US3363227A - Electroacoustic transducer with improved electromagnetic drive - Google Patents
Electroacoustic transducer with improved electromagnetic drive Download PDFInfo
- Publication number
- US3363227A US3363227A US524013A US52401366A US3363227A US 3363227 A US3363227 A US 3363227A US 524013 A US524013 A US 524013A US 52401366 A US52401366 A US 52401366A US 3363227 A US3363227 A US 3363227A
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- US
- United States
- Prior art keywords
- magnetic
- coil
- assemblies
- rigid
- coil assembly
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
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- 238000000429 assembly Methods 0.000 description 57
- 238000004804 winding Methods 0.000 description 17
- 238000003475 lamination Methods 0.000 description 16
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- 238000013461 design Methods 0.000 description 7
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- 239000000696 magnetic material Substances 0.000 description 5
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- 238000010276 construction Methods 0.000 description 4
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- 230000013011 mating Effects 0.000 description 4
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- 239000002131 composite material Substances 0.000 description 2
- 230000001939 inductive effect Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 229910000906 Bronze Inorganic materials 0.000 description 1
- 239000004593 Epoxy Substances 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000010974 bronze Substances 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- KUNSUQLRTQLHQQ-UHFFFAOYSA-N copper tin Chemical compound [Cu].[Sn] KUNSUQLRTQLHQQ-UHFFFAOYSA-N 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229920006333 epoxy cement Polymers 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
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- 238000012423 maintenance Methods 0.000 description 1
- 230000008520 organization Effects 0.000 description 1
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- 239000007787 solid Substances 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04R—LOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
- H04R11/00—Transducers of moving-armature or moving-core type
- H04R11/02—Loudspeakers
Definitions
- This invention is concerned with an improved electromagnetic transducer, and, more particularly, with an improved electromagnetic design which is particularly advantageous for efficient operation of electroacoustic transducers operating in the mid and high audible frequency regions.
- the conventional method of laminating a magnetic circ'uit consists in employing stacks of thin magnetic stampings which are held together by a bonding cement or by bolts or clamps.
- the lamination thickness may be of the order of and the problem of stacking fiat laminations of such thickness presents no difiiculty in the handling and assembling of the stampings.
- the thickness is reduced to the order of only a few thousandths of an inch or less the cost of handling many thousands of paper-thin laminations becomes very high.
- My invention solves this problem with a new design of an electromagnetic transducer for eflicient high-power operation, which employs large quantities of thin magnetic lamination material without the necessity of handling individual thin stampings.
- a still further object of my invention is to improve the method of assembling an electromagnetic circuit employing the permanent magnets for polarization to achieve accurate control and maintenance of a uniform air gap even when the dimensions of the structure over which the air gap is to be maintained are very large.
- Another object of my invention is to produce an improved electromagnetic transducer employing an inertial type of electromagnetic drive whereby 100% of the electrical and magnetic materials are closely coupled for creating increased electromagnetic driving forces whereby the efficiency of the transducer is increased over conventional designs.
- FIG. 1 is a cross-sectional view taken in a plane containing the center line of one type of transducer illustrating the embodiment of my invention
- FIG. 2 is a sectional view taken along line IIII of FIG. 1, and
- FIG. 3 is a view taken along the line IIIIII of FIG. 1.
- reference numeral 10 generally designates an electroacoustic transducer employing an electromagnetic drive system constructed in accordance with this invention.
- the transducer 10 comprises rigid circular plate 11 having a pair of parallel plane surfaces. Both sides of plate -11 are counter-bored, as illustrated, to provide two recessed sections with an intervening annular web portion 12. A hole is shown through the center of web portion 12, the purpose of which is only to eliminate unnecessary weight from the vibrating structure.
- Two tightly-wound annular assemblies 13 and 14 of thin magnetically-conducting ribbon are securely bonded to the opposite faces of the web member 12 such that plate member 11 becomes an integrated rigid structure in combination with magnetic assemblies 13 and 14.
- Magnetic assemblies 13 and 14 are substantially identical in the construction as illustrated in FIG. 1. Each assembly is so formed as to provide an E-shaped magnetic cross section.
- One method which I have found very satisfactory for preparing each of the assemblies -13 and 14 is to employ a circular piece of rigid tubing 15 as a form which is attached to a lathe or other similar coil-winding equipment.
