US3267035A - Composition for and method of lubricating bullets and shot - Google Patents
Composition for and method of lubricating bullets and shot Download PDFInfo
- Publication number
- US3267035A US3267035A US369593A US36959364A US3267035A US 3267035 A US3267035 A US 3267035A US 369593 A US369593 A US 369593A US 36959364 A US36959364 A US 36959364A US 3267035 A US3267035 A US 3267035A
- Authority
- US
- United States
- Prior art keywords
- wax
- percent
- bullets
- weight
- lubricant
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000000203 mixture Substances 0.000 title claims description 89
- 238000000034 method Methods 0.000 title description 34
- 230000001050 lubricating effect Effects 0.000 title description 9
- 239000000314 lubricant Substances 0.000 claims description 63
- 229920001577 copolymer Polymers 0.000 claims description 52
- 239000000839 emulsion Substances 0.000 claims description 32
- 238000000576 coating method Methods 0.000 claims description 24
- 239000011248 coating agent Substances 0.000 claims description 23
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 19
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 claims description 18
- 239000005038 ethylene vinyl acetate Substances 0.000 claims description 12
- 229920006244 ethylene-ethyl acrylate Polymers 0.000 claims description 10
- DQXBYHZEEUGOBF-UHFFFAOYSA-N but-3-enoic acid;ethene Chemical compound C=C.OC(=O)CC=C DQXBYHZEEUGOBF-UHFFFAOYSA-N 0.000 claims description 8
- 239000003995 emulsifying agent Substances 0.000 claims description 5
- QLZJUIZVJLSNDD-UHFFFAOYSA-N 2-(2-methylidenebutanoyloxy)ethyl 2-methylidenebutanoate Chemical compound CCC(=C)C(=O)OCCOC(=O)C(=C)CC QLZJUIZVJLSNDD-UHFFFAOYSA-N 0.000 claims description 4
- 239000005042 ethylene-ethyl acrylate Substances 0.000 claims description 4
- 239000001993 wax Substances 0.000 description 63
- 239000000463 material Substances 0.000 description 16
- 238000010304 firing Methods 0.000 description 13
- 230000008018 melting Effects 0.000 description 13
- 238000002844 melting Methods 0.000 description 13
- 239000012169 petroleum derived wax Substances 0.000 description 13
- 229920003345 Elvax® Polymers 0.000 description 12
- 239000012188 paraffin wax Substances 0.000 description 12
- 235000019809 paraffin wax Nutrition 0.000 description 10
- 235000019271 petrolatum Nutrition 0.000 description 10
- 239000004200 microcrystalline wax Substances 0.000 description 9
- 235000019808 microcrystalline wax Nutrition 0.000 description 8
- 239000002904 solvent Substances 0.000 description 8
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 7
- 239000003208 petroleum Substances 0.000 description 7
- 230000008021 deposition Effects 0.000 description 6
- 239000000843 powder Substances 0.000 description 6
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 5
- JIGUQPWFLRLWPJ-UHFFFAOYSA-N Ethyl acrylate Chemical compound CCOC(=O)C=C JIGUQPWFLRLWPJ-UHFFFAOYSA-N 0.000 description 5
- 239000005977 Ethylene Substances 0.000 description 5
- 230000007246 mechanism Effects 0.000 description 5
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 description 5
- 239000000470 constituent Substances 0.000 description 4
- 239000004519 grease Substances 0.000 description 4
- 238000005461 lubrication Methods 0.000 description 4
- 239000000155 melt Substances 0.000 description 4
- 229920003002 synthetic resin Polymers 0.000 description 4
- 239000000057 synthetic resin Substances 0.000 description 4
- 229910000881 Cu alloy Inorganic materials 0.000 description 3
- GSEJCLTVZPLZKY-UHFFFAOYSA-N Triethanolamine Chemical compound OCCN(CCO)CCO GSEJCLTVZPLZKY-UHFFFAOYSA-N 0.000 description 3
- 230000001464 adherent effect Effects 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 229930195733 hydrocarbon Natural products 0.000 description 3
- 150000002430 hydrocarbons Chemical class 0.000 description 3
- 239000003112 inhibitor Substances 0.000 description 3
- 238000011068 loading method Methods 0.000 description 3
- 230000003647 oxidation Effects 0.000 description 3
- 238000007254 oxidation reaction Methods 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 229960004418 trolamine Drugs 0.000 description 3
- 239000004925 Acrylic resin Substances 0.000 description 2
- 239000004215 Carbon black (E152) Substances 0.000 description 2
- CYTYCFOTNPOANT-UHFFFAOYSA-N Perchloroethylene Chemical group ClC(Cl)=C(Cl)Cl CYTYCFOTNPOANT-UHFFFAOYSA-N 0.000 description 2
- 235000021355 Stearic acid Nutrition 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 239000012141 concentrate Substances 0.000 description 2
- 239000008367 deionised water Substances 0.000 description 2
- 229910021641 deionized water Inorganic materials 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 2
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 239000008117 stearic acid Substances 0.000 description 2
- VZGDMQKNWNREIO-UHFFFAOYSA-N tetrachloromethane Chemical compound ClC(Cl)(Cl)Cl VZGDMQKNWNREIO-UHFFFAOYSA-N 0.000 description 2
- 229920001169 thermoplastic Polymers 0.000 description 2
- 239000004416 thermosoftening plastic Substances 0.000 description 2
- 235000013311 vegetables Nutrition 0.000 description 2
- WRIDQFICGBMAFQ-UHFFFAOYSA-N (E)-8-Octadecenoic acid Natural products CCCCCCCCCC=CCCCCCCC(O)=O WRIDQFICGBMAFQ-UHFFFAOYSA-N 0.000 description 1
- LQJBNNIYVWPHFW-UHFFFAOYSA-N 20:1omega9c fatty acid Natural products CCCCCCCCCCC=CCCCCCCCC(O)=O LQJBNNIYVWPHFW-UHFFFAOYSA-N 0.000 description 1
- QSBYPNXLFMSGKH-UHFFFAOYSA-N 9-Heptadecensaeure Natural products CCCCCCCC=CCCCCCCCC(O)=O QSBYPNXLFMSGKH-UHFFFAOYSA-N 0.000 description 1
- CERQOIWHTDAKMF-UHFFFAOYSA-M Methacrylate Chemical compound CC(=C)C([O-])=O CERQOIWHTDAKMF-UHFFFAOYSA-M 0.000 description 1
- 239000005642 Oleic acid Substances 0.000 description 1
- ZQPPMHVWECSIRJ-UHFFFAOYSA-N Oleic acid Natural products CCCCCCCCC=CCCCCCCCC(O)=O ZQPPMHVWECSIRJ-UHFFFAOYSA-N 0.000 description 1
- 239000004372 Polyvinyl alcohol Substances 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 229910021538 borax Inorganic materials 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 229920006026 co-polymeric resin Polymers 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 239000007799 cork Substances 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
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- 239000000428 dust Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004945 emulsification Methods 0.000 description 1
- XEKOWRVHYACXOJ-UHFFFAOYSA-N ethyl acetate Substances CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 1
- 230000001747 exhibiting effect Effects 0.000 description 1
- 239000011953 free-radical catalyst Substances 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 239000000499 gel Substances 0.000 description 1
- 238000011065 in-situ storage Methods 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- QXJSBBXBKPUZAA-UHFFFAOYSA-N isooleic acid Natural products CCCCCCCC=CCCCCCCCCC(O)=O QXJSBBXBKPUZAA-UHFFFAOYSA-N 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- UKVYVYQRDUUCBK-UHFFFAOYSA-N morpholin-4-ium;octadecanoate Chemical compound C1COCCN1.CCCCCCCCCCCCCCCCCC(O)=O UKVYVYQRDUUCBK-UHFFFAOYSA-N 0.000 description 1
- 239000000025 natural resin Substances 0.000 description 1
- 239000012454 non-polar solvent Substances 0.000 description 1
- ZHALDANPYXAMJF-UHFFFAOYSA-N octadecanoate;tris(2-hydroxyethyl)azanium Chemical compound OCC[NH+](CCO)CCO.CCCCCCCCCCCCCCCCCC([O-])=O ZHALDANPYXAMJF-UHFFFAOYSA-N 0.000 description 1
- ZQPPMHVWECSIRJ-KTKRTIGZSA-N oleic acid Chemical compound CCCCCCCC\C=C/CCCCCCCC(O)=O ZQPPMHVWECSIRJ-KTKRTIGZSA-N 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 239000008188 pellet Substances 0.000 description 1
- 239000003209 petroleum derivative Substances 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 238000011020 pilot scale process Methods 0.000 description 1
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920000136 polysorbate Polymers 0.000 description 1
- 229920002451 polyvinyl alcohol Polymers 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
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- 238000004513 sizing Methods 0.000 description 1
- 229920005552 sodium lignosulfonate Polymers 0.000 description 1
- 239000004328 sodium tetraborate Substances 0.000 description 1
- 235000010339 sodium tetraborate Nutrition 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 241000894007 species Species 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- CIHOLLKRGTVIJN-UHFFFAOYSA-N tert‐butyl hydroperoxide Chemical compound CC(C)(C)OO CIHOLLKRGTVIJN-UHFFFAOYSA-N 0.000 description 1
- 230000001988 toxicity Effects 0.000 description 1
- 231100000419 toxicity Toxicity 0.000 description 1
- 229940029614 triethanolamine stearate Drugs 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M7/00—Solid or semi-solid compositions essentially based on lubricating components other than mineral lubricating oils or fatty oils and their use as lubricants; Use as lubricants of single solid or semi-solid substances
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2201/00—Inorganic compounds or elements as ingredients in lubricant compositions
- C10M2201/02—Water
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- C—CHEMISTRY; METALLURGY
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- C10M2201/00—Inorganic compounds or elements as ingredients in lubricant compositions
- C10M2201/087—Boron oxides, acids or salts
