameter of the channels of about 0.8 mm would correspond to an area of about 0.01 mm 2.
  • the particulate trap does not clog like a conventional filtration system where pores can become clogged because previously the flow would entrain the portion of the agglomerated particles which can rupture due to its increased air resistance.
  • At least partially structured layers are layered or wound by known methods and joined by joining, in particular soldered.
  • the cell density of the particle trap depends on the corrugation of the layers.
  • the corrugation of the layers is not necessarily uniform over an entire layer, but different flows and / or pressure conditions within the traversed particle trap can be produced by suitable production of the layer structure.
  • the particulate trap can be monolithic or multiple slices, that is to say composed of one or more individual elements connected in series.
  • a system with conical channels or a cone-shaped element is preferred.
  • Such systems such as in the WO93 / 20339 described, have expanding or narrowing channels, so that at any mass flow at any point of the channels, if they are with appropriate Deflection or turbulence structures are provided, particularly favorable conditions for the collection of particles arise.
  • a smooth layer lying between two corrugations has holes, so that a fluid exchange between the channels formed by the winding is possible.
  • holes these are preferably located at the outlet of flow guide vanes, so that the flow is passed directly into the holes.
  • another penetrable material such as e.g. a fiber material can be used.
  • the material of the layers is preferably metal (sheet), but it can also be a substance of inorganic (ceramic, fiber material), organic or organometallic nature and / or a sintered material, as long as it has a surface on which without coating, the adhesion of the particles succeed.
  • the particle trap in use is subject to large temperature fluctuations in a partially oxidative atmosphere (air), and arise at the surface of the layers, if they are made of metal, various oxides, possibly even in the form of acicular crystals, so-called whiskers, which cause a certain surface roughness.
  • the particles of the flow which basically behave in a similar way to molecules, become through different mechanisms, in particular impaction or interception in turbulent flow or laminar flow thermophores are rinsed and held at this rough surface, the adhesion being caused essentially by Van der Waals forces.
  • the deposition of the particles takes place on the uncoated metal foil is not excluded that there are also coated areas of the particulate trap, because the particulate trap is formed for example in one part as a catalyst support.
  • the film thickness of the layers is preferably in the range between 0.02 and 0.2 mm, particularly preferably between 0.05 and 0.08 mm, in areas with increased heat capacity preferably between 0.65 and 0.11 mm.
  • the particles in the exhaust gas of a diesel engine which consist essentially of soot, can be charged and / or polarized by passing through an electric field, so that they are deflected by their preferred flow direction (eg axial direction of the particle trap parallel to the flow channels).
  • their preferred flow direction eg axial direction of the particle trap parallel to the flow channels.
  • the particle trap forms at least one pole of the polarization path, in particular if the particle trap has at least partially a positive charge, and thus electrically negatively polarized particles are actively attracted.
  • the mechanisms by the particles are flushed out of the flow inside the wall (eg interception and impaction), accelerated and amplified.
  • the particulate trap In the event that the particulate trap is charged, it is advantageous that tips are arranged on the layers and / or in the structure of the film forming the layers, which reinforce the charging effect.
  • the particles of the fluid can be passed, for example, through a polarization path for charging, while the particles are then polarized.
  • the particulate trap can also be grounded and remain charge-neutral, in particular if suitable insulation with respect to the tips and / or the polarization path is provided.
  • the polarization and / or charging takes place according to an embodiment also via a photoionization.
  • the particles are charged and / or polarized via a corona discharge.
  • the particulate trap it is made use of the knowledge that a temperature difference between the channel wall and the flow serves to increase the migration of the particles to the channel wall (thermophoresis). Accordingly, a thick and thus high heat capacity equipped channel wall (caused by a corresponding film thickness of the layer in place) with opposing structures (conductive structures), which direct the particles to this wall (such as by generation of turbulence in the flow) combined ,
  • the thick duct wall has a high heat capacity and therefore maintains a temperature difference between the flow and the duct wall longer than a thin duct wall during dynamic load changes and increasing exhaust gas temperature, thus preserving the deposition-promoting effect longer than a thin duct wall.
  • the lead structures are structures for generating turbulence, settling and dead zones and cause a forced mixing of the flow, so that particle-rich zones are brought inside the flow to the outside and vice versa. Thus, more particles contacting the walls by interception and impaction is possible, which then remain liable.
  • thermophoresis is exploited by connecting several particle traps in series, each with differently thick channel walls.
  • the cell densities of the particulate trap are preferably in the range between 0.038 to 1.55 cells per mm 2 (25 to 1000 cpsi), preferably between 0.31 and 0.62 cells per mm 2 (200 and 400 cpsi).
  • a typical particulate trap of 0.31 cells per mm 2 (200 cpsi) has a volume, based on a diesel engine of about 0.2 to 1 liter per 100 kW, preferably 0.4-0.851 / 100 kW.
  • For the geometric surface results, for example, 1.78m 2 / 100kW. Compared with the volumes of conventional filters and screening systems, this is a very small volume or a very small geometric surface compared to a conventional design with about 4 m 2 surface per 100 kW.
  • the particulate trap is regenerable, wherein in the case of soot deposition in the diesel engine exhaust system regeneration by the oxidation of the carbon black either by nitrogen dioxide (NO 2 ) at a temperature above about 200 ° C or with air or oxygen (O 2 ) thermally at eg Temperatures above 500 ° C or by injection of an additive (eg Cer) takes place.
  • NO 2 nitrogen dioxide
  • O 2 oxygen
  • soot oxidation by means of NO 2 for example via the mechanism of the "continuous regeneration trap" (CRT) C + 2NO 2 -> CO 2 + 2NO requires that before the particulate trap in the exhaust line an oxidation catalyst is set, which oxidizes NO to NO 2 in sufficient quantity.
  • CTR continuous regeneration trap
  • the ratio of the reactants also depends significantly on the Mixing of the fluids, so that depending on the configuration of the channels of the particle trap and different proportions should be used.
  • the embodiment has been found in which a means for thermal regeneration of the particulate trap is provided, so that e.g. the element is at least partially electrically heated, or the element is an electrically heatable auxiliary, such as a heating catalyst, connected upstream.
  • an aid depending on the occupancy / the degree of filling of the particle trap is switched on or switched to regeneration, which is measured in the simplest case on the pressure loss generated by the particulate trap in the exhaust system.
  • an oxidation catalyst upstream of the particulate trap has a lower specific heat capacity per unit volume and number of cells than the particulate trap itself.
  • the oxidation catalyst preferably has a volume of 0.5 liter, a cell number of 0.62 cells per mm 2 (400 cpsi) and a film thickness of 0.05 mm, while the particle trap with the same volume and the same number of cells has a film thickness of 0.08 mm and a downstream SCR catalyst again a film thickness of 0.05 mm.
  • the combination of the particulate trap with at least one catalyst and a turbocharger or the combination of a particulate trap with a turbocharger is also advantageous.
  • the particle trap arranged downstream of the turbocharger can be arranged close to the engine or in underfloor position.
  • the particulate trap is also used in combination with an upstream or downstream soot filter, wherein the soot filter downstream can be substantially smaller than the conventional soot filter, because it is merely intended to provide additional protection that particle emission is excluded.
  • a filter is preferred The size 0.5m 2 per 100kW diesel engine used up to a maximum of 1m 2 , (in downstream filter surface, the cross-sectional area of the filter is adapted to the particle trap, both in the case of a cross-sectional constriction as well as in the case of a cross-sectional widening) whereas without particle trap filter sizes of about 4m 2 per 100kW are required.
  • the soot filter can also be in the form of filter material installed directly before or after the storage / oxidation element, the filter material thereby being directly, e.g. via a solder joint, which can be connected to the storage / oxidation element.
  • the particulate trap is used in combination with at least one catalyst.
  • Suitable catalysts, electrocatalysts and / or precatalysts are in particular: oxidation catalyst, Heating catalyst with upstream or downstream heating disk, hydrolysis and / or reduction catalyst.
  • oxidation catalyst those which oxidize NO x (nitrous gases) to nitrogen dioxide (NO 2 ) will be used besides those which oxidize hydrocarbons and carbon monoxide to carbon dioxide.
  • the catalysts are, for example, tubular or conical.
  • a nitrogen dioxide (NO 2 ) storage is used in front of the particulate trap, which provides NO 2 in sufficient quantity for the oxidation of the carbon black in the particulate trap, if necessary.
  • This memory can be eg an activated carbon storage eg with sufficient oxygen supply.
  • the particle trap may have different coatings in partial areas, each of which causes a functionality.
  • the particulate trap may have a storage, mixing, oxidation, flow distribution function and also e.g. have a function as a hydrolysis catalyst.
  • the particulate trap is not used in the form of an element, but in the form of a plurality of successively connected narrow elements, as a multi-disk element.
  • particle traps the corrugations without structures for generating Verwirbelungs- and calming zones and with coating (ie, for example, conventional catalysts) can be used. It will be used preferably up to 10 elements.
  • This design referred to as a "disk array” or “disk catalyst,” can be used, for example, when particle separation is desired in the range of 10 to 20% (using conventional catalysts).
  • FIG. 1 shows a particle trap 11 according to the invention, which is constructed from metallic layers 4, 6, which has flow channels 2 through which a fluid can flow.
  • the layers 4, 6 are formed either as a corrugated layer 4 or as a smooth layer 6.
  • the film thickness of the layers 4, 6 is preferably in the range between 0.02 and 0.2 mm, in particular less than 0.05 mm.
  • FIG. 2 schematically shows a detailed view of the corrugated layer 4, which has structures 3 for generating swirling, settling and / or dead zones 5.
  • the fluid flows along the preferred flow direction indicated by the arrow 16.
  • FIG. 3 shows a further embodiment of the particle trap 11 according to the invention with an upstream plasma reactor 17.
  • the fluid or the particles contained therein are at least polarized with the plasma reactor 17, possibly even ionized, if the fluid is in the preferred flow direction (arrow 16). flows through the plasma reactor 17.
  • the plasma reactor 17 is connected to the negative pole of a voltage source 20.
  • the positive pole of the voltage source 20 is connected to tips 18 of the particle trap 11, which are arranged as close as possible to the axis 19, so that a deflection of the particles occurs due to van der Waalsscher forces to the central region of the particle trap 11.
  • the formed electrostatic field can be operated with a voltage of 3 to 9 kV.
  • the tips 18 may be electrically conductively connected to the metallic layers of the particle trap 11.
  • FIG. 4 shows an alternative embodiment of the corrugated sheets 4.
  • FIG. 5 shows a particle trap which can be flowed through radially (radius 21) (arrow 16).
  • the flow channels 2 extend from a central channel 22, which is made porous in the region of the honeycomb body 1, radially outwardly to a honeycomb body 1 surrounding, porous shell 23.
  • the honeycomb body 1 is made of segmented or annular smooth layers 6 and 4 corrugations educated.
  • FIG. 6 shows a possible segmented embodiment of the corrugated sheet 4 with structures 3 for generating turbulence, settling and / or dead zones.
  • FIG. 7 shows a particle trap which has conical channels and which comprises a plurality of, optionally narrow, elements which are particle traps and / or catalysts.
  • a plurality of honeycomb body 1 each widening conically widen or taper arranged one behind the other.
  • a turbocharger 9 and a soot filter 10 are connected downstream.
  • the particulate trap 11 is used in combination with an aid for soot oxidation 15.