- a roll of continuous thin magnetic ribbon or tape, illustrated in cross-section by the reference character 16 is wound tightly over the form 15 using an adhesive such as epoxy between successive layers as the thin magnetic ribbon or tape 16 is wound over the form 15.
- the full Width tape 16 is replaced by a narrower magnetic tape 17 and the winding continued until the desired thickness of the narrow tape 17 is built up, as illustrated.
- a ring-shaped form is placed adjacent to the wound narrow section 17 to fill the space between the narrow ta e 17 and the full width tape 16 to provide a continuous surface for continuing the winding of the wide magnetic ribbon or tape 16 to provide a center portion 18 of the magnetic E-shaped assembly which is shown in cross-section in FIG. 1.
- a narrow ribbon or tape 19 is used to continue the formation of the second annular slot in the E- shaped cross-section, and, finally, a second ring-shaped form is inserted to provide a continuous surface for winding a final section 20 of wide ribbon to complete the fabrication of the magnetic assembly as shown in FIG. 1.
- a composite circular magnetic element is fabricated which, upon removal of the two ring-shaped forms, becomes a rigid circular annular laminated assembly with two circumferential slots, as illustrated by the E-shaped cross-sectional view of the assemblies 13 and 14 in FIG. 1.
- I am able to use a continuous strip of very thin magnetic material to produce large-size magnetic assemblies for efiicient high-frequency operation with low production cost as compared with the alternative method of using E-shaped stampings for the magnetic structure.
- Another advantage of my circular ring-shaped magnetic assembly is that is creates a continuous circular slot in the magnetic structure within which circular coils 21 and 22 may be assembled.
- the currentcarrying coils 21 and 22 are completely surrounded by active magnetic material, which means that 100% of the winding is effective in generating electromagnetic forces.
- the conventional assembly employing flat stacks of E- shaped laminations rectangular-shaped coils are dropped in the parallel slots which are formed by the flat laminations and the ends of the coils remain outside the magnetic structure, and serve no useful electromagnetic function.
- the over-hanging portions of the rectangular coils add unnecessary moving mass to the vibrating system and also add unnecessary electrical resistance to the coils, which increases the electrical losses during the operation of the transducer.
- Electrical terminals 28 are sealed into the counter-bored region of a housing 30 as shown.
- a rubber-covered underwater cable 31 containing two insulated conductors 32 is molded to a metallic flanged member 33 which contains a machined groove with a conventional O-ring 34 to effect an underwater seal when flanged member 33 is bolted in position to the housing 30 by means of bolts 35.
- the conductors 32 are soldered to the electrical terminals 28 to establish electrical connection from an external power source into the current coils 21 and 22 for operating the transducer.
- An important feature of my invention is that I achieve very high electromagnetic efficiency by the design which has been described. By using two electromagnetic assemblies, one on each side of plate 11, I effectively double the electromagnetic drive forces for operating the transducer which is desirable for high-power underwater operation.
- I prepare a pair of magnetic assemblies 37 and 38 to mate with the assemblies 13 and 14 previously described.
- I advantageously employ a rigid tubular member 39 to serve as a form in the same manner as member 15 is employed in the assemblies 13 and 14.
- a tight continuous winding of thin magnetic ribbon is rigidly bonded to build up a section 40 having a thickness which is identical to the corresponding thickness of the mating section 16 or the magnetic assembly 13 or 14.
- the winding of the thin magnetic ribbon is in terrupted and a number of permanent magnets 41, shown both in FIGS.
- wound coil assemblies can have shapes other than the illustrated cylindrical shape, such as oval, square, rectangular or other polygonal shapes, in which case the magnets should have corresponding shapes.
- an electromagnet assembly can be used in place of a permanent magnet assembly in which case the assemblies 37 and 38 have constructions similar to that of the assemblies 13 and 14.
- the operation of the electromagnetic transducer results from the inertial alternating forces generated between a massive spring-suspended base member which contains a portion of the electromagnetic circuit and the driven portion of the magnetic circuit which is attached to the vibratory sound radiating portion of the transducer.
- a massive spring-suspended base member which contains a portion of the electromagnetic circuit and the driven portion of the magnetic circuit which is attached to the vibratory sound radiating portion of the transducer.
- the base members 49 and 50 are fabricated of a non-magnetic material such as bronze so as not to magnetically short-circuit the permanent magnets 41 and 44.
