US6131344A - Mixed construction material for slit wall of excavation pit lining - Google Patents
Mixed construction material for slit wall of excavation pit lining Download PDFInfo
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- US6131344A US6131344A US09/012,963 US1296398A US6131344A US 6131344 A US6131344 A US 6131344A US 1296398 A US1296398 A US 1296398A US 6131344 A US6131344 A US 6131344A
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- 238000009412 basement excavation Methods 0.000 title claims abstract description 29
- 239000004035 construction material Substances 0.000 title claims description 39
- 239000000463 material Substances 0.000 claims abstract description 57
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 16
- 239000004927 clay Substances 0.000 claims description 8
- 238000010276 construction Methods 0.000 claims description 8
- 239000000835 fiber Substances 0.000 claims description 7
- TWRXJAOTZQYOKJ-UHFFFAOYSA-L Magnesium chloride Chemical compound [Mg+2].[Cl-].[Cl-] TWRXJAOTZQYOKJ-UHFFFAOYSA-L 0.000 claims description 6
- 239000002893 slag Substances 0.000 claims description 5
- 229910021536 Zeolite Inorganic materials 0.000 claims description 4
- 239000000470 constituent Substances 0.000 claims description 4
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 claims description 4
- 239000011435 rock Substances 0.000 claims description 4
- 239000000126 substance Substances 0.000 claims description 4
- 239000010457 zeolite Substances 0.000 claims description 4
- 239000008187 granular material Substances 0.000 claims description 3
- 229910001629 magnesium chloride Inorganic materials 0.000 claims description 3
- 239000010455 vermiculite Substances 0.000 claims description 3
- 229910052902 vermiculite Inorganic materials 0.000 claims description 3
- 235000019354 vermiculite Nutrition 0.000 claims description 3
- UXVMQQNJUSDDNG-UHFFFAOYSA-L Calcium chloride Chemical compound [Cl-].[Cl-].[Ca+2] UXVMQQNJUSDDNG-UHFFFAOYSA-L 0.000 claims description 2
- 239000001110 calcium chloride Substances 0.000 claims description 2
- 229910001628 calcium chloride Inorganic materials 0.000 claims description 2
- 230000001413 cellular effect Effects 0.000 claims description 2
- 238000009826 distribution Methods 0.000 claims description 2
- 229910052500 inorganic mineral Inorganic materials 0.000 claims description 2
- 229920000609 methyl cellulose Polymers 0.000 claims description 2
- 235000010981 methylcellulose Nutrition 0.000 claims description 2
- 239000011707 mineral Substances 0.000 claims description 2
- 150000003839 salts Chemical class 0.000 claims 3
- 229910052751 metal Inorganic materials 0.000 claims 1
- 239000002184 metal Substances 0.000 claims 1
- 239000001923 methylcellulose Substances 0.000 claims 1
- 230000008093 supporting effect Effects 0.000 description 12
- 239000000203 mixture Substances 0.000 description 6
- 230000015572 biosynthetic process Effects 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 238000007789 sealing Methods 0.000 description 5
- 239000000654 additive Substances 0.000 description 4
- 239000003795 chemical substances by application Substances 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000007906 compression Methods 0.000 description 3
- 230000006835 compression Effects 0.000 description 3
- 239000003673 groundwater Substances 0.000 description 3
- 230000003014 reinforcing effect Effects 0.000 description 3
- 229910001294 Reinforcing steel Inorganic materials 0.000 description 2
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 2
- 230000000996 additive effect Effects 0.000 description 2
- 239000004568 cement Substances 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 230000007774 longterm Effects 0.000 description 2
- 239000011148 porous material Substances 0.000 description 2
- 230000000717 retained effect Effects 0.000 description 2
- 238000005728 strengthening Methods 0.000 description 2
- 239000011398 Portland cement Substances 0.000 description 1
- 238000004873 anchoring Methods 0.000 description 1
- 239000000440 bentonite Substances 0.000 description 1
- 229910000278 bentonite Inorganic materials 0.000 description 1
- SVPXDRXYRYOSEX-UHFFFAOYSA-N bentoquatam Chemical compound O.O=[Si]=O.O=[Al]O[Al]=O SVPXDRXYRYOSEX-UHFFFAOYSA-N 0.000 description 1
- 239000011400 blast furnace cement Substances 0.000 description 1