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Exhaust Gas After Treatment (AREA)
  • Processes For Solid Components From Exhaust (AREA)
  • Filtering Of Dispersed Particles In Gases (AREA)
  • Exhaust Gas Treatment By Means Of Catalyst (AREA)
  • Separating Particles In Gases By Inertia (AREA)

Description

Die Erfindung betrifft eine Partikelfalle für ein mit Partikeln belastetes Fluid, insbesondere für das Abgas eines Dieselmotors, wobei die Partikelfalle durch Oxidation der Partikel regenerierbar ist und in ein Rohr, wie z.B. in den Abgasstrang eines Kraftfahrzeugs, einbaubar ist.The invention relates to a particulate trap for a particle-laden fluid, in particular for the exhaust gas of a diesel engine, wherein the particulate trap is regenerable by oxidation of the particles and into a tube, such as. in the exhaust system of a motor vehicle, can be installed.

Ein Fluid, wie z.B. das Abgas eines Kraftfahrzeugs, enthält neben gasförmigen Bestandteilen auch Partikel. Diese werden mit dem Abgas ausgestoßen oder lagern sich unter Umständen im Abgasstrang und/oder in einem Katalysator eines Kraftfahrzeugs, an. Bei Laständerungen werden sie dann in Form einer Partikelwolke, wie z.B. einer Rußwolke, ausgestoßen. Zur Filterung dieser Partikel sind unterschiedliche Systeme bekannt.A fluid, e.g. the exhaust gas of a motor vehicle, contains in addition to gaseous components and particles. These are expelled with the exhaust gas or possibly accumulate in the exhaust system and / or in a catalytic converter of a motor vehicle. With load changes they are then in the form of a particle cloud, such as. a soot cloud, expelled. For filtering these particles different systems are known.

Aus der DE 4206812 A1 ist ein Filter bekannt, der eine netzartige mit Löchern versehene Metallplatte umfasst. Der Filter ist aus mehreren glatten und gewellten Lagen aufgebaut. Die US 4,597,262 offenbart einen Katalysator für eine Dieselmaschine, der aus einem Stapel von glatten Lagen ausgebildet ist, die Ausprägungen aufweisen, die benachbarte Lagen voneinander beabstanden und die Strömung umlenken. DE 33 41 177 A1 offenbart einen Filter, der aus konzentrischen zylindrischen Lochsieben gebildet ist. EP 0 244 798 A1 offenbart den Aufbau eines Filters aus gefalteten Metalllagen, ähnlich DE 298 21 009 U1 .From the DE 4206812 A1 For example, a filter is known which comprises a net-like perforated metal plate. The filter is made up of several smooth and wavy layers. The US 4,597,262 discloses a catalyst for a diesel engine formed from a stack of smooth sheets having indicia that space adjacent sheets apart and redirect flow. DE 33 41 177 A1 discloses a filter formed of concentric cylindrical hole sieves. EP 0 244 798 A1 discloses the structure of a filter made of folded metal layers, similar DE 298 21 009 U1 ,

WO 97/49905 offenbart einen Katalysator mit einem gewellten Wabenkörper mit einer Vielzahl von aus den Wellen vorstehenden Strukturen. WO 90/12950 offenbart eine Partikelfalle mit einem Wabenkörper, der aus spiralig uneinandergewickelten, abwechselnd glatten und gewellten Blechlagen aufgebaut ist und die Verwirbelung fördernde Nasen aufweist. WO 97/49905 discloses a catalyst having a corrugated honeycomb body with a plurality of structures protruding from the corrugations. WO 90/12950 discloses a particulate trap having a honeycomb body constructed of spirally unfurled, alternating smooth and corrugated sheet metal layers and having turbulence-promoting noses.

Herkömmlich werden Siebe (auch teilweise als Filter bezeichnet) eingesetzt, die die Partikel auffangen. Der Einsatz der Siebe birgt jedoch zwei erhebliche Nachteile, zum einen können sie verstopfen und zum anderen bewirken sie einen unerwünscht hohen Druckabfall. Zudem müssen gesetzlichen Werte für Kraftfahrzeugemissionen eingehalten werden, die ohne Partikelreduktion überschritten würden. Es besteht daher der Bedarf Auffangelemente für Abgaspartikel zu schaffen, die die Nachteile der Siebe, Filter oder anderer Systeme überwinden.Traditionally, sieves (sometimes referred to as filters) are used to trap the particles. However, the use of the sieves has two significant disadvantages, on the one hand they can clog and on the other hand they cause an undesirably high pressure drop. In addition, legal values for motor vehicle emissions must be complied with, which would be exceeded without particle reduction. There is therefore a need to provide catch elements for exhaust particles which overcome the disadvantages of screens, filters or other systems.

Aufgabe der Erfindung ist es, eine Partikelfalle für einen Fluidstrom zu schaffen, die regenerierbar und offen ist.The object of the invention is to provide a particle trap for a fluid flow that is regenerable and open.