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2205/00—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions
- C10M2205/14—Synthetic waxes, e.g. polythene waxes
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
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- C10M2205/00—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions
- C10M2205/16—Paraffin waxes; Petrolatum, e.g. slack wax
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- C10M2205/00—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions
- C10M2205/17—Fisher Tropsch reaction products
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- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/10—Carboxylix acids; Neutral salts thereof
- C10M2207/12—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms
- C10M2207/125—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of eight up to twenty-nine carbon atoms, i.e. fatty acids
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- C10M2207/10—Carboxylix acids; Neutral salts thereof
- C10M2207/12—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms
- C10M2207/129—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of thirty or more carbon atoms
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- C10M2207/28—Esters
- C10M2207/281—Esters of (cyclo)aliphatic monocarboxylic acids
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- C10M2207/28—Esters
- C10M2207/282—Esters of (cyclo)aliphatic oolycarboxylic acids
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- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/28—Esters
- C10M2207/283—Esters of polyhydroxy compounds
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- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/28—Esters
- C10M2207/286—Esters of polymerised unsaturated acids
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- C10M2209/00—Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
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- C10M2209/00—Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
- C10M2209/02—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
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- C10M2209/00—Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
- C10M2209/02—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- C10M2209/08—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds containing monomers having an unsaturated radical bound to a carboxyl radical, e.g. acrylate type
- C10M2209/084—Acrylate; Methacrylate
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- C10M2209/00—Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
- C10M2209/10—Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
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- C—CHEMISTRY; METALLURGY
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- C10M2215/00—Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant Compositions
- C10M2215/02—Amines, e.g. polyalkylene polyamines; Quaternary amines
- C10M2215/04—Amines, e.g. polyalkylene polyamines; Quaternary amines having amino groups bound to acyclic or cycloaliphatic carbon atoms
- C10M2215/042—Amines, e.g. polyalkylene polyamines; Quaternary amines having amino groups bound to acyclic or cycloaliphatic carbon atoms containing hydroxy groups; Alkoxylated derivatives thereof
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- C10M2215/22—Heterocyclic nitrogen compounds
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- C10M2215/22—Heterocyclic nitrogen compounds
- C10M2215/221—Six-membered rings containing nitrogen and carbon only
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- C10M2215/00—Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant Compositions
- C10M2215/22—Heterocyclic nitrogen compounds
- C10M2215/225—Heterocyclic nitrogen compounds the rings containing both nitrogen and oxygen
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- C10M2215/00—Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant Compositions
- C10M2215/22—Heterocyclic nitrogen compounds
- C10M2215/225—Heterocyclic nitrogen compounds the rings containing both nitrogen and oxygen
- C10M2215/226—Morpholines
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- C10M2215/00—Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant Compositions
- C10M2215/24—Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant Compositions having hydrocarbon substituents containing thirty or more carbon atoms, e.g. nitrogen derivatives of substituted succinic acid
- C10M2215/30—Heterocyclic compounds
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- C10M2219/00—Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
- C10M2219/04—Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions containing sulfur-to-oxygen bonds, i.e. sulfones, sulfoxides
- C10M2219/044—Sulfonic acids, Derivatives thereof, e.g. neutral salts
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2050/00—Form in which the lubricant is applied to the material being lubricated
- C10N2050/015—Dispersions of solid lubricants
- C10N2050/02—Dispersions of solid lubricants dissolved or suspended in a carrier which subsequently evaporates to leave a lubricant coating
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2050/00—Form in which the lubricant is applied to the material being lubricated
- C10N2050/08—Solids
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2050/00—Form in which the lubricant is applied to the material being lubricated
- C10N2050/10—Form in which the lubricant is applied to the material being lubricated semi-solid; greasy
Definitions
- This invention relates to a composition for, and method of, lubricating bullets and shot of the type'which require lubrication in order to reduce fouling of the firing mechanism and barrel of firearms in which such bullets and shot are used. More particularly, but not by way of limitation, the present invention relates to a method for providing a dry film lubricant on lead bullets and shot which, without lubrication, foul the barrels of firearms by lead deposition thereon and which, with conventional lubricants, tend to foul the firing mechanism.
- the present invention provides a new technique for reducing the extent of lead fouling which is experienced when ammunition of the type using lead projectiles (either bullets or shot) is employed.
- the method of accomplishing such reduction of fouling is based upon the use of a lubricant composition which is dry to the touch and adheres well to a bullet or shot, providing a dry film or coating over the surface thereof.
- a lubricant composition which is dry to the touch and adheres well to a bullet or shot, providing a dry film or coating over the surface thereof.
- One of the primary advantages of the use of the dry film lubricant of this invention derives from its physical properties which permit a tough, adherent and non-tacky coating having a low coefficient of friction to be applied to the surface of the projectile.
- the lubricant composition which is utilized in the practice of this invention may be broadly described as a mixture of a wax and a wax extendible, synthetic resin copolymer. Although, as will later be explained, a wide variety of waxes may be employed in the lubricant mixture used in the invention, the use of petroleum-derived paraffin and microcrystalline waxes is preferred.
- the wax extendible copolymers which may be employed are defined as copolymers which are mutually miscible in all proportions with the wax utilized.
- the preferred copolymers for use with the preferred parafiin and microcrystalline waxes are ethylene-vinyl acetate and ethylene-ethyl acrylate, each of which imparts to the waxes a degree of toughness and adherence not characteristic of the waxes alone.
- wax-copolymer compositions of the described type have been heretofore utilized for several purposes, it is believed that the use of this general type of mixture as a lubricant for ammunition constitutes a novel utilization of the compositions which is not suggested by any of the adaptations or uses of the compositions pre viously known.
- the wax-copolymer blend or mixture in the form of a water emulsion, or from a volatile organic solvent solution. This is due to the high viscosity of the wax-copolymer blend which makes it quite difiicult to apply the pure blend directly to bullets and shot. It should be understood, however, that direct application of the pure wax-copolymer blend to certain types of bullets, such as those used in internally lubricated, center-fire ammunition, can be utilized if this technique of application should be desirable for any reason.
- An additional object of the present invention is to provide a dry fihn lubricant for lead bullets and shot which, while reducing fouling of firearms by lead projectiles of this type, does not affect the accuracy with which such firearms may be discharged.
- Another object of the present invention is to provide a new and highly desirable use for mixtures of a wax and a wax extendible copolymer, and particularly, for compositions which include a petroleum-derived wax and a copolymer such as ethylene-vinyl acetate.
- Yet another object of the present invention is to provide a lubricant composition for providing a film or coating on lead bullets and shot, which lubricant composition can be more effectively used than previously employed waxtype lubricants or blends of waxes and greases utilized for this purpose.