- AXCZMVOFGPJBDE-UHFFFAOYSA-L calcium dihydroxide Chemical compound [OH-].[OH-].[Ca+2] AXCZMVOFGPJBDE-UHFFFAOYSA-L 0.000 description 1
- 239000000920 calcium hydroxide Substances 0.000 description 1
- 229910001861 calcium hydroxide Inorganic materials 0.000 description 1
- 229920003086 cellulose ether Polymers 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000010881 fly ash Substances 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 239000002557 mineral fiber Substances 0.000 description 1
- 239000004570 mortar (masonry) Substances 0.000 description 1
- 239000006259 organic additive Substances 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 239000010451 perlite Substances 0.000 description 1
- 235000019362 perlite Nutrition 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000008262 pumice Substances 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 239000003566 sealing material Substances 0.000 description 1
- 239000011780 sodium chloride Substances 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 239000003053 toxin Substances 0.000 description 1
- 231100000765 toxin Toxicity 0.000 description 1
- 108700012359 toxins Proteins 0.000 description 1
Images
Classifications
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
- C04B28/08—Slag cements
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D5/00—Bulkheads, piles, or other structural elements specially adapted to foundation engineering
- E02D5/18—Bulkheads or similar walls made solely of concrete in situ
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D5/00—Bulkheads, piles, or other structural elements specially adapted to foundation engineering
- E02D5/18—Bulkheads or similar walls made solely of concrete in situ
- E02D5/182—Bulkheads or similar walls made solely of concrete in situ using formworks to separate sections
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/00474—Uses not provided for elsewhere in C04B2111/00
- C04B2111/00732—Uses not provided for elsewhere in C04B2111/00 for soil stabilisation
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/00474—Uses not provided for elsewhere in C04B2111/00
- C04B2111/00767—Uses not provided for elsewhere in C04B2111/00 for waste stabilisation purposes
- C04B2111/00775—Uses not provided for elsewhere in C04B2111/00 for waste stabilisation purposes the composition being used as waste barriers or the like, e.g. compositions used for waste disposal purposes only, but not containing the waste itself
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/40—Porous or lightweight materials
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
Definitions
- the invention pertains to an excavation pit lining for securing an excavation pit in the ground water region and above the ground water level as well as to a method for its production and to a construction material mixture for it.
- bore diaphragm lining--four basically different excavation pit linings are known, namely sheet pile lining, support plank wall lining, slit wall lining and combinations of these linings.
- the invention pertains to a combination that uses a slit wall.
- the excavation pit was excavated, where the slit wall is exposed on one surface, e.g., on the air side.
- the single-phase material should ensure a sealing of the excavation pit against the penetration of water. The forces resulting from the water pressure and ground pressure are to be absorbed by the supporting elements, e.g., the I-beam section supports and the single-phase material acting as panel wall, as well as possibly by additional strengthening elements or compression anchors or other reinforcing elements.
- this known excavation pit lining combination includes the advantage that they are free of vibrations and can be prepared with relatively simple means, and requires few machines, thus saving space. But it turns out that the supporting properties of the single-phase material are not sufficient and the sealing and supporting properties of the single-phase material are lost relatively quickly during the construction phase. Uncontrolled crack formation and/or material chipping occurs until ultimate collapse of one wall, as a rule in a period in which the structure is not yet completed and the excavated pit wall is intended to perform its function unimpaired. For this reason, the known combination method--even though it is superior to all other methods both in cost and in production engineering--has not been used practically.
