US20190049092A1 - Light fixture with fabric layer having printed dots - Google Patents
Light fixture with fabric layer having printed dots Download PDFInfo
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- US20190049092A1 US20190049092A1 US16/160,159 US201816160159A US2019049092A1 US 20190049092 A1 US20190049092 A1 US 20190049092A1 US 201816160159 A US201816160159 A US 201816160159A US 2019049092 A1 US2019049092 A1 US 2019049092A1
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- Prior art keywords
- light
- fabric layer
- dots
- light source
- fixture
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V1/00—Shades for light sources, i.e. lampshades for table, floor, wall or ceiling lamps
- F21V1/14—Covers for frames; Frameless shades
- F21V1/16—Covers for frames; Frameless shades characterised by the material
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B9/00—Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation
- E04B9/32—Translucent ceilings, i.e. permitting both the transmission and diffusion of light
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- F21S8/00—Lighting devices intended for fixed installation
- F21S8/02—Lighting devices intended for fixed installation of recess-mounted type, e.g. downlighters
- F21S8/026—Lighting devices intended for fixed installation of recess-mounted type, e.g. downlighters intended to be recessed in a ceiling or like overhead structure, e.g. suspended ceiling
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V1/00—Shades for light sources, i.e. lampshades for table, floor, wall or ceiling lamps
- F21V1/02—Frames
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V1/00—Shades for light sources, i.e. lampshades for table, floor, wall or ceiling lamps
- F21V1/14—Covers for frames; Frameless shades
- F21V1/16—Covers for frames; Frameless shades characterised by the material
- F21V1/20—Covers for frames; Frameless shades characterised by the material the material being glass
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V1/00—Shades for light sources, i.e. lampshades for table, floor, wall or ceiling lamps
- F21V1/14—Covers for frames; Frameless shades
- F21V1/16—Covers for frames; Frameless shades characterised by the material
- F21V1/22—Covers for frames; Frameless shades characterised by the material the material being plastics
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V11/00—Screens not covered by groups F21V1/00, F21V3/00, F21V7/00 or F21V9/00
- F21V11/08—Screens not covered by groups F21V1/00, F21V3/00, F21V7/00 or F21V9/00 using diaphragms containing one or more apertures
- F21V11/14—Screens not covered by groups F21V1/00, F21V3/00, F21V7/00 or F21V9/00 using diaphragms containing one or more apertures with many small apertures
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V13/00—Producing particular characteristics or distribution of the light emitted by means of a combination of elements specified in two or more of main groups F21V1/00 - F21V11/00
- F21V13/02—Combinations of only two kinds of elements
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B9/00—Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation
- E04B9/04—Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation comprising slabs, panels, sheets or the like
- E04B2009/0492—Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation comprising slabs, panels, sheets or the like with fabrics tensioned on frames
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
- F21Y2115/00—Light-generating elements of semiconductor light sources
- F21Y2115/10—Light-emitting diodes [LED]
Definitions
- the described embodiments relate generally to a light fixture and specifically to a light fixture that produces light having particular color characteristics.
- Light fixtures may be used to provide light, for example, in a retail setting.
- a light fixture may include a frame, a light source disposed within and coupled to the frame, a lens coupled to the light source, a first fabric layer coupled to the frame at a first distance from the lens and having a plurality of dots printed thereon, and a second fabric layer coupled to the frame at a second distance from the lens.
- the second fabric layer encloses the light source, the lens, and the first fabric layer within the frame.
- the dots comprise ink.
- the dots form a matrix.
- the dots are uniformly distributed on the first fabric layer.
- the first fabric layer comprises a lightly woven fabric. In some embodiments, the first fabric layer comprises a translucent fabric. In some embodiments, the first fabric layer comprises gauze. In some embodiments, the first fabric layer comprises a sheer fabric.
- the second fabric layer comprises a finished fabric.
- the light source comprises a light-emitting diode.
- the frame comprises an acoustical panel.
- the lens comprises a diverging lens.
- the second fabric layer comprises a light diffuser.
- the second fabric layer comprises glass fiber.
- the second fabric layer comprises polyester.
- the first fabric layer is configured to adjust a color characteristic of light emanating from the light source by interaction with the dots.
- the color characteristic comprises color temperature.
- the first fabric layer is configured to adjust a color characteristic of light emanating from the light source by a combination of reflecting light, passing light through areas of the first fabric layer without dots, and passing light through the dots.
- a method of producing light with desired color characteristics includes diverging light emanating from a light source through a lens, passing the light through a first fabric layer having a plurality of dots disposed thereon, and passing the light through a second fabric layer configured to diffuse the light.
- the color characteristics of the light are altered by the first fabric layer and the second fabric layer.
- the dots comprise ink. In some embodiments, the dots are printed on the first fabric layer. In some embodiments, the dots are disposed in a pattern on the first fabric layer. In some embodiments, the color characteristics comprise color temperature. In some embodiments, the produced light is homogeneous throughout the second fabric layer.
- a method of making a light capable of producing light with desired color characteristics includes selecting a light source that approximates the desired color characteristics, printing a plurality of ink dots on a first fabric layer, passing light emanating from the light source through a lens, the first fabric layer, and a second fabric layer, measuring color characteristics of the light, and adjusting a parameter of the plurality of printed ink dots based on measuring the color characteristics.
- adjusting a parameter comprises adjusting a pattern of the printed ink dots. In some embodiments, adjusting a parameter comprises adjusting a color of the printed ink dots. In some embodiments, adjusting a parameter comprises adjusting a shape of the printed ink dots. In some embodiments, adjusting a parameter comprises adjusting a size of the printed ink dots. In some embodiments, adjusting a parameter comprises adjusting a density of the printed ink dots. In some embodiments, the method further includes adjusting a color of the second fabric layer.