- the lubricant composition used in the present invention has been hereinbefore described as a mixture of wax and a wax-extendible, synthetic resin copolymer which is miscible in all proportions with the wax which is used. These two components of the lubricant composition will initially be described in greater detail.
- the type of wax which is used in the lubricant composition of the invention is subject to considerable variation in its chemical and physical requirements, and the main criterion of its selection is that it meets certain functional demands. These demands are that the wax impart to the lubricant a relatively low coefficient of friction, a sufficiently high melting point to prevent blocking in storage and to perform as an adherent coating to the ammunition upon which it is used.
- a number of waxes or waxy materials meet the above described requirements, and may be utilized in the lubricant composition of the present invention. Suitable waxes may be of either animal, vegetable or mineral origin and may, in appropriate instances, be either natural or refined. Synthetic waxes are also suitable and can be employed.
- the waxy materials which, in addition to meeting the above described functional requirements, are otherwise operable in the invention may be defined broadly as opaque or translucent organic thermoplastics having a melting point between about 40 C. and
- thermoplastics melting to relatively low 'viscosity liquids and not exhibiting thread spinning phenomena, forming pastes or gels with organic non-polar solvents, and having water resistant properties.
- the waxes derived from petroleum are preferred for use in the invention, and of these, parafiin waxes are most preferred.
- Parafiin waxes are the waxy constituents occurring in various fractions of most crude petroleum. Since they derive from the fractionated cuts obtained upon distillation of the crude petroleum, they are frequently referred to as petroleum distillate waxes to distinguish crystals of the plate and needle types.
- the physical characteristics of a paraffin wax may vary and depend upon the crude petroleum source, the portion of the crude which is used for wax production and differences in refining techniques. Additionally, as hereinbefore indicated, waxes of animal, vegetable or synthetic origin can be employed in combination or mixture with the paraffin Wax.
- microcrystalline waxes derived from petroleum residues may be used and are, in fact, the second most preferred type of wax for use in combination with the wax-extendible copolymers used in the lubricants of the invention.
- microcrystalline waxes having dropping points in the range of from about F. to about F. are suitable.
- the second constituent of the dry lubricant blends used in the present invention is a Wax-extendible, synthetic resin copolymer.
- wax-extendible is meant a copolymer which is miscible in all proportions with the wax which is employed.
- Several materials are suitable for use as this ingredient of the dry film lubricant used in this invention, but the preferred materials are copolymers of vinyl acetate and ethylene, and copolymers of ethylene and ethyl acrylate.
- Both of these materials impart to the compositions which include the wax and copolymer, a tough, adherent quality which prevents the lubricant from being unintentionally removed or spalled off during normal handling or carrying of the ammunition as would be the case if a hard non-tacky wax was used alone.
- the copolymer constituent also reduces or eliminates the tacky quality attributable to soft wax constituents if they are used in the lubricant.
- the most suitable results in ammunition lubrication have been obtained using blends of a petroleum-derived wax, such as parafiin wax, microcrystalline wax or blends of the two with ethylene-vinyl acetate copolymers of the type hereinafter described in detail.
- the ethylene-vinyl acetate copolymers which are preferably blended with petroleum-derived wax in forming the dry film composition used in practicing the invention are characterized in having a polymerized vinyl acetate content of from about 5 to about 40 percent by weight, and, preferably, from about 25 to 35 percent by weight.
- These copolymers can conveniently be prepared by copolymerizing a mixture of ethylene and vinyl acetate in the presence of a free-radical catalyst, e.g., tertiary butyl hydroperoxide, in a suitable reactor at a pressure of from about 15,000 to about 30,000 p.s.i. and a temperature of from about 150 C. to about 250 C.
- a free-radical catalyst e.g., tertiary butyl hydroperoxide
- the molecular Weight of the resultant copolymer is generally not expressed as such because of the difficulty and uncertainty of reliably ascertaining this property. Accordingly, an alternate and preferred manner of specifying the molecular weight characteristic of such copolymers is in terms of the cooplymers melt index as determined by ASTM D-l238-57T. Briefly stated, this test consists of determining the amount in grams (melt index value) of the copolymer that can be pressed through a standard orifice in ten minutes at 190 F. with a piston weighing 2,160 grams.
- the ethylene-vinyl acetate copolymers especially useful herein exhibit melt indices ranging from about 3 to about 300 and preferably from about 3 to about 30.
- the most preferred ethylene-viny1 acetate copolymers have a tensile strength exceeding about 1000 p.s.i. as determined by ASTM D-882-56T using a crosshead speed of /2 inch per minute and a sample length of 1 inch.
- the described ethylene-vinyl acetate copolymers are available commercially under the trademark Elvax. Several types of the Elvax copolymers are marketed, with the several types varying in the ratio of ethylene to vinyl acetate contained in each. The known properties of four of the ethylene-vinyl acetate cooplymers are more specifically characterized as follows:
- the use of the Elvax 240 in preparing the composition of the present invention is preferred, although the other Elvax materials can also be used.
- a blend containing from 15 to 30 percent by weight of the copolymer is preferred.
- Small amounts of commonly used wax additives such as oxidation inhibitors can also be included in the compositions.
- Blends of the wax and copolymer can suitably be prepared by first heating about one-half of the total wax content of the first blend to a temperature of from about 250 F. to 300 F. in a suitable mixer. The Wax may then be stabilized by adding a small amount of a suitable oxidation inhibitor to the wax in the mixture. All of the copolymer resin is then blended into the hot wax to form a resin-wax concentrate in which no discrete particles of the copolymer can be discerned. The balance of the wax is next added to the blend concentrate and the total mixture is agitated to a uniform consistency. Alternatively all of the wax may be added before addition of the copolymer if desired. The composition is then ready for application to ammunition by one of the techniques hereinafter described.
- copolymer which can be utilized in the preparation of the dry film lubricant used in the practice of the present invention is a copolymer of ethylene and ethyl acrylate. This material is blended with the wax in substantially the same weight ratio as is used in the blends of petroleum-derived wax with ethylene-ethyl acetate copolymers.
- ethylene-ethyl acrylate copolymers which may be employed, the preferred species are characterized by the typical following properties:
- Zetafin 70Al has the following properties:
- the dry lubricant blends of wax and wax extendible copolymer can be applied to bullets and shot by several different techniques.
- the blend may be applied in a dry state in which the blend is constituted only by the two components hereinbefore described, or predominantly of the two components with minor quantities of oxidation inhibitor and/or other usual additive compounds.
- the wax-copolymer composition is made up as a water emulsion, it is preferred to use from 50 to percent by weight water in the emulsion.
- the use of deionized water is preferred in order to prevent the development of undesirable precipitates or residues in the emulsion.
- An emulsifying agent such as triethanol amine stearate, sodium lignosulfonate, or morpholine stearate, is also included in the mixture to promote the emulsification of the wax and copolymer in the water.
- the emulsifying agent may be formed in situ if desired, such as by the addition of triethanol amine and stearic acid to the emulsion mixture.
- the total amount of emulsifying agent utilized will vary considerably, depending upon the particular wax and copolymer utilized, but in general will range from about 1 percent by Weight to about 10 percent by weight of the total emulsion.
- the bullets may be dipped into the lubricant emulsion, and the excess lubricant spun olf by rotating the bullets rapidly around their longitudinal axis. The water in the remaining emulsion is removed by drying the bullets with warm air.
- the bullets are heated to a temperature sufficiently high to fuse the coating.
- the temperature utilized for fusing the blend will range from about F. to F. In substantially all instances, a temperature at, or slightly above, the melting point of the wax component of the composition will suffice for fusion.
- the Wax-copolymer blends can be dissolved in a suitable solvent for the composition.
- Volatile petroleum derived hydrocarbons may be utilized as may chlorinated solvents.
- the solvents which are suitable are carbon tetrachloride, perchloroethylene, triand tetrachloroethylenes, tetracholorethane and chloroibenzene. These materials have been found to give good coatings of the dry film lubricant on shot and bullets. Since the use of solvent cutbacks for application of the dry film lubricant has the disadvantages of flammability and toxicity, the water emulsion technique for application of the wax-copolymer blends constitutes the preferred method of application.