- a single phase slit wall material that contains a porous, lightweight aggregate; during the hardening phase of the construction material in which the construction material chemically and adsorptively binds water, this aggregate retains additional water and stores it long term, so that after excavation of the pit the construction material remains nearly unchanged, in particular at the exposed slit wall surface, based on the water stored in the interior of the compound.
- the lightweight aggregate also increases the elasticity of the wall material and thus counteracts the formation of cracks.
- the single-phase material can ensure a sealing of the construction pit against ground water, even underneath the base of the excavation pit, when the slit wall is set down underneath the base of the excavation pit.
- the forces of water pressure and ground pressure are absorbed by the supporting elements, e.g., the I-beam girders and the panel wall in between, namely the hardening single-phase material.
- additional strengthening elements such as belts, strips and/or compressed anchors, can be used.
- reinforcing elements such as reinforcing steel cages or similar items.
- the sealing and supporting properties of the single-phase material will not be lost during the construction phase, because the material will not dry out, it can withstand temperature fluctuations without change, e.g., without crack formation, and is freeze-resistant.
- the ground (1) is reinforced by a hardening single phase slit wall (2) whose airside or pit-side surface (3) is exposed.
- the ground pressure and water pressure are symbolized by the arrows (4).
- the I-beam girders (5) are shown vertically and are separated at a certain distance.
- the single-phase material located between the support girders (5) acts as a panel wall (6).
- reinforcing elements can be installed in the panel wall (6), e.g., in the form of reinforcing steel cages (7).
- a slit is produced according to known slit wall methods, where a material is used as single-phase material which acts as a support after hardening, where said material acts as a panel wall or performs a similar function and can absorb ground pressure and water pressure, in particular in combination with other supporting elements.
- a particularly suitable mixture of construction material for the single phase compound consists of the following components:
- clay component (Bentonite, kaolinitic clays or similar material)
- metallurgical slag 40 to 80, preferably 50 k to 70 wt %
- crushed rock 5 to 20, preferably 10 to 15 wt %
- clay component 2 to 10, preferably 3 to 8 wt %
- lightweight aggregate 2 to 20, preferably 3 to 10 wt %
- zeolite or zeolitic vulcanite 2 to 10, preferably 3 to 8 wt %.
- any formulation of the composition it is preferable to achieve a cylindrical compression strength after 28 days (with reference to DIN 1045: Rated strength for B5) of the hardened single-phase material of ⁇ 5 N/mm 2 .
- compression strengths between 10 and 40 N/mm 2 are used.
- the processability of the fresh single-phase material should persist for about 8 h at an immediate Marsh time of 35 to 40 sec.
- the porous lightweight aggregate must be capable of storing or retaining water in the hardened single-phase material, even at relatively high temperatures, so that thus crack formation due to drying out will be prevented; on the other hand, the lightweight aggregate must also provide sufficient air pores so that freeze resistance of the hardened single-phase material will also be assured. Finally, the lightweight aggregate must also ensure that the hardened single-phase material will remain sufficiently shear-resistant and elastic, so that movements can be handled without crack formation. Lightweight aggregate materials characterized by high water-storage capabilities such as perlite, vermiculite, pumice, stone chips, and foam mortar granules, are particularly suitable. The lightweight aggregate may also contain blown vermiculite, cellular expanded concrete granulate, paper fibers, or ground fly ash or metallurgical slag.
- Mineral, porous, lightweight aggregates with bulk weights from 50 to 1100 kg/m 3 and preferably with a stepped, grain distribution analogous to concrete are used.
- the single-phase material is fiber-reinforced, so that its strength, in particular, its ductility or shear strength, is increased.
- Metallic and/or organic and/or mineral fibers can be used in quantities of 0.4 to 3, preferably from 0.7 to 2, with a length of 6 to 50, preferably from 10 to 30 mm.