- FIG. 1 shows a front perspective view of rooms including a light fixture according to some embodiments.
- FIG. 2 shows a perspective view of a ceiling system including a light fixture according to some embodiments.
- FIG. 3 shows a cross-section view of a light fixture according to some embodiments.
- FIG. 4 shows a light-emitting diode and lens of a light fixture according to some embodiments.
- FIG. 5 shows a first and second fabric layer of a light fixture according to some embodiments.
- FIG. 6 shows a close-up photographic view of a portion VI of the first fabric layer schematically represented in FIG. 5 according to some embodiments.
- FIG. 7 shows a graph of a black body curve.
- FIG. 8 shows a schematic of a light fixture according to some embodiments.
- FIG. 9 shows a process for designing a light fixture according to some embodiments.
- FIG. 10 shows a schematic of a first fabric layer according to some embodiments.
- FIG. 11 shows a method of producing light according to some embodiments.
- FIG. 12 shows a method of making a light fixture according to some embodiments.
- Retailers may use light fixtures to promote visibility and to enhance and contribute to the look and feel of the retail space.
- particular light characteristics may be desired to convey certain messages or feelings to a customer. These characteristics can include a light's chromaticity coordinates as well as luminous flux. Chromaticity coordinates correspond to a particular correlated color temperature (CCT) and Duv value.
- CCT correlated color temperature
- Duv value Manufacturers of light-emitting diodes (LEDs), according to industry standards, categorize each LED into a bin that corresponds to a range of CCT and Duv values. Because the bins cover a range of values, commercially-available LEDs are not guaranteed to produce light having an exact CCT and Duv value.
- Light fixtures that produce light having particular color characteristics.
- Light fixtures according to embodiments of the present invention may be used in a retail setting, as well as in other settings.
- a light fixture may be used in a library, office, school, or home setting.
- Light fixtures may be provided as a ceiling light, wall light, or other type of fixture.
- light fixtures may include a frame, a light source (such as an LED), a lens, a first filter layer (e.g., a first fabric layer), and a second filter layer (e.g., a second fabric layer).
- a light source such as an LED
- a lens e.g., a first filter layer
- a second filter layer e.g., a second fabric layer
- the light first passes through the lens, which diverges the light to emanate at a wider angle.
- the first fabric layer is disposed at a first distance from the lens and includes a plurality of dots disposed (e.g., printed) thereon.
- the dots may be a certain color, shape, and size.
- the dots may be printed in a pattern with a particular density.
- the characteristics of the light change. The light beams that pass through the dots mix with the light beams that only pass through the fabric itself.
- the second fabric layer is disposed at a second distance from the lens and acts as a light diffuser. Some of the light reflects back towards the first fabric layer, thus further altering the color characteristics as some beams pass through the dots (for a first or second time). The mixture of the beams of various color characteristics produces light that passes through the second fabric layer having the desired characteristics.
- a light fixture 100 may be used in rooms 10 , as shown, for example, in FIG. 1 .
- light fixture 100 may be located on a ceiling 20 of room 10 .
- light fixture 100 may be located on a wall 30 of room 10 .
- room 10 includes a ceiling system 40 that has multiple light fixtures 100 disposed on ceiling 20 , as shown in FIGS. 1 and 2 .
- Light fixture 100 is illustrated, for example, in FIG. 3 .
- light fixture 100 may include a frame 110 , a light source 120 , a lens 130 , a first filter layer 140 (e.g., first fabric layer 140 ), and a second filter layer 150 (e.g., second fabric layer 150 ).
- first filter layer 140 e.g., first fabric layer 140
- second filter layer 150 e.g., second fabric layer 150
- Frame 110 is the structure that supports light fixture 100 and provides an interface between light fixture 100 and the portion of the retail area that holds light fixture 100 , such as a ceiling or a wall.
- frame 110 includes acoustical panels 115 .
- acoustical panels 115 may be disposed on the ceiling or the wall as part of frame 110 .
- frame 110 partially encloses other components of light fixture 100 , such as light source 120 , lens 130 , and first fabric layer 140 .
- frame 110 is a rectangular shape. In some embodiments, frame 110 may be circular, oval, square, or other polygonal shape. Various lengths and widths may be used for frame 110 . In some embodiments, frame 110 may have a length that extends across a ceiling from one end to another end. See FIG. 1 for example. For example, frame 110 may have a length of at least 50 feet, at least 80 feet, or at least 100 feet. Multiple light fixtures 100 and frames 110 may be used in a single retail setting to provide light across a room, as in FIG. 1 .
- the inner surface 112 of frame 110 comprises a reflective material.
- the inner surface of frame 110 may be equipped with a reflective paint.
- Light source 120 is disposed within frame 110 .
- light source 120 may be disposed on a support member 125 , such as a beam or circuit board.
- support member 125 is made of metal.
- Support member 125 may be attached directly to frame 110 .
- frame 110 may act as support member 125 , and a separate support member may not be included.
- multiple light sources 120 are disposed within frame 110 .
- multiple light sources 120 are disposed on support member 125 and multiple support members 125 are disposed within frame 110 .
- an array of light sources 120 are disposed within frame 110 .
- Light source 120 is therefore not limited to only a single light source 120 .
- light source 120 is an LED.
- Light source 120 may be an LED having chromaticity coordinates that approximate the desired chromaticity coordinates for the light in the retail setting.
- Lens 130 is coupled to light source 120 .
- lens 130 is a diverging lens, thus providing a wide light emission angle for light from light source 120 .
- lens 130 emits light at a light emission angle of at least 150 degrees.
- lens 130 may emit light at a light emission angle of 150, 155, or 160 degrees.
- First filter layer 140 may be any material that allows light to pass through, including, for example, plastic, glass, and fabric as in first fabric layer 140 .
- First fabric layer 140 is disposed within frame 110 at a first distance from lens 130 .