Gegenstand der Erfindung ist eine Partikelfalle mit Strömungskanälen und Strukturen, um in einer Fluidströmung, die durch die Partikelfalle strömt, Verwirbelungs-, Beruhigungs-und/oder Totzonen zu erzeugen, wobei die Partikelfalle zumindest teilweise offen ist und zumindest ein Teil der Strömungskanäle mindestens einen Teilbereich mit einer erhöhten Wärmekapazität aufgrund einer dickeren Kanalwand aufweist, so daß bei dynamischen Lastwechseln mit schnell steigender Fluidtemperatur für in dem Fluid mitgeführte Partikel der Effekt der Thermophorese in diesen Bereichen verstärkt auftritt. Außerdem sind verschiedene Verwendungen der Partikelfalle in verschiedenen Kombinationen mit weiteren Modulen Gegenstand der Erfindung. Die erfindungs-gemäßen Partikel fallen haben kanalwände, die zumindest teilweise aus mindestens einer Welllage aufgebaut sind. Die kanalwände weiben Strukturen auf, die in der fluid strömung Nerwirbelungs-, Beruhigungs- und/oder Torzonen erzeugen.The invention relates to a particle trap with flow channels and structures in order to Fluid flow passing through the particulate trap to create turbulence, settling and / or dead zones, wherein the particulate trap is at least partially open and at least a portion of the flow channels at least a portion having an increased heat capacity due to a thicker channel wall, so that in dynamic Load changes with rapidly increasing fluid temperature for particles entrained in the fluid, the effect of thermophoresis in these areas increasingly occurs. In addition, various uses of the particulate trap in various combinations with other modules are the subject of the invention. The particles according to the invention have channel walls which are at least partially constructed from at least one corrugated layer. The channel walls widen structures which generate Nerwirbelungs-, sedation and / or Torzonen in the fluid flow.

Bei Versuchen mit Mischelementen aus Metallfolien, wie sie beispielsweise in der WO91/01807 oder der WO91/01178 beschrieben sind und die zur besseren Verteilung von, in Abgassystemen eingespritzten Additiven, getestet wurden, ist es überraschend gelungen, auf dem blankem das heißt unbeschichtetem Metall der Folien Partikel, wie den Ruß aus einem Dieselmotor, abzulagern und zur Oxidation zu bringen.In experiments with mixing elements made of metal foils, as used for example in the WO91 / 01807 or the WO91 / 01178 described and have been tested for better distribution of injected in exhaust systems additives, it has surprisingly been successful on the bare, ie uncoated metal of the films particles, such as the soot from a diesel engine, deposit and bring to oxidation.

Die Partikel werden vermutlich durch Verwirbelungen an die Innenwände der Kanäle geschleudert und haften dort. Die Verwirbelungen werden durch Strukturen der Kanalinnenseiten erzeugt, wobei diese Strukturen nicht nur Verwirbelungen, sondern auch Beruhigungs- oder Totzonen im Strömungsschatten erzeugen. In den Beruhigungs- und/oder Totzonen werden die Partikel vermutlich quasi angespült (vergleichbar einer Schwerkraftabscheidung) und haften dann fest. Bei der Haftung der Partikel spielt eine mögliche Wechselwirkung Metall-Ruß und/oder auch der Temperaturgradient Fluid/Kanalwand eine Rolle. Es wird auch eine starke Agglomeration der Partikel im Gasstrom oder an den Wänden beobachtet.The particles are probably thrown by turbulences to the inner walls of the channels and adhere there. The turbulences are created by structures of the channel insides, which structures not only create turbulence, but also calming or dead zones in the flow shadow. In the calming and / or dead zones, the particles are presumably washed up (comparable to gravitational separation) and then adhere firmly. In the adhesion of the particles, a possible interaction metal soot and / or the temperature gradient fluid / channel wall plays a role. It is also observed a strong agglomeration of the particles in the gas stream or on the walls.

Als Beruhigungszone wird eine Zone im Kanal mit geringer Strömungsgeschwindigkeit und als Totzone eine Zone ohne Fluidbewegung bezeichnet.The calming zone is a zone in the low flow channel and the dead zone is a zone without fluid movement.

Als "offen" wird die Partikelfalle im Gegensatz zu geschlossenen Systemen bezeichnet, weil keine Strömungssackgassen vorgesehen sind. Diese Eigenschaft kann in dem Fall auch zur Charakterisierung der Partikelfalle dienen, wie z.B. eine Offenheit von 20% besagt, daß in einer Querschnittsbetrachtung ca. 20% der Fläche frei durchströmbar sind. Bei einem Träger mit 0,93 Zellen pro mm2 (600, cpsi (cells per square inch)) mit einem hydraulischen Durchmesser der Kanäle von etwa 0,8mm entspräche das einer Fläche von etwa 0,01 mm2.In contrast to closed systems, the particulate trap is referred to as "open" because no flow-back alleys are provided. This property can also be used in the case for characterizing the particle trap, such as an openness of 20% means that in a cross-sectional view about 20% of the surface can be freely flowed through. With a carrier having 0.93 cells per mm 2 (600 cpsi (cells per square inch)) with a hydraulic diameter of the channels of about 0.8 mm would correspond to an area of about 0.01 mm 2.

Die Partikelfalle verstopft nicht, wie ein herkömmliches Filtersystem, wo sich Poren zusetzen können, weil zuvor die Strömung den Teil der agglomerierten Partikel mitreißen würde, der sich aufgrund seines erhöhten Luftwiderstandes abreißen läßt.The particulate trap does not clog like a conventional filtration system where pores can become clogged because previously the flow would entrain the portion of the agglomerated particles which can rupture due to its increased air resistance.

Zur Herstellung einer Partikelfalle werden zumindest teilweise strukturierte Lagen nach bekannten Methoden geschichtet oder gewickelt und fügetechnisch verbunden, insbesondere verlötet. Die Zelldichte der Partikelfalle hängt von der Wellung der Lagen ab. Die Wellung der Lagen ist nicht zwangsläufig über eine gesamte Lage hinweg einheitlich, sondern es können verschiedene Strömungen und/oder Druckverhältnisse innerhalb der durchströmten Partikelfalle durch geeignete Herstellung der Lagenstruktur hergestellt werden.To produce a particle trap, at least partially structured layers are layered or wound by known methods and joined by joining, in particular soldered. The cell density of the particle trap depends on the corrugation of the layers. The corrugation of the layers is not necessarily uniform over an entire layer, but different flows and / or pressure conditions within the traversed particle trap can be produced by suitable production of the layer structure.

Die Partikelfalle kann monolithisch oder aus mehreren Scheiben sein, das heißt aus einem Element oder mehreren hintereinander geschalteten Einzelelementen aufgebaut sein.The particulate trap can be monolithic or multiple slices, that is to say composed of one or more individual elements connected in series.

Zur Abdeckung verschiedener (dynamischer) Lastfälle des Antriebssystems eines Kraftfahrzeugs wird ein System mit konischen Kanälen oder ein Element in Konusform bevorzugt. Solche Systeme, wie z.B. in der WO93/20339 beschrieben, haben sich erweiternde oder verengende Kanäle, so dass bei jedem Massendurchsatz an irgendeiner Stelle der Kanäle, wenn sie mit entsprechenden Umlenkungs- oder Verwirbelungsstrukturen versehen werden, besonders günstige Verhältnisse für das Auffangen von Partikeln entstehen.To cover various (dynamic) load cases of the drive system of a motor vehicle, a system with conical channels or a cone-shaped element is preferred. Such systems, such as in the WO93 / 20339 described, have expanding or narrowing channels, so that at any mass flow at any point of the channels, if they are with appropriate Deflection or turbulence structures are provided, particularly favorable conditions for the collection of particles arise.

Konusförmig bezeichnet dabei sowohl die Ausführungen, die in Strömungsrichtung eine Durchmessererweiterung zeigen sowie auch die Ausführungen, die eine Durchmesserreduzierung haben. Auch zylindrische Wabenkörper mit Kanälen, von denen ein Teil sich verengt und ein Teil sich verbreitert haben geeignete Eigenschaften.Cone-shaped designates both the designs that show an increase in diameter in the flow direction as well as the designs that have a diameter reduction. Also cylindrical honeycomb body with channels, part of which narrows and a part widened have suitable properties.

