WO1992014906A1 - Improvements relating to drill bits - Google Patents
Improvements relating to drill bits Download PDFInfo
- Publication number
- WO1992014906A1 WO1992014906A1 PCT/GB1992/000321 GB9200321W WO9214906A1 WO 1992014906 A1 WO1992014906 A1 WO 1992014906A1 GB 9200321 W GB9200321 W GB 9200321W WO 9214906 A1 WO9214906 A1 WO 9214906A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- pdc
- elliptical
- oval
- post
- drill bit
- Prior art date
Links
- 229910003460 diamond Inorganic materials 0.000 claims abstract description 19
- 239000010432 diamond Substances 0.000 claims abstract description 19
- 238000000034 method Methods 0.000 claims abstract description 7
- 239000000758 substrate Substances 0.000 claims description 11
- 238000005495 investment casting Methods 0.000 claims description 4
- 238000005520 cutting process Methods 0.000 abstract description 4
- 238000001816 cooling Methods 0.000 abstract description 2
- UONOETXJSWQNOL-UHFFFAOYSA-N tungsten carbide Chemical compound [W+]#[C-] UONOETXJSWQNOL-UHFFFAOYSA-N 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000005553 drilling Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 230000000116 mitigating effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B10/00—Drill bits
- E21B10/46—Drill bits characterised by wear resisting parts, e.g. diamond inserts
- E21B10/56—Button-type inserts
- E21B10/567—Button-type inserts with preformed cutting elements mounted on a distinct support, e.g. polycrystalline inserts
- E21B10/5673—Button-type inserts with preformed cutting elements mounted on a distinct support, e.g. polycrystalline inserts having a non planar or non circular cutting face
Definitions
- the present invention relates to drill bits for use in
- the substrate being a circular disc or cylinder
- the substrate which is a tungsten carbide
- 24 layer typically varies in thickness from 3 mm to 13
- the cylindrical shape of the PDC's facilitates their attachment to the bit body, which is done in one of two basic ways: either the PDC is brazed directly into preformed circular holes in the bit body, or it is high temperature brazed onto a cylindrical post or stud (also of tungsten carbide) which in turn is press fitted or brazed into preformed circular holes in the bit body.
- the circular configuration of the PDC's simplifies the formation of the corresponding holes in the bit body using conventional machine tools, and in the latter case it similarly simplifies manufacture of the posts.
- the objects of the present invention include obviating or mitigating the abovementioned disadvantages of existing PDC's and of drill bits incorporating such PDC's.
- a polycrystalline diamond compact comprising a polycrystalline diamond layer affixed to a substrate, said substrate being generally elliptical or oval and having a major axis and a minor axis.
- major axis means the axis along the largest edge-to-edge dimension of an elliptical or oval body and "minor axis” means the axis along the largest edge-to-edge dimension in a direction at right angles to the major axis.
- the invention provides a post-mounted PDC, comprising an elliptical or oval PDC as defined above, mounted on a post having a corresponding cross-sectional shape.
- the invention provides a drill bit comprising a drill bit body having preformed elliptical or oval holes formed therein and having a plurality of elliptical or oval PDC's mounted in said holes with the major axes of the PDC's extending outwards from the surface of the bit body.
- the PDC's may either be mounted directly in the holes or may be post-mounted, the posts being mounted in the holes.
- the elliptical or oval PDC's are cut from a circular PDC disc.
- bit body with said elliptical or oval holes formed therein is produced by investment casting.
- the elliptical or oval cross-section posts for post-mounted PDC's may be produced in a similar manner.
- Fig. 1 is a schematic cross-sectional view of part of a drill bit body showing a comparison between the use of conventional, circular PDC's and elliptical or oval PDC's in accordance with the present invention
- Fig. 2 is an end elevation of a PDC in accordance with the present invention
- Fig. 3 is a side view of a first PDC having an end elevation as seen in Fig. 2
- Fig. 4 is a side view of a second, post-mounted PDC also having an end elevation as seen in Fig. 2
- Fig. 5 is a plan view of a PDC disc showing the manner in which nested PDC's as seen in Figs. 2, 3 and 4 may be cut from disc; and Figs.
- FIG. 6, 7, 8 and 9 are views corresponding to Figs. 2, 3, 4, and 5 for PDC's in accordance with the invention having different dimensions from the first and second PDC's.
- Fig. «. shows a sectional view of part- of a drill bit body 10, having a plurality of PDC's 12 mounted around the periphery thereof in correspondingly shaped holes or recesses.
- the drawing shows both conventional, circular PDC's, 12a, and elliptical PDC's, 12b.
- the minor axes of the elliptical PDC's 12(b) are equal in length to the diameters of the circular PDC's 12(a) and the major axes of the elliptical PDC's 12b extend outwardly from the surface of the bit body 10.
- Fig. 2 shows an end elevation of an elliptical I-DC 14 in accordance with the invention, having a major axis dimension of 13.44 mm and a minor axis dimension of 11.318 mm, i.e. an aspect'ratio of approximately 1.2.