- first fabric layer 140 is disposed between two and twelve inches away from lens 130 .
- first fabric layer 140 may be disposed two, three, six, nine, or twelve inches away from lens 130 .
- first fabric layer 140 extends across the width and length of frame 110 .
- first fabric layer 140 includes a plurality of dots 145 disposed on first fabric layer 140 , as shown, for example, in FIGS. 5 and 6 .
- FIG. 5 schematically shows first fabric layer 140 and second fabric layer 150 .
- FIG. 6 shows a photographic view of portion VI of first fabric layer 140 schematically represented in FIG. 5 .
- dots 145 are disposed in a pattern, such as a matrix. In some embodiments, dots 145 are printed on first fabric layer 140 . For example, dots 145 may be printed on first fabric layer 140 with a digital printer. In some embodiments, the digital printer is specifically designed for printing on fabric material. In some embodiments, dots 145 comprise ink. Dots 145 may be circular, oval, square, rectangular, or other polygonal shape. The color, shape, and size of the dots may influence the chromaticity coordinates of the light emanating from light source 120 . In addition, the density of the pattern of dots 145 (e.g., a measure of the distance between adjacent dots 145 ), also may affect the chromaticity coordinates of the light emanating from light source 120 .
- first fabric layer 140 is a lightly woven fabric, such as a sheer fabric or gauze.
- first fabric layer 140 is translucent.
- first fabric layer 140 may be loosely-woven so that it gives the impression that dots 145 are floating in air.
- first fabric layer 140 may appear transparent.
- Some light passes through first fabric layer 140 while some light reflects back within frame 110 .
- at least fifty percent of the light passes through first fabric layer 140 (e.g., 75%-90%).
- at least ninety percent of the light passes through first fabric layer 140 .
- Second filter layer 150 may be any material that allows light to pass through, including, for example, plastic, glass, and fabric as in second fabric layer 150 .
- Second fabric layer 150 is disposed within frame 110 at a second distance from lens 130 . In some embodiments, the second distance from lens 130 is greater than the first distance from lens 130 . In some embodiments, second fabric layer 150 is disposed between six and twenty-four inches away from lens 130 . For example, second fabric layer 150 may be disposed six, nine, fifteen, eighteen, or twenty-four inches away from lens 130 . In some embodiments, second fabric layer 150 extends across the width and length of frame 110 . In some embodiments, second fabric layer 150 encloses light source 120 , lens 130 , and first fabric layer 140 within frame 110 .
- second fabric layer 150 comprises glass fiber. In some embodiments, second fabric layer 150 comprises polyester. According to some embodiments, second fabric layer 150 is a finished fabric. For example, second fabric layer 150 may comprise a chemical finish or may go through a mechanical finishing process. In some embodiments, the fabric finish may give second fabric layer 150 a consistent appearance across its surface. In some embodiments, second fabric layer 150 acts as a light diffuser. Thus, some light passes through second fabric layer 150 while some light reflects back within frame 110 . In some embodiments, at least fifty percent of the light that passed through first fabric layer 140 passes through second fabric layer 150 (e.g., 70%-80%). In some embodiments, at least eighty percent of it passes through second fabric layer 150 .
- the light produced by light fixture 100 is homogenous throughout second fabric layer 150 instead of having a bright spot at the position of light source 120 .
- the fabric finish may improve the function of second fabric layer 150 as a light diffuser by providing a uniform surface from which to emanate through or reflect from.
- light fixture 100 may be used to adjust overall chromaticity coordinates of a commercially available LED to reach specified target coordinates.
- FIG. 7 depicts a graph of a black body curve in a color space, with x and y representing the chromaticity coordinates, which are derived from properties of light.
- the chromaticity coordinates correspond to CCT and Duv values.
- Chromaticity coordinates below the black body curve correspond to a negative Duv value while chromaticity coordinates above the black body curve correspond to a positive Duv value.
- CCT values increase as they move along the black body curve to the left, with higher CCT values representing a cooler color temperature and lower CCT values representing a warmer color temperature.
- lens 130 provides a wide light emission angle, as described above.
- the wide light emission angle leads to a variety of incident angles of light beams to first fabric layer 140 , which is the angle between the light beam and the normal of the surface of first fabric layer 140 .
- the larger the incident angle of a light beam to first fabric layer 140 (or dot 145 ) and second fabric layer 150 the more the light is modified because it leads to a longer light path through first fabric layer 140 (or dot 145 ) and second fabric layer 150 .
- Light beams either pass through a layer (refract) or reflect back.
- light beam 200 has particular chromaticity coordinates.
- reflected light beams are represented by dashed lines, while refracted light beams remain solid.
- the chromaticity coordinates are modified to produce light beam 220 .
- light beam 230 is produced through reflection and also has modified chromaticity coordinates.
- Another light beam 200 may refract through first fabric layer 140 and reflect from second fabric layer 150 , thus producing light beam 210 .
- Light beam 210 may pass back through first layer 140 or dot 145 .
- the various light beams continue to travel through light fixture until the light emits from second fabric layer 150 .
- the combination of these various light beams, each traveling different paths through the layers of light fixture 100 produces the desired characteristics of emitted light 240 for the retail setting.
- the schematic in FIG. 8 is only illustrative. Reflection can occur at either surface of a fabric layer and some light beams may pass through the layers multiple times.
- the chromaticity coordinates may be modified as a light beam passes through first fabric layer 140 (and not dot 145 ) and/or second fabric layer 150 . The combination of all light beams produces the light that emits from light fixture 100 .
- FIG. 9 illustrates a process for determining the specific configuration of light fixture 100 according to some embodiments.
- the process is an optimization scheme to identify the appropriate parameters of dots 145 on first fabric layer 140 .
- target chromaticity coordinates are defined.