- the supporting, not-yet-hardened single-phase material can also contain at least one inorganic additive, acting hygroscopically or at least one inorganic additive that forms hygroscopic features in the single-phase material, so that the water retention will be further increased.
- the material into the supporting single-phase material in the last phase of the excavation, e.g., by means of the grabbing bucket, and to mix it with the bucket with the single-phase material.
- magnesium chloride can be used in quantities of 0.01 to 5 wt %. The magnesium chloride accelerates the hardening of the single-phase material and behaves hygroscopically in the hardening material.
- sodium chloride plus calcium hydroxide can be used. These substances form calcium chloride in the single-phase material, which has a highly hygroscopic behavior.
- the inorganic additives are used in quantities of 0.01 to 10 wt %, in particular in quantities of 0.05 to 2.
- organic additives can also be used to increase the water retention capacity of the single-phase material, such as, cellulose ethers in quantities of 0.01 to 0.2, preferably from 0.05 to 0.1.
- the agents acting hygroscopically affect the hardening of the single-phase material it is useful to introduce the agent only at the final phase of the excavation, as described above. If the agents, such as methyl celluloses, have no effect on the hardening of the single-phase material, then the agents can be a constituent of a dry mixture used for production of the single-phase material or an already compounded single-phase suspension.
- the excavation pit lining according to this invention remains nearly unchanged during the construction phase; the single-phase material does not dry out, does not run off, will not crack, and is freeze-resistant.
- an excavation pit lining is created that is easy to produce; that is, it can be created without harmful shaking, is space-saving and time-saving.
- it requires little construction material, is watertight for a sufficient time, and can be equipped with various reinforcement.
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Structural Engineering (AREA)
- Ceramic Engineering (AREA)
- Inorganic Chemistry (AREA)
- Organic Chemistry (AREA)
- Civil Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Mining & Mineral Resources (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Materials Engineering (AREA)
- Paleontology (AREA)
- Curing Cements, Concrete, And Artificial Stone (AREA)
- Bulkheads Adapted To Foundation Construction (AREA)
- Rod-Shaped Construction Members (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Earth Drilling (AREA)
- Superconductors And Manufacturing Methods Therefor (AREA)
- Metal Rolling (AREA)
- Building Environments (AREA)
Abstract
An excavation pit lining consisting of a slit wall of a hardening single-phase slit wall material with an exposed surface on the pit side, and also of vertical support elements placed at a distance in the single-phase slit wall material, whereby the slit wall forms a panel wall between the support elements and where the single-phase slit wall material has at least one water-retentive, lightweight aggregate.
Description
This is a division of Application Ser. No. 08/683,619 filed Jul. 17, 1996 and now U.S. Pat. 5,820,303.
The invention pertains to an excavation pit lining for securing an excavation pit in the ground water region and above the ground water level as well as to a method for its production and to a construction material mixture for it.
At present--in addition to other techniques, e.g. bore diaphragm lining--four basically different excavation pit linings are known, namely sheet pile lining, support plank wall lining, slit wall lining and combinations of these linings.
The invention pertains to a combination that uses a slit wall.
In this regard there have been attempts in the production of excavation pit linings to let down sealing walls in a single-phase slit wall lining, into which supporting elements, such as I-beam section supports then were set vertically. In this case, the slit wall material acts as a gap filler. As construction material, a conventional single phase impermeable diaphragm, e.g., in the form of a finished, dry mixture, is used.
After preparation of the slit wall, e.g., down to the bottom of the excavation, and after hardening of the construction material, the excavation pit was excavated, where the slit wall is exposed on one surface, e.g., on the air side. The single-phase material should ensure a sealing of the excavation pit against the penetration of water. The forces resulting from the water pressure and ground pressure are to be absorbed by the supporting elements, e.g., the I-beam section supports and the single-phase material acting as panel wall, as well as possibly by additional strengthening elements or compression anchors or other reinforcing elements.