- Example 1 Two lubricant compositions were prepared and respectively contained (a) 60 percent by weight recrystallized microwax (melting point 150-l75 F., dropping point ISO-190 F.) and 40 percent by weight Elvax 240 (properties hereinbefore defined), and (b) 60 percent by weight refined 350 paraffin wax (melting point 143-l50 F.) and 40 percent by weight Elvax 240.
- the bullets were lubricated by standing them in a 1 container, pouring in the molten lubricant, and then removing the bullets from the solidified cake with an appropriatcly sized cork borer.
- the bullets were sized to the proper dimensions and the excess lubricant removed by the sizing die.
- the .38 caliber bullets were fired in a .38 Special Colt Olficers Model revolver ahead of 4.5 grains of Du Pont Pistol Powder No. 5066. 100 rounds were fired using bullets coated with the recrystallized micnowax-copolymcr composition, followed by the firing of 100 rounds using bullets coated with the refined paraflin wax-copolymer composition. After the firing of each of the 100 rounds, the firearm was inspected. In each case, the bore, forcing cone and chambers were clear and free of lead. The inside surface of the barrel appeared dry instead of oily.
- the .45 caliber bullets were fired in a .45 Colt Auto matic ahead of 5.5 grains of Du Pont Pistol Powder No. 5066. The firing was carried out at a rapid rate to permit the barrel to heat up. 100 rounds were fired using bullets coated with the recrystallized microwax-copolymer composition followed by the firing of 100 rounds using bullets coated with the refined paraffin wax-copolymer composition. Upon inspection of the firearm after the firing of the first 100 rounds, the barrel was free of lead.
- Example 2 A water emulsion of the following composition was prepared:
- the aqueous emulsion of wax and copolymer was applied to fifty .22 caliber rimfire long rifle cartridges which had been thoroughly cleaned with solvent to remove their existing lubricant.
- the aqueous emulsion was applied by dipping the cartridges in the emulsion, drying the excess emulsion using a heat gun and then bringing the temperature of the cartridges up to the melting point of the coating.
- the fifty coated cartridges were then fired in a K-22 Smith & Wesson .22 caliber revolver. After completion of the firing, the firearm was examined. No leading was perceptible in the revolver cylinders, on the forcing cone or in the barrel.
- Example 3 A composition containing 60 percent by weight 100 paraflin wax and 40 percent by weight Elvax 220 was applied as a thin coating to fifty Hensley & Gibbs No. 50 (152 grains) .38 caliber bullets. The lubricant coating adhered very tenaciously to the bullets and demonstrated good flexibility or plasticity. Upon firing the bullets in a .38 Special Officers Model revolver ahead of 4.5 grains of Du Pont Pistol Powder No. 5066, no lead fouling of the revolver was perceived to occur.
- Example 4 A composition containing 40 percent by weight Zetafin 70A1 (properties hereinbefore described) and 60 percent by Weight of paraffin wax was applied to fifty .38 caliber bullets of the type described in Example 3. The coating adhered well to the bullets and was flexible in response to bending stresses. Firing of the bullets in a .38 Special Oflicers Model revolver did not result in any lead or lubricant deposition in the firearm.
- Example 5 The aqueous emulsion utilized in Example 2 was tested on a pilot scale by a large manufacturer of cartridges.
- .38 caliber bullets were dipped into the lubricant and then the excess emulsion was spun off the bullets by centrifugal force.
- the bullets were then dried with hot air and the compositions were finally fused by heating to the melting point of the wax component.
- the lubricated bullets were then machine-loaded in the cartridges in conventional loading equipment. No problems were encountered either in the lubricating procedure or in loading. Moreover, it was observed that the lubricant did not scrape off or build up in the cartridge loading machines as the conventional, previously used wax-grease lubricating material did. It was also observed that when the bullets were fired in .38 caliber pistols, powder grains did not stick to the base of the bullets, as had been usually observed when conventional tacky lubricants were employed.
- Example 6 One type of bullet lubricant which has previously been proposed involves the deposition of a wax coating on the bullet using a water base emulsion.
- the wax is applied either with or without a very small amount of a natural or synthetic resin which is considered to act as a film forming material.
- One of the types of resin which has been proposed for forming the film is an'acrylate resin.
- Using a bullet lubricant of the type described some tackiness and adherence of powder grains and dirt is still experienced.
- the present invention does not rely upon a separate film forming technique, since the wax constitutes a continuous phase when applied to the bullets and shot, and the copolymer is present in the wax as a compatible, completely miscible disperse phase.
- Fifty Hensley & Gibbs No. 50 (152 grain) .38 caliber bullets were coated with a water emulsion containing 34.4 percent by weight parafiin wax, 3.3 percent by weight polyvinyl alcohol and 62.2 percent by weight water.
- Another fifty bullets of the same type were coated with a composition containing 22.5 percent by weight 100 paraffin wax, 3.0 percent by Weight oleic acid, 4.5 percent by weight triethanol amine, 2.0 percent by weight borax, 1.5 percent by weight methyl methacrylate resin and 66.5 percent by weight water.
- the coating was brittle and was easily fractured out of the lubricating grooves. Some slight streaks of lubricant were deposited in the bore of the revolver. No lead fouling of the gun was perceived to occur.
- the present invention provides an effective method for reducing the occurrence of lead fouling in firearms using lead bullets or shot.
- the dry film lubricant compositions which are proposed are relatively inexpensive and may be easily applied to the ammunition by any one of the several techniques hereinbefore discussed.
- a method of lubricating shot and bullets to reduce fouling of firearms in which they are used comprising applying as a coating to such shot and bullets, a composition comprising:
- a copolymer selected from the group consisting of ethylene-vinyl acetate copolymers and ethylene-ethyl acrylate copolymers.
- copolymer is an ethylene-vinyl acetate copolymer.
- said ethylene-vinyl acetate copolymer has a vinyl acetate content of from about percent by weight to about 40 percent by weight and a melt index of from about 3 to about 300.
- said ethylene-vinyl acetate copolymer has a vinyl acetate content of from about 25 percent by weight to about 35 percent by weight and a melt index of from about 3 to about 30.
- composition contains from about percent by weight to about 30 percent by weight of said copolymer.
- said ethylene-ethyl acrylate copolymer contains from about 15 percent by weight to about percent by weight ethyl acrylate and has a melt index of from about 2.5 to about 20.1.
- composition is applied as a water emulsion of said wax and copolymer.
- An aqueous emulsion composition for applying a dry lubricant coating to ammunition comprising:
- a method of lubricating bullets and shot comprismg:
- an aqueous emulsion comprising from about 60 percent by Weight to about 95 percent by weight water;
- a method of lubricating bullets and shot comprismg:
- a blend consisting essentially of from about 60 percent by weight to about 95 percent by weight of a petroleumderived wax, and from about 5 percent by weight to about 40 percent by Weight of a copolymer selected from the group consisting of ethylene-vinyl acetate copolymers and ethylene-ethyl acrylate copolymers; and
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Description
of Oklahoma No Drawing. Filed May 22, 1964, Ser. No. 369,593 19 Claims. ((31. 25249.5)
This invention relates to a composition for, and method of, lubricating bullets and shot of the type'which require lubrication in order to reduce fouling of the firing mechanism and barrel of firearms in which such bullets and shot are used. More particularly, but not by way of limitation, the present invention relates to a method for providing a dry film lubricant on lead bullets and shot which, without lubrication, foul the barrels of firearms by lead deposition thereon and which, with conventional lubricants, tend to foul the firing mechanism.
It has been recognized for many years that lead bullets or shot deposit lead within the barrels of pistols, rifles and shotguns in which such ammunition is used. Such lead deposition results in fouling which impairs the accuracy with which the firearm may be fired, and in extreme cases may impair the operation of the firearm. It has further been recognized that a substantial reduction in lead fouling of the type described can be achieved in the case of bullets by lubricating the bullets. A type of lubricant which has been widely employed for this purpose is a tacky wax or wax-grease mixture. Although this type of lubricant does substantially alleviate the problem of lead fouling, the lubricant itself gives rise to certain other problems which render its use a far less than fully satisfactory solution to the fouling problem. Thus, because of the tackiness or sticky consistency of these lubricants,
there is a propensity for powder grains from the cartridge or shell to adhere to the lubricant and to remain unburned during the discharge of the cartridge. This unconsumed residue, consisting of the gummy lubricant and powder grains, accumulates in the operating mechanism of the firearm and contributes to operating difficulties. Moreover, sticky or tacky lubricants are especially objectionable when applied to externally lubricated bullets (as opposed to those lubricated internally within the case of the cartridge) as is the current practice in rimfire ammunition. Such external lubrication results in undesirable soiling of the hands of one handling the ammunition, and in the introduction of abrasive particles of dust and dirt into the firearm mechanism and bore by the propensity of the tacky lubricant surface to pick up and carry foreign materials with which it comes in contact.