- the target chromaticity coordinates may be defined to convey a particular message or feeling to a consumer in the retail store. For example, the warmth or coolness of the light may affect the feeling of a consumer.
- the light source 120 and lens 130 are selected.
- the light source 120 selected is an LED that approximates the target chromaticity coordinates.
- the LED may not be an exact match to the target chromaticity coordinates.
- the size, shape, color, and density of dots 145 printed on first fabric layer 140 are selected.
- the selected size and shape are used to test the resulting chromaticity coordinates.
- the chromaticity coordinates meet the target values in operation 440 , then it is determined by measuring the light output whether the luminous flux is acceptable in operation 450 . If the luminous flux is acceptable in operation 450 , then the appropriate light fixture 100 has been designed to successfully reach the target chromaticity coordinates in operation 460 . Because the luminous flux relates to the efficiency of light fixture 100 , whether the luminous flux is acceptable depends on the desired efficiency for light fixture 100 . If the luminous flux is too small with respect to the LED used in light fixture 100 then the light is inefficiently passing through light fixture 100 .
- operation 452 if the luminous flux is not acceptable, it is determined whether to try again by simply adjusting the dot print density, as in operation 454 , or to also re-select the size, shape, and color of dots 145 , by returning to operation 420 . If the dot print density is modified in operation 454 , then the process continues by determining whether the chromaticity coordinates now meet the target values in operation 440 .
- the dot print color is modified in operation 442 .
- the process continues by determining whether the chromaticity coordinates now meet the target values in operation 444 . If the answer is yes, then it is determined whether the luminous flux is acceptable in operation 450 . If the answer is no, it is determined in operation 446 whether to modify the dot print color again, as in operation 442 , or to also re-select the size, shape, and density of dots 145 , by returning to operation 420 . The process continues until the target values have been reached. Operations 446 and 452 are part of the process for situations where the optimization after several cycles does not sufficiently converge to the target values. In these situations, rather than only modifying the dot print density or color, the shape and size of the dots 445 may also be modified.
- first fabric layer 140 having dots 145 may be modified or replaced with first fabric layer 340 having dots 345 .
- shape of the dots may be modified.
- circular dots 145 may be replaced by square dots 345 .
- color of the dots may be modified.
- dots 145 of a certain color may be replaced with dots 345 of a different color.
- size of the dots may be modified.
- dots 145 may be replaced with enlarged dots 345 .
- the density of dots may be modified.
- fabric layer 140 having nine dots 145 within a given area may be replaced with first fabric layer 340 having sixteen dots 345 within the same size area.
- the following general guidelines may assist in determining selection and modification of parameters in operations 420 , 442 , and 454 .
- the area of first fabric layer 140 containing dots 145 increases, the more the chromaticity coordinates are shifted and the luminous flux reduced.
- an increase in the size of dots 145 leads to an increased change of chromaticity coordinates and a decrease in luminous flux.
- an increase in the density of dots 145 i.e., less space between dots 145
- the more intense the color of dots 145 the more the chromaticity coordinates are shifted.
- Whether the chromaticity coordinates will shift to be warmer or colder depends on the selected dot color. Using a dot color above the chromaticity coordinates of the light without dots 145 will tend to make the resulting light colder, while a dot color below the chromaticity coordinates of the light without dots 145 will tend to make the resulting light warmer. Both fabric layers 140 and 150 themselves will also affect the chromaticity coordinates of the light emanating from light fixture 100 .
- a method for producing light with desired color characteristics is illustrated, for example, in FIG. 11 .
- operation 500 light emanating from a light source is diverged through a lens.
- operation 502 the light is passed through a first fabric layer having a plurality of dots disposed thereon.
- operation 504 the light is passed through a second fabric layer to diffuse the light. As the light is passed through the first fabric layer and the second fabric layer, the color characteristics of the light are altered as discussed above.
- a method for making a light capable of producing light with desired color characteristics is illustrated, for example, in FIG. 12 .
- a light source is selected.
- the light source approximates the desired color characteristics.
- a plurality of ink dots is printed on a first fabric layer.
- light emanating from the light source is passed through a lens, the first fabric layer, and a second fabric layer.
- the color characteristics of the light after passing through the layers is measured.
- a parameter of the plurality of printed ink dots is adjusted based on measuring the color characteristics. In some embodiments, the parameter adjusted is a pattern of the plurality of printed ink dots.
- the parameter is a color of the plurality of printed ink dots. In some embodiments, the parameter is a shape of the plurality of printed ink dots. In some embodiments, the parameter is a size of the plurality of printed ink dots. In some embodiments, the parameter is a density of the plurality of printed ink dots. In some embodiments, more than one parameter is adjusted.
- a color of the second fabric layer is adjusted. In some embodiments, the material of the second fabric layer is adjusted (e.g. polymer to glass fiber), which may also involve an adjustment in color.
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Abstract
Description
- This application is a continuation of U.S. patent application Ser. No. 14/936,493, filed Nov. 9, 2015, which is incorporated herein in its entirety by reference thereto.
- The described embodiments relate generally to a light fixture and specifically to a light fixture that produces light having particular color characteristics.
- Light fixtures may be used to provide light, for example, in a retail setting.
- The present disclosure details systems, apparatuses, and methods related to light fixtures that produce light with particular color characteristics. A light fixture may include a frame, a light source disposed within and coupled to the frame, a lens coupled to the light source, a first fabric layer coupled to the frame at a first distance from the lens and having a plurality of dots printed thereon, and a second fabric layer coupled to the frame at a second distance from the lens.
- In some embodiments, the second fabric layer encloses the light source, the lens, and the first fabric layer within the frame. In some embodiments, the dots comprise ink. In some embodiments, the dots form a matrix. In some embodiments, the dots are uniformly distributed on the first fabric layer.