- Fig. 3 shows a side view of a first PDC 16 comprising a polycrystalline diamond layer 18 (0.5 mm in thickness) on a tungsten carbide substrate 20, (giving an overall thickness of 8 mm) , and having a cross-sectional shape as seen in Fig. 2.
- FIG. 4 shows a post-mounted PDC 22 comprising a diamond layer 24 on a substrate 26 (giving an overall thickness of 3 mm) , located on a tungsten carbide post 2 (resulting in an overall length of 20 mm) and again having the cross-sectional shape seen in Fig. 2.
- Fig. 5 shows the manner in which a plurality of PDC's of this shape may be cut from a 2 inch PDC disc 30. 11 such cutters can be obtained from a 2 inch diameter disc, utilising 64.8% of the total disc area, as compared with 9 circular 13.4 mm diameter PDC's which could be obtained, utilising 62.99% of the disc area.
- Figs. 6 to 9 are equivalent illustrations for a 19.05 mm by 13.44 mm PDC 32 (having an aspect ratio of approximately 1:4), Fig. 7 showing a PDC 34 having a diamond layer 36 and substrate 38, Fig. 8 a post-mounted PDC 40 having a diamond layer 42, substrate 44 and post 46, and Fig. 9 showing the nesting of such PDC's on a 2 inch PDC disc 48.
- 5 PDC's are obtained from the disc, utilising 59.53% of its area in comparison with 4 circular, 19 mm diameter PDC's which could be obtained, utilising 56.25% of the area.
- the edge of the polycrystalline diamond layer 18 may be chamfered or radiused along at least a part of its periphery adjacent that end of the major axis which projects outwardly from the bit body in use, preferably along a chord determined by the chamfer angle and diamond layer thickness as indicated by lines 50 and 52. This reduces the possibility of the PDC fracturing upon first use.
- bit bodies with elliptical or oval cutter recesses is advantageously accomplished using investment casting techniques such as are disclosed in WO90/01384.
- investment casting techniques such as are disclosed in WO90/01384.
- conventional steel and matrix techniques might also be employed.
- the elliptical or oval PDC's themselves can be cut from large circular PDC discs using EDM wire cutting techniques, and with efficient nesting might be produced at slightly lower cost than equivalent circular PDC's.
Landscapes
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Mining & Mineral Resources (AREA)
- Geology (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Environmental & Geological Engineering (AREA)
- Fluid Mechanics (AREA)
- Chemical & Material Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Processing Of Stones Or Stones Resemblance Materials (AREA)
- Earth Drilling (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GB9103828.1 | 1991-02-23 | ||
GB919103828A GB9103828D0 (en) | 1991-02-23 | 1991-02-23 | Improvements relating to drill bits |
Publications (1)
Publication Number | Publication Date |
---|---|
WO1992014906A1 true WO1992014906A1 (en) | 1992-09-03 |
Family
ID=10690481
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/GB1992/000321 WO1992014906A1 (en) | 1991-02-23 | 1992-02-21 | Improvements relating to drill bits |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP0571464A1 (en) |
GB (1) | GB9103828D0 (en) |
WO (1) | WO1992014906A1 (en) |
Cited By (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5429199A (en) * | 1992-08-26 | 1995-07-04 | Kennametal Inc. | Cutting bit and cutting insert |
US5505272A (en) * | 1993-05-21 | 1996-04-09 | Clark; Ian E. | Drill bits |
BE1011666A5 (en) * | 1993-04-08 | 1999-12-07 | Baker Hughes Inc | Element for stud drill drill cutting. |
EP1251239A3 (en) * | 2001-04-05 | 2002-12-18 | Smith International, Inc. | Drill bit having large diameter pdc cutters |
WO2008006010A2 (en) * | 2006-07-07 | 2008-01-10 | Baker Hughes Incorporated | Cutters for downhole cutting devices |
WO2008006170A1 (en) * | 2006-07-12 | 2008-01-17 | Omni Oil Technologies | A pdc drag bit |
GB2440448A (en) * | 2006-07-24 | 2008-01-30 | Smith International | A cutter insert having a geometry for an increased bit life, a method of forming such a cutter and a bit incorporating such a cutter. |
WO2009006510A2 (en) | 2007-07-02 | 2009-01-08 | Baker Hughes Incorporated | Pdc cutter with oval cross-section |
US9309724B2 (en) | 2011-11-11 | 2016-04-12 | Baker Hughes Incorporated | Cutting elements having laterally elongated shapes for use with earth-boring tools, earth-boring tools including such cutting elements, and related methods |
US9770807B1 (en) | 2009-03-05 | 2017-09-26 | Us Synthetic Corporation | Non-cylindrical polycrystalline diamond compacts, methods of making same and applications therefor |