In the case of lead shot of the type utilized in shotgun shells, it is not believed that any attempt has ever been made to individually lubricate the shot to counteract the problem of lead fouling. It seems probable that this solution to the problem of fouling in the case of small, spherical-type shot has not been proposed because of the effect that the use of a sticky lubricant would have upon a shot column and the resulting shot pattern. In other words, due to the tendency of the soft, tacky lubricant to stick individual pellets together, the shot charge so treated would tend to emerge from the barrel as a single agglomerate rather than in the usual spherical geometry associated with a shot pattern.
In an effort to overcome some of the described undesirable features which characterize the use of a tacky or 3,257,035 Patented August M5, 1966 sticky wax, or wax-grease mixtures as bullet and shot lubricants, it has been proposed, in the case of both bullets and shot, to jacket or coat the projectiles with a copper alloy. This procedure has effectively minimized bore fouling resulting from the use of lead bullets and shot. The copper alloy coating, however, can be provided only by substantially increasing the cost of producing such ammunition. Moreover, the harder copper alloy coating or jacket results in more rapid wear of the barrel of the firearm in which such ammunition is used than is experienced when the softer lead bullets and shot are employed. For these reasons, lead bullets and shot continue to be used in large quantities, particularly in low velocity ammunition, such as rimfire cart-ridges and center-fire cartridges.
for pistols and older rifles. The use of uncoated lead shot in shotgun shells also continues to predominate.
The present invention provides a new technique for reducing the extent of lead fouling which is experienced when ammunition of the type using lead projectiles (either bullets or shot) is employed. The method of accomplishing such reduction of fouling is based upon the use of a lubricant composition which is dry to the touch and adheres well to a bullet or shot, providing a dry film or coating over the surface thereof. One of the primary advantages of the use of the dry film lubricant of this invention derives from its physical properties which permit a tough, adherent and non-tacky coating having a low coefficient of friction to be applied to the surface of the projectile. Thus, the problems of dirtying the hands of a person handling the cartridges, or the deposition of grease, abrasive particles and powder on the firing mechanism and in the bore of the firearm are obviated or substantially reduced.
The lubricant composition which is utilized in the practice of this invention may be broadly described as a mixture of a wax and a wax extendible, synthetic resin copolymer. Although, as will later be explained, a wide variety of waxes may be employed in the lubricant mixture used in the invention, the use of petroleum-derived paraffin and microcrystalline waxes is preferred. The wax extendible copolymers which may be employed are defined as copolymers which are mutually miscible in all proportions with the wax utilized. The preferred copolymers for use with the preferred parafiin and microcrystalline waxes are ethylene-vinyl acetate and ethylene-ethyl acrylate, each of which imparts to the waxes a degree of toughness and adherence not characteristic of the waxes alone. Although wax-copolymer compositions of the described type have been heretofore utilized for several purposes, it is believed that the use of this general type of mixture as a lubricant for ammunition constitutes a novel utilization of the compositions which is not suggested by any of the adaptations or uses of the compositions pre viously known.
In the practice of the method of the invention, it is preferable to apply the wax-copolymer blend or mixture in the form of a water emulsion, or from a volatile organic solvent solution. This is due to the high viscosity of the wax-copolymer blend which makes it quite difiicult to apply the pure blend directly to bullets and shot. It should be understood, however, that direct application of the pure wax-copolymer blend to certain types of bullets, such as those used in internally lubricated, center-fire ammunition, can be utilized if this technique of application should be desirable for any reason.
From the foregoing general description of the invention, it will have become apparent that it is a major object of utilized for this purpose.
An additional object of the present invention is to provide a dry fihn lubricant for lead bullets and shot which, while reducing fouling of firearms by lead projectiles of this type, does not affect the accuracy with which such firearms may be discharged.
Another object of the present invention is to provide a new and highly desirable use for mixtures of a wax and a wax extendible copolymer, and particularly, for compositions which include a petroleum-derived wax and a copolymer such as ethylene-vinyl acetate.
Yet another object of the present invention is to provide a lubricant composition for providing a film or coating on lead bullets and shot, which lubricant composition can be more effectively used than previously employed waxtype lubricants or blends of waxes and greases utilized for this purpose.
In addition to the foregoing described objects and advantages of the invention, additional objects and advantages will become apparent as the following detailed description of the invention is read.
The lubricant composition used in the present invention has been hereinbefore described as a mixture of wax and a wax-extendible, synthetic resin copolymer which is miscible in all proportions with the wax which is used. These two components of the lubricant composition will initially be described in greater detail.
The type of wax which is used in the lubricant composition of the invention is subject to considerable variation in its chemical and physical requirements, and the main criterion of its selection is that it meets certain functional demands. These demands are that the wax impart to the lubricant a relatively low coefficient of friction, a sufficiently high melting point to prevent blocking in storage and to perform as an adherent coating to the ammunition upon which it is used. A number of waxes or waxy materials meet the above described requirements, and may be utilized in the lubricant composition of the present invention. Suitable waxes may be of either animal, vegetable or mineral origin and may, in appropriate instances, be either natural or refined. Synthetic waxes are also suitable and can be employed. The waxy materials which, in addition to meeting the above described functional requirements, are otherwise operable in the invention, may be defined broadly as opaque or translucent organic thermoplastics having a melting point between about 40 C. and
' 90 C. with such thermoplastics melting to relatively low 'viscosity liquids and not exhibiting thread spinning phenomena, forming pastes or gels with organic non-polar solvents, and having water resistant properties.
The waxes derived from petroleum are preferred for use in the invention, and of these, parafiin waxes are most preferred. Parafiin waxes are the waxy constituents occurring in various fractions of most crude petroleum. Since they derive from the fractionated cuts obtained upon distillation of the crude petroleum, they are frequently referred to as petroleum distillate waxes to distinguish crystals of the plate and needle types. The physical characteristics of a paraffin wax may vary and depend upon the crude petroleum source, the portion of the crude which is used for wax production and differences in refining techniques. Additionally, as hereinbefore indicated, waxes of animal, vegetable or synthetic origin can be employed in combination or mixture with the paraffin Wax. Also, microcrystalline waxes derived from petroleum residues may be used and are, in fact, the second most preferred type of wax for use in combination with the wax-extendible copolymers used in the lubricants of the invention. Generally, microcrystalline waxes having dropping points in the range of from about F. to about F. are suitable.
The second constituent of the dry lubricant blends used in the present invention is a Wax-extendible, synthetic resin copolymer. By the term wax-extendible is meant a copolymer which is miscible in all proportions with the wax which is employed. Several materials are suitable for use as this ingredient of the dry film lubricant used in this invention, but the preferred materials are copolymers of vinyl acetate and ethylene, and copolymers of ethylene and ethyl acrylate. Both of these materials impart to the compositions which include the wax and copolymer, a tough, adherent quality which prevents the lubricant from being unintentionally removed or spalled off during normal handling or carrying of the ammunition as would be the case if a hard non-tacky wax was used alone. The copolymer constituent also reduces or eliminates the tacky quality attributable to soft wax constituents if they are used in the lubricant. The most suitable results in ammunition lubrication have been obtained using blends of a petroleum-derived wax, such as parafiin wax, microcrystalline wax or blends of the two with ethylene-vinyl acetate copolymers of the type hereinafter described in detail.