- In some embodiments, the first fabric layer comprises a lightly woven fabric. In some embodiments, the first fabric layer comprises a translucent fabric. In some embodiments, the first fabric layer comprises gauze. In some embodiments, the first fabric layer comprises a sheer fabric.
- In some embodiments, the second fabric layer comprises a finished fabric. In some embodiments, the light source comprises a light-emitting diode. In some embodiments, the frame comprises an acoustical panel. In some embodiments, the lens comprises a diverging lens. In some embodiments, the second fabric layer comprises a light diffuser. In some embodiments, the second fabric layer comprises glass fiber. In some embodiments, the second fabric layer comprises polyester.
- In some embodiments, the first fabric layer is configured to adjust a color characteristic of light emanating from the light source by interaction with the dots. In some embodiments, the color characteristic comprises color temperature. In some embodiments, the first fabric layer is configured to adjust a color characteristic of light emanating from the light source by a combination of reflecting light, passing light through areas of the first fabric layer without dots, and passing light through the dots.
- According to some embodiments, a method of producing light with desired color characteristics includes diverging light emanating from a light source through a lens, passing the light through a first fabric layer having a plurality of dots disposed thereon, and passing the light through a second fabric layer configured to diffuse the light. In some embodiments, the color characteristics of the light are altered by the first fabric layer and the second fabric layer.
- In some embodiments, the dots comprise ink. In some embodiments, the dots are printed on the first fabric layer. In some embodiments, the dots are disposed in a pattern on the first fabric layer. In some embodiments, the color characteristics comprise color temperature. In some embodiments, the produced light is homogeneous throughout the second fabric layer.
- According to some embodiments, a method of making a light capable of producing light with desired color characteristics includes selecting a light source that approximates the desired color characteristics, printing a plurality of ink dots on a first fabric layer, passing light emanating from the light source through a lens, the first fabric layer, and a second fabric layer, measuring color characteristics of the light, and adjusting a parameter of the plurality of printed ink dots based on measuring the color characteristics.
- In some embodiments, adjusting a parameter comprises adjusting a pattern of the printed ink dots. In some embodiments, adjusting a parameter comprises adjusting a color of the printed ink dots. In some embodiments, adjusting a parameter comprises adjusting a shape of the printed ink dots. In some embodiments, adjusting a parameter comprises adjusting a size of the printed ink dots. In some embodiments, adjusting a parameter comprises adjusting a density of the printed ink dots. In some embodiments, the method further includes adjusting a color of the second fabric layer.
- The disclosure will be readily understood by the following detailed description in conjunction with the accompanying drawings, wherein like reference numerals designate like structural elements, and in which:
-
FIG. 1 shows a front perspective view of rooms including a light fixture according to some embodiments. -
FIG. 2 shows a perspective view of a ceiling system including a light fixture according to some embodiments. -
FIG. 3 shows a cross-section view of a light fixture according to some embodiments. -
FIG. 4 shows a light-emitting diode and lens of a light fixture according to some embodiments. -
FIG. 5 shows a first and second fabric layer of a light fixture according to some embodiments. -
FIG. 6 shows a close-up photographic view of a portion VI of the first fabric layer schematically represented inFIG. 5 according to some embodiments. -
FIG. 7 shows a graph of a black body curve. -
FIG. 8 shows a schematic of a light fixture according to some embodiments. -
FIG. 9 shows a process for designing a light fixture according to some embodiments. -
FIG. 10 shows a schematic of a first fabric layer according to some embodiments. -
FIG. 11 shows a method of producing light according to some embodiments. -
FIG. 12 shows a method of making a light fixture according to some embodiments. - Reference will now be made in detail to representative embodiments illustrated in the accompanying drawings. It should be understood that the following descriptions are not intended to limit the embodiments to one preferred embodiment. To the contrary, it is intended to cover alternatives, modifications, and equivalents as can be included within the spirit and scope of the described embodiments as defined by the claims.
- Retailers may use light fixtures to promote visibility and to enhance and contribute to the look and feel of the retail space. In some settings, particular light characteristics may be desired to convey certain messages or feelings to a customer. These characteristics can include a light's chromaticity coordinates as well as luminous flux. Chromaticity coordinates correspond to a particular correlated color temperature (CCT) and Duv value. Manufacturers of light-emitting diodes (LEDs), according to industry standards, categorize each LED into a bin that corresponds to a range of CCT and Duv values. Because the bins cover a range of values, commercially-available LEDs are not guaranteed to produce light having an exact CCT and Duv value. Accordingly, to provide light in the retail space having a particular CCT and Duv value, modifications to the color characteristics of an LED must be made. Thus, the inventors have found it desirable to provide a light fixture that can modify the color characteristics of commercially-available LEDs, as described herein.
- The following disclosure relates to light fixtures that produce light having particular color characteristics. Light fixtures according to embodiments of the present invention may be used in a retail setting, as well as in other settings. For example, a light fixture may be used in a library, office, school, or home setting. Light fixtures may be provided as a ceiling light, wall light, or other type of fixture.
- In some embodiments, light fixtures may include a frame, a light source (such as an LED), a lens, a first filter layer (e.g., a first fabric layer), and a second filter layer (e.g., a second fabric layer). As light emanates from the light source and passes through the lens and fabric layers, characteristics of the light are altered so that the light output produced by the light fixture has the desired characteristics.
- In some embodiments, the light first passes through the lens, which diverges the light to emanate at a wider angle. The first fabric layer is disposed at a first distance from the lens and includes a plurality of dots disposed (e.g., printed) thereon. The dots may be a certain color, shape, and size. In addition, the dots may be printed in a pattern with a particular density. As the light passes through the first fabric layer, the characteristics of the light change. The light beams that pass through the dots mix with the light beams that only pass through the fabric itself.