The application of this known excavation pit lining combination includes the advantage that they are free of vibrations and can be prepared with relatively simple means, and requires few machines, thus saving space. But it turns out that the supporting properties of the single-phase material are not sufficient and the sealing and supporting properties of the single-phase material are lost relatively quickly during the construction phase. Uncontrolled crack formation and/or material chipping occurs until ultimate collapse of one wall, as a rule in a period in which the structure is not yet completed and the excavated pit wall is intended to perform its function unimpaired. For this reason, the known combination method--even though it is superior to all other methods both in cost and in production engineering--has not been used practically.
It is the purpose of the invention to create a single-phase slit wall for the aforementioned excavation pit lining combination, so that after excavation of the pit and after exposing its surface on the excavation pit side, the slit wall will remain open, unchanged and watertight, and its role as a supporting or static acting element is retained for as long as the construction pit is left open, whereby its supporting property is to be increased compared to conventional materials.
According to the invention, a single phase slit wall material is used that contains a porous, lightweight aggregate; during the hardening phase of the construction material in which the construction material chemically and adsorptively binds water, this aggregate retains additional water and stores it long term, so that after excavation of the pit the construction material remains nearly unchanged, in particular at the exposed slit wall surface, based on the water stored in the interior of the compound. The lightweight aggregate also increases the elasticity of the wall material and thus counteracts the formation of cracks.
It is surprising that the watertightness of the slit wall can be inherently ensured, even though porous, water-permeable lightweight aggregates are used. Evidently, fine-particulate slit wall material penetrates the pores of the grains of the lightweight aggregate, so that a kind of anchoring results which blocks the water paths and also increases the shear strength of the material and thus its supporting action. Chiefly, however, this means that the strength of the hardening material is retained, so that even at high temperature or even in an extreme temperature change, no change leading to breakup will occur. It is also an advantage that the invented excavation pit lining can be used in winter, because the material is freeze-resistant. Thus, according to the invention it is possible to provide a single-phase slit wall material that can be used for excavation pit lining, which satisfies all requirements in an optimum manner during the construction phase of e.g., three to twelve months.
Thus the inherently known combination method can now be used for the first time without any risk. Use of the material ensuring the favorable properties, namely of the lightweight aggregates, is basically not recommended for slit wall sealing materials, which as a rule, must be watertight for a very long term. Porous, lightweight aggregates are "toxins" in such materials, because they guarantee the opposite, namely water mobility. In excavation pit lining, the watertightness of the single-phase material according to this invention, surprisingly persists for a sufficient length of time so that watertight and strong slit walls can be provided for the planned construction phase.
The single-phase material can ensure a sealing of the construction pit against ground water, even underneath the base of the excavation pit, when the slit wall is set down underneath the base of the excavation pit.
The forces of water pressure and ground pressure are absorbed by the supporting elements, e.g., the I-beam girders and the panel wall in between, namely the hardening single-phase material. If necessary, additional strengthening elements, such as belts, strips and/or compressed anchors, can be used. It is also possible to install reinforcing elements, such as reinforcing steel cages or similar items. The sealing and supporting properties of the single-phase material will not be lost during the construction phase, because the material will not dry out, it can withstand temperature fluctuations without change, e.g., without crack formation, and is freeze-resistant.
Based on the figure, the invention is described in greater detail in the following example. The sole figure schematically shows a cross-section top view of a portion of an excavation pit lining according to a preferred embodiment of the invention.
The ground (1) is reinforced by a hardening single phase slit wall (2) whose airside or pit-side surface (3) is exposed. The ground pressure and water pressure are symbolized by the arrows (4). In the single-phase slit wall (2), the I-beam girders (5) are shown vertically and are separated at a certain distance. The single-phase material located between the support girders (5) acts as a panel wall (6). Furthermore, reinforcing elements can be installed in the panel wall (6), e.g., in the form of reinforcing steel cages (7).