- a plurality of peripherally-mounted spring members 51 and 52 attached by means of bolts 53 and 54 to the prepared outer peripheral surface portions of base members 49 and 50, as shown.
- the spring members 51 and 52 preferably have intermediate portions of sufficient flexibility to permit resilient movement of the ends thereof toward and away from each other.
- a layer of epoxy cement may be advantageously employed between the faces of the spring members 51 and 52 and the surfaces of base members 49 and 50 at the time of bolting the springs in place with bolts 53 and 54.
- the opposite faces of the springs 51 and 52 are secured to the outer periphery of the plate member 11 by means of nuts 55 and 56 that are secured to the studs 57 and 58 which are assembled in properlylocated tapped holes in plate 11.
- the shims 59 and 60 will exactly determine the magnitude of the air gap which will result, and due to the placement of the shims over the entire peripheral surface of the assembled structures, the air gap will be extremely uniform to result in perfect operation of the electromechanical vibrating structure.
- O-ring grooves are provided in the end faces of the housing members 30 and 62, and O-rings 65 are used to complete the water-tight seal when the housing structures are attached. Having completed the assembly of the transducer, its operation is clearly obvious from the electromagnetic forces which are generated in the air gaps when alternating current passes through the coils 21 and 22.
- My invention has chosen a balanced armature type of electromagnetic transducer, and the polarity of the current and magnets is such that at any given instant a force of attraction is developed at one air gap surface while a corresponding force of repulsion is developed at the opposite air gap.
- the magnetic forces combine so that effectively the operating area on each side of the plate adds to contribute to the total electromagnetic driving force and thus twice the driving force may be generated prior to saturation as would be possible if only one side of the plate were equipped with a magnetic drive. It is, of course, possible to eliminate one of the two magnetic assemblies and still take advantage of the teachings of my invention.
- two pairs of rigid unitary structures each comprising a first tightly-wound coil assembly of thin magnetically conducting strip material, a second tightly-wound coil assembly of thin magnetically conducting strip material having the same general shape as said first coil assembly and having an internal surface in substantially uniformly spaced facing relation to the outside surface of said first coil assembly t-o define a clearance space, spacing means substantially filling said clearance space, and bonding means between said inside and outside surfaces of said coil assemblies and said spacing means, opposite end surfaces of said coil assemblies of each rigid unitary structure being machined to lie in parallel planes, a rigid circular plate having oppositely facing parallel surface portions bonded to end surfaces of coil assemblies of one pair of said rigid unitary structures, a pair of base members having planar surfaces bonded to end surfaces of coil assemblies of the other pair of said rigid-unitary structures, spring members supporting said base members from opposite sides of said rigid circular plate with end surfaces of the coil assemblies of said one pair of rigid unitary structures in spaced facing relation to end surfaces of the coil assemblies of said other pair of
- a first tightly-wound coil assembly of thin magneticallyconducting strip material a second tightly-wound coil assembly of thin magnetically-conducting strip material having the same general shape as the first coil assembly and having an internal surface in substantially uniform ly spaced facing relation to the outside surface of said first coil assembly to define a clearance space, rigid spacing means substantially filling said clearance space, said spacing means being in the form of permanent magnetic means, and bonding means between said inside and outside surfaces of said coil assemblies and said spacing means whereby said spacing means and said coil assemblies are consolidated into a rigid unitary structure.
- said coil assemblies being of generally cylindrical shape
- said permanent magnet means comprising a plurality of permanent magnets each shaped as a section of a cylindrical shell.
- a first tightly-wound coil assembly of thin magneticallyconducting strip material a second tightly-wound coil assembly of thin magnetically-conducting strip material having the same generel shape as the first coil assembly and having an internal surface in substantially uniform spaced facing relation to the outside surface of said first coil assembly to define a clearance space, rigid spacing means substantially filling said clearance space, a third tightlywound coil assembly of thin magnetically conducting strip material having the same general shape as said first and second coil assemblies and having an internal surface in substantially uniformly spaced facing relation to the outside surface of said second coil assembly to define a second clearance space, second spacing means substantially filling said clearance space, and bonding means between said inside and outside surfaces of each of said coil assemblies and both of said spacing means, whereby both of said spacing means and said three coil assembles are consolidated into said rigid unitary structure.