- The second fabric layer is disposed at a second distance from the lens and acts as a light diffuser. Some of the light reflects back towards the first fabric layer, thus further altering the color characteristics as some beams pass through the dots (for a first or second time). The mixture of the beams of various color characteristics produces light that passes through the second fabric layer having the desired characteristics.
- These and other embodiments are discussed below with reference to the figures. However, those skilled in the art will readily appreciate that the detailed description given herein with respect to these figures is for explanatory purposes only and should not be construed as limiting.
- A
light fixture 100 according to some embodiments may be used inrooms 10, as shown, for example, inFIG. 1 . In some embodiments,light fixture 100 may be located on aceiling 20 ofroom 10. In some embodiments,light fixture 100 may be located on awall 30 ofroom 10. In some embodiments,room 10 includes aceiling system 40 that has multiplelight fixtures 100 disposed onceiling 20, as shown inFIGS. 1 and 2 . -
Light fixture 100 according to some embodiments is illustrated, for example, inFIG. 3 . In some embodiments,light fixture 100 may include aframe 110, alight source 120, alens 130, a first filter layer 140 (e.g., first fabric layer 140), and a second filter layer 150 (e.g., second fabric layer 150). -
Frame 110, according to some embodiments, is the structure that supportslight fixture 100 and provides an interface betweenlight fixture 100 and the portion of the retail area that holdslight fixture 100, such as a ceiling or a wall. In some embodiments,frame 110 includesacoustical panels 115. According to some embodiments,acoustical panels 115 may be disposed on the ceiling or the wall as part offrame 110. In some embodiments,frame 110 partially encloses other components oflight fixture 100, such aslight source 120,lens 130, andfirst fabric layer 140. - In some embodiments,
frame 110 is a rectangular shape. In some embodiments,frame 110 may be circular, oval, square, or other polygonal shape. Various lengths and widths may be used forframe 110. In some embodiments,frame 110 may have a length that extends across a ceiling from one end to another end. SeeFIG. 1 for example. For example,frame 110 may have a length of at least 50 feet, at least 80 feet, or at least 100 feet. Multiplelight fixtures 100 and frames 110 may be used in a single retail setting to provide light across a room, as inFIG. 1 . - In some embodiments, the
inner surface 112 offrame 110 comprises a reflective material. For example, in some embodiments, the inner surface offrame 110 may be equipped with a reflective paint. -
Light source 120, according to some embodiments, is disposed withinframe 110. In some embodiments, as shown, for example, inFIG. 4 ,light source 120 may be disposed on asupport member 125, such as a beam or circuit board. In some embodiments,support member 125 is made of metal.Support member 125 may be attached directly toframe 110. In some embodiments,frame 110 may act assupport member 125, and a separate support member may not be included. In some embodiments, multiplelight sources 120 are disposed withinframe 110. In some embodiments, multiplelight sources 120 are disposed onsupport member 125 andmultiple support members 125 are disposed withinframe 110. Thus, in some embodiments, an array oflight sources 120 are disposed withinframe 110.Light source 120, as used herein, is therefore not limited to only a singlelight source 120. - In some embodiments,
light source 120 is an LED.Light source 120 may be an LED having chromaticity coordinates that approximate the desired chromaticity coordinates for the light in the retail setting.Lens 130, according to some embodiments, is coupled tolight source 120. In some embodiments,lens 130 is a diverging lens, thus providing a wide light emission angle for light fromlight source 120. In some embodiments,lens 130 emits light at a light emission angle of at least 150 degrees. For example,lens 130 may emit light at a light emission angle of 150, 155, or 160 degrees. -
First filter layer 140 may be any material that allows light to pass through, including, for example, plastic, glass, and fabric as infirst fabric layer 140.First fabric layer 140, according to some embodiments, is disposed withinframe 110 at a first distance fromlens 130. In some embodiments,first fabric layer 140 is disposed between two and twelve inches away fromlens 130. For example,first fabric layer 140 may be disposed two, three, six, nine, or twelve inches away fromlens 130. In some embodiments,first fabric layer 140 extends across the width and length offrame 110. - In some embodiments,
first fabric layer 140 includes a plurality ofdots 145 disposed onfirst fabric layer 140, as shown, for example, inFIGS. 5 and 6 .FIG. 5 schematically showsfirst fabric layer 140 andsecond fabric layer 150.FIG. 6 shows a photographic view of portion VI offirst fabric layer 140 schematically represented inFIG. 5 . - In some embodiments,
dots 145 are disposed in a pattern, such as a matrix. In some embodiments,dots 145 are printed onfirst fabric layer 140. For example,dots 145 may be printed onfirst fabric layer 140 with a digital printer. In some embodiments, the digital printer is specifically designed for printing on fabric material. In some embodiments,dots 145 comprise ink.Dots 145 may be circular, oval, square, rectangular, or other polygonal shape. The color, shape, and size of the dots may influence the chromaticity coordinates of the light emanating fromlight source 120. In addition, the density of the pattern of dots 145 (e.g., a measure of the distance between adjacent dots 145), also may affect the chromaticity coordinates of the light emanating fromlight source 120. - According to some embodiments,
first fabric layer 140 is a lightly woven fabric, such as a sheer fabric or gauze. In some embodiments,first fabric layer 140 is translucent. For example,first fabric layer 140 may be loosely-woven so that it gives the impression thatdots 145 are floating in air. For example,first fabric layer 140 may appear transparent. Some light passes throughfirst fabric layer 140 while some light reflects back withinframe 110. In some embodiments, at least fifty percent of the light passes through first fabric layer 140 (e.g., 75%-90%). In some embodiments, at least ninety percent of the light passes throughfirst fabric layer 140. -
Second filter layer 150 may be any material that allows light to pass through, including, for example, plastic, glass, and fabric as insecond fabric layer 150.Second fabric layer 150, according to some embodiments, is disposed withinframe 110 at a second distance fromlens 130. In some embodiments, the second distance fromlens 130 is greater than the first distance fromlens 130. In some embodiments,second fabric layer 150 is disposed between six and twenty-four inches away fromlens 130. For example,second fabric layer 150 may be disposed six, nine, fifteen, eighteen, or twenty-four inches away fromlens 130. In some embodiments,second fabric layer 150 extends across the width and length offrame 110. In some embodiments,second fabric layer 150 encloseslight source 120,lens 130, andfirst fabric layer 140 withinframe 110. - In some embodiments,