According to this invention, a slit is produced according to known slit wall methods, where a material is used as single-phase material which acts as a support after hardening, where said material acts as a panel wall or performs a similar function and can absorb ground pressure and water pressure, in particular in combination with other supporting elements.
A particularly suitable mixture of construction material for the single phase compound consists of the following components:
cement (Portland cement, blast furnace cement or similar material)
metallurgical slag
crushed rock
clay component (Bentonite, kaolinitic clays or similar material)
lightweight aggregate
zeolite or zeolitic vulcanite.
These constituents are then mixed preferably in the following quantities, where the data pertains to percent by weight [wt %]:
cement: 10 to 30, preferably 15 to 20 wt %
metallurgical slag: 40 to 80, preferably 50 k to 70 wt %
crushed rock: 5 to 20, preferably 10 to 15 wt %
clay component: 2 to 10, preferably 3 to 8 wt %
lightweight aggregate: 2 to 20, preferably 3 to 10 wt %
also suitable are zeolite or zeolitic vulcanite: 2 to 10, preferably 3 to 8 wt %.
In any formulation of the composition, it is preferable to achieve a cylindrical compression strength after 28 days (with reference to DIN 1045: Rated strength for B5) of the hardened single-phase material of ≧5 N/mm2.
Preferably compression strengths between 10 and 40 N/mm2 are used. The processability of the fresh single-phase material should persist for about 8 h at an immediate Marsh time of 35 to 40 sec.
The porous lightweight aggregate must be capable of storing or retaining water in the hardened single-phase material, even at relatively high temperatures, so that thus crack formation due to drying out will be prevented; on the other hand, the lightweight aggregate must also provide sufficient air pores so that freeze resistance of the hardened single-phase material will also be assured. Finally, the lightweight aggregate must also ensure that the hardened single-phase material will remain sufficiently shear-resistant and elastic, so that movements can be handled without crack formation. Lightweight aggregate materials characterized by high water-storage capabilities such as perlite, vermiculite, pumice, stone chips, and foam mortar granules, are particularly suitable. The lightweight aggregate may also contain blown vermiculite, cellular expanded concrete granulate, paper fibers, or ground fly ash or metallurgical slag.
Mineral, porous, lightweight aggregates with bulk weights from 50 to 1100 kg/m3 and preferably with a stepped, grain distribution analogous to concrete are used.
It is particularly advantageous when the single-phase material is fiber-reinforced, so that its strength, in particular, its ductility or shear strength, is increased. Metallic and/or organic and/or mineral fibers can be used in quantities of 0.4 to 3, preferably from 0.7 to 2, with a length of 6 to 50, preferably from 10 to 30 mm.
In combination with the addition of porous, lightweight aggregates, the supporting, not-yet-hardened single-phase material can also contain at least one inorganic additive, acting hygroscopically or at least one inorganic additive that forms hygroscopic features in the single-phase material, so that the water retention will be further increased. For example, in this regard it is advantageous to introduce the material into the supporting single-phase material in the last phase of the excavation, e.g., by means of the grabbing bucket, and to mix it with the bucket with the single-phase material. For example, magnesium chloride can be used in quantities of 0.01 to 5 wt %. The magnesium chloride accelerates the hardening of the single-phase material and behaves hygroscopically in the hardening material. Likewise, sodium chloride plus calcium hydroxide can be used. These substances form calcium chloride in the single-phase material, which has a highly hygroscopic behavior.
The inorganic additives are used in quantities of 0.01 to 10 wt %, in particular in quantities of 0.05 to 2.
In combination with or alternative to the described inorganic additives, organic additives can also be used to increase the water retention capacity of the single-phase material, such as, cellulose ethers in quantities of 0.01 to 0.2, preferably from 0.05 to 0.1. Provided the agents acting hygroscopically affect the hardening of the single-phase material, it is useful to introduce the agent only at the final phase of the excavation, as described above. If the agents, such as methyl celluloses, have no effect on the hardening of the single-phase material, then the agents can be a constituent of a dry mixture used for production of the single-phase material or an already compounded single-phase suspension.