Nach einer Ausführungsform der Erfindung aus mehreren zu einem Wabenkörper aufgewickelten Lagen hat eine zwischen zwei Wellagen liegende Glattlage Löcher, so daß ein Fluidaustausch zwischen den durch die Wicklung entstandenen Kanälen möglich ist. Dadurch ist eine radiale Durchströmung der Partikelfalle, die nicht an eine 90° Umlenkung gebunden ist, möglich. Bei der Ausführungsform der Glattlage mit Löchern kommen diese bevorzugt am Austritt von Strömungsleitschaufeln zu liegen, so daß die Strömung direkt in die Löcher geleitet wird. Anstelle der Glattlage mit Löchern kann auch ein anderes durchdringbares Material, wie z.B. ein Fasermaterial eingesetzt werden.According to one embodiment of the invention of several layers wound into a honeycomb body, a smooth layer lying between two corrugations has holes, so that a fluid exchange between the channels formed by the winding is possible. As a result, a radial flow through the particle trap, which is not bound to a 90 ° deflection, possible. In the embodiment of the smooth layer with holes, these are preferably located at the outlet of flow guide vanes, so that the flow is passed directly into the holes. Instead of the smooth layer with holes, another penetrable material, such as e.g. a fiber material can be used.

Das Material der Lagen ist bevorzugt Metall (Blech), es kann aber auch ein Stoff anorganischer (Keramik, Fasermaterial), organischer oder metallorganischer Natur und/oder ein gesintertes Material sein, solange es eine Oberfläche hat, an der ohne Beschichtung die Haftung der Partikel gelingt.The material of the layers is preferably metal (sheet), but it can also be a substance of inorganic (ceramic, fiber material), organic or organometallic nature and / or a sintered material, as long as it has a surface on which without coating, the adhesion of the particles succeed.

Die Partikelfalle unterliegt im Einsatz großen Temperaturschwankungen in teilweise oxidativer Atmosphäre (Luft), und es entstehen an der Oberfläche der Lagen, wenn diese aus Metall sind, verschiedene Oxide, möglicherweise sogar in Form nadelförmiger Kristalle, sogenannten Whiskern, die eine gewisse Oberflächenrauhigkeit bewirken. Die Partikel der Strömung, die sich grundsätzlich ähnlich wie Moleküle verhalten, werden durch unterschiedliche Mechanismen, insbesondere Impaktion oder Interception in turbulenter Strömung oder Thermophorese in laminarer Strömung an dieser rauhen Oberfläche angespült und dort gehalten, wobei die Haftung im wesentlichen durch Van der Waals-Kräfte verursacht wird.The particle trap in use is subject to large temperature fluctuations in a partially oxidative atmosphere (air), and arise at the surface of the layers, if they are made of metal, various oxides, possibly even in the form of acicular crystals, so-called whiskers, which cause a certain surface roughness. The particles of the flow, which basically behave in a similar way to molecules, become through different mechanisms, in particular impaction or interception in turbulent flow or laminar flow thermophores are rinsed and held at this rough surface, the adhesion being caused essentially by Van der Waals forces.

Obwohl die Abscheidung der Partikel an der unbeschichteten Metallfolie stattfindet ist nicht ausgeschlossen, daß es auch beschichtete Bereiche der Partikelfalle gibt, weil die Partikelfalle beispielsweise auch in einem Teil als Katalysatorträger ausgebildet ist.Although the deposition of the particles takes place on the uncoated metal foil is not excluded that there are also coated areas of the particulate trap, because the particulate trap is formed for example in one part as a catalyst support.

Die Folienstärke der Lagen liegt bevorzugt im Bereich zwischen 0,02 und 0,2 mm, insbesondere bevorzugt zwischen 0,05 und 0,08 mm, bei Bereichen mit erhöhter Wärmekapazität bevorzugt zwischen 0,65 und 0,11 mm.The film thickness of the layers is preferably in the range between 0.02 and 0.2 mm, particularly preferably between 0.05 and 0.08 mm, in areas with increased heat capacity preferably between 0.65 and 0.11 mm.

Bei der Partikelfalle mit mehreren gewickelten Lagen sind diese aus gleichem oder ungleichem Material bzw, haben diese gleiche oder ungleiche Folienstärke.In the case of the particle trap with several wound layers, these are made of the same or unequal material or, if they have the same or different film thickness.

Die Partikel im Abgas eines Dieselmotors, die im wesentlichen aus Ruß bestehen, lassen sich durch Durchleiten durch ein elektrisches Feld aufladen und/oder polarisieren, so daß sie von ihrer bevorzugten Strömungsrichtung (z.B. axiale Richtung der Partikelfalle parallel zu den Strömungskanälen) abgelenkt werden. Somit wird die Wahrscheinlichkeit bezüglich des Aufreffens der Partikel auf die Wände der Strömungskanäle der Partikelfalle erhöht, da diese beim Durchströmen der Partikelfalle nun auch eine Geschwindigkeitskomponente in einer anderen Richtung, insbesondere senkrecht zur bevorzugten Strömungsrichtung, aufweisen. Dies lässt sich beispielsweise auch mit einem der Partikelfalle vorgeschalteten Plasmareaktor verwirklichen, der eine Polarisierung der Partikel gewährleistet. Es ist auch besonders vorteilhaft, das die Partikelfalle mindestens einen Pol der Polarisationsstrecke bildet, insbesondere wenn die Partikelfalle zumindest teilweise eine positive Ladung aufweist, und elektrisch negativ polarisierte Partikel somit aktiv angezogen werden. Derart werden die Mechanismen, durch die Partikel aus dem Strömungsinneren an die Wand gespült werden (z.B. Interception und der Impaktion), beschleunigt und verstärkt.The particles in the exhaust gas of a diesel engine, which consist essentially of soot, can be charged and / or polarized by passing through an electric field, so that they are deflected by their preferred flow direction (eg axial direction of the particle trap parallel to the flow channels). Thus, the probability of the particles from hitting the walls of the flow channels of the particle trap is increased since, as they flow through the particle trap, they now also have a velocity component in another direction, in particular perpendicular to the preferred flow direction. This can be realized, for example, with a plasma trap upstream of the particle trap, which ensures polarization of the particles. It is also particularly advantageous that the particle trap forms at least one pole of the polarization path, in particular if the particle trap has at least partially a positive charge, and thus electrically negatively polarized particles are actively attracted. Such are the mechanisms by the particles are flushed out of the flow inside the wall (eg interception and impaction), accelerated and amplified.

Für den Fall, daß die Partikelfalle aufgeladen wird, ist es vorteilhaft, daß auf den Lagen und/oder in der Struktur der die Lagen bildenden Folie Spitzen angeordnet sind, die den Aufladeeffekt verstärken. Die Partikel des Fluids können beispielsweise durch eine Polarisationsstrecke zum Aufladen durchgeleitet werden, dabei werden die Partikel dann polarisiert. Die Partikelfalle kann aber auch geerdet sein und ladungsneutral bleiben, insbesondere wenn geeignete Isolierungen hinsichtlich der Spitzen und/oder der Polarisationsstrecke vorgesehen sind.In the event that the particulate trap is charged, it is advantageous that tips are arranged on the layers and / or in the structure of the film forming the layers, which reinforce the charging effect. The particles of the fluid can be passed, for example, through a polarization path for charging, while the particles are then polarized. However, the particulate trap can also be grounded and remain charge-neutral, in particular if suitable insulation with respect to the tips and / or the polarization path is provided.

Die Polarisation und/oder Aufladung erfolgt nach einer Ausführungsform auch über eine Photoionisation.The polarization and / or charging takes place according to an embodiment also via a photoionization.

Nach einer Ausführungsform werden die Partikel über eine Coronaentladung geladen und/oder polarisiert.In one embodiment, the particles are charged and / or polarized via a corona discharge.