second fabric layer 150 comprises glass fiber. In some embodiments,second fabric layer 150 comprises polyester. According to some embodiments,second fabric layer 150 is a finished fabric. For example,second fabric layer 150 may comprise a chemical finish or may go through a mechanical finishing process. In some embodiments, the fabric finish may give second fabric layer 150 a consistent appearance across its surface. In some embodiments,second fabric layer 150 acts as a light diffuser. Thus, some light passes throughsecond fabric layer 150 while some light reflects back withinframe 110. In some embodiments, at least fifty percent of the light that passed throughfirst fabric layer 140 passes through second fabric layer 150 (e.g., 70%-80%). In some embodiments, at least eighty percent of it passes throughsecond fabric layer 150. Accordingly, the light produced bylight fixture 100 is homogenous throughoutsecond fabric layer 150 instead of having a bright spot at the position oflight source 120. In some embodiments, the fabric finish may improve the function ofsecond fabric layer 150 as a light diffuser by providing a uniform surface from which to emanate through or reflect from. - According to some embodiments,
light fixture 100 may be used to adjust overall chromaticity coordinates of a commercially available LED to reach specified target coordinates.FIG. 7 depicts a graph of a black body curve in a color space, with x and y representing the chromaticity coordinates, which are derived from properties of light. As noted above, the chromaticity coordinates correspond to CCT and Duv values. Chromaticity coordinates below the black body curve correspond to a negative Duv value while chromaticity coordinates above the black body curve correspond to a positive Duv value. CCT values increase as they move along the black body curve to the left, with higher CCT values representing a cooler color temperature and lower CCT values representing a warmer color temperature. - As shown in
FIG. 8 , light emanating fromlight source 120 passes throughlens 130 and then through first fabric layer 140 (or dot 145) andsecond fabric layer 150. In some embodiments,lens 130 provides a wide light emission angle, as described above. The wide light emission angle leads to a variety of incident angles of light beams tofirst fabric layer 140, which is the angle between the light beam and the normal of the surface offirst fabric layer 140. The larger the incident angle of a light beam to first fabric layer 140 (or dot 145) andsecond fabric layer 150, the more the light is modified because it leads to a longer light path through first fabric layer 140 (or dot 145) andsecond fabric layer 150. - Light beams either pass through a layer (refract) or reflect back. Originally,
light beam 200 has particular chromaticity coordinates. InFIG. 8 , reflected light beams are represented by dashed lines, while refracted light beams remain solid. Aslight beam 200 refracts throughdot 145, the chromaticity coordinates are modified to producelight beam 220. In addition,light beam 230 is produced through reflection and also has modified chromaticity coordinates. Anotherlight beam 200 may refract throughfirst fabric layer 140 and reflect fromsecond fabric layer 150, thus producinglight beam 210.Light beam 210 may pass back throughfirst layer 140 or dot 145. Because the inner surface offrame 110 is provided with a reflective surface, the various light beams continue to travel through light fixture until the light emits fromsecond fabric layer 150. The combination of these various light beams, each traveling different paths through the layers oflight fixture 100, produces the desired characteristics of emitted light 240 for the retail setting. - The schematic in
FIG. 8 is only illustrative. Reflection can occur at either surface of a fabric layer and some light beams may pass through the layers multiple times. In addition, although not illustrated, the chromaticity coordinates may be modified as a light beam passes through first fabric layer 140 (and not dot 145) and/orsecond fabric layer 150. The combination of all light beams produces the light that emits fromlight fixture 100. -
FIG. 9 illustrates a process for determining the specific configuration oflight fixture 100 according to some embodiments. The process is an optimization scheme to identify the appropriate parameters ofdots 145 onfirst fabric layer 140. - In
operation 400, target chromaticity coordinates are defined. The target chromaticity coordinates, in some embodiments, may be defined to convey a particular message or feeling to a consumer in the retail store. For example, the warmth or coolness of the light may affect the feeling of a consumer. Inoperation 410, thelight source 120 andlens 130 are selected. In some embodiments, thelight source 120 selected is an LED that approximates the target chromaticity coordinates. However, as described above, because LEDs are divided into commercially available LED bins that cover a range of chromaticity coordinates, the LED may not be an exact match to the target chromaticity coordinates. - In
operation 420, the size, shape, color, and density ofdots 145 printed onfirst fabric layer 140 are selected. Inoperation 430, the selected size and shape are used to test the resulting chromaticity coordinates. Inoperation 440, it is determined by measuring the light output whether the chromaticity coordinates meet the target values. - If the chromaticity coordinates meet the target values in
operation 440, then it is determined by measuring the light output whether the luminous flux is acceptable inoperation 450. If the luminous flux is acceptable inoperation 450, then theappropriate light fixture 100 has been designed to successfully reach the target chromaticity coordinates inoperation 460. Because the luminous flux relates to the efficiency oflight fixture 100, whether the luminous flux is acceptable depends on the desired efficiency forlight fixture 100. If the luminous flux is too small with respect to the LED used inlight fixture 100 then the light is inefficiently passing throughlight fixture 100. Inoperation 452, if the luminous flux is not acceptable, it is determined whether to try again by simply adjusting the dot print density, as inoperation 454, or to also re-select the size, shape, and color ofdots 145, by returning tooperation 420. If the dot print density is modified inoperation 454, then the process continues by determining whether the chromaticity coordinates now meet the target values inoperation 440. - If the chromaticity coordinates do not meet the target values in