The ethylene-vinyl acetate copolymers which are preferably blended with petroleum-derived wax in forming the dry film composition used in practicing the invention are characterized in having a polymerized vinyl acetate content of from about 5 to about 40 percent by weight, and, preferably, from about 25 to 35 percent by weight. These copolymers can conveniently be prepared by copolymerizing a mixture of ethylene and vinyl acetate in the presence of a free-radical catalyst, e.g., tertiary butyl hydroperoxide, in a suitable reactor at a pressure of from about 15,000 to about 30,000 p.s.i. and a temperature of from about 150 C. to about 250 C. By varying one or several of the reaction conditions, various molecular Weight copolymers can be obtained. Ordinarily in this art, the molecular Weight of the resultant copolymer is generally not expressed as such because of the difficulty and uncertainty of reliably ascertaining this property. Accordingly, an alternate and preferred manner of specifying the molecular weight characteristic of such copolymers is in terms of the cooplymers melt index as determined by ASTM D-l238-57T. Briefly stated, this test consists of determining the amount in grams (melt index value) of the copolymer that can be pressed through a standard orifice in ten minutes at 190 F. with a piston weighing 2,160 grams. The ethylene-vinyl acetate copolymers especially useful herein exhibit melt indices ranging from about 3 to about 300 and preferably from about 3 to about 30. The most preferred ethylene-viny1 acetate copolymers have a tensile strength exceeding about 1000 p.s.i. as determined by ASTM D-882-56T using a crosshead speed of /2 inch per minute and a sample length of 1 inch.
The described ethylene-vinyl acetate copolymers are available commercially under the trademark Elvax. Several types of the Elvax copolymers are marketed, with the several types varying in the ratio of ethylene to vinyl acetate contained in each. The known properties of four of the ethylene-vinyl acetate cooplymers are more specifically characterized as follows:
Copolymer Elvax 150 Elvax 220 Elvax 240 Elvax 250 Comonorner Ratio, Wt.
percent (ethylene vinyl acetate) 66:34 to 73:27 to 73:27 to 73:27 to 68:32 71:29 71:29 71:29 Melt Index (ASTM D- 22 to 28 125 to 175 22 to 28 12 to 18 1238-57T) Refractive Index, N 1. 485 1. 485 1.485 1. 482 Density at 30 0., grams/ cc 0.95 0.95 0.95 0.95 Softening Point (Ring and all F 243 192 307 276 Inherent Viscosity, cp. at
30 0. 0. 77 0. 63 0.78 O. 85 Molecular Weight 300, 000 150, 000 225, 000 400, 000 Tensile Strength, p. 1, 000 460 2,000 2, 000 Elongation at Break, percent 2 700 650 850 750 Determined using a solution of 0.25 weight percent copolymer in i s shead speed of inch per minute and a sample length of 1-inch (ASTM DS82-56T).
Of the foregoing materials, the use of the Elvax 240 in preparing the composition of the present invention is preferred, although the other Elvax materials can also be used.
A highly effective dry lubricant composition which may be utilized for eliminating or greatly reducing the fouling problem associated with lead ammunition comprises be tween about 60 percent by weight and about 95 percent by weight paraffin or microcrystalline wax, and from about 5 percent by weight to about 40 percent by weight ethylene-vinyl acetate copolymer. A blend containing from 15 to 30 percent by weight of the copolymer is preferred. Small amounts of commonly used wax additives such as oxidation inhibitors can also be included in the compositions.
Blends of the wax and copolymer can suitably be prepared by first heating about one-half of the total wax content of the first blend to a temperature of from about 250 F. to 300 F. in a suitable mixer. The Wax may then be stabilized by adding a small amount of a suitable oxidation inhibitor to the wax in the mixture. All of the copolymer resin is then blended into the hot wax to form a resin-wax concentrate in which no discrete particles of the copolymer can be discerned. The balance of the wax is next added to the blend concentrate and the total mixture is agitated to a uniform consistency. Alternatively all of the wax may be added before addition of the copolymer if desired. The composition is then ready for application to ammunition by one of the techniques hereinafter described.
Another copolymer which can be utilized in the preparation of the dry film lubricant used in the practice of the present invention is a copolymer of ethylene and ethyl acrylate. This material is blended with the wax in substantially the same weight ratio as is used in the blends of petroleum-derived wax with ethylene-ethyl acetate copolymers. Of the ethylene-ethyl acrylate copolymers which may be employed, the preferred species are characterized by the typical following properties:
Melt index 1 2.5 to 20.1 Ethyl acrylate, wt. percent 15 to 20 Tensile strength, p.s.i. 1100 to 2000 Elongation at break, percent 2 670 to 810 Density 30 C., grams/cc 0.924 to 0.944 Brittle point, C 70 Hardness, short D 3 30 to 40 ASTM D-4-12-57T at 2 per minute crosshead speed.
An especially suitable ethylene-ethyl acrylate copolymer for use in preparing the dry lubricant used in the practice of the invention is that which is sold under the trademark 6 Zetafin 70A1. Zetafin 70Al has the following properties:
Ethyl acrylate content, wt. percent 15 to 20 Melt index 18 to 19 Density 30 C., grams/cc 0.927 to 0.929 Hardness, shore D" 30 to 35 Hardness, shore A 88 The dry lubricant blends of wax and wax extendible copolymer can be applied to bullets and shot by several different techniques. The blend may be applied in a dry state in which the blend is constituted only by the two components hereinbefore described, or predominantly of the two components with minor quantities of oxidation inhibitor and/or other usual additive compounds. However, it is preferred to prepare either an aqueous emulsion, or a volatile solvent solution of the wax-copolymer compositions for the purpose of applying the composition to bullets and shot. This is because the relatively high viscosity of the lubricant in its undiluted melted state or its relative hardness and resistance to cold fiow in the solid state makes application of the blend difificult in most existing bullet and shot coating equipment.
Where the wax-copolymer composition is made up as a water emulsion, it is preferred to use from 50 to percent by weight water in the emulsion. The use of deionized water is preferred in order to prevent the development of undesirable precipitates or residues in the emulsion. An emulsifying agent, such as triethanol amine stearate, sodium lignosulfonate, or morpholine stearate, is also included in the mixture to promote the emulsification of the wax and copolymer in the water. The emulsifying agent may be formed in situ if desired, such as by the addition of triethanol amine and stearic acid to the emulsion mixture. The total amount of emulsifying agent utilized will vary considerably, depending upon the particular wax and copolymer utilized, but in general will range from about 1 percent by Weight to about 10 percent by weight of the total emulsion.
Where the dry film lubricant composition of the invention is applied to ammunition in the form of an emulsion, the bullets may be dipped into the lubricant emulsion, and the excess lubricant spun olf by rotating the bullets rapidly around their longitudinal axis. The water in the remaining emulsion is removed by drying the bullets with warm air. As a final step in the coating procedure, the bullets are heated to a temperature sufficiently high to fuse the coating. With most compositions which include paraffin Wax, the temperature utilized for fusing the blend will range from about F. to F. In substantially all instances, a temperature at, or slightly above, the melting point of the wax component of the composition will suffice for fusion.
As an alternative procedure to application of the compositions of the invention in the form of water emulsions, the Wax-copolymer blends can be dissolved in a suitable solvent for the composition. Volatile petroleum derived hydrocarbons may be utilized as may chlorinated solvents. Among the solvents which are suitable are carbon tetrachloride, perchloroethylene, triand tetrachloroethylenes, tetracholorethane and chloroibenzene. These materials have been found to give good coatings of the dry film lubricant on shot and bullets. Since the use of solvent cutbacks for application of the dry film lubricant has the disadvantages of flammability and toxicity, the water emulsion technique for application of the wax-copolymer blends constitutes the preferred method of application.
Perhaps the most feasible method of coating shot with the dry film lubricant is to tumble the shot in the presence of a quantity of powdered lubricant.
The invention will be better understood from the following examples which illustrate certain particular embodiments of the invention, and set forth the results 0! tained when bullets coated with the dry film lubricant of the invention were fired in several types of firearms.
7 Example 1 Two lubricant compositions were prepared and respectively contained (a) 60 percent by weight recrystallized microwax (melting point 150-l75 F., dropping point ISO-190 F.) and 40 percent by weight Elvax 240 (properties hereinbefore defined), and (b) 60 percent by weight refined 350 paraffin wax (melting point 143-l50 F.) and 40 percent by weight Elvax 240.