The excavation pit lining according to this invention remains nearly unchanged during the construction phase; the single-phase material does not dry out, does not run off, will not crack, and is freeze-resistant. Thus with this invention an excavation pit lining is created that is easy to produce; that is, it can be created without harmful shaking, is space-saving and time-saving. In addition, it requires little construction material, is watertight for a sufficient time, and can be equipped with various reinforcement.
Claims (19)
1. Mixed construction material for a slit wall (2) of an excavation pit lining, the construction material comprising:
a fine cementitious material;
a clay component; and
at least one water retentive lightweight aggregate having a bulk weight of 0.05 to 1.1 kg/l.
2. Mixed construction material according to claim 1, wherein the lightweight aggregate is a mineral, porous lightweight aggregate.
3. A Mixed construction material according to claim 1, wherein the lightweight aggregate is present in quantities from 2 to 20 wt % in the mixed construction material.
4. Mixed construction material according to claim 3, wherein the lightweight aggregate is present in quantities from 3 to 10 wt % in the mixed construction material.
5. Mixed construction material according to claim 1, wherein the lightweight aggregate has a concrete-like, stepped grain distribution.
6. Mixed construction material according to claim 1, wherein the lightweight aggregate contains blown vermiculite.
7. Mixed construction material according to claim 1, wherein the lightweight aggregate contains paper fibers.
8. Mixed construction material for a slit wall (2) of an excavation pit lining, the construction material comprising:
a fine cementitious material;
a clay component; and
at least one water retentive lightweight aggregate, wherein the lightweight aggregate contains cellular expanded concrete granulate.
9. Mixed construction material for a slit wall (2) of an excavation pit lining, the construction material comprising:
a fine cementitious material;
a clay component;
at least one water retentive lightweight aggregate; and
at least one component to increase the water retention capacitiy.
10. Mixed construction material according to claim 9, wherein the mixed construction material contains as a component to increase the water retention capacity a hygroscopic salt in quantities of 0.01 to 10 wt %.
11. Mixed construction material according to claim 10, wherein magnesium chloride is contained as a hygroscopic salt.
12. Mixed construction material according to claim 10, wherein calcium chloride is contained as a hygroscopic salt.
13. Mixed construction material according to claim 9, wherein the mixed construction material contains at least one organic substance to increase the water retention capacity in quantities of 0.01 to 0.2 wt %.
14. Mixed construction material according to claim 13, further containing a substance based on methyl cellulose.
15. Mixed construction material according to claim 9, further containing fibers for the fiber-reinforcing of the slit wall made of the mixed construction material.
16. Mixed construction material for a slit wall (2) of an excavation pit lining, the construction material comprising:
a fine cementitious material;
a clay component;
at least one water retentive lightweight aggregate; and
fibers for the fiber-reinforcing of the slit wall made of the mixed construction material, the fibers having a length of 6 to 50 mm and being present in quantities from 0.4 wt %, relative to dry substance of the construction mixed material.
17. Mixed construction material according to claim 16, wherein the fibers are metal fibers.
18. Mixed construction material for a slit wall (2) of an excavation pit lining, the construction material comprising:
a fine cementitious material;
a clay component;
at least one water retentive lightweight aggregate; and
further containing the following constituents:
metallurgical slag;
crushed rock; and
zeolite or zeolitic vulcanite.