operation 450, then the dot print color is modified inoperation 442. The process continues by determining whether the chromaticity coordinates now meet the target values inoperation 444. If the answer is yes, then it is determined whether the luminous flux is acceptable inoperation 450. If the answer is no, it is determined inoperation 446 whether to modify the dot print color again, as inoperation 442, or to also re-select the size, shape, and density ofdots 145, by returning tooperation 420. The process continues until the target values have been reached.Operations - An exemplary modification to
dots 145 is illustrated inFIG. 10 . For example,first fabric layer 140 havingdots 145 may be modified or replaced withfirst fabric layer 340 havingdots 345. In some embodiments, the shape of the dots may be modified. For example,circular dots 145 may be replaced bysquare dots 345. In some embodiments, the color of the dots may be modified. For example,dots 145 of a certain color may be replaced withdots 345 of a different color. In some embodiments, the size of the dots may be modified. For example,dots 145 may be replaced withenlarged dots 345. In some embodiments, the density of dots may be modified. For example,fabric layer 140 having ninedots 145 within a given area may be replaced withfirst fabric layer 340 having sixteendots 345 within the same size area. These modifications are only exemplary and any other change in size, shape, color, and density are within the scope of this disclosure. - The following general guidelines may assist in determining selection and modification of parameters in
operations first fabric layer 140 containingdots 145 increases, the more the chromaticity coordinates are shifted and the luminous flux reduced. Thus, an increase in the size ofdots 145 leads to an increased change of chromaticity coordinates and a decrease in luminous flux. Similarly, an increase in the density of dots 145 (i.e., less space between dots 145) leads to an increased change of chromaticity coordinates and a decrease in luminous flux. In addition, the more intense the color ofdots 145, the more the chromaticity coordinates are shifted. Whether the chromaticity coordinates will shift to be warmer or colder depends on the selected dot color. Using a dot color above the chromaticity coordinates of the light withoutdots 145 will tend to make the resulting light colder, while a dot color below the chromaticity coordinates of the light withoutdots 145 will tend to make the resulting light warmer. Both fabric layers 140 and 150 themselves will also affect the chromaticity coordinates of the light emanating fromlight fixture 100. - A method for producing light with desired color characteristics according to some embodiments is illustrated, for example, in
FIG. 11 . Inoperation 500, light emanating from a light source is diverged through a lens. Inoperation 502, the light is passed through a first fabric layer having a plurality of dots disposed thereon. Inoperation 504, the light is passed through a second fabric layer to diffuse the light. As the light is passed through the first fabric layer and the second fabric layer, the color characteristics of the light are altered as discussed above. - A method for making a light capable of producing light with desired color characteristics according to some embodiments is illustrated, for example, in
FIG. 12 . Inoperation 600, a light source is selected. According to some embodiments, the light source approximates the desired color characteristics. Inoperation 602, a plurality of ink dots is printed on a first fabric layer. Inoperation 604, light emanating from the light source is passed through a lens, the first fabric layer, and a second fabric layer. Inoperation 606, the color characteristics of the light after passing through the layers is measured. Inoperation 608, a parameter of the plurality of printed ink dots is adjusted based on measuring the color characteristics. In some embodiments, the parameter adjusted is a pattern of the plurality of printed ink dots. In some embodiments, the parameter is a color of the plurality of printed ink dots. In some embodiments, the parameter is a shape of the plurality of printed ink dots. In some embodiments, the parameter is a size of the plurality of printed ink dots. In some embodiments, the parameter is a density of the plurality of printed ink dots. In some embodiments, more than one parameter is adjusted. In operation 610, a color of the second fabric layer is adjusted. In some embodiments, the material of the second fabric layer is adjusted (e.g. polymer to glass fiber), which may also involve an adjustment in color. - The foregoing descriptions of the specific embodiments described herein are presented for purposes of illustration and description. These exemplary embodiments are not intended to be exhaustive or to limit the embodiments to the precise forms disclosed. All specific details described are not required in order to practice the described embodiments.
- It will be apparent to one of ordinary skill in the art that many modifications and variations are possible in view of the above teachings, and that by applying knowledge within the skill of the art, one may readily modify and/or adapt for various applications such specific embodiments, without undue experimentation, without departing from the general concept of the present invention. Such adaptations and modifications are intended to be within the meaning and range of equivalents of the disclosed embodiments, based on the teaching and guidance presented herein.
- The detailed description section is intended to be used to interpret the claims. The summary and abstract sections may set forth one or more but not all exemplary embodiments of the present invention as contemplated by the inventor(s), and thus, are not intended to limit the present invention and the claims.
- The present invention has been described above with the aid of functional building blocks illustrating the implementation of specified functions and relationships thereof. The boundaries of these functional building blocks have been arbitrarily defined herein for the convenience of the description. Alternate boundaries can be defined so long as the specified functions and relationships thereof are appropriately performed.
- The phraseology or terminology used herein is for the purpose of description and not limitation, such that the terminology or phraseology of the present specification is to be interpreted by the skilled artisan.
- The breadth and scope of the present invention should not be limited by any of the above-described exemplary embodiments, but should be defined in accordance with the claims and their equivalents.
Claims (20)
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USD970780S1 (en) * | 2014-02-07 | 2022-11-22 | Apple Inc. | Light system |
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USD970780S1 (en) * | 2014-02-07 | 2022-11-22 | Apple Inc. | Light system |
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CN208563734U (en) | 2019-03-01 |
DE212016000159U1 (en) | 2018-03-13 |
US10101002B2 (en) | 2018-10-16 |
WO2017083332A1 (en) | 2017-05-18 |
EP3325733A1 (en) | 2018-05-30 |
US20170130929A1 (en) | 2017-05-11 |
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