Nach einer Ausführungsform der Partikelfalle macht man sich die Erkenntnis zu Nutze, daß eine Temperaturdifferenz zwischen der Kanalwand und der Strömung zur stärkeren Wanderung der Partikel an die Kanalwand dient (Thermophorese). Entsprechend wird eine dicke und damit mit hoher Wärmekapazität ausgestattete Kanalwand (etwa durch eine entsprechende Folienstärke der Lage an der Stelle bewirkt) mit gegenüberliegenden Strukturen (Leitstrukturen), die die Partikel an diese Wand (etwa durch Erzeugung von Verwirbelungen in der Strömung) hinlenken, kombiniert. Die dicke Kanalwand hat eine hohe Wärmekapazität und hält deshalb bei dynamischen Lastwechseln und ansteigender Abgastemperatur eine Temperaturdifferenz zwischen der Strömung und der Kanalwand länger aufrecht als eine dünne Kanalwand und erhält damit den die Abscheidung begünstigenden Effekt länger als eine dünne Kanalwand. Die Leitstrukturen sind Strukturen zur Erzeugung von Verwirbelungs-, Beruhigungs- und Totzonen und bewirken eine erzwungene Durchmischung der Strömung, so daß partikelreiche Zonen im Inneren der Strömung nach außen gebracht werden und umgekehrt. Damit ist mehr Partikeln die Kontaktierung der Wände durch Interception und Impaktion möglich, die dann auch haften bleiben.According to one embodiment of the particulate trap, it is made use of the knowledge that a temperature difference between the channel wall and the flow serves to increase the migration of the particles to the channel wall (thermophoresis). Accordingly, a thick and thus high heat capacity equipped channel wall (caused by a corresponding film thickness of the layer in place) with opposing structures (conductive structures), which direct the particles to this wall (such as by generation of turbulence in the flow) combined , The thick duct wall has a high heat capacity and therefore maintains a temperature difference between the flow and the duct wall longer than a thin duct wall during dynamic load changes and increasing exhaust gas temperature, thus preserving the deposition-promoting effect longer than a thin duct wall. The lead structures are structures for generating turbulence, settling and dead zones and cause a forced mixing of the flow, so that particle-rich zones are brought inside the flow to the outside and vice versa. Thus, more particles contacting the walls by interception and impaction is possible, which then remain liable.

Nach einer Ausführungsform nutzt man den Effekt der Thermophorese durch Hintereinanderschalten mehrerer Partikelfallen mit jeweils unterschiedlich dicken Kanalwänden.According to one embodiment, the effect of thermophoresis is exploited by connecting several particle traps in series, each with differently thick channel walls.

Die Zelldichten der Partikelfalle liegen bevorzugt im Bereich zwischen 0,038 Bis 1,55 Zellen pro mm2 (25 bis 1000 cpsi), bevorzugt zwischen 0,31 und 0,62 Zellen pro mm2 (200 und 400 cpsi).The cell densities of the particulate trap are preferably in the range between 0.038 to 1.55 cells per mm 2 (25 to 1000 cpsi), preferably between 0.31 and 0.62 cells per mm 2 (200 and 400 cpsi).

Eine typische Partikelfalle mit 0,31 Zellen pro mm2 (200 cpsi) hat ein Volumen, bezogen auf einen Dieselmotor von etwa 0,2 bis 1 1 pro 100kW, bevorzugt 0,4-0,851/100kW. Für die geometrische Oberfläche ergibt sich beispielsweise 1,78m2/100kW. Verglichen mit den Volumina herkömmlicher Filter und Siebsysteme ist das ein sehr geringes Volumen bzw. eine sehr geringe geometrische Oberfläche gegenüber einer herkömmlichen Bauart mit etwa 4 m2 Oberfläche pro 100 kW.A typical particulate trap of 0.31 cells per mm 2 (200 cpsi) has a volume, based on a diesel engine of about 0.2 to 1 liter per 100 kW, preferably 0.4-0.851 / 100 kW. For the geometric surface results, for example, 1.78m 2 / 100kW. Compared with the volumes of conventional filters and screening systems, this is a very small volume or a very small geometric surface compared to a conventional design with about 4 m 2 surface per 100 kW.

Die Partikelfalle ist regenerierbar, wobei im Fall der Rußabscheidung im Dieselmotor-Abgasstrang die Regeneration durch die Oxidation des Rußes entweder durch Stickstoffdioxid (NO2) bei einer Temperatur oberhalb von etwa 200°C oder mit Luft bzw. Sauerstoff (O2) thermisch bei z.B. Temperaturen oberhalb 500° C oder durch Einspritzung eines Additivs (z.B. Cer) erfolgt.The particulate trap is regenerable, wherein in the case of soot deposition in the diesel engine exhaust system regeneration by the oxidation of the carbon black either by nitrogen dioxide (NO 2 ) at a temperature above about 200 ° C or with air or oxygen (O 2 ) thermally at eg Temperatures above 500 ° C or by injection of an additive (eg Cer) takes place.

Die Rußoxidation mittels NO2, beispielsweise über den Mechanismus der "continuous regeneration trap" (CRT) nach

        C + 2NO2 -> CO2 + 2NO

erfordert, daß vor die Partikelfalle im Abgasstrang ein Oxidationskatalysator gesetzt wird, der NO zu NO2 in ausreichender Menge oxidiert. Das Mengenverhältnis der Reaktionspartner hängt jedoch auch wesentlich von der Durchmischung der Fluide ab, so daß je nach Ausgestaltung der Kanäle der Partikelfalle auch unterschiedliche Mengenverhältnisse eingesetzt werden sollten.
The soot oxidation by means of NO 2 , for example via the mechanism of the "continuous regeneration trap" (CRT)

C + 2NO 2 -> CO 2 + 2NO

requires that before the particulate trap in the exhaust line an oxidation catalyst is set, which oxidizes NO to NO 2 in sufficient quantity. However, the ratio of the reactants also depends significantly on the Mixing of the fluids, so that depending on the configuration of the channels of the particle trap and different proportions should be used.

Besonders vorteilhaft hat sich die Ausführungsform erwiesen, bei der ein Hilfsmittel zur thermischen Regeneration der Partikelfalle vorgesehen ist, so daß z.B. das Element zumindest zum Teil elektrisch beheizbar ist, oder dem Element ein elektrisch beheizbares Hilfsmittel, wie ein Heizkatalysator, vorgeschaltet ist.Particularly advantageous, the embodiment has been found in which a means for thermal regeneration of the particulate trap is provided, so that e.g. the element is at least partially electrically heated, or the element is an electrically heatable auxiliary, such as a heating catalyst, connected upstream.

Bei einer Ausgestaltung ist vorgesehen, daß ein Hilfsmittel in Abhängigkeit von der Belegung/dem Füllgrad der Partikelfalle zur Regeneration ein- oder zugeschaltet wird, was im einfachsten Fall über den Druckverlust, den die Partikelfalle im Abgasstrang erzeugt, gemessen wird.In one embodiment, it is provided that an aid depending on the occupancy / the degree of filling of the particle trap is switched on or switched to regeneration, which is measured in the simplest case on the pressure loss generated by the particulate trap in the exhaust system.

Nach einer bevorzugten Ausführungsform hat ein der Partikelfalle vorgeschalteter Oxidationskatalysator eine geringere spezifische Wärmekapazität pro Volumeneinheit und Zellenzahl als die Partikelfalle selbst. So hat der Oxidationskatalysator beispielsweise bevorzugt ein Volumen von 0,5 Liter, eine Zellenzahl von 0,62 Zellen pro.mm2 (400 cpsi) und eine Foliendicken von 0,05 mm, während die Partikelfalle bei gleichem Volumen und gleicher Zellenzahl eine Foliendicke von 0,08 mm aufweist und ein nachgeschalteter SCR-Katalysator wieder eine Foliendicke von 0,05 mm.According to a preferred embodiment, an oxidation catalyst upstream of the particulate trap has a lower specific heat capacity per unit volume and number of cells than the particulate trap itself. For example, the oxidation catalyst preferably has a volume of 0.5 liter, a cell number of 0.62 cells per mm 2 (400 cpsi) and a film thickness of 0.05 mm, while the particle trap with the same volume and the same number of cells has a film thickness of 0.08 mm and a downstream SCR catalyst again a film thickness of 0.05 mm.

Auch die Kombination der Partikelfalle mit zumindest einem Katalysator und einem Turbolader oder die Kombination einer Partikelfalle mit einem Turbolader ist vorteilhaft. Dabei kann die dem Turbolader nachgeschaltete Partikelfalle motornah oder in Unterbodenposition angeordnet sein.The combination of the particulate trap with at least one catalyst and a turbocharger or the combination of a particulate trap with a turbocharger is also advantageous. In this case, the particle trap arranged downstream of the turbocharger can be arranged close to the engine or in underfloor position.