19. Mixed construction material according to claim 18, containing the following constituents in wt %:
the cementitious material: 10 to 30 wt %
the metallurgical slag: 40 to 80 wt %
the crushed rock: 5 to 20 wt %
the clay component: 2 to 10 wt %
the lightweight aggregate: 2 to 20 wt % and
the zeolite or zeolitic vulcanite: 2 to 10 wt %.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US09/012,963 US6131344A (en) | 1995-07-19 | 1998-01-26 | Mixed construction material for slit wall of excavation pit lining |
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE1995126396 DE19526396C2 (en) | 1995-07-19 | 1995-07-19 | Construction pit shoring, process for its production and building material mix therefor |
DE19526396 | 1995-07-19 | ||
US08/683,619 US5820303A (en) | 1995-07-19 | 1996-07-17 | Excavation pit lining and method for its production |
US09/012,963 US6131344A (en) | 1995-07-19 | 1998-01-26 | Mixed construction material for slit wall of excavation pit lining |
Related Parent Applications (1)
Application Number | Title | Priority Date | Filing Date |
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US08/683,619 Division US5820303A (en) | 1995-07-19 | 1996-07-17 | Excavation pit lining and method for its production |
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Publication Number | Publication Date |
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US6131344A true US6131344A (en) | 2000-10-17 |
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ID=7767267
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Application Number | Title | Priority Date | Filing Date |
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US08/683,619 Expired - Fee Related US5820303A (en) | 1995-07-19 | 1996-07-17 | Excavation pit lining and method for its production |
US09/012,963 Expired - Fee Related US6131344A (en) | 1995-07-19 | 1998-01-26 | Mixed construction material for slit wall of excavation pit lining |
Family Applications Before (1)
Application Number | Title | Priority Date | Filing Date |
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US08/683,619 Expired - Fee Related US5820303A (en) | 1995-07-19 | 1996-07-17 | Excavation pit lining and method for its production |
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US (2) | US5820303A (en) |
EP (1) | EP0754805B1 (en) |
AT (1) | ATE223990T1 (en) |
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DE (2) | DE19526396C2 (en) |
DK (1) | DK0754805T3 (en) |
ES (1) | ES2107985T1 (en) |
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WO2004065330A3 (en) * | 2003-01-21 | 2004-10-14 | Logic Logistic Consult | Building material and method for production thereof |
WO2012010804A1 (en) * | 2010-07-21 | 2012-01-26 | Guillaume Sablier | Use of cellular concrete aggregates and manufacturing process |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2004065330A3 (en) * | 2003-01-21 | 2004-10-14 | Logic Logistic Consult | Building material and method for production thereof |
WO2012010804A1 (en) * | 2010-07-21 | 2012-01-26 | Guillaume Sablier | Use of cellular concrete aggregates and manufacturing process |
FR2962999A1 (en) * | 2010-07-21 | 2012-01-27 | Guillaume Sablier | CALIBER GRANULATES OF CELLULAR CONCRETE FOR THE MANUFACTURE OF INSULATING LIGHT CONCRETE |
US9120702B2 (en) | 2010-07-21 | 2015-09-01 | Cemex Research Group Ag | Use of cellular concrete aggregates and manufacturing process |
Also Published As
Publication number | Publication date |
---|---|
DE19526396C2 (en) | 2000-11-02 |
ES2107985T1 (en) | 1997-12-16 |
CZ292374B6 (en) | 2003-09-17 |
CZ9602005A3 (en) | 1997-03-12 |
SI9600228A (en) | 1997-06-30 |
DE19526396A1 (en) | 1997-01-30 |
HUP9601897A3 (en) | 1998-03-02 |
HU9601897D0 (en) | 1996-08-28 |
SK90896A3 (en) | 1997-05-07 |
ATE223990T1 (en) | 2002-09-15 |
EP0754805A1 (en) | 1997-01-22 |
DK0754805T3 (en) | 2003-01-20 |
RO117550B1 (en) | 2002-04-30 |
DE59609641D1 (en) | 2002-10-17 |
PL184196B1 (en) | 2002-09-30 |
HU221785B1 (en) | 2003-01-28 |
EP0754805B1 (en) | 2002-09-11 |
PL315092A1 (en) | 1997-01-20 |
HUP9601897A2 (en) | 1997-05-28 |
US5820303A (en) | 1998-10-13 |
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