These lubricant compositions were applied to Hensley and Gibbs No. 50 (152 grains) .38 caliber Special bullets sized to 0.3565 inch, and also to Hensley and Gibbs No. 130BB (198 grains) .45 caliber bullets sized to .452
inch. The bullets were lubricated by standing them in a 1 container, pouring in the molten lubricant, and then removing the bullets from the solidified cake with an appropriatcly sized cork borer. The bullets were sized to the proper dimensions and the excess lubricant removed by the sizing die.
The .38 caliber bullets were fired in a .38 Special Colt Olficers Model revolver ahead of 4.5 grains of Du Pont Pistol Powder No. 5066. 100 rounds were fired using bullets coated with the recrystallized micnowax-copolymcr composition, followed by the firing of 100 rounds using bullets coated with the refined paraflin wax-copolymer composition. After the firing of each of the 100 rounds, the firearm was inspected. In each case, the bore, forcing cone and chambers were clear and free of lead. The inside surface of the barrel appeared dry instead of oily.
The .45 caliber bullets were fired in a .45 Colt Auto matic ahead of 5.5 grains of Du Pont Pistol Powder No. 5066. The firing was carried out at a rapid rate to permit the barrel to heat up. 100 rounds were fired using bullets coated with the recrystallized microwax-copolymer composition followed by the firing of 100 rounds using bullets coated with the refined paraffin wax-copolymer composition. Upon inspection of the firearm after the firing of the first 100 rounds, the barrel was free of lead.
No deposition of gummy material or powder grains was noticed in the case of the tests of bullets fired in either the .38 caliber pistol or in the .45 caliber pistol.
Example 2 A water emulsion of the following composition was prepared:
Component: Weight percent Elvax 240 4.6 Paraflin wax 1 1.46 Triethanol amine 2.3 Stearic acid 5.16 Deionized water 76.48
The aqueous emulsion of wax and copolymer was applied to fifty .22 caliber rimfire long rifle cartridges which had been thoroughly cleaned with solvent to remove their existing lubricant. The aqueous emulsion was applied by dipping the cartridges in the emulsion, drying the excess emulsion using a heat gun and then bringing the temperature of the cartridges up to the melting point of the coating. The fifty coated cartridges were then fired in a K-22 Smith & Wesson .22 caliber revolver. After completion of the firing, the firearm was examined. No leading was perceptible in the revolver cylinders, on the forcing cone or in the barrel.
Example 3 A composition containing 60 percent by weight 100 paraflin wax and 40 percent by weight Elvax 220 was applied as a thin coating to fifty Hensley & Gibbs No. 50 (152 grains) .38 caliber bullets. The lubricant coating adhered very tenaciously to the bullets and demonstrated good flexibility or plasticity. Upon firing the bullets in a .38 Special Officers Model revolver ahead of 4.5 grains of Du Pont Pistol Powder No. 5066, no lead fouling of the revolver was perceived to occur.
8 Example 4 A composition containing 40 percent by weight Zetafin 70A1 (properties hereinbefore described) and 60 percent by Weight of paraffin wax was applied to fifty .38 caliber bullets of the type described in Example 3. The coating adhered well to the bullets and was flexible in response to bending stresses. Firing of the bullets in a .38 Special Oflicers Model revolver did not result in any lead or lubricant deposition in the firearm.
Example 5 The aqueous emulsion utilized in Example 2 was tested on a pilot scale by a large manufacturer of cartridges. In the pilot test, .38 caliber bullets were dipped into the lubricant and then the excess emulsion was spun off the bullets by centrifugal force. The bullets were then dried with hot air and the compositions were finally fused by heating to the melting point of the wax component. The lubricated bullets were then machine-loaded in the cartridges in conventional loading equipment. No problems were encountered either in the lubricating procedure or in loading. Moreover, it was observed that the lubricant did not scrape off or build up in the cartridge loading machines as the conventional, previously used wax-grease lubricating material did. It was also observed that when the bullets were fired in .38 caliber pistols, powder grains did not stick to the base of the bullets, as had been usually observed when conventional tacky lubricants were employed.
Example 6 One type of bullet lubricant which has previously been proposed involves the deposition of a wax coating on the bullet using a water base emulsion. The wax is applied either with or without a very small amount of a natural or synthetic resin which is considered to act as a film forming material. One of the types of resin which has been proposed for forming the film is an'acrylate resin. Using a bullet lubricant of the type described, some tackiness and adherence of powder grains and dirt is still experienced. The present invention does not rely upon a separate film forming technique, since the wax constitutes a continuous phase when applied to the bullets and shot, and the copolymer is present in the wax as a compatible, completely miscible disperse phase.
In order to compare the results obtained when using the dry film lubricant of the present invention with the results obtained using the wax emulsions and the acrylate resin film-forming type wax lubricants described, bullets were lubricated with these materials and small arms firing tests were conducted.
Fifty Hensley & Gibbs No. 50 (152 grain) .38 caliber bullets were coated with a water emulsion containing 34.4 percent by weight parafiin wax, 3.3 percent by weight polyvinyl alcohol and 62.2 percent by weight water. Another fifty bullets of the same type were coated with a composition containing 22.5 percent by weight 100 paraffin wax, 3.0 percent by Weight oleic acid, 4.5 percent by weight triethanol amine, 2.0 percent by weight borax, 1.5 percent by weight methyl methacrylate resin and 66.5 percent by weight water.
All one hundred bullets were then fired in a .38 Special Colt Oflicers Model revolver ahead of 4.5 grains of Du Pont Pistol Powder No. 5066. The firearm was thoroughly cleaned after the fifty rounds of ammunition coated with the first described composition had been fired.
In the case of the fifty bullets coated with the first described composition, the coating was brittle and was easily fractured out of the lubricating grooves. Some slight streaks of lubricant were deposited in the bore of the revolver. No lead fouling of the gun was perceived to occur.
Leading was not observed following firing of the fifty cartridges coated with the methacrylate composition. However, adherence of this material to the bullets was poor and the coating was very brittle and fractured easily.
From the foregoing description of the invention, it will be perceived that the present invention provides an effective method for reducing the occurrence of lead fouling in firearms using lead bullets or shot. The dry film lubricant compositions which are proposed are relatively inexpensive and may be easily applied to the ammunition by any one of the several techniques hereinbefore discussed.
Although certain preferred embodiments of the invention have been hereinbefore described by Way of example, it will be understood that some modification and variation may be made in the proportions indicated and in the materials to which reference has been specifically made without departure from the basic principles which underlie the invention. Insofar as such modifications continue to rely upon the fundamental principles which underlie the invention, they are deemed to be circumscribed by the spirit and scope of the invention except as the same may be necessarily limited by the appended claims or reasonable equivalents thereof.
What is claimed is:
1. A method of lubricating shot and bullets to reduce fouling of firearms in which they are used comprising applying as a coating to such shot and bullets, a composition comprising:
from about 60 percent by weight to about 95 percent by weight of wax; and
from about percent by weight to about 40 percent by weight of a copolymer selected from the group consisting of ethylene-vinyl acetate copolymers and ethylene-ethyl acrylate copolymers.
2. A method as defined in claim 1 wherein said wax is a petroleum-derived wax.
3. A method as defined in claim 2 wherein said copolymer is an ethylene-vinyl acetate copolymer.
4. A method as defined in claim 3 wherein said ethylene-vinyl acetate copolymer has a vinyl acetate content of from about percent by weight to about 40 percent by weight and a melt index of from about 3 to about 300.
5. A method as defined in claim 4 wherein said ethylene-vinyl acetate copolymer has a vinyl acetate content of from about 25 percent by weight to about 35 percent by weight and a melt index of from about 3 to about 30.
6. A method as defined in claim 5 wherein said petroleum-derived wax is a paraifin wax melting between about 40 and 65 C.
7. A method as defined in claim 5 wherein said petroleum-derived wax is a microcrystalline wax.
8. A method as defined in claim 2 wherein said copolymer is an ethylene-ethyl acrylate copolymer.
9. A method as defined in claim 2 wherein said composition contains from about percent by weight to about 30 percent by weight of said copolymer.
10. A method as defined in claim 8 wherein said ethylene-ethyl acrylate copolymer contains from about 15 percent by weight to about percent by weight ethyl acrylate and has a melt index of from about 2.5 to about 20.1.
11. A method as defined in claim 2 wherein said petroleu-m-derived wax is a paraffin wax melting between about 40 C. and about 65 C.