Die Partikelfalle wird auch in Kombination mit einem vor- oder nachgeschalteten Rußfilter verwendet, wobei der Rußfilter nachgeschaltet wesentlich kleiner als der herkömmliche Rußfilter sein kann, weil er lediglich einen zusätzlichen Schutz bieten soll, daß Partikelemission ausgeschlossen wird. Bevorzugt wird ein Filter der Größe 0,5m2 pro 100kW Dieselmotor eingesetzt bis maximal zur Größe von 1m2, (bei nachgeschalteter Filterfläche ist die Querschnittsfläche des Filters an die der Partikelfalle angepaßt, sowohl im Falle einer Querschnittsverengung als auch im Fall einer Querschnittserweiterung) wohingegen ohne Partikelfalle Filtergrößen von ca. 4m2 pro 100kW erforderlich sind.The particulate trap is also used in combination with an upstream or downstream soot filter, wherein the soot filter downstream can be substantially smaller than the conventional soot filter, because it is merely intended to provide additional protection that particle emission is excluded. A filter is preferred The size 0.5m 2 per 100kW diesel engine used up to a maximum of 1m 2 , (in downstream filter surface, the cross-sectional area of the filter is adapted to the particle trap, both in the case of a cross-sectional constriction as well as in the case of a cross-sectional widening) whereas without particle trap filter sizes of about 4m 2 per 100kW are required.

Der Rußfilter kann auch in Form von direkt vor oder nach dem Speicher/Oxidationselement installiertem Filtermaterial vorliegen, wobei das Filtermaterial dabei direkt, z.B. über eine Lötverbindung, mit dem Speicher/Oxidationselement verbunden sein kann.The soot filter can also be in the form of filter material installed directly before or after the storage / oxidation element, the filter material thereby being directly, e.g. via a solder joint, which can be connected to the storage / oxidation element.

Folgende Beispiele geben Anordnungen wieder, die die Vielzahl der möglichen Kombinationen der Partikelfalle mit Katalysatoren, Turboladern, Rußfilter und Additivzugabe entlang eines Abgasstranges eines Kraftfahrzeugs belegen:

  1. A) Oxidationskatalysator - Turbolader - Partikelfalle, wobei die Partikelfalle motornah oder in Unterbodenposition angeordnet sein kann.
  2. B) Vorkatalysator - Partikelfalle - Turbolader
  3. C) Oxidationskatalysator - Turbolader - Oxidationskatalysator- Partikelfalle
  4. D) Heizkatalysator - Partikelfalle 1 - Partikelfalle 2 (wobei Partikelfalle 1 und 2 gleich oder ungleich sein kann)
  5. E) Partikelfalle 1- Konusöffnung des Abgasstranges - Partikelfalle 2
  6. F) Additivzugabe - Partikelfalle - Hydrolysekatalysator - Reduktionskatalysator
  7. G) Vorkatalysator - Oxidationskatalysator - Additivzugabe- (eventuell Rußfilter) - Partikelfalle z.B. in Konusform, ggf. mit Hydrolysebeschichtung - (eventuell Rußfilter) - (eventuell Konus zur Erhöhung des Rohrquerschnitts) Reduktionskatalysator
The following examples represent arrangements which prove the multitude of possible combinations of the particle trap with catalysts, turbochargers, soot filter and additive addition along an exhaust system of a motor vehicle:
  1. A) oxidation catalyst - turbocharger - particle trap, wherein the particulate trap can be located close to the engine or in underfloor position.
  2. B) Pre-catalyst - particle trap - turbocharger
  3. C) Oxidation Catalyst - Turbocharger - Oxidation Catalyst Particle Trap
  4. D) heating catalyst - particle trap 1 - particle trap 2 (particle trap 1 and 2 may be the same or different)
  5. E) Particle trap 1- cone opening of the exhaust line - particle trap 2
  6. F) additive addition - particle trap - hydrolysis catalyst - reduction catalyst
  7. G) Pre-catalyst - Oxidation catalyst - Additive additive (possibly soot filter) - Particle trap eg in cone shape, if necessary with hydrolysis coating - (possibly soot filter) - (possibly cone to increase the tube cross-section) Reduction catalyst

Nach einer Ausführungsform wird die Partikelfalle in Kombination mit zumindest einem Katalysator verwendet. Als Katalysatoren, Elektrokatalysatoren und/oder Vorkatalysatoren eignen sich dazu insbesondere: Oxidationskatalysator, Heizkatalysator mit vor- oder nachgeschalteter Heizscheibe, Hydrolysekatalysator und/oder Reduktionskatalysator. Als Oxidationskatalysator werden auch solche die NOx (nitrose Gase) zu Stickstoffdioxid (NO2) oxidieren, neben denjenigen, die Kohlenwasserstoffe und Kohlenmonoxid zu Kohlendioxid oxidieren, eingesetzt. Die Katalysatoren sind beispielsweise rohr- oder konusförmig.In one embodiment, the particulate trap is used in combination with at least one catalyst. Suitable catalysts, electrocatalysts and / or precatalysts are in particular: oxidation catalyst, Heating catalyst with upstream or downstream heating disk, hydrolysis and / or reduction catalyst. Also, as the oxidation catalyst, those which oxidize NO x (nitrous gases) to nitrogen dioxide (NO 2 ) will be used besides those which oxidize hydrocarbons and carbon monoxide to carbon dioxide. The catalysts are, for example, tubular or conical.

Bevorzugt wird vor der Partikelfalle ein Stickstoffdioxid (NO2)-Speicher eingesetzt, der bei Bedarf NO2 in ausreichender Menge für die Oxidation des Rußes in der Partikelfalle zur Verfügung stellt. Dieser Speicher kann z.B. ein Aktivkohlespeicher z.B. mit ausreichender Sauerstoffzufuhr sein.Preferably, a nitrogen dioxide (NO 2 ) storage is used in front of the particulate trap, which provides NO 2 in sufficient quantity for the oxidation of the carbon black in the particulate trap, if necessary. This memory can be eg an activated carbon storage eg with sufficient oxygen supply.

Je nach Ausführungsform kann die Partikelfalle in Teilbereichen verschiedene Beschichtungen haben, die jeweils eine Funktionalität bedingen. Beispielsweise kann die Partikelfalle neben der Funktion als Falle für Partikel eine Speicher-, Vermischungs-, Oxidations-, Strömungsverteilungsfunktion und auch z.B. eine Funktion als Hydrolysekatalysator haben.Depending on the embodiment, the particle trap may have different coatings in partial areas, each of which causes a functionality. For example, in addition to functioning as a trap for particles, the particulate trap may have a storage, mixing, oxidation, flow distribution function and also e.g. have a function as a hydrolysis catalyst.

Durch die Verwendung einer Partikelfalle können Abscheidungsraten von bis zu 90% erzielt werden.By using a particulate trap, deposition rates of up to 90% can be achieved.

Es wurde festgestellt, daß die Ablagerung von Partikeln insbesondere an den Ein-und Austrittsflächen der Katalysatoren stattfindet. Deshalb wird nach einer Ausführungsform die Partikelfalle nicht in Form eines Elements, sondern in Form mehrerer hintereinandergeschalteter schmaler Elemente, als Mehrscheibenelement eingesetzt. Dabei können auch Partikelfallen, die Wellagen ohne Strukturen zur Erzeugung von Verwirbelungs- und Beruhigungszonen und mit Beschichtung (also z.B. herkömmliche Katalysatoren), zum Einsatz kommen. Es werden dabei bevorzugt bis zu 10 Elemente eingesetzt. Diese als "Scheibenanordnung" oder "Scheibenkatalysator" bezeichnete Konstruktion kann beispielsweise eingesetzt werden, wenn im Bereich von 10 bis 20% (beim Einsatz herkömmlicher Katalysatoren) Partikelabscheidung gewünscht wird.It has been found that the deposition of particles takes place especially at the inlet and outlet surfaces of the catalysts. Therefore, according to one embodiment, the particulate trap is not used in the form of an element, but in the form of a plurality of successively connected narrow elements, as a multi-disk element. In this case, particle traps, the corrugations without structures for generating Verwirbelungs- and calming zones and with coating (ie, for example, conventional catalysts) can be used. It will be used preferably up to 10 elements. This design, referred to as a "disk array" or "disk catalyst," can be used, for example, when particle separation is desired in the range of 10 to 20% (using conventional catalysts).