US10508503B2 (en) | 2016-09-23 | 2019-12-17 | Baker Hughes, A Ge Company, Llc | Cutting elements, earth-boring tools including the cutting elements, and methods of forming the earth-boring tools |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0117241A1 (en) * | 1983-02-18 | 1984-08-29 | Strata Bit Corporation | Drill bit and improved cutting element |
EP0154936A2 (en) * | 1984-03-16 | 1985-09-18 | Eastman Christensen Company | An exposed polycrystalline diamond mounted in a matrix body drill bit |
EP0156235A2 (en) * | 1984-03-26 | 1985-10-02 | Eastman Christensen Company | Multi-component cutting element using consolidated rod-like polycrystalline diamond |
EP0188360A1 (en) * | 1985-01-15 | 1986-07-23 | Reed Tool Company Limited | Improvements in or relating to cutting assemblies for rotary drill bits |
US4632196A (en) * | 1983-02-18 | 1986-12-30 | Strata Bit Corporation | Drill bit with shrouded cutter |
WO1990001384A1 (en) * | 1988-08-02 | 1990-02-22 | Astec Developments Limited | Investment casting process |
-
1991
- 1991-02-23 GB GB919103828A patent/GB9103828D0/en active Pending
-
1992
- 1992-02-21 EP EP19920904695 patent/EP0571464A1/en not_active Ceased
- 1992-02-21 WO PCT/GB1992/000321 patent/WO1992014906A1/en not_active Application Discontinuation
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0117241A1 (en) * | 1983-02-18 | 1984-08-29 | Strata Bit Corporation | Drill bit and improved cutting element |
US4632196A (en) * | 1983-02-18 | 1986-12-30 | Strata Bit Corporation | Drill bit with shrouded cutter |
EP0154936A2 (en) * | 1984-03-16 | 1985-09-18 | Eastman Christensen Company | An exposed polycrystalline diamond mounted in a matrix body drill bit |
EP0156235A2 (en) * | 1984-03-26 | 1985-10-02 | Eastman Christensen Company | Multi-component cutting element using consolidated rod-like polycrystalline diamond |
EP0188360A1 (en) * | 1985-01-15 | 1986-07-23 | Reed Tool Company Limited | Improvements in or relating to cutting assemblies for rotary drill bits |
WO1990001384A1 (en) * | 1988-08-02 | 1990-02-22 | Astec Developments Limited | Investment casting process |
Cited By (19)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5429199A (en) * | 1992-08-26 | 1995-07-04 | Kennametal Inc. | Cutting bit and cutting insert |
BE1011666A5 (en) * | 1993-04-08 | 1999-12-07 | Baker Hughes Inc | Element for stud drill drill cutting. |
US5505272A (en) * | 1993-05-21 | 1996-04-09 | Clark; Ian E. | Drill bits |
EP1251239A3 (en) * | 2001-04-05 | 2002-12-18 | Smith International, Inc. | Drill bit having large diameter pdc cutters |
US6808031B2 (en) | 2001-04-05 | 2004-10-26 | Smith International, Inc. | Drill bit having large diameter PDC cutters |
WO2008006010A3 (en) * | 2006-07-07 | 2008-05-08 | Baker Hughes Inc | Cutters for downhole cutting devices |
GB2453472B (en) * | 2006-07-07 | 2011-05-25 | Baker Hughes Inc | Cutters for downhole cutting devices |
WO2008006010A2 (en) * | 2006-07-07 | 2008-01-10 | Baker Hughes Incorporated | Cutters for downhole cutting devices |
GB2453472A (en) * | 2006-07-07 | 2009-04-08 | Baker Hughes Inc | Cutters for downhole cutting devices |
WO2008006170A1 (en) * | 2006-07-12 | 2008-01-17 | Omni Oil Technologies | A pdc drag bit |
GB2440448A (en) * | 2006-07-24 | 2008-01-30 | Smith International | A cutter insert having a geometry for an increased bit life, a method of forming such a cutter and a bit incorporating such a cutter. |
US8096372B2 (en) | 2006-07-24 | 2012-01-17 | Smith International, Inc. | Cutter geometry for increased bit life and bits incorporating the same |
GB2440448B (en) * | 2006-07-24 | 2009-08-12 | Smith International | Cutter geometry for increased bit life and bits incorporating the same |
WO2009006510A3 (en) * | 2007-07-02 | 2010-04-01 | Baker Hughes Incorporated | Pdc cutter with oval cross-section |
WO2009006510A2 (en) | 2007-07-02 | 2009-01-08 | Baker Hughes Incorporated | Pdc cutter with oval cross-section |
US9770807B1 (en) | 2009-03-05 | 2017-09-26 | Us Synthetic Corporation | Non-cylindrical polycrystalline diamond compacts, methods of making same and applications therefor |
US9309724B2 (en) | 2011-11-11 | 2016-04-12 | Baker Hughes Incorporated | Cutting elements having laterally elongated shapes for use with earth-boring tools, earth-boring tools including such cutting elements, and related methods |
US10047569B2 (en) | 2011-11-11 | 2018-08-14 | Baker Hughes Incorporated | Cutting elements having laterally elongated shapes for use with earth-boring tools, earth-boring tools including such cutting elements, and related methods |
US10508503B2 (en) | 2016-09-23 | 2019-12-17 | Baker Hughes, A Ge Company, Llc | Cutting elements, earth-boring tools including the cutting elements, and methods of forming the earth-boring tools |
Also Published As
Publication number | Publication date |
---|---|
GB9103828D0 (en) | 1991-04-10 |
EP0571464A1 (en) | 1993-12-01 |
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