- a first tightly-wound coil assembly of thing magneticallyconducting strip material a second tightly-wound coil assembly of thin magnetically-conducting strip material having the same general shape as the first coil assembly, and having a internal surface in substantially uniformly spaced facing relation to the outside surface of said first coil assembly to define a clearance space
- rigid spacing means substantially filling said clearance space
- bonding means between said inside and outside surfaces of said coil assemblies and said spacing means whereby said spacing means and said coil assemblies are consolidated into a rigid unitary structure
- said spacing means having magnetic field inducing means for inducing magnetic fields of opposite poles in said first and second coil assemblies forming a first rigid unitary structure and comprising in addition: third and fourth coil assemblies having sizes and shapes respectively the same as those of said first and second coil assemblies, second spacing means between said third and fourth coil assemblies including a wound coil of an insulated conductor, bonding means between inside and outside surfaces of said third and fourth coil assemblies and said second spacing means whereby said second spacing means and said third and fourth
- said supporting means including spring members se cured to one of said unitary structures and having end surface portions in the same plane as the coplanar faces of said assemblies thereof, means secured on the other of said unitary structures and having surface portions in the same plane as the coplanar faces of said assemblies thereof, and shims between said surface portions for providing certain spacing between said coplanar faces of said first and second coil assembly in an unstressed condition of said spring members.
- a method of fabricating an electromagnetic transducer comprising the steps of:
- a method of fabricating an electromagnetic transducer as described in claim 7 wherein the step of connecting the support members includes:
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- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Engineering & Computer Science (AREA)
- Acoustics & Sound (AREA)
- Signal Processing (AREA)
- Electromagnets (AREA)
- Reciprocating, Oscillating Or Vibrating Motors (AREA)
Description
Claims (1)
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US524013A US3363227A (en) | 1966-02-01 | 1966-02-01 | Electroacoustic transducer with improved electromagnetic drive |
US683751A US3441903A (en) | 1966-02-01 | 1967-09-22 | Electroacoustic transducer with improved electromagnetic drive |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US524013A US3363227A (en) | 1966-02-01 | 1966-02-01 | Electroacoustic transducer with improved electromagnetic drive |
US68375167A | 1967-09-22 | 1967-09-22 |
Publications (1)
Publication Number | Publication Date |
---|---|
US3363227A true US3363227A (en) | 1968-01-09 |
Family
ID=27061352
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US524013A Expired - Lifetime US3363227A (en) | 1966-02-01 | 1966-02-01 | Electroacoustic transducer with improved electromagnetic drive |
US683751A Expired - Lifetime US3441903A (en) | 1966-02-01 | 1967-09-22 | Electroacoustic transducer with improved electromagnetic drive |
Family Applications After (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US683751A Expired - Lifetime US3441903A (en) | 1966-02-01 | 1967-09-22 | Electroacoustic transducer with improved electromagnetic drive |
Country Status (1)
Country | Link |
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US (2) | US3363227A (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3441903A (en) * | 1966-02-01 | 1969-04-29 | Dynamics Corp Massa Div | Electroacoustic transducer with improved electromagnetic drive |
US5206839A (en) * | 1990-08-30 | 1993-04-27 | Bolt Beranek And Newman Inc. | Underwater sound source |
US5266854A (en) * | 1990-08-30 | 1993-11-30 | Bolt Beranek And Newman Inc. | Electromagnetic transducer |
US20060053891A1 (en) * | 2004-09-16 | 2006-03-16 | The Boeing Company | Apparatus and method for area limited-access through transmission ultrasonic inspection |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3990035A (en) * | 1975-09-05 | 1976-11-02 | The United States Of America As Represented By The Secretary Of The Navy | Housing configuration for high resolution sonar |
Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2160007A (en) * | 1936-05-27 | 1939-05-30 | Submarine Signal Co | Magnetostrictive vibrator |
US2958078A (en) * | 1957-06-24 | 1960-10-25 | John S Hickman | Sound signaling system having a variable reluctance transmitter-condenser receiver transducer |
US2962679A (en) * | 1955-07-25 | 1960-11-29 | Gen Electric | Coaxial core inductive structures |
US3219969A (en) * | 1960-09-19 | 1965-11-23 | Benjamin L Snavely | Electroacoustic transducer and driving circuit therefor |
US3225326A (en) * | 1960-06-08 | 1965-12-21 | Dynamics Corp America | Combination tubular baffle with electroacoustic transducer |
US3230502A (en) * | 1961-10-11 | 1966-01-18 | Chervenak John | Single air gap underwater transducer array |
US3260990A (en) * | 1962-01-03 | 1966-07-12 | Dynamics Corp America | Electroacoustic transducer |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3363227A (en) * | 1966-02-01 | 1968-01-09 | Dynamics Corp Massa Div | Electroacoustic transducer with improved electromagnetic drive |
-
1966
- 1966-02-01 US US524013A patent/US3363227A/en not_active Expired - Lifetime
-
1967
- 1967-09-22 US US683751A patent/US3441903A/en not_active Expired - Lifetime
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2160007A (en) * | 1936-05-27 | 1939-05-30 | Submarine Signal Co | Magnetostrictive vibrator |
US2962679A (en) * | 1955-07-25 | 1960-11-29 | Gen Electric | Coaxial core inductive structures |
US2958078A (en) * | 1957-06-24 | 1960-10-25 | John S Hickman | Sound signaling system having a variable reluctance transmitter-condenser receiver transducer |
US3225326A (en) * | 1960-06-08 | 1965-12-21 | Dynamics Corp America | Combination tubular baffle with electroacoustic transducer |
US3219969A (en) * | 1960-09-19 | 1965-11-23 | Benjamin L Snavely | Electroacoustic transducer and driving circuit therefor |
US3230502A (en) * | 1961-10-11 | 1966-01-18 | Chervenak John | Single air gap underwater transducer array |
US3260990A (en) * | 1962-01-03 | 1966-07-12 | Dynamics Corp America | Electroacoustic transducer |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3441903A (en) * | 1966-02-01 | 1969-04-29 | Dynamics Corp Massa Div | Electroacoustic transducer with improved electromagnetic drive |
US5206839A (en) * | 1990-08-30 | 1993-04-27 | Bolt Beranek And Newman Inc. | Underwater sound source |
US5266854A (en) * | 1990-08-30 | 1993-11-30 | Bolt Beranek And Newman Inc. | Electromagnetic transducer |
US20060053891A1 (en) * | 2004-09-16 | 2006-03-16 | The Boeing Company | Apparatus and method for area limited-access through transmission ultrasonic inspection |
US7703327B2 (en) | 2004-09-16 | 2010-04-27 | The Boeing Company | Apparatus and method for area limited-access through transmission ultrasonic inspection |
Also Published As
Publication number | Publication date |
---|---|
US3441903A (en) | 1969-04-29 |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
AS | Assignment |
Owner name: MASSA PRODUCTS CORPORATION, 80 LINCOLN STREET, HIN Free format text: ASSIGNMENT OF ASSIGNORS INTEREST.;ASSIGNORS:DONALD P. MASSA TRUST;CONSTANCE ANN MASSA TRUST *;GEORGIANA M. MASSA TRUST;AND OTHERS;REEL/FRAME:005395/0954 Effective date: 19841223 Owner name: MASSA PRODUCTS CORPORATION, 280 LINCOLN STREET, HI Free format text: ASSIGNMENT OF ASSIGNORS INTEREST.;ASSIGNORS:DONALD P. MASSA TRUST;CONSTANCE ANN MASSA TRUST;ROBERT MASSA TRUST;AND OTHERS;REEL/FRAME:005395/0971 Effective date: 19860612 Owner name: DELLORFANO, FRED M. JR. Free format text: ASSIGNMENT OF ASSIGNORS INTEREST.;ASSIGNOR:STONELEIGH TRUST, THE;REEL/FRAME:005397/0016 Effective date: 19841223 Owner name: MASSA, DONALD P., COHASSET, MA Free format text: ASSIGNMENT OF ASSIGNORS INTEREST.;ASSIGNOR:STONELEIGH TRUST, THE;REEL/FRAME:005397/0016 Effective date: 19841223 Owner name: TRUSTEES FOR AND ON BEHALF OF THE D.P. MASSA TRUST Free format text: ASSIGN TO TRUSTEES AS EQUAL TENANTS IN COMMON, THE ENTIRE INTEREST.;ASSIGNORS:MASSA, DONALD P.;MASSA, CONSTANCE A.;MASSA, GEORGIANA M.;AND OTHERS;REEL/FRAME:005395/0942 Effective date: 19841223 |