Mit der vorliegenden Erfindung wird eine Partikelfalle vorgeschlagen, die herkömmliche Filter- und Siebsysteme ersetzen kann und gravierende Vorteile gegenüber diesen Systemen bringt:The present invention proposes a particulate trap which can replace conventional filtering and screening systems and offers major advantages over these systems:

Zum einen kann sie nicht verstopfen, und der durch das System erzeugte Druckabfall nimmt mit der Betriebsdauer nicht so schnell zu wie bei Sieben, weil die Partikel außerhalb des Fluidstromes haften und zum anderen bewirkt sie vergleichsweise geringe Druckverluste, weil sie ein offenes System ist.First, it can not clog and the pressure drop generated by the system does not increase as fast with the operating time as with screens, because the particles adhere outside the fluid stream, and second, it causes relatively low pressure drops because it is an open system.

Weitere spezielle Ausgestaltungen und Vorteile der Erfindung werden anhand der folgenden Zeichnung erläutert. Die in den Zeichnungen dargestellten Ausführungsformen sind als spezielle, exemplarische und besonders bevorzugte Ausgestaltungen der Erfindung zu verstehen, die die Erfindung in ihrer Bedeutung und ihrem Geist nicht einschränken sollen.Further specific embodiments and advantages of the invention will be explained with reference to the following drawing. The embodiments shown in the drawings are to be understood as specific, exemplary and particularly preferred embodiments of the invention, which are not intended to limit the invention in its meaning and spirit.

Es zeigen schematisch:

Fig. 1
eine erfindungsgemäße Partikelfalle in Form eines lagenweise aufgebauten Wabenkörpers in perspektivischer Ansicht,
Fig. 2
eine einzelne Lage mit Strukturen zur Erzeugung von Verwirbelungs-, Beruhigungs- und/oder Totzonen,
Fig. 3
eine weitere Ausführungsform der erfindungsgemäßen Partikelfalle mit einem Plasmareaktor,
Fig. 4
eine weitere Ausgestaltung der Strukturen zur Erzeugung von Verwirbelungs-, Beruhigungs- und/oder Totzonen,
Fig. 5
eine erfindungsgemäße Partikelfalle, die radial durchströmbar ist,
Fig. 6
eine Lage mit Strukturen zur Erzeugung von Verwirbelungs-, Beruhigungs- und/oder Totzonen nach Fig. 4, und
Fig. 7
eine Partikelfalle in Scheibenanordnung mit weiteren Abgasreinigungsmitteln.
They show schematically:
Fig. 1
a particle trap according to the invention in the form of a layered honeycomb body in perspective view,
Fig. 2
a single layer with structures for creating turbulence, settling and / or dead zones,
Fig. 3
a further embodiment of the particle trap according to the invention with a plasma reactor,
Fig. 4
a further embodiment of the structures for generating turbulence, sedation and / or dead zones,
Fig. 5
a particle trap according to the invention, which can be flowed through radially,
Fig. 6
a layer with structures for generating turbulence, sedation and / or dead zones according to Fig. 4, and
Fig. 7
a particle trap in a disc arrangement with further exhaust gas cleaning agents.

Figur 1 zeigt eine erfindungsgemäße Partikelfalle 11, welche aus metallischen Lagen 4, 6 aufgebaut ist, die für ein Fluid durchströmbare Strömungskanäle 2 aufweist. Die Lagen 4, 6 sind entweder als Welllage 4 oder als Glattlage 6 ausgebildet. Die Folienstärke der Lagen 4, 6 liegt bevorzugt im Bereich zwischen 0,02 und 0,2 mm, insbesondere kleiner 0,05 mm.FIG. 1 shows a particle trap 11 according to the invention, which is constructed from metallic layers 4, 6, which has flow channels 2 through which a fluid can flow. The layers 4, 6 are formed either as a corrugated layer 4 or as a smooth layer 6. The film thickness of the layers 4, 6 is preferably in the range between 0.02 and 0.2 mm, in particular less than 0.05 mm.

Figur 2 zeigt schematisch eine Detailansicht der Welllage 4, welche Strukturen 3 zur Erzeugung von Verwirbelungs-, Beruhigungs- und/oder Totzonen 5 aufweist. Das Fluid strömt entlang der vom Pfeil 16 angezeigten bevorzugten Strömungsrichtung.FIG. 2 schematically shows a detailed view of the corrugated layer 4, which has structures 3 for generating swirling, settling and / or dead zones 5. The fluid flows along the preferred flow direction indicated by the arrow 16.

Figur 3 zeigt eine weiter Ausführungsform der erfindungsgemäßen Partikelfalle 11 mit einem vorgeschalteten Plasmareaktor 17. Das Fluid bzw. die darin enthaltenen Partikel wird/werden dabei mit dem Plasmareaktor 17 zumindest polarisiert, eventuell sogar ionisiert, wenn das Fluid in der bevorzugten Strömungsrichtung (Pfeil 16) durch den Plasmareaktor 17 strömt. Der Plasmareaktor 17 ist mit dem negativen Pol einer Spannungsquelle 20 verbunden. Der positive Pol der Spannungsquelle 20 ist mit Spitzen 18 der Partikelfalle 11 verbunden, die möglichst nahe der Achse 19 angeordnet sind, sodass eine Ablenkung der Partikel aufgrund Van der Waalsscher Kräfte zum zentralen Bereich der Partikelfalle 11 erfolgt. Das gebildete elektrostatische Feld kann mit einer Spannung von 3 bis 9 kV betrieben werden. Die Spitzen 18 können dabei elektrisch leitend mit den metallischen Lagen der Partikelfalle 11 verbunden sein. Figur 4 zeigt eine alternative Ausführungsform der Welllagen 4.FIG. 3 shows a further embodiment of the particle trap 11 according to the invention with an upstream plasma reactor 17. The fluid or the particles contained therein are at least polarized with the plasma reactor 17, possibly even ionized, if the fluid is in the preferred flow direction (arrow 16). flows through the plasma reactor 17. The plasma reactor 17 is connected to the negative pole of a voltage source 20. The positive pole of the voltage source 20 is connected to tips 18 of the particle trap 11, which are arranged as close as possible to the axis 19, so that a deflection of the particles occurs due to van der Waalsscher forces to the central region of the particle trap 11. The formed electrostatic field can be operated with a voltage of 3 to 9 kV. The tips 18 may be electrically conductively connected to the metallic layers of the particle trap 11. FIG. 4 shows an alternative embodiment of the corrugated sheets 4.

Figur 5 zeigt eine Partikelfalle, die radial (Radius 21) durchströmbar (Pfeil 16) ist. Die Strömungskanäle 2 erstrecken sich dabei von einem Zentralkanal 22, der im Bereich des Wabenkörpers 1 porös ausgeführt ist, radial nach außen hin zu einem den Wabenkörper 1 umgebenden, porösen Mantel 23. Der Wabenkörper 1 ist dabei aus segmentierten oder ringförmigen Glattlagen 6 und Wellagen 4 gebildet.FIG. 5 shows a particle trap which can be flowed through radially (radius 21) (arrow 16). The flow channels 2 extend from a central channel 22, which is made porous in the region of the honeycomb body 1, radially outwardly to a honeycomb body 1 surrounding, porous shell 23. The honeycomb body 1 is made of segmented or annular smooth layers 6 and 4 corrugations educated.

Figur 6 zeigt eine mögliche, segmentierte, Ausführungsform der Welllage 4 mit Strukturen 3 zur Erzeugung von Verwirbelungs-, Beruhigungs- und/oder Totzonen.FIG. 6 shows a possible segmented embodiment of the corrugated sheet 4 with structures 3 for generating turbulence, settling and / or dead zones.