12. A method as defined in claim 2 wherein said composition is applied as a water emulsion of said wax and copolymer.
13. An aqueous emulsion composition for applying a dry lubricant coating to ammunition comprising:
(a) from about 60 percent by weight to about percent by weight water;
(b) from about 3 percent by weight to about 38 percent by Weight of a petroleum-derived wax;
(c) from about 0.25 percent by weight to about 16 percent by weight of a copolymer selected from the group consisting of ethylene-vinyl acetate and ethylene-ethyl acrylate; and
(d) a suitable emulsifying agent.
14. An aqueous emulsion composition as defined in claim 13 wherein said petroleum-derived wax is a paraffin wax melting between about 40 C. and about 65 C.
15. An aqueous emulsion composition as defined in claim 13 wherein said copolymer is ethylene-vinyl acetate having a vinyl acetate content of from about 10 percent by weight to about 40 percent by Weight and a melt index of from about 3 to about 300.
16. An aqueous emulsion as defined in claim 13 wherein said petroleum-derived wax is a microcrystalline Wax.
17. An aqueous emulsion composition as defined in claim 15 wherein said petroleum-derived wax is a paraffin wax melting between about 40 C. and about 65 C.
18. A method of lubricating bullets and shot comprismg:
applying to the bullets and shot, an aqueous emulsion comprising from about 60 percent by Weight to about 95 percent by weight water;
from about 3 percent by weight to about 38 percent by weight of a petroleum-derived wax;
from about 0.25 percent by weight to about 16 percent by weight of a copolymer selected from the group consisting of ethylene-vinyl acetate and ethyleneethyl acrylate;
removing excess aqueous emulsion from the bullets and shot to leave a uniform coating thereon; and
heating said coating to about the melting point of the Wax in said emulsion.
' 19. A method of lubricating bullets and shot comprismg:
dissolving in a volatile hydrocarbon solvent, a blend consisting essentially of from about 60 percent by weight to about 95 percent by weight of a petroleumderived wax, and from about 5 percent by weight to about 40 percent by Weight of a copolymer selected from the group consisting of ethylene-vinyl acetate copolymers and ethylene-ethyl acrylate copolymers; and
applying the volatile hydrocarbon solution of the blend to the bullets and shot to form a coating of the solution thereon;
removing the solvent from the bullets and shot to leave said blend thereon; and
fusing the blend on the bullets and shot.
References Cited by the Examiner UNITED STATES PATENTS 1,953,904 4/1934 Bowyer et al. 25237.2 X 2,346,124 4/1944 Dew 252-495 2,877,196 3/1959 Reding 26028.5 2,919,647 5/1960 Dear et a1 102-925 X 3,010,899 11/1961 Boyer 25256 X 3,048,553 8/1962 Moss 260-28.5'
DANIEL E. WYMAN, Primary Examiner. C. F. DEES, Assistant Examiner.
Claims (1)
13. AN AQUEOUS EMULSION COMPOSITION FOR APPLYING A DRY LUBRICANT COATING TO AMMUNITION COMPRISING: (A) FROM ABOUT 60 PERCENT BY WEIGHT TO ABOUT 95 PERCENT BY WEIGHT WATER; (B) FROM ABOUT 3 PERCENT BY WEIGHT TO ABOUT 38 PERCENT BY WEIGHT OF A PETROLEIUM-DERIVED WAX; (C) FROM ABOUT 0.25 PERCENT BY WEIGHT TO ABOUT 16 PERCENT BY WEIGHT OF A COPOLYMER SELECTED FROM THE GROUP CONSISTING OF ETHYLENE-VINYL ACETATE AND ETHYLENE-ETHYL ACRYLATE; AND (D) A SUITABLE EMULSIFYING AGENT.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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US369593A US3267035A (en) | 1964-05-22 | 1964-05-22 | Composition for and method of lubricating bullets and shot |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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US369593A US3267035A (en) | 1964-05-22 | 1964-05-22 | Composition for and method of lubricating bullets and shot |
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US3267035A true US3267035A (en) | 1966-08-16 |
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US369593A Expired - Lifetime US3267035A (en) | 1964-05-22 | 1964-05-22 | Composition for and method of lubricating bullets and shot |
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Cited By (8)
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US3423317A (en) * | 1966-11-21 | 1969-01-21 | Trw Inc | High temperature lubricants |
US3959534A (en) * | 1973-04-23 | 1976-05-25 | Union Carbide Corporation | Process for producing fibers |
US4196670A (en) * | 1978-02-09 | 1980-04-08 | Vatsvog Marlo K | Method of coating bullets to reduce the leading effect thereof on the bores of firearms |
US4465883A (en) * | 1982-08-12 | 1984-08-14 | Olin Corporation | Bullet lubricant and method of coating bullets with said lubricant to reduce the leading effect thereof on the bores of firearms |
US6173652B1 (en) * | 1996-07-10 | 2001-01-16 | Bradley Taylor Holding Company Limited | Environmentally sealed shot |
US20070095241A1 (en) * | 2005-06-24 | 2007-05-03 | Thomas Steel Strip Corporation | Polymer-coated metal substrate |
US20120196037A1 (en) * | 2007-12-21 | 2012-08-02 | United Technologies Corporation | Artifacts, method of creating such artifacts and methods of using such artifacts |
US11353302B1 (en) | 2017-01-13 | 2022-06-07 | Thomas E. Steffner | Bullet composition treatment to reduce friction |
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US1953904A (en) * | 1931-06-17 | 1934-04-03 | Peters Cartridge Company | External lubricant for ammunition |
US2346124A (en) * | 1939-12-08 | 1944-04-04 | Du Pont | Bullet lubrication |
US2877196A (en) * | 1956-05-02 | 1959-03-10 | Union Carbide Corp | Coating composition containing wax and ethylene-vinyl acetate copolymer |
US2919647A (en) * | 1953-05-25 | 1960-01-05 | Olin Mathieson | Ammunition |
US3010899A (en) * | 1960-02-18 | 1961-11-28 | Sun Oil Co | Oil and ethylene-vinyl acetate copolymer resin composition |
US3048553A (en) * | 1962-08-07 | Blending wax with an ethylene- |
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US3048553A (en) * | 1962-08-07 | Blending wax with an ethylene- | ||
US1953904A (en) * | 1931-06-17 | 1934-04-03 | Peters Cartridge Company | External lubricant for ammunition |
US2346124A (en) * | 1939-12-08 | 1944-04-04 | Du Pont | Bullet lubrication |
US2919647A (en) * | 1953-05-25 | 1960-01-05 | Olin Mathieson | Ammunition |
US2877196A (en) * | 1956-05-02 | 1959-03-10 | Union Carbide Corp | Coating composition containing wax and ethylene-vinyl acetate copolymer |
US3010899A (en) * | 1960-02-18 | 1961-11-28 | Sun Oil Co | Oil and ethylene-vinyl acetate copolymer resin composition |
Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
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US3423317A (en) * | 1966-11-21 | 1969-01-21 | Trw Inc | High temperature lubricants |
US3959534A (en) * | 1973-04-23 | 1976-05-25 | Union Carbide Corporation | Process for producing fibers |
US4196670A (en) * | 1978-02-09 | 1980-04-08 | Vatsvog Marlo K | Method of coating bullets to reduce the leading effect thereof on the bores of firearms |
US4465883A (en) * | 1982-08-12 | 1984-08-14 | Olin Corporation | Bullet lubricant and method of coating bullets with said lubricant to reduce the leading effect thereof on the bores of firearms |
US6173652B1 (en) * | 1996-07-10 | 2001-01-16 | Bradley Taylor Holding Company Limited | Environmentally sealed shot |
US20070095241A1 (en) * | 2005-06-24 | 2007-05-03 | Thomas Steel Strip Corporation | Polymer-coated metal substrate |
US20120196037A1 (en) * | 2007-12-21 | 2012-08-02 | United Technologies Corporation | Artifacts, method of creating such artifacts and methods of using such artifacts |
US8883261B2 (en) * | 2007-12-21 | 2014-11-11 | United Technologies Corporation | Artifacts, method of creating such artifacts and methods of using such artifacts |
US11353302B1 (en) | 2017-01-13 | 2022-06-07 | Thomas E. Steffner | Bullet composition treatment to reduce friction |
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