Figur 7 zeigt eine Partikelfalle, die konusförmige Kanäle aufweist und die mehrere, gegebenenfalls schmale, Elemente, die Partikelfallen und/oder Katalysatoren sind, umfasst. Hierzu werden mehrere Wabenkörper 1, die jeweils konusförmig sich verbreitern bzw. verjüngen hintereinander angeordnet. Vor den Wabenkörpern 1 ist eine Additivzugabe 7, ein Stickstoffspeicher 14 und ein Oxidationskatalysator 8, womit Nitrosegase (Nox) zu Stickstoffdioxid (NO2) oxidiert werden, im Abgasstrang 12 vorgeschaltet. Ein Turbolader 9 sowie ein Rußfilter 10 sind nachgeschaltet. Vorteilhafterweise wird die Partikelfalle 11 in Kombination mit einem Hilfsmittel zur Rußoxidation 15 verwendet.FIG. 7 shows a particle trap which has conical channels and which comprises a plurality of, optionally narrow, elements which are particle traps and / or catalysts. For this purpose, a plurality of honeycomb body 1, each widening conically widen or taper arranged one behind the other. Before the honeycomb bodies 1 is an additive addition 7, a nitrogen storage 14 and an oxidation catalyst 8, which nitrous gases (No x ) are oxidized to nitrogen dioxide (NO 2 ), upstream in the exhaust line 12. A turbocharger 9 and a soot filter 10 are connected downstream. Advantageously, the particulate trap 11 is used in combination with an aid for soot oxidation 15.

BezugszeichenlisteLIST OF REFERENCE NUMBERS

11
Wabenkörperhoneycombs
22
Strömungskanalflow channel
33
Strukturenstructures
44
WelllageWell location
55
Totzonendead zones
66
Glattlagesmooth layer
77
Additivzugabeadditive addition
88th
Oxidationskatalysatoroxidation catalyst
99
Turboladerturbocharger
1010
Rußfiltersoot filter
1111
Partikelfalleparticulate trap
1212
Abgasstrangexhaust gas line
1313
Kanalwandchannel wall
1414
Stickstoffspeichernitrogen storage
1515
Hilfsmittel zur RußoxidationAuxiliary for soot oxidation
1616
Pfeilarrow
1717
Plasmareaktorplasma reactor
1818
Spitzetop
1919
Achseaxis
2020
Spannungsquellevoltage source
2121
Radiusradius
2222
ZentralkanalCentral channel
2323
Mantelcoat

Claims (27)

  1. A particle trap (11) for the agglomeration and oxidation of particles in a fluid flow, in particular in an exhaust gas flow from a motor vehicle, the particle trap (11) having a multiplicity of flow passages (2) which are substantially rectilinear and having passage walls (13), and the passage walls (13) having structures (3), so that the structures (3) generate swirling, calming and/or dead zones (5) in the fluid flow yet nevertheless ensure that the particle trap (11) is open, and is characterized in that at least some of the flow passages (2), at least in a partial region of the passage walls (13), have a high heat capacity due to thicker passage walls (13), so that when the fluid temperature rises, the effect of thermophoresis for particles which are present in the fluid flow occurs to an increased extent in this partial region.
  2. Particle trap (11) as claimed in claim 1, characterized in that it (11) is designed in a form of a honeycomb body (1) which is of a layered structure, the particle trap (11) preferably being produced from only one layer.
  3. Particle trap (11) as claimed in claim 2, characterized in that the particle trap (11) is composed at least in part of metallic layers (4, 6), these layers preferably having a foil thickness of 0.02 to 0.2 mm, in particular between 0.05 and 0.08 mm.
  4. Particle trap (11) as claimed in claim 3, characterized in that the layers (4, 6) are at least partially blank, i.e. uncoated.
  5. Particle trap (11) as claimed in one of the preceding claims, characterized in that the particle trap (11) has a cell density of 0,038 to 1,55 cells per mm2 (25 to 1.000 cpsi - cells per square inch), preferably between 0,31 to 0,62 cells per mm2 (200 and 400 cpsi).
  6. Particle trap (11) as claimed in one of the preceding claims, in which the passage walls (13) are formed by means of metal foils with a foil thickness, characterized in that the foil thickness in the partial region of the passage walls (13) with a high heat capacity amounts to a foil thickness of between 0.65 and 0.11 mm.
  7. Particle trap (11) as claimed in one of the preceding claims, which is produced from a first layer (6) and at least one further foil which may be a corrugated layer (4) or a smooth layer (6).
  8. Particle trap (11) as claimed in one of the preceding claims, through which a medium can flow in the radial direction.
  9. Particle trap (11) as claimed in one of the preceding claims, which has conical flow passages (2).
  10. Particle trap (11) as claimed in one of the preceding claims, which comprises a plurality of (optionally narrow) elements which are particle traps (11) and/or catalytic converters (8).
  11. Particle trap (11) as claimed in claim 10, which has at least two elements with different heat capacities.
  12. Particle trap (11) as claimed in one of the preceding claims, in which the particle trap (11) comprises a hydrolysis coating.
  13. The use of at least one particle trap (11) as claimed in one of claims 1 to 12 in an exhaust section (12) of a motor vehicle (14).
  14. The use of at least one particle trap (11) as claimed in one of claims 1 to 12, in combination with at least one addition (7) of additive upstream or downstream.
  15. The use of at least one particle trap (11) as claimed in one of claims 1 to 12, in combination with at least one catalytic converter (8).
  16. The use of at least one particle trap (11) as claimed in one of claims 1 to 12 in combination with at least one oxidation catalytic converter (8) which is connected upstream and/or downstream and at least one of which oxidizes nitrous gases NOx to form nitrogen dioxide NO2.
  17. The use of at least one particle trap (11) as claimed in one of claims 1 to 12, in combination with at least one upstream and/or downstream turbo charger (9), the particle trap (11) being arranged close to the engine and/or in an underbody position.
  18. The use of at least one particle trap (11) as claimed in one of claims 1 to 12 in a diesel engine exhaust section in combination with an upstream or downstream turbo charger (9), upstream of which, in turn, there is at least one oxidation catalytic converter (8).
  19. The use of at least one particle trap (11) as claimed in one of claims 1 to 12, for soot oxidation.
  20. The use as claimed in claim 19, using nitrogen dioxide as oxidizing agent.
  21. The use as claimed in claim 19 or 20, in which the particle trap (11) is used in combination with an auxiliary means for soot oxidation (15).
  22. The use as claimed in one of claims 19 to 21, in combination with an upstream nitrogen dioxide store (14).
  23. The use of at least one particle trap (11) as claimed in one of claims 1 to 12, in combination with an upstream or downstream soot filter (10).
  24. The use of at least part of a particle trap (11) as claimed in one of claims 1 to 12, as support for a catalytically active coating.
  25. The use of at least one particle trap (11) as claimed in one of claims 1 to 12 and/or of a catalytic converter in a disc arrangement.
  26. The use of at least one particle trap (11) as claimed in one of claims 1 to 12 in combination with at least one device for charging/polarizing either the particles which are to be trapped and oxidized and/or the particle trap (11).
  27. The use as claimed in claim 26, in which a plasma reactor (17) for polarizing the particles is connected upstream of the at least one particle trap (11), and the particle trap (11) preferably forms an electric pole.
EP01981922A 2000-05-30 2001-05-29 Particulate trap Revoked EP1285153B1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
DE20122703U DE20122703U1 (en) 2000-05-30 2001-05-29 Particle trap in layered honeycomb construction includes channels promoting swirl-, stilling- and dead zones in fluid, especially exhaust gases

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE10026696A DE10026696A1 (en) 2000-05-30 2000-05-30 Particle trap
DE10026696 2000-05-30
PCT/EP2001/006071 WO2001092692A1 (en) 2000-05-30 2001-05-29 Particulate trap

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EP1285153A1 EP1285153A1 (en) 2003-02-26
EP1285153B1 true EP1285153B1 (en) 2008-01-16

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US (1) US7267805B2 (en)
EP (1) EP1285153B1 (en)
JP (2) JP4913309B2 (en)
KR (1) KR100759146B1 (en)
CN (1) CN1288330C (en)
AU (1) AU2002211949A1 (en)
DE (2) DE10026696A1 (en)
ES (1) ES2299522T3 (en)
WO (1) WO2001092692A1 (en)

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KR100759146B1 (en) 2007-09-14
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DE10026696A1 (en) 2001-12-20
WO2001092692A1 (en) 2001-12-06
ES2299522T3 (en) 2008-06-01
JP4913309B2 (en) 2012-04-11
JP5199287B2 (en) 2013-05-15
US7267805B2 (en) 2007-09-11
JP2003535253A (en) 2003-11-25
AU2002211949A1 (en) 2001-12-11
KR20030007795A (en) 2003-01-23
US20030086837A1 (en) 2003-05-08
CN1288330C (en) 2006-12-06
JP2010169097A (en) 2010-08-05
DE50113505D1 (en) 2008-